No part of this handbook may be reproduced, transcribed,
translated into any language or transmitted in any form
whatsoever without the prior written consent of Codan
Limited.
This handbook is for installers of the 3160 Power Amplifier. It
assumes that you have experience in installing RF equipment.
This handbook contains the following sections:
Section 1 Overview—provides an overview of the 3160,
Section 2 Installing the 3160—provides guidance on how
Section 3 Specifications—provides the common
Section 4 Accessories—lists the accessories available for
Appendix A Connectors—provides the pinouts for Codan-
Appendix B Compliance—provides compliance information
typical layouts, care and safety, and
compatibility
to position, install, and earth the 3160
operational, environmental, and physical
specifications of the 3160
the 3160
specific connectors
and safety notices for the 3160
Appendix C Definitions—explains the terms and
abbreviations used in this handbook
There is an index at the end of this handbook.
Power Amplifier 3160 Installation Handbook1
Page 10
Introduction
This page has been left blank intentionally.
2Power Amplifier 3160 Installation Handbook
Page 11
1Overview
This section contains the following topics:
General (4)
Power supply options (6)
Typical layouts (8)
Care and safety guidelines (13)
Compatibility (14)
Power Amplifier 3160 Installation Handbook3
Page 12
Overview
3160 Power Amplifier
Serial No.Serial No.Serial No.Serial No.Serial No.
N101N101N101N101N101
General
The 3160 Power Amplifier is designed to provide 125 W
transmitting power for a 2110M or 2110 Manpack
Transceiver. The 3160 provides 12 V DC to the transceiver
from a suitable power source. When the 3160 is connected
into the transceiver system, it is automatically detected when
the transceiver is switched on.
NOTEA 100 W option is available.
For information on hardware and software
NOTE
compatibility requirements see page 14,
Compatibility.
Figure 1: 3160 Power Amplifier
4Power Amplifier 3160 Installation Handbook
Page 13
Overview
A typical 3160 Power Amplifier installation comprises:
•a 2110M Manpack Transceiver (build standard A or
later), or a 2110 Manpack Transceiver (build standard H
or later) with firmware V4.91 or later
•a 3160 Power Amplifier
•a 2110 series Manpack Transceiver cradle with interface
adaptor and external speaker
•a 2110 amplifier adaptor panel
•a power adaptor cable
•a coaxial cable
•a 12 V DC power source with appropriate cables
•an antenna system with appropriate cables and power
rating
•a grounding system
Optional equipment for the system includes:
•a power amplifier mounting bracket
•a power supply cover
•a fan
•an external antenna tuner
Power Amplifier 3160 Installation Handbook5
Page 14
Overview
earth strap
08-04515
3020 Transceiver Supply
AC
power adaptor cable
08-06808-xxx
Power supply options
The 3160 Power Amplifier requires a 12 V DC supply. This
may be supplied by one of the following sources:
•3020 Transceiver Supply (fixed station only; this
requires connection to the AC mains supply)
•12 V DC vehicle battery (see Figure 3 on page 7)
•24 V DC vehicle battery via a 24 V to 12 V voltage
regulator (see Figure 4 on page 7)
You can mount the 3020 Transceiver Supply or
NOTE
Figure 2: Power supply from a 3020 Transceiver
Supply
the voltage regulator within a power supply
cover (Codan part number 15-00147).
6Power Amplifier 3160 Installation Handbook
Page 15
Figure 3: Power supply from a 12 V battery
12 V
battery
+
fuse
power adaptor cable
08-06808-xxx
24 V
battery
+
24 V to 12 V
voltage
regulator
15-00508
fuse
power adaptor cable
08-06808-xxx
(or two 12 V batteries)
Figure 4: Power supply from a 24 V battery via a
voltage regulator
Overview
Power Amplifier 3160 Installation Handbook7
Page 16
Overview
Typical layouts
The 2110M or 2110 Manpack Transceiver and a 3160 Power
Amplifier may be installed in a mobile station or a fixed
station.
The equipment may be arranged in one of two layouts:
•basic layout, in which items are located separately and
•stacked layout, in which all items are bolted together in a
A 2110 amplifier adaptor panel (supplied with the 3160) is
attached to the rear of the 2110 cradle. When the manpack
transceiver is inserted into the cradle, it connects with the
2110 amplifier adaptor panel. A special power adaptor cable
connects the 2110 amplifier adaptor panel to the 3160 and an
appropriate 12 V DC power source. A coaxial cable connects
the antenna output from the connector on the front panel of
the transceiver to the RF INPUT connector on the 3160. The
RF output from the 3160 is sent to an antenna system via a
coaxial cable connected to the connector.
bolted down, if required (see Figure 5 on page 10)
stack using a mounting bracket, and optional power
supply cover (see Figure 6 on page 12)
In a mobile station, all items must be bolted
WARNING
NOTE
8Power Amplifier 3160 Installation Handbook
securely to rigid structures within the vehicle.
For more information on these requirements see
page 15, Installing the 3160.
For information on suitable power sources see
page 6, Power supply options.
