Cocoon HE170703 Instruction Manual

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MODEL NUMBER: HE170703
INSTRUCTION MANUAL
VERSION 1 ISSUED 04/08/17
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If you experience any issues with this product or its performance is not what you had expected, please contact us at Winplus before returning the item to the store.
It is likely that we can resolve any problems for you via phone or email.
We can be reached on:
Phone: 1300 663 907 (Mon - Fri; 8:30am - 6:00pm AEST) Email: customercare@winplus.com.au Web: www.winplus.com.au
IMPORTANT
Getting the most out of your ModelMaker 3D Printer:
Read the manual carefully
It will help you set up with ease
Visit https://cocoonproducts.com.au
We have additional support videos and guides
Call After Sales Support - 1300 663 907
Available Monday - Friday, 8:30am - 6:00pm AEST
Email customercare@winplus.com.au
We’re always happy to help
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Warranty Details
The product is guaranteed to be free from defects in workmanship and parts for a period of 12 months from the date of purchase. Defects that occur within this warranty period, under normal use and care, will be repaired, replaced or refunded at our discretion. The benets conferred by this warranty are in addition to all rights and remedies in respect of the product that the consumer has under the Competition and Consumer Act 2010 and similar state and territory laws.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
AFTER SALES SUPPORT
MODEL: HE170703 PRODUCT CODE: 59101 11/2017
REGISTER YOUR PURCHASE ATwww.aldi.com.au/en/about-aldi/product-registration/TO KEEP UP-TO-DATE WITH IMPORTANT PRODUCT INFORMATION
1300 663 907
AUS
customercare@winplus.com.au
YEAR WARRANTY
1
ModelMaker 3D Printer
create
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AFTER SALES SUPPORT
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SAFETY INSTRUCTIONS
Before you get started, please read these important safety instructions.
CAUTION: The Cocoon Create ModelMaker 3D Printer generates high temperatures and includes moving parts that can cause injury. Never reach inside of the ModelMaker 3D Printer while it is in operation, and allow time for the printer to cool down after operation.
Always use the ModelMaker 3D Printer in an open, well ventilated area as vapours/fumes created at operating temperatures may be irritating.
Do not leave the ModelMaker 3D Printer unattended during operation.
Contact with extruded material may cause burns. Wait for printed objects to cool before removing them from the build platform.
Always take care when using the Scraper. Never direct the Scraper towards your ngers.
Only use the ModelMaker 3D Printer in a clear working area.
• The printer must not be exposed to water, moisture or rain, or damage will occur.
• The printer is designed to be used with ambient temperature ranging 15°C - 30°C, and humidity ranging 20% - 50%. Operating outside these limits may result in lower quality models.
• In case of emergency, turn o the 3D printer at the power outlet.
• It is recommended that you use eye protection when cleaning/sanding printed models to avoid small particles contacting eyes.
• Please read and understand the contents of this installation and user manual carefully. Failure to read the manual may lead to personal injury, inferior results, or damage to the ModelMaker 3D Printer. Always make sure that anyone who uses the 3D printer knows and understand the contents of the manual to make the most out of the ModelMaker 3D Printer.
• The ModelMaker 3D Printer is not intended for use by persons with reduced physical and /or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.
• Children should be under constant supervision when using the printer.
• Before Installation, you should make sure that the ModelMaker 3D Printer is unplugged from the power supply. Only use furniture that can safely support ModelMaker 3D Printer.
• Ensure the mains socket-outlet is near the equipment and is easily accessible.
ModelMaker 3D Printer has been tested according to the AS/NZS 60950-1, Which falls under the low voltage directive. ModelMaker 3D Printer must be used in conjunction with the original power cord. In combination, they guarantee safe use in relation to short-circuit, overload, over voltage and over temperature. Always unplug the printer before doing maintenance or modications.
