Codan Telex IP-224, MT-4 Technical Notes

TECHNICAL NOTES
MT-4 Radio Systems
TN857 CI-IP-ADAPTER-1 Telex IP-224 Ethernet Adapter
The IP-224 can be confi gured to operate in modes that allow it to connect to both digital and analog radios, and perform a variety of other tasks related to using radios on a digital network. The IP-224 can be rack mounted providing easy installation and service. A sleek LCD display provides user feedback when programming and VU meters are provided on the front of the display for alignment purposes. All other confi gurations are completed in the web browser confi guration windows.
The Telex IP-224 Ethernet Adapter provides the following features:
Ethernet TX and LINK LEDs PTT (Push To Talk) Monitor, F1 and F2 relays Four (4) PTT Modes and Three (3) Monitor Modes Nine (9) Selectable PTT Frequencies Seven (7) Digital Outputs for Channel Selection CTCSS (Continuous Tone Coded Squelch System) Generation(64 frequencies) Software Gain Control Direct Radio Control Handset Port for Monitoring Activity and Transmission Single Function Tone Recognition (16 Function Tones) AGC (Automatic Gain Control) RX (Receive) Audio Squelch ANI (Automatic Number Identifi cation) Over-the-Air Protocol Up to 1000 function tones supported MDC1 and FleetSync1 Encode/Decode SOIP (Serial Over Internet Protocol) Dual Ethernet Interface for Backup Solution Supports RS485, CAN Bus, RS232 and TTL Backwards Compatible with Telex Radio Dispatch Products Secure Remote Web Browser Programming and Confi guration Single or Dual Function Tone Generation Guard Tone User-Selectable for 2100Hz, 2175Hz, 2300Hz, 2325Hz,2400Hz, 2600Hz, 2800Hz, 2850Hz or 2900 Hz Menu Driven Front Panel Control for TX, RX, Spare Audio, and CTCSS
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TECHNICAL NOTES
MT-4 Radio Systems
TN857 CI-IP-ADAPTER-1 Telex IP-224 Ethernet Adapter
Installation:
The A-PNL-AUX96-3 auxiliary connector can be used to connect the Telex IP-224 to a Codan Base Station with an AC-3E or CI-BC-4E, as shown in Figure 1. Ensure jumpers JU67A (or JU67X for CI-BC-4E) and JU68 are installed on the AC-3E and CI-BC-4E. On Codan MT-4 modules the CTCSS to Subtone connection is not required (CTCSS is generated internally by the transmitter).
P1 (A-PNL-AUX96-3 CONTROL CONNECTOR)
CODAN RADIO EQUIPMENT
TXA SECURE / CLEAR (OPTIONAL)
RX A COR
(GPIO 5) AUX 1 AUDIO O/P1
(GPIO 6) AUX 1 AUDIO O/P2
(GPIO 1) AUX 1 AUDIO I/P1
(GPIO 2) AUX 1 AUDIO I/P2
(GPIO 14) AUX 1 PTT K PTT NO
RXA SQUELCH OVERRIDE MONITOR NO
TXA SUBTONE I/P
TXA CSEL D0 TXA CSEL D1
TXA CSEL D2 TXA CSEL D3
GROUND
GROUND
GROUND
GROUND
(CONNECTOR J8) +13.8V
GND
Jumpers Required For TXA Channel Select: SR-39-1: JU50A, JU51A, JU52A, JU53A, Remove JU48 On older motherboards (Serial # 123125 and earlier) the jumpers were as follows: SR-39-1: JU24B, JU25B, JU26B, JU27B, Remove JU41
(J5-5)
C24
B8
(J1-7)
(J3-5)
B11
(J3-6)
A11
(J3-1)
C19
C20
(J3-2)
(J3-14)
C13
(J4-9)
C10
(J1-4)
C22
(J2-1)
C21
(J2-2)
B21 A21 (J2-3)
(J2-4)
C23
A32, B32
A32, B32
A32, B32
A32, B32
(J4-1)
(J4-2)
(J4-3)
(J4-4)
TELEX IP-224
ETHERNET REMOTE ADAPTER
F1 NO
COR (DIG 6)
RX+
RX-
TX+
TX-
CTCSS
DIG0 DIG1
DIG2
DIG3
GND
PTT COM
F1 COM
MON COM
+12V
GND
Figure 1: Codan Radio System to Telex IP-224 connection
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TECHNICAL NOTES
MT-4 Radio Systems
TN857 CI-IP-ADAPTER-1 Telex IP-224 Ethernet Adapter
A female DB25 connector on the back of the subrack (J10) can also be used for basic base connections to a Telex IP-224, using a straight-through male DB25 to male DC37 cable as follows:
CBLC40-DB0DC061 Interconnect cable, CI-IP-ADAPTER-1 (DB25 to DC37)
WARNING: JU108 must be confi gured correctly or damage can occur. JU108 B for Rx A COR / IP-224, as shown in Figure 2.