Page 17
Overview
Basic layout
The basic layout is shown in Figure 5. It includes:
•a 2110M or 2110 Manpack Transceiver
•a 3160 Power Amplifier
•a 2110 series Manpack Transceiver cradle with interface
adaptor and external speaker
•a 2110 amplifier adaptor panel
•a power adaptor cable
•a coaxial cable
•a suitable 12 V DC supply
Power Amplifier 3160 Installation Handbook9
Page 18
Overview
Rear view of the transceiver
Front view of the transceiver
to 12 V DC
power supply
12V
to antenna (RF)
to antenna (control)
VIEW
0
1
QZ
TUNE
2
ABC
FUNC
MODE
DEF
3
Rx
FREE
4
GHI
5
JKL
Tx
PWR
6
7
PRS
8
TUV
SEC
GPS
9
CALL
LOGS
EASI
TALK
HOP
3160 Power Amplifier
08-06809-001
08-06808-002
external speaker
2110 cradleinterface
adaptor
2110 amplifier
adaptor panel
Figure 5: Basic layout
10Power Amplifier 3160 Installation Handbook
Page 19
Overview
Stacked layout
Please read the installation process before
CAUTION
assembling the stacked layout (see Figure 8 on
page 23).
The stacked layout is shown in Figure 6. It includes:
•a 2110M or 2110 Manpack Transceiver
•a 3160 Power Amplifier
•a 2110 series Manpack Transceiver cradle with interface
adaptor and external speaker
•a 2110 amplifier adaptor panel
•a power adaptor cable
•a coaxial cable
•a suitable 12 V DC supply
•a power amplifier mounting bracket (includes long
screws for attaching the interface adaptor to the cradle)
•a power supply cover (includes transceiver supply
brackets and various captive nuts, screws and washers)
(optional)
Power Amplifier 3160 Installation Handbook11
Page 20
Overview
to 12 V DC
power supply
to antenna
(RF)
to antenna
(control)
Front view of the stack
VIEW
0
1
QZ
TUNE
2
ABC
FUNC
MODE
DEF
3
Rx
FREE
4
GHI
5
JKL
Tx
PWR
6
7
PRS
8
TUV
SEC
GPS
9
CALL
LOGS
EASI
TALK
HOP
Rear view of the stack
12V
3160 Power
Amplifier
08-06809-002
08-06808-500
external speaker
2110
cradle
interface
adaptor
2110
amplifier
adaptor
panel
power
supply
cover
power
amplifier
mounting
bracket
Figure 6: Stacked layout
12Power Amplifier 3160 Installation Handbook
Page 21
Care and safety guidelines
The following guidelines are intended for best performance of
the equipment and operator safety:
•Ensure that the 3160 and manpack transceiver are in a
well-ventilated area.
•Check the mounting points regularly if the installation is
subject to continuous vibration.
•Ensure that the installation is grounded to a suitable earth
point.
•Check the safe working distance for the type of antenna
you are using at 125 W output.
Overview
Power Amplifier 3160 Installation Handbook13
Page 22
Overview
Compatibility
The following hardware build standards are required for
operation with the 3160:
Transceiver typeBuild standard
2110M Manpack TransceiverA or later
2110 Manpack TransceiverH or later
Both types of transceiver must have firmware V4.91 or later.
NOTE
Upgrades are available for the hardware and firmware. Please
contact your Codan representative for more information.
The build standard is indicated by the 8th
character in the serial number of the transceiver.
The serial number is located under the bar code.
14Power Amplifier 3160 Installation Handbook
Page 23
2Installing the 3160
This section contains the following topics:
Disclaimer (16)
What you need to consider (17)
Installing the 3160 in a basic layout (21)
Installing the 3160 in a stacked layout (22)
Attaching the 2110 amplifier adaptor panel to the rear of the
transceiver cradle (24)
Attaching the 3160, voltage regulator and external speaker to a
mounting surface (26)
Attaching a suitable power supply to the power supply
cover (27)
Attaching the power amplifier mounting bracket to the
transceiver cradle (27)
Attaching the 3160 and external speaker to the power
amplifier mounting bracket (31)
Connecting the equipment (33)
Setting up the transceiver (34)
Grounding the 3160 (34)
Installing the station (35)
Power Amplifier 3160 Installation Handbook15
Page 24
Installing the 3160
Disclaimer
WARNING
WARNING
The 3160 Power Amplifier should be installed
by a suitably qualified technician, to the
relevant standards and approvals.
While the following instructions are intended to
assist with installation, it is the purchaser’s
responsibility to ensure that the 3160 is installed
with due regard to vehicle-occupant safety,
particularly in the event of a vehicle accident.
Codan accepts no responsibility or liability in
the event of injury to vehicle occupants or any
other damage due to insecure or otherwise
unsafe or inappropriate installation of the 3160.
16Power Amplifier 3160 Installation Handbook
Page 25
What you need to consider
There are different requirements that must be considered,
depending on the layout and type of station in which the 3160
is used, that is, basic or stacked layout, mobile or fixed station.
Please read the sections that are relevant to your installation.
Basic layout
When installing the 3160 you must consider:
•the location and mounting of the 3160
•the routing of the coaxial and control cables
•grounding requirements for the 3160
The basic layout (see Figure 5 on page 10) is connected using
a 2 m power adaptor cable between the 2110 amplifier adaptor
panel (and hence the transceiver cradle) and the 3160.
Therefore, these items need to be located within 2 m of each
other. For dimensions of each item see page 37,
Specifications.