HOT SURFACE DO NOT TOUCH
MOVING PARTS
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CONTENTS
Warranty Details 4
Safety Instructions 5
Parts List 8
Technical Specications 9
Introduction 10
1.1 What is 3D Printing? 10
1.2 From 3D Design to Printed 3D Object 10
Product Overview 12
2.1 Printer Front View 12
2.2 Printer Rear View 13
2.3 Control Panel 14
Product Assembly & Initial Setup 15
3.1 Unboxing and Assembly 15
3.2 Home Screen 16
3.3 Navigating the Menus 16
3.4 Menu Tree 17
3.5 Adding Filament 18
3.6 Levelling The Bed 18
3.6.1 The Levelling Wizard 18
3.6.2 Manually Levelling the Bed 19
Printing and Removing Models 20
4.1 Printing a File 20
4.1.1 During Print Settings 20
4.2 Good 3D Printing Practices 21
4.3 Removing 3D Objects from the Bed 22
4.4 Removing Filament 22
4.5 Quick Settings 23
4.6 Advanced Settings 23
4.7 Filament 24
4.7.1 PLA Filament 24
4.8 Storage 25
4.9 Creating and Printing your Own Models 25
4.9.1 Saving Files to MicroSD Card 25
4.9.2 Creating a GCODE File Using Cura 25
4.9.3 Installing Cura 25
4.9.4 Adding your Cocoon Create 3D Printer to Cura 26
4.9.5 Loading a 3D Design into Cura 26
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Servicing 27
5.1 Servicing your ModelMaker 3D Printer 27
5.1.1 Replacing the Print Mat 27
5.1.2 Nozzle Cleaning 27
5.1.3 Routine Component Check 28
5.1.4 Storing 28
Finishing 29
6.1 Finishing Techniques 29
6.1.1 Useful Tools/Equipment 29
6.1.2 Removing Support Material 29
6.1.3 Sanding 29
6.1.4 Surface Coating 30
Maintenance 30
Disposal of Packaging 31
Disposal of Product 31
Troubleshooting 32
10.1 Troubleshooting 32
10.1.1 Printing Problems 32
10.1.2 Connectivity Problems 33
10.1.3 Other Problems 34
10.2 Useful Terms 35
Appendix 36
References 36
Repair and Refurbished Goods or Parts Notice 37
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PARTS LIST
1 x 3D Printer 1 x Filament Spool Stand 1 x Power Cable 1 x USB Cable 1 x 4GB MicroSD Card 1 x Scraper 1 x PTFE Tube
1 x Hex Key Set 2 x Cable Ties 4 x 10m PLA Filament 2 x Spare Print Bed Mats 1 x Instruction Manual (Not Shown)
1 x Getting Started Guide (Not Shown) 1 x Warranty Card (Not Shown) 1 x Levelling Card
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TECHNICAL SPECIFICATIONS
Printing
Print Technology: Fused Filament Fabrication (FFF) Build Volume: 120 x 135 x 100mm (Width x Depth x Height) Layer Resolution: 0.1 – 0.4mm Positioning Accuracy: X 0.012mm Y 0.012mm Z 0.004mm Extruder Quantity: Single Extruder Extruder Diameter: 0.4mm Print Speed: 10mm/s - 70mm/s Travel Speed: 10mm/s - 70mm/s Supported Print Materials: Cocoon Create Branded PLA, PLA Wood
Temperature
Ambient Operating Temperature: 15°C – 30°C Operational Extruder Temperature: 170°C - 250°C
Software
Slicer Software: Cura Cura Input Formats: .STL, .OBJ, .DAE, .AMF Cura Output Format: .GCODE Connectivity: MicroSD Card, USB port (Firmware updating only)
Electrical
Input Rating: 100-240Vac, 50/60Hz, 1.0A
Physical Dimensions
Printer Frame Dimensions: 325 x 240 x 380 (Width x Depth x Height) Weight: 7KG
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1.1 What is 3D Printing?
3D Printing is a process whereby a real object is created from a 3D Design. Fused Filament Fabrication (FFF) is one of the most common technologies used by 3D Printers to achieve this. FFF works on an ‘additive’ principle by laying down material, such as PLA or ABS lament, in layers to create a 3D object.
1.2 From 3D Design to Printed 3D Object
3D Design Slice to GCODE Setup ModelMaker 3D Printer 3D Printing Process
3D Printed Object
3D Design
Having a 3D Design is the rst step to creating a 3D Object. There are a number of free 3D Designs that can be downloaded and printed for personal use. Websites such as Thingiverse.com, Pinshape.com and YouMagine.com are a good place to start, but there are many more available!
Alternatively, you can create your own 3D Design using 3D Modelling Software. Programs such as SketchUp or Blender allow this, however this can take some practice before successfully modelling your 3D Design. After you’ve nished your 3D Design, you can export it as an .STL le, to be
imported into a ‘Slicer’ program such as Cura.