B
A
JU104
B
A
JU105
B
A
JU106
B
A
JU107
B
A
JU108
1923
111518
145610
Figure 2: Jumper positions for DB25 connector
On Subracks with a Serial Number less than 279213, it is required that 2 pins on the DB25 (PTT COM - pin 2 and MON COM - pin 16) are wired to ground for proper operation. Pins can be soldered to to ground at the bottom right of the circuit board on Control Module J1, pins D32 and Z32. On Subracks with a Serial Number greater than 279213, the two pins are connected to ground internally and are not available as a solder point on the circuit board. No wiring is necessary.
OLDER SUBRACK
Serial Number less than 279213
18
1923
Pins 2 and 16 are soldered to ground Pins 2 and 16 are internally soldered to ground
1115
16
Figure 3: DB25 connector ground pins
Serial Number greater than 279213
1245610
NEWER SUBRACK
1923
and are not available on the circuit board
111518
45610
1
TN857, REV 2-0-0, © Oct 2018
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TECHNICAL NOTES
MT-4 Radio Systems
TN857 CI-IP-ADAPTER-1 Telex IP-224 Ethernet Adapter
Telex IP Alignment / Tuning Procedures:
TELEX
MENU
IP-224
RADIO 1 RADIO 2
+12V GND
EGND
POWER PRIM SECOND
Figure 4: IP-224 Front and Back Panel
HANDSET
ETHERNET
USB
IC
TX LINK
ACCESORY
RADIO 1
RADIO 2
Initial Setup
Step 1 - Program the Telex IP-224 for your system. Codan makes the following changes from default:
- Ethernet Setup: IP Address, Subnet Mask and Default Gateway
- Multicast Setup: Set RX Mcast, TX Mcast and Mcast address at 224.0.0.13
- Per Line Setup: CTCSS Setup Always On, Digital Outputs set from 0 up, COR Enable, Hi-Pass RX, and PTT Notch Filter selected, Monitor Relay set to Timed 1000 ms.
AC-3E Audio Control Card and CI-BC-4E Base Control Card Tuning
Step 2 - Disconnect the Telex from the Codan radio system. Step 3 - Apply a 1.0 KHz tone @ 0 dBm (775 mV) to the GPIO 1 (Aux1 I/P 1) and GPIO 2 (Aux1 I/P 2) balanced
auxiliary audio input on the Codan radio system.
Step 4 - Adjust R120 (Aux In 1 to TXA) for a transmitter deviation of ± 3 KHz (WB), ± 1.5 KHz (NB). Step 5 - Inject a 1.0 KHz tone @ a deviation of ± 3 KHz (WB), ± 1.5 KHz (NB) into Receiver A. Step 6 - Adjust R13 (RXA to Aux Out 1) for an audio level of 0 dBm (775 mV @ 600 ohms) across GPIO 5 (Aux 1
O/P 1) and GPIO 6 (Aux 1 O/P 2) on the Codan radio system. Note: MT-4R and MT-4D P25 Receiver modules have a higher audio level output when receiving a digital signal (as opposed to analog). When using these receiver modules in digital mode, adjust R13 for an audio level of -8.0 dBm (308 mV @ 600 ohms).