Installing the 3160
The fins on the heatsink of the 3160 should be oriented so that
warm air can move easily away from the fins. Ideal
orientations for the 3160 are shown in Figure 5 on page 10 and
Figure 6 on page 12.
Power Amplifier 3160 Installation Handbook17
Page 26
Installing the 3160
Stacked layout
Mobile station
The stacked layout (see Figure 6 on page 12) provides a
mounting system that connects all items together in a rugged
stack.
The stacked layout must be assembled in a
specific order, as some holes become hidden
CAUTION
For overall dimensions of the stack see Figure 14 on page 39.
NOTE
The 3160 should be mounted in a location that:
during the assembly process. For more
information see page 22, Installing the 3160 in
a stacked layout.
The power supply cover is not required if the
system is powered from a 12 V DC vehicle
battery.
•is clear of surrounding body work
•does not interfere with car openings
•provides adequate air flow around the unit
The 3160 must have:
•a strong anchorage point
•a sound electrical connection to the vehicle chassis
For specific instructions on mounting a vehicle cradle see the
fitting instruction provided with the cradle.
18Power Amplifier 3160 Installation Handbook
Page 27
Installing the 3160
Cabling in a vehicle
The coaxial cable between the antenna and the 3160 should be
installed as far as possible from other vehicle wiring,
especially high-voltage ignition wiring or the engine
management computer.
The cabling must be in a position that:
•is away from the driver’s feet
•is secured and concealed as much as possible
•ensures the control and coaxial cables are separated from
the DC power cable by at least 200 mm (8 in) (except
over short distances, for example, to pass through the
same hole in a bulkhead)
•is secured behind protective metalwork (only if the
cables run under the vehicle)
Keep cables in the engine compartment away from:
•heat, for example, exhaust, air-conditioning systems, and
water pipes
•oils and corrosive liquids, for example, engine oil,
battery fluid, and brake fluid
Protect all the cables from sharp edges and mechanical
abrasions. Cables that pass through body panels or internal
bulkheads must be protected by rubber grommets. Holes in the
bulkhead need only be large enough to allow the end of the
cable with the smaller connector to pass through. Removing a
connector should be a last resort.
CAUTION
Removal of factory-fitted connectors may cause
cable or connector faults.
Crimp-style coaxial connectors are not suitable
CAUTION
for external locations because they are
susceptible to mechanical damage and are not
weatherproof.
NOTE
Power Amplifier 3160 Installation Handbook19
Any cabling under carpet or floor mats should
be clear of foot traffic.
Page 28
Installing the 3160
Fixed station
Mounting
There are no specific requirements for locating the transceiver
and 3160 in a fixed station.
The installed 3160 should enable easy access to the
connectors. The 3160 should be positioned with the fins on the
heatsink pointing upwards (as in the stacked layout), or if
mounted on a vertical surface, with the fins on the heatsink
running vertically (see Figure 5 on page 10).
In a mobile station, attach all items of the 3160 system to
structural components of the vehicle.
Grounding
WARNING
The 3160 Power Amplifier must be grounded using an earth
strap (08-04515-001). In a mobile station, this strap must be
connected to the vehicle chassis. For more information see
page 34, Grounding the 3160.
Do not attach any items to loose or plastic
panels in a vehicle.
20Power Amplifier 3160 Installation Handbook
Page 29
Installing the 3160 in a basic layout
Attach the 2110 amplifier adaptor panel and
interface adaptor to the transceiver cradle
Attach the transceiver cradle to
an appropriate mounting surface
Insert the transceiver into the cradle,
then lock in place
Attach the 3160, voltage regulator (if used), and
external speaker to appropriate mounting surfaces
Connect the 2110 amplifier adaptor panel,
3160, and power supply together
Connect the interface adaptor to the transceiver
Connect the RF and control cables between the
transceiver, 3160, and antenna as required
Connect the external speaker to the interface adaptor
Ground the 3160
See page 24, Attaching the 2110
amplifier adaptor panel to the rear
of the transceiver cradle and the
fitting instruction provided with the
cradle
See page 26, Attaching the 3160,
voltage regulator and external
speaker to a mounting surface
See page 33, Connecting the
equipment
See page 34, Grounding the 3160
The basic layout uses the transceiver cradle and 2110
amplifier adaptor panel, but does not use any mounting
brackets. For more information see Figure 5 on page 10.
Figure 7: Process for installing the 3160 in a basic
layout
Installing the 3160
Power Amplifier 3160 Installation Handbook21
Page 30
Installing the 3160
NOTE
WARNING
The rear of the transceiver cradle and the 3160
must be within 2 m of each other.
If this layout is installed in a mobile station, all
items must be attached to appropriate mounting
surfaces according to the relevant standards and
approvals.
Installing the 3160 in a stacked layout
The stacked layout uses a power amplifier mounting bracket
to attach the 3160 and external speaker to the transceiver
cradle. For more information see Figure 6 on page 12.
NOTE
The power supply cover is not required if the
3160 is connected directly to a 12 V DC battery.