Slice to GCODE
A ‘Slicer’ converts a 3D Design (usually an .STL or .AMF format) into individual layers. It then generates the machine code (such as GCODE) that the 3D Printer will use for printing.
We recommend the program Cura as it uses a simple interface and includes a large amount of
INTRODUCTION
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support material.
Setup ModelMaker 3D Printer
It’s important to check your printer before every print. We’ve included some steps on page 21 in section 4.2 Good 3D Printing Practices for you to quickly refer to each time.
3D Printing Process
Now that you’ve loaded a GCODE le onto the printer, it will commence heating up the Extruder, then start printing. While printing, the nozzle will move along the X and Y axis as each layer is printed. This can take some time, depending on the size of the 3D model, print speed of the 3D printer and
resolution of each layer.
Here is an example of how size, inll, and resolution can aect printing time:
Dimensions:
62.5 x 25.75 x 67.75mm 70 x 70 x 140mm
Inll:
20% 0% 20% 20%
Resolution:
2mm 2mm 2mm 1mm
Print Time:
53min 39min 6hr 40min 13hr 12min
Filament Used:
4m 2.54m 45m 45.67m
3D Printed Object
Once the printer has completed all the layers, you will have a 3D Printed Object. The results are certainly worth it, with 3D models ranging from simple to complex.
INTRODUCTION
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PRODUCT OVERVIEW
2.1 Printer Front View
1. Filament Tube
2. X-Axis Frame
3. Cooling Fan
4. Nozzle
5. Print Bed
6. Front Thumbwheels
7. Control Panel
8. Filament Clamp
9. Tower Frame
10. Spool Holder
3
9
8
10
2
5
7
6
4
1
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PRODUCT OVERVIEW
2.2 Printer Rear View
1. Power Switch
2. Plug Socket
3. Rear Thumbwheels
4. Extruder Assembly
1
3
4
2
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PRODUCT OVERVIEW
2.3 Control Panel
1. MicroSD Card Slot
2. Restart Button
3. LCD Display Screen
4. Dial Button
5. USB Port
1
2
5
4
3
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3.1 Unboxing and Assembly
Your Cocoon Create ModelMaker 3D Printer is carefully packed to avoid damage in transit. Take your time unpacking it. The printer is pre-assembled and requires only minimal set up before powering on.
1. Carefully remove the 3D printer from the box and place on a clean, level work space.
2. Cut the 2 x cable ties holding the Print Bed to the X-Axis Frame.
3. Unscrew and remove the outer plastic nut from the Filament Spool
Holder, then insert the nut into the side slot of the tower. Screw in the Filament Spool Holder into the side of the printer.
NOTE: Ensure the Filament Spool Holder is secure and do not overtighten
4. Ensure the power switch is in the OFF position, then insert the Power Supply Cable into the back of the 3D Printer. Insert the other end into a nearby mains power outlet. Turn on the power outlet, then turn on the power switch at the back of the 3D Printer
5. After a few seconds, the LCD display screen will initialize and show the Home Screen
PRODUCT ASSEMBLY & INITIAL SETUP
3D Printer ready. Elapsed Time
0
Progress
Speed
100%
00:00
21
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3.2 Home Screen
Printer Status: Current printer status or memory card status if removed or inserted
Elapsed Time: Length of time the current model has been printing (if applicable)
Progress: Displays percentage of model completed (if applicable)
Speed: Current printing speed – 100% is full speed
NOTE: The initial printing speed is dened in the GCODE le, not by the printer
Extruder Temperature: The temperature shown above the
symbol is the set/target
temperature. The temperature below the same symbol is the current temperature.