Step 7 - Connect the Telex to the Codan radio system.
Telex Line and Radio Level Tuning
Step 8 - Inject a 1.0 KHz tone @ a deviation of ± 3 KHz (WB), ± 1.5 KHz (NB) into Receiver A. Step 9 - On the front of the Telex, go to Gain Adjustments - RX Inputs and adjust Line #1 (dB) until VU reads +0dB. Step 10 - On the front of the Telex, go to Gain Adjustments - TX Outputs and select Tone as well as PTT. This will
key the Transmitter
Step 11 - Adjust Line #1 (dB) for a transmitter deviation of ± 3 KHz (WB), ± 1.5 KHz (NB). Step 12 - Ensure the transmitter is de-keyed by unselecting the Tone and PTT. Step 13 - On the front of the Telex, go to System Utilities - Reboot IP-224 and reboot the IP-224. Step 14 - Connect a console and test the connection.
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TECHNICAL NOTES
MT-4 Radio Systems
TN857 CI-IP-ADAPTER-1 Telex IP-224 Ethernet Adapter
Bypassing the AC-3E Audio Control Card and CI-BC-4E Base Control Card:
The AC-3E Audio Control Card and CI-BC-4E Base Control Card can be bypassed and the MT-4E Receiver and Transmitter can be connected directly to the Telex adapter. The control card needs to be removed from the subrack, or unwanted loading could occur.
The following receiver and transmitter tuning changes would be required:
Transmitter Setup - Apply a 1.0 KHz tone @ 0 dBm (775 mV) to the Tx A Bal I/P1 (J1-1) and Tx A Bal I/P 2 (J1-2)
balanced audio input and adjust the RSS software Balanced Audio Deviation Level for a transmitter deviation of ± 3 KHz (WB), ± 1.5 KHz (NB).
Receiver Setup - Inject a 1.0 KHz tone @ a deviation of ± 3 KHz (WB), ± 1.5 KHz (NB) into the receiver and adjust the RSS software Balanced Output Audio Level for an audio level of 0 dBm (775 mV @ 600 ohms) across Rx A Bal O/P 1 (J1-5) and Rx A Bal O/P 2 (J1-6).
The DB25 (J10) can be jumpered for Balanced Audio direct to / from the receiver and transmitter as follows:
WARNING: JU108 must be confi gured correctly for IP-224 or damage can occur.
JU104 A = RX A Bal O/P2 JU107 A = RX A Bal O/P1 JU105 A = TX A Bal I/P2 JU108 B = IP-223 & IP-224 / RX A COR JU106 A = TX A Bal I/P1
On the Wiring diagram for the A-PNLAUX96-3, the following connections change:
(GPIO 5) AUX 1 AUDIO O/P1(J3-5) changes to: Rx A Bal O/P 1 (J1-5) (GPIO 6) AUX 1 AUDIO O/P2 (J3-6) changes to: Rx A Bal O/P 2 (J1-6) (GPIO 1) AUX 1 AUDIO I/P1 (J3-1) changes to: Tx A Bal I/P1 (J1-1) (GPIO 2) AUX 1 AUDIO I/P2 (J3-2) changes to: Tx A Bal I/P 2 (J1-2) (GPIO 14) AUX 1 PTT K (J3-14) changes to: Tx A PTT (J1-3)
TN857, REV 2-0-0, © Oct 2018
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TECHNICAL NOTES
MT-4 Radio Systems
TN857 CI-IP-ADAPTER-1 Telex IP-224 Ethernet Adapter
DB25 Connector (J10) Schematic
Figure 5: DB25 Connector Schematic Diagram
TN857, REV 2-0-0, © Oct 2018
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