22Power Amplifier 3160 Installation Handbook
Page 31
Installing the 3160
Attach the 2110 amplifier adaptor panel to
the transceiver cradle
Attach the transceiver cradle to the power supply
cover (if used), or an appropriate mounting surface
Insert the transceiver into the cradle,
then lock in place
Attach the 3160 and external speaker to the
power amplifier mounting bracket
Connect the 2110 amplifier adaptor panel, 3160, and
power supply together
Attach the 3020 or voltage regulator to
the power supply cover (if used)
Attach the power amplifier mounting bracket and
the interface adaptor to the transceiver cradle
Connect the interface adaptor to the transceiver
Connect the RF and control cables between the
transceiver, 3160, and antenna as required
Connect the external speaker to the interface adaptor
Ground the 3160
See the fitting instruction provided
with the power supply cover
(15-00147-001)
See page 24, Attaching the 2110
amplifier adaptor panel to the rear
of the transceiver cradle
See page 27, Attaching the power
amplifier mounting bracket to the
transceiver cradle
See page 31, Attaching the 3160
and external speaker to the power
amplifier mounting bracket
See page 33, Connecting the
equipment
See page 34, Grounding the 3160
Figure 8: Process for installing the 3160 in a stacked
layout
Power Amplifier 3160 Installation Handbook23
Page 32
Installing the 3160
cradle with mounting
domes facing down
2110 amplifier
adaptor panel
Attaching the 2110 amplifier adaptor panel
to the rear of the transceiver cradle
To attach the panel to the cradle:
1Place the cradle with the mounting domes facing down.
If you are mounting the cradle in a basic
NOTE
layout, orientate the cradle so that it meets
your requirements.
1Position the 2110 amplifier adaptor panel as shown in
Figure 9.
Figure 9: 2110 amplifier adaptor panel and cradle
1Attach the 2110 amplifier adaptor panel to the rear of the
cradle using the four M3 × 12 mm long, black, stainless
steel, pan pozi screws provided.
24Power Amplifier 3160 Installation Handbook
Page 33
If you are using a...Continue from...
Installing the 3160
Basic layoutWithout power supply
cover
page 26, Attaching the 3160, voltage
regulator and external speaker to a
mounting surface
Stacked layoutWith power supply coverpage 27, Attaching a suitable power
supply to the power supply cover
Without power supply
cover
page 27, Attaching the power
amplifier mounting bracket to the
transceiver cradle
Power Amplifier 3160 Installation Handbook25
Page 34
Installing the 3160
Attaching the 3160, voltage regulator and
external speaker to a mounting surface
To attach the 3160, voltage regulator, and speaker to a
mounting surface:
1Position the 3160 on a suitable mounting surface with the
fins either facing upwards or running vertically, and the
connectors easily accessible.
1Do one of the following:
• Attach the 3160 to the mounting surface using a
12AB × 25 mm long, self-tapping, pan pozi screw in
each of the holes in the flanges of the 3160.
• Attach the 3160 to the mounting structure using an
M6 × 25 mm long, stainless steel Hex screw with an
M6 stainless steel spring washer, and M6 stainless steel
hex nut in each of the holes in the flanges of the 3160.
1Attach the voltage regulator to a suitable mounting
surface using appropriate screws, washers, and nuts as
required.
1Attach the mounting cradle of the speaker to the
mounting surface with appropriate screws, washers, and
nuts as required.
1Attach the speaker to the mounting cradle with the two
thumb screws and rubber washers provided.
1Continue from page 33, Connecting the equipment.
26Power Amplifier 3160 Installation Handbook
Page 35
Installing the 3160
Attaching a suitable power supply to the
power supply cover
The power supply cover is an optional item of equipment that
is supplied with its own fitting instructions. For information
on power supply options see page 6, Power supply options.
Please read Fitting Instruction 15-00147-001 for information
on installing this item correctly.
If the mobile station is connected directly to a
NOTE
12 V DC vehicle battery, the power supply
cover is not required.
Attaching the power amplifier mounting
bracket to the transceiver cradle
The transceiver cradle must be attached to the
power supply cover or a suitable mounting
structure before attaching the power amplifier
CAUTION
mounting bracket. When the mounting bracket
is in place, the access holes for mounting the
transceiver cradle are covered. For more
information see the fitting instructions provided
with the cradle and power supply cover.
WARNING
To attach the mounting bracket to the cradle:
All items must be mounted according to
relevant standards and approvals.
1Position the power amplifier mounting bracket over the
top of the transceiver cradle (see Figure 10).
Power Amplifier 3160 Installation Handbook27
Page 36
Installing the 3160
power supply cover
2110
amplifier
adaptor
panel
power amplifier
mounting bracket
cradle
Figure 10: Power supply cover, cradle, and power
amplifier mounting bracket
1Insert the coaxial cable (08-06809-002) into the two
P-clips provided.
28Power Amplifier 3160 Installation Handbook
1Position the interface adaptor on the side of the power
amplifier mounting bracket (see Figure 11).
Page 37
Installing the 3160
Figure 11: Power supply cover, cradle, power amplifier
mounting bracket, interface adaptor, and coaxial cable
1Align the holes in the flanges of the interface adaptor
with the holes in the power amplifier mounting bracket
and the cradle.
NOTE
Lift the mounting bracket to align the holes
with those on the transceiver cradle.
1Insert an M4 × 12 mm long, black, stainless steel, pan
pozi screw into each of the holes for the interface adaptor
and power amplifier mounting bracket, then screw these
one turn into the transceiver cradle.
1On the other side of the cradle, insert an M4 × 12 mm
long, black, stainless steel, pan pozi screw into each of
the P-clips, passing these through the power amplifier
mounting bracket into the transceiver cradle.