NOTE: When no temperature is set, the extruder will register the current ambient temperature
3.3 Navigating the Menus
1. To enter the Main Menu, quickly press and release the Dial Button
2. To move throughout the menu, turn the Dial Button. Note some menus have options not visible
on the screen. Keep turning the dial to see all options available
3. To make a selection, quickly press and release the Dial Button
4. To move to the previous menu or exit, highlight ‘back’ at the top of each menu and push the
Dial Button
SETUP
3D Printer ready. Elapsed Time
0
Progress
Speed
100%
00:00
21
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SETUP
3.4 Menu Tree
3D Printer ready. Elapsed Time
0
Progress
Speed
100%
00:00
21
Move
Change Filament Disable Steppers Preheat Cooldown
back
Print File Level bed Quick Settings Advanced
back
Temperature Save Setting Factory Reset
Main Menu
Home Screen
Quick Settings
Advanced Settings
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SETUP
3.5 Adding Filament
1. Place your roll of lament on the Filament Spool Holder
2. Turn on the 3D Printer with the Power Switch located at the back of the Printer
3. Push the Dial Button to access the Main Menu and navigate to Quick Settings
Change
Filament
Add Filament. The Extruder will automatically
raise and preheat; always wait until it has fully preheated
4. After the extruder has preheated, hold the Filament Clamp on the top of the tower and manually feed the end of the lament through the entire tube until it reaches the extruder. The lament will start to extrude once the extruder has reached target temperature. Let go of the clamp so the motor can push the lament through
5. Once lament is extruding from the nozzle press back to stop extruding
6. Carefully remove any excess lament from the nozzle using the Scraper. Filament is loaded and ready to print
WARNING: The extruder will still be hot and the Scraper should be used to remove the lament from the nozzle
3.6 Levelling The Bed
Levelling the bed is arguably the most important step in producing successful prints and should be checked before every print. Before levelling the Print Bed check all springs and thumbwheels are in place
3.6.1 The Levelling Wizard
1. Clean o any excess lament residue from the tip of the nozzle using the Scraper
2. Enter the Main Menu and select Level Bed
3. After Initializing, the Level Wizard will guide you through levelling all 4 corners of your print
bed. Press next to proceed to the next screen / corner
4. On each corner, turn the relevant thumbwheel until you can just slide a piece of copy paper between the extruder and print bed with slight resistance, about 0.1mm
5. After levelling the last corner you can return to the Main Menu or restart the Levelling Wizard. If this is your rst time levelling the bed we recommend completing the wizard again to ensure it is level
NOTE: The ModelMaker does not use the entire print bed during levelling or printing. The maximum depth is 135mm on the y-axis.
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SETUP
3.6.2 Manually Levelling the Bed
1. Clean o any excess lament residue from the tip of the nozzle using the Scraper
2. Enter the Main Menu and select Quick Settings
Move Home XYZ to move the nozzle to
the home position in the front right corner
NOTE: Immediately turn o the machine if any motors are jamming or forcing against the chassis.
3. Select back
Disable steppers to enable movement of the Print Bed and Extruder
4. Manually move the Print Bed and Extruder to each corner or area you would like to level
5. On each corner, turn the relevant thumbwheel until you can just slide a piece of copy paper
between the extruder and print bed with slight resistance, about 0.1mm
6. Continue checking points on the Print Bed until you are satised it is level
Nozzle Too High
Insucient contact area
resulting in poor adhesion
and extrusion skipping
Correct Height
Filament pushed into the
print bed slightly to maximize
surface area contact whilst
still allowing good extrusion
ow
Nozzle Too Low
Not enough clearance for
the lament to be extruded,
which can damage the
extruder and/or print bed
If you are new to 3D Printing we highly recommend that you visit our website to review our video tutorial on levelling the print bed at https://cocoonproducts.com.au
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4.1 Printing a File
The ModelMaker only accepts and prints GCODE les. The included MicroSD Card has sample model GCODEs available to get you started. See section 4.9 Creating and Printing Your Own Models on page 25 to load your own models.
1. Check the Print Bed has been levelled correctly
2. Insert the included MicroSD Card into the Memory Card Slot
next to the LCD screen with the label facing to the left as shown
3. Enter the Main Menu and select Print File
4. Select the le you would like to print
5. The printer will return to the status screen and display “Heating…” in the upper left corner of
the display. The nozzle temperature will heat until it reaches the target temperature
6. Once the nozzle reaches the target temperature the printer will automatically begin printing the le
NOTE:
• Micro SD Memory Cards (up to 32GB) should be formatted to FAT32. If there is no MicroSD Card inserted the Main Menu will display No SD card and no les will be available to print
• If your le is not printing correctly, press the main Dial Button and select ‘Stop print’ from the menu. Ensure the extruder is raised prior to removing the print o the Print Bed
• Immediately turn o the machine if any of the motors are jamming or forcing against the chassis
• If you cannot access the Print menu, it is likely the MicroSD Card is not mounted properly. Try removing and reinserting the MicroSD Card.