Power Amplifier 3160 Installation Handbook29
Page 38
Installing the 3160
1Insert an M4 × 8 mm long, black, stainless steel, pan pozi
screw into the remaining holes in the power amplifier
mounting bracket to attach it to the transceiver cradle.
1Tighten all screws.
30Power Amplifier 3160 Installation Handbook
Page 39
Installing the 3160
Rear
Front
power
amplifier
power
amplifier
power
amplifier
power
amplifier
external
speaker
external
speaker
Attaching the 3160 and external speaker to
the power amplifier mounting bracket
The power amplifier mounting bracket has two sets of holes
drilled in the top.
Figure 12: Holes in the power amplifier mounting
bracket
To attach the 3160 and speaker to the bracket:
1Position the 3160 on top of the power amplifier
mounting bracket, with the connectors facing toward the
rear of the transceiver cradle (see Figure 13).
Power Amplifier 3160 Installation Handbook31
Page 40
Installing the 3160
Figure 13: 3160 and power amplifier mounting bracket
1Attach the 3160 to the bracket using an M5 × 20 mm
long, black, stainless steel, pan pozi screw through each
hole in the flanges of the 3160 into the captive nut in the
bracket.
1Attach the mounting cradle of the speaker to the power
amplifier mounting bracket using an M4 × 6 mm long,
stainless steel, pan pozi screw through each hole in the
cradle into the captive nut in the bracket.
1Attach the speaker to the mounting cradle with the two
thumb screws and rubber washers provided.
32Power Amplifier 3160 Installation Handbook
Page 41
Connecting the equipment
The equipment is connected the same, regardless of the layout
that is used. The length of each cable used may vary
depending on the layout. See Figure 5 on page 10 and
Figure 6 on page 12 for more information.
To connect the equipment:
1Connect the 12-way connector on the power adaptor
cable (08-06808-xxx) to the 12 V connector on the 3160.
1Connect the 6-way connector on the power adaptor cable
to the connector on the 2110 amplifier adaptor panel.
1Connect the BNC–BNC coaxial cable (08-06809-xxx)
between the connector on the front panel of the
transceiver and the RF INPUT connector on the 3160.
1Connect the 12 V connector on the power adaptor cable
to a suitable 12 V DC supply (see page 6, Power supply
options).
Installing the 3160
1Connect a coaxial cable between the connector on the
3160 and the appropriate connector on the antenna.
1Connect the antenna control cable between the lead
from the interface adaptor and the appropriate connector
on the antenna or antenna tuner, if required.
Power Amplifier 3160 Installation Handbook33
Page 42
Installing the 3160
antenna
external power
supply indicator
selection
icon
Setting up the transceiver
To set up the transceiver for operation with the 3160:
1Go to the Cfg Auto Tune Mode entry in the Control List.
1Do one of the following:
• If the transceiver is installed permanently with the
3160, set the Cfg Auto Tune Mode entry to
50 Ohm.
• If the transceiver is installed for jerk-and-run
capability, set the Cfg Auto Tune Mode entry to
ATU/50/Codan.
1Switch the transceiver off then on again to activate the
change.
The screen should look similar to the following.
Grounding the 3160
To ground the 3160:
1Attach one end of the earth wire to the earth terminal ( )
on the connector panel of the 3160.
1Attach the other end of the earth wire to the earth system
for the station using the 25 mm long, self-tapping, pan
pozi screw provided.
34Power Amplifier 3160 Installation Handbook
Page 43
Installing the station
To install the 3160 in a mobile or fixed station:
1Attach the transceiver cradle or the power supply cover
to an appropriate mounting surface according to any
relevant standards and approvals.
Installing the 3160
NOTE
In a mobile station, you may need to use a
mounting setup that absorbs vibration.
1Connect an earth strap to a convenient location on the
bodywork or earth system for the building using the
25 mm long, self-tapping, pan pozi screw provided.
NOTE
Ensure a good electrical connection is
made.
1Connect the antenna to the transceiver (see the fitting
instructions provided with the mounting cradle and or
equipment).
1Protect any cables that pass through metal panels with
rubber grommets.
1Tape the connectors on the antenna, and approximately
25 mm (1 in) of each cable, with two layers of selfamalgamating PIB tape (Rotunda 2501) or EPR tape (3M
Scotch™ 23).
1Cover the self-amalgamating tape with two layers of
high-quality electrical tape (3M Scotch™ 33+, or
similar) to minimise aging of the self-amalgamating tape.
1Test the installed 3160 (with connected transceiver) as
described in the Reference Manual provided with your
transceiver.
Troubleshooting for a 3160 and how to
NOTE
Power Amplifier 3160 Installation Handbook35
install a transceiver are provided in the
Reference Manual.
Page 44
Installing the 3160
This page has been left blank intentionally.
36Power Amplifier 3160 Installation Handbook
Page 45
3Specifications
These specifications are accurate for a 13.6 V DC supply, with
50 Ω load resistances at 25°C (77°F).
Table 1: Functional specifications
ItemSpecification
Frequency range1.6 to 30 MHz
Power output125/100 W PEP reducing with frequency to 95 W PEP at
30 MHz ±1dB
CW or single tone: approximately 60% of PEP with average
PEP control (average control disabled on handset PTT)
Spurious and
harmonic emissions
Intermodulation
(Two-tone test)
RF input/output
impedance
Duty cycle100%:normal speech over full temperature
Supply voltage13.6 V DC nominal, negative earth
Better than 60 dB below PEP
125/100 W:26 dB below each tone 32 dB below
PEP
50 Ω nominal
range
100%:ARQ up to 30°C (86°F)
25%:16-tone continuous data mode
(5 minutes on maximum) at ambient
temperature up to 30°C (86°F)
100%:all data modes up to maximum ambient
temperature of 45°C (113°F) with
Option F
Normal operating
range:
Reverse polarity protected
10.8 to 15 V
Power Amplifier 3160 Installation Handbook37
Page 46
Specifications
Table 1: Functional specifications (cont.)
ItemSpecification
Overvoltage
protection
Shuts down at 16 V ±0.5 V DC nominal for duration of
overvoltage
Supply currentOutput power:125 W or 100 W
Two-tone or CW:9 to 17 A
Average speech:8 A for battery life calculations
Receive:65 mA
ProtectionSafe under all load conditions by limiting reflected power to
10 W PEP and limiting PA transistor collector voltage swing
Thermal protection against excessive heatsink temperature
EnvironmentAmbient
temperature:
–30 to 60°C
(–22 to 140°F)
Relative humidity:95% non-condensing
Derate upper ambient temperature by 1°C (33.8°F) per 330 m
(361 yd) above sea level.
MIL-STD-810F compliance:
Method 500.4: Low Pressure (Altitude)
Method 506.4: Rain
Method 507.4: Humidity
Method 508.5: Fungus
Method 509.4: Salt Fog
Method 510.4: Sand and Dust
Method 512.4: Immersion (IP68: immersion for 1 hour at a
depth of 1 m (3 ft))
Method 514.5: Vibration
Method 516.5: Shock
Power amplifier with fan286 mm W × 146 mm D × 106 mm H
Transceiver in cradle with
interface adaptor and 2110
amplifier adaptor panel
Power supply cover304 mm W × 282 mm D × 83 mm H
Power Amplifier 3160 Installation Handbook39
(11.3inW × 5.7inD × 3.0inH)
(includes allowance for connectors)
(11.3inW × 5.7inD × 4.1inH)
307 mm W × 372 mm D × 112 mm H
(12.1inW × 14.6inD × 4.4inH)
(includes allowance for connectors)
(12.0inW × 11.1inD × 3.3inH)
Page 48
Specifications
Table 3: Weights for accessories
ItemWeight
Power amplifier2.2 kg
(4.9 lb)
2110 amplifier adaptor
panel
0.3 kg
(0.7 lb)
Fan0.3 kg
(0.7 lb)
Power amplifier mounting
bracket
Power supply cover,
including brackets
0.5 kg
(1.1 lb)
1.0 kg
(2.2 lb)
40Power Amplifier 3160 Installation Handbook
Page 49
4Accessories
Table 4: Accessories for the 3160 Power Amplifier
Codan part
number
15-00147Power supply cover
15-00148Power amplifier mounting bracket
08-06900-001Fan
08-06808-500Cable, control and power, 0.5 m
08-06808-002Cable, control and power, 2 m
08-06809-002Cable, coaxial, 0.7 m
08-06809-001Cable, coaxial, 2.5 m
Description
Power Amplifier 3160 Installation Handbook41
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Accessories
This page has been left blank intentionally.
42Power Amplifier 3160 Installation Handbook
Page 51
Appendix A—Connectors
A
B
C
DE
F
G
H
J
K
L
M
Figure 15: Front view of the 12-way connector on the
3160
Table 5: Pinouts for the 12-way connector on the 3160
Pin no.FunctionInput/output Signal level
AALCOutput3.5 V = ALC control
BFan (–) switchedOutput0 V
CDC supply ground (–)Input0 V
DFan (+)Output13.6 V nominal
EI
FI
2
C clockInput3.3 V data
2
C dataInput/output3.3 V data
GDC supply positive (+)Input13.6 V nominal
HScreen groundInput0 V
JDC supply positive (+)Input13.6 V nominal
KDC supply ground (–)Input0 V
LDC supply ground (–)Input0 V
MDC supply positive (+)Input13.6 V nominal
Power Amplifier 3160 Installation Handbook43
Page 52
Connectors
A
F
EDC
B
Figure 16: Front view of the 6-way connector on the
2110 amplifier adaptor panel
Table 6: Pinouts for the 6-way connector on the 2110
amplifier adaptor panel
Pin no.FunctionInput/output Signal level
AScreen groundInput0 V
BDC supply ground (–)Input0 V
CI
DI
2
C clockInput3.3 V data
2
C dataInput/output3.3 V data
EALCOutput3.5 V = ALC control
FDC supply positive (+)Input13.6 V nominal
44Power Amplifier 3160 Installation Handbook
Page 53
Appendix B—Compliance
This section contains the following topics:
Introduction (46)
European R&TTE Directive (46)
EMC and safety notices (47)
C-tick approval (48)
IC approval (52)
Register of hazardous substances (53)
Power Amplifier 3160 Installation Handbook45
Page 54
Compliance
0191
0191
Introduction
This section describes how to ensure the 3160 Power
Amplifier complies with the European EMC Directive 89/336/
EEC and the European Low Voltage Directive 73/23/EEC as
called up in the European R&TTE Directive 1999/5/EC.