4.1.1 During Print Settings
While printing, some settings can be modied. Push the button to access these settings
1. Speed: Turn the Dial to adjust the print speed %. Note the original print speed is determined by GCODE le generated, not the printer
2. Nozzle: Modify the temperature of the Nozzle
3. Pause print: Pauses the print once the last instruction GCODE instruction has completed (be
patient). Tap Resume print to keep printing
4. Stop print: Stops the current print
PRINTING AND REMOVING MODELS
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PRINTING AND REMOVING MODELS
4.2 Good 3D Printing Practices
Please refer to these steps during every print to ensure the best quality.
Before Printing
5. Ensure your GCODE le is correctly setup, lament diameter is set to 1.75mm and correct
temperature settings for the material you are using. The ModelMaker prints PLA lament. Depending on the type of PLA lament, temperatures can range from 180 to 210⁰C. If you are unsure, start with 190⁰C
6. Check all cables and connectors are connected and the printer is on a stable surface
7. Check that Print Bed is level and approximately 0.1mm from the nozzle
8. Check that the Print Bed is clean and dust free and nozzle does not have excess material stuck
to it
During Printing
1. Closely monitor the rst layer being printed – Most problems, like poor adhesion and
warping, will occur in the rst layer. If problems occur, stop the 3D Printer in the menu or power o the printer
2. Do not leave the 3D Printer unattended while in operation
3. Keep hands clear while machine is operating
After Printing
1. Wait for the Extruder to cool down
2. Carefully remove 3D Object. Never use the Scraper towards your body. Keep Scraper evenly
at when scraping to avoid damaging the Print Bed. Damaged Print Beds / mats may aect adhesion for future prints
3. Store 3D printer in a clean, dry environment
Always check Print Mat is clean and there is no
residual plastic
Always check all cords
are connected
Always check GCODE
file settings match
filament and printer
Always check Extruder
distance is 0.1mm
from Print Mat
Always check Print
Bed is level
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4.3 Removing 3D Objects from the Bed
Once the ModelMaker has completed printing your 3D printed object follow these steps to remove it from the Print Bed.
1. Once the print is completed, wait for the Extruder to cool and then turn o your 3D Printer
2. Using the supplied Scraper, carefully ‘wedge’ under one of the edges of the 3D object. Take
care to keep the Scraper at with the bed to prevent damaging the Print Mat
3. As one edge begins to lift, gently maneuver the Scraper forward to continue to ‘wedge’ between the 3D object and the Print Bed
4. Once the 3D object has fully separated from the Print Bed, it is safe to remove
NOTE:
• Always take care when using the Scraper. Never use excessive force or scrape towards your hand. Scrape away from the body and keep hands clear to prevent injury
• Always keep the Scraper as level as possible. Scraper can damage the print mat if not used correctly
• Removing a 3D object, particularly one with a large surface size, can be a long process. Never rush when removing a 3D printed object
TIP: If you are persistently having trouble removing 3D printed objects, try the following:
• Use a layer of blue masking tape (designed to not leave behind residue) on the Print Bed. Be sure to remove and replace after each print
• Check if the printing mat is damaged and replace if needed
• Replacement mats can be purchased at https://cocoonproducts.com.au/
4.4 Removing Filament
Follow these steps to remove lament.
NOTE: You do not have to remove lament after each print, however if you do not intend to print for long periods of time we recommend removing and storing lament in a resealable air tight bag
1. Turn on the 3D Printer with the Power Switch located at the back of the Printer
2. Push the Dial Button to access the Main Menu and navigate to
Quick Settings
Change Filament Remove Filament. The
Extruder will automatically raise and preheat; always wait until it has fully preheated
3. After the extruder has preheated, hold the Filament Clamp on the top of the tower and push the lament so a small amount begins to extrude
4. Once lament is extruding from the nozzle, while holding the lament clamp, quickly pull the lament out of the extruder and tube
5. Store the lament in a resealable bag to protect it from moisture
PRINTING AND REMOVING MODELS
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4.5 Quick Settings
To access the Quick Settings, press the Dial Button and select Quick Settings in the Main Menu
Move:
Move X, Y, Z: Manually move the X, Y, Z axes by 1mm increments
Extruder: Manually extrude or retract lament by 1mm increments
IMPORTANT NOTE: you must preheat the extruder to extrude or retract lament, 180ºC minimum
Home XYZ: Return to the home position in the front right corner
Change Filament:
Add Filament: On screen guide to to Add Filament if no lament is currently inserted
Remove Filament: On screen guide to remove lament if currently inserted
Preheat: Preheat the nozzle
Raise Extruder 10mm: Raises the extruder by 10mm
Disable Steppers: Disables all motors so you can manually move the bed and extruder position in the X and Y directions
Preheat: Preheat the nozzle Cooldown: Cools the nozzle
4.6 Advanced Settings
To access the Advanced Settings, press the Dial Button and select Advanced in the Main Menu. Unless you are an experienced user we do not recommend adjusting settings in the Advanced Menus.