This section also contains the requirements for FCC
compliance.
European R&TTE Directive
The 3160 Power Amplifier has been tested and complies with
the following standards and requirements (articles of the
R&TTE Directive):
•Article 3.1b: ETSI EN301489-1 V1.4.1
•Article 3.1b: ETSI EN301489-15 V1.2.1
•Article 3.1a: EN60950-1
Product marking and labelling
Any equipment supplied by Codan that satisfies these
requirements is identified by the , , or
markings on the model label of the product.
Declaration of Conformity
The CE Declaration of Conformity for the product is listed on
page 60, Associated documents. This document can be made
available upon request to Codan or a Codan-authorised
supplier.
46Power Amplifier 3160 Installation Handbook
Page 55
EMC and safety notices
Non-ionising radiation safety
To ensure optimal transceiver performance and to avoid
exposure to excessive electromagnetic fields, the antenna
system must be installed according to the instructions
provided.
High voltages exist on the antenna during
WARNING
WARNING
WARNING
transmission and tuning. Do not touch the
antenna during these activities. RF burns may
result.
Install the earthing system or counterpoise as
directed to prevent RF burns from any metal
part of the transceiver.
You should not transmit from your transceiver
or tune the antenna unless people are beyond the
safe working distance of:
• 1.5 m (5 ft) of any part of a mobile antenna
• 2 m (7 ft) of any part of a fixed antenna in a
data installation of up to 125 W output
Compliance
Safe working distance is based on continuous exposure to
CW-type transmissions, as set out in the ICNIRP Exposure
Guidelines (1998) for occupational exposure. Safe working
distance can be reduced with normal voice communication.
Power Amplifier 3160 Installation Handbook47
Page 56
Compliance
EMC
To ensure compliance with the EMC Directive is maintained,
you must:
1Use the standard shielded cables supplied from Codan
(where applicable).
Electrical safety
To ensure compliance with the European Low Voltage
Directive is maintained, you must install the 3160 Power
Amplifier in accordance with the instructions in this
handbook, and operate the 3160 Power Amplifier in
accordance with the instructions in the relevant Getting
Started Guide and Reference Manual for your transceiver.
C-tick approval
The 3160 Power Amplifier meets the requirements of the
Australian Communications and Media Authority:
Radiocommunications (MF and HF equipment—Land Mobile
Service) Standards 2003 (AS/NZS 4470).
48Power Amplifier 3160 Installation Handbook
Page 57
FCC compliance
FCC Part 90 certification
The 3160 Power Amplifier has been tested and certified to
FCC Part 90 (FCC identifier code DYY3160).
FCC Part 15 compliance
Any modifications made to the 3160 Power Amplifier that are
not approved by the party responsible for compliance may
void your equipment’s compliance under Part 15 of the FCC
rules.
The 3160 Power Amplifier has been tested and found to
comply with the limits for a Class B device, pursuant to
Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no
guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference
to radio or television reception, which can be determined by
switching the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following
measures:
Compliance
•reorient or relocate the receiving antenna
•increase the separation between the equipment and
receiver
•connect the equipment into an outlet on a circuit different
from that to which the receiver is connected
•consult the dealer or an experienced radio/TV technician
for help
Power Amplifier 3160 Installation Handbook49
Page 58
Compliance
Compliance with RF exposure standards
Your Codan HF transceiver system is designed and tested to
comply with a number of national and international standards
and guidelines (listed below) regarding human exposure to RF
electromagnetic energy. This transceiver system complies with
the IEEE and ICNIRP exposure limits for occupational/
controlled RF exposure environments at duty factors of up to
50% talk (100% listen), and is authorised by the FCC for
occupational use.
Your Codan HF transceiver system complies with the
following RF energy exposure standards and guidelines:
•United States Federal Communications Commission,
Code of Federal Regulations; 47 CFR§§ 2 sub-part J
•American National Standards Institute/Institute of
Electrical and Electronic Engineers C95.1–1992
•Institute of Electrical and Electronic Engineers C95.1–
1999 Edition
Operating instructions to control RF exposure
To control exposure of yourself and others and ensure
compliance with the occupational/controlled environment
exposure limits, always adhere to the following procedures:
•Transmit no more than the rated duty factor of 50% of
the time, and remain at least 1.5 m from the antenna.
•Do not transmit from the transceiver or tune the antenna
unless people outside the vehicle are beyond the safe
operating distance of 1.5 m (5 ft) of any part of a mobile
antenna.
50Power Amplifier 3160 Installation Handbook
Page 59
Mobile antennas
The antenna installation should be in accordance with the
supplied installation handbook. Use only Codan’s approved
supplied antenna.
Approved accessories
The Codan HF transceiver system has been tested and meets
the FCC RF exposure guidelines when used with the Codan
accessories supplied or designated for this product. Use of
other accessories may not ensure compliance with the FCC’s
RF exposure guidelines, and may violate FCC regulations.
Contact information
For additional information on exposure requirements or other
information, see Codan’s website (www.codan.com.au).
Compliance
Power Amplifier 3160 Installation Handbook51
Page 60
Compliance
IC approval
The 3160 Power Amplifier meets the requirements of
RSS-131.
The following information is relevant for the 3160 Power
Amplifier:
Nominal passband gain10 dB
Nominal bandwidth28.4 MHz
Rated mean output power125 W
Input/output impedance50 Ω
The manufacturer’s rated output power of this equipment is
for single carrier operation. For situations when multiple
carrier signals are present, the rating would have to be reduced
by 3.5 dB, especially where the output signal is re-radiated
and can cause interference to adjacent band users. This power
reduction is to be by means of input power or gain reduction
and not by an attenuator at the output of the device.
52Power Amplifier 3160 Installation Handbook
Page 61
Register of hazardous substances
Table 7: 有毒有害物质列表 (Register of hazardous
substances)
Indicates that this toxic or hazardous substance, contained in all of the
homogeneous materials for this part, is below the limit requirement in SJ/
T 11363-2006.
表示该有毒有害物质在该部件的至少一种均质材料中的含量 , 超出
X
SJ/T 11363- 2006 标准所规定的限量要求 .
Indicates that this toxic or hazardous substance, contained in at least one of
the homogeneous materials used for this part, is above the limit requirement
in SJ/T 11363-2006.
怎么阅读制造日期 - 方法如下 :
How to read the date of manufacture:
The second character of the serial number provides the month of manufacture, that
is, 1 to 9, A to C; A=10
th
month, B=11thmonth and C= 12th month.
54Power Amplifier 3160 Installation Handbook
Page 63
Appendix C—Definitions
Standards and icons
The following standards and icons are used in this handbook:
This typefaceMeans...
Italic a cross-reference or text requiring emphasis
This iconMeans...
a step within a task
NOTE
CAUTION
WARNING
the text provided next to this icon may be of
interest to you
proceed with caution as your actions may
lead to loss of data, privacy or signal quality
your actions may cause harm to yourself or
the equipment
Power Amplifier 3160 Installation Handbook55
Page 64
Definitions
Acronyms and abbreviations
This term...Means...
ANSIAmerican National Standards Institute
CWcontinuous wave
DCdirect current
EPRethylene propylene rubber
ETSIEuropean Telecommunications Standards
Institute
FCCFederal Communications Commission
HFhigh frequency
ICNIRPInternational Commission on Non-Ionizing
Radiation Protection
IEEEInstitute of Electrical and Electronic
Engineers
PIBpoly isobutylene
R&TTEradio and telecommunications terminal
equipment
RFradio frequency
56Power Amplifier 3160 Installation Handbook
Page 65
Glossary
Definitions
This term...Means...
fixed stationA transceiver that is permanently installed
and cannot be moved without significant
effort. It consists of a transceiver, a
transceiver supply, an antenna, control and
accessory devices, a 3160, ancillary
equipment, and appropriate connecting
cables.
mobile stationA station that is usually mounted in a
vehicle or is portable and easily
transportable. It consists of a transceiver, a
power supply, an antenna, control and
accessory devices, a 3160, ancillary
equipment, and appropriate connecting
cables.
basic layoutThe layout of the manpack transceiver and
3160 without frames and brackets.
stacked layoutThe layout of the manpack transceiver and
3160 with various frames and brackets.
Power Amplifier 3160 Installation Handbook57
Page 66
Definitions
Units
NOTE
MeasurementUnitAbbreviation
CurrentampereA
FrequencyhertzHz
ImpedanceohmΩ
Lengthmetre
PowerwattW
Power ratiodecibeldB
Temperaturedegrees Celsius
VoltagevoltV
Weightgram
Imperial dimensions are in United States
Customary Units.
m
(inch/feet)
(Fahrenheit)
(pound)
(in/ft)
°C
(°F)
g
(lb)
58Power Amplifier 3160 Installation Handbook
Page 67
Unit multipliers
NOTE
UnitNameMultiplier
Mmega1000000
ddeci0.1
mmilli0.001
Definitions
Units are expressed in accordance with ISO
1000:1992 ‘SI units and recommendations for
the use of their multiples and of certain other
units’.
Power Amplifier 3160 Installation Handbook59
Page 68
Definitions
About this issue
This is the second issue of the Power Amplifier 3160
Installation Handbook. Requirements for FCC compliance and
IC approval have been added.
Associated documents
This handbook is one of a series of documents associated with
the 3160 Power Amplifier. The other documents are:
•Manpack Transceiver 2110M Getting Started Guide
(Codan part number 15-04152-EN)
•Manpack Transceiver 2110M Reference Manual (Codan
part number 15-04153-EN)
•Manpack Transceiver 2110 series Getting Started Guide
(Codan part number 15-04136-EN)
•Manpack Transceiver 2110 series Reference Manual
(Codan part number 15-04135-EN)
•Fitting Instruction: 2110 Manpack Transceiver cradle
15-00140 (c/w interface adaptor) (Codan part number
15-00140-001)
•Fitting Instruction: Power supply cover for 2110
Manpack Transceiver 15-00147 (Codan part number
15-00147-001)
•Declaration of Conformity for the 3160 Power Amplifier
(Codan part number 19-40330)
60Power Amplifier 3160 Installation Handbook
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Index
Numerics
3160
components 5
mounting cradle 20
B
basic layout 17
C
cabling 19
care and safety instructions 13
compliance
C-tick 48
EMC and safety notices 47
electrical safety 48
EMC 48
radiation safety 47
FCC 49
approved accessories 51
contact information 51
mobile antennas 51
Part 15 compliance 49
Part 90 certification 49
RF exposure