Temperature:
Nozzle: Set the current temperature of the nozzle (0-250⁰C)
PID-P: Proportional Response
PID-I: Integral Response
PID-D: Derivate Response
Preheat PLA conf: Adjusts the default PLA heating temperature
Save Setting: Saves the current settings
NOTE: You must save settings after every change. Unsaved settings will be lost after restart
Factory Reset: Restores default factory settings
PRINTING AND REMOVING MODELS
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SETUP
4.7 Filament
The Cocoon Create ModelMaker 3D Printer is designed to be only used with PLA (Polylactic Acid BioPlastic) Filament. Only use genuine Cocoon Create laments as using generic laments may damage your 3D Printer and may void your warranty. Extra lament including multiple colours and PLA types are available from the online store at https://cocoonproducts.com.au/
4.7.1 PLA Filament
Extruder Temp: 215ºC
Ocial Name: Polyactic Acid
Printing Level: Basic
Advantages: • Bioplastic
• Non-Toxic
• Less warping issues
• Hard or soft/exible variants
• High print speed
Disadvantages: • Low heat resistance
• Easier to break than ABS
• Requires thicker walls than ABS
Finishing: • Sanding possible
• Limited gluing
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SETUP
4.8 Storage
PLA laments are sensitive to moisture. If stored in a humid environment, the quality of the lament can deteriorate, with a tendency to bubble and spurt from the nozzle tip. This will aect print quality, so when storing PLA or other material for an extended period of time, follow these tips.
• Store in a sealed, air tight bag/container. We recommend a vacuum seal bag
• Store with a silica gel (moisture absorber) pack. One is included with each lament spool
4.9 Creating and Printing your Own Models
4.9.1 Saving Files to MicroSD Card
• Format new MicroSD Cards up to 32GB to FAT32
• Save les only in the root directory on the MicroSD Card. The ModelMaker will not read les in
folders
• Ensure your models are saved as GCODE les. STL and other 3D le formats should be
converted or “sliced” into GCODE before loading them on the MicroSD card. See the section Creating a GCODE File Using Cura for information on creating GCODE les
4.9.2 Creating a GCODE File Using Cura
A GCODE le provides the essential temperature settings and movement information for your Cocoon Create 3D printer. A number of ‘Slicer’ software programs exist which convert a 3D model le into a series of 3D printable layers. Cura is free Open Source slicer software released on the AGPLv3 license. It is available on MacOS X and Windows.
4.9.3 Installing Cura
1. Install the le located on your included MicroSD Card or download Cura from
https://cocoonproducts.com.au/
2. Select a destination folder for the install, then press ‘Next’
3. Select the components to install, then press ‘Install’
4. Once complete, press ‘Finish’
5. Refer to your computer manual for further instructions on the above steps if required
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SETUP
4.9.4 Adding your Cocoon Create 3D Printer to Cura
On rst launch, Cura will ask you to add a 3D printer from the list provided. Alternatively, you can add a 3D printer by selecting Machine
Machine Settings Add New Machine
1. Select Other
2. Select Custom…
3. Enter Machine name as ‘Cocoon Create ModelMaker”, or your desired name
4. Input Machine width as 120mm
5. Input Machine depth as 135mm
6. Input Machine height as 100mm
7. Change Nozzle size to 0.4mm
8. Ensure Heated Print Bed is not ticked
9. Select ‘Finish’
For the latest optimized / recommended Cura settings for your Cocoon Create ModelMaker 3D Printer, visit https://cocoonproducts.com.au
4.9.5 Loading a 3D Design into Cura
1. Clear the platform using File Clear platform…
2. Then, load your 3D Design le onto the platform using File
Load model le…
3. Load any le with the following extensions: .STL, .OBJ, .DAE, .AMF
TIP: You can load more than one le onto the platform. Cura will automatically move the additional les to t.
NOTE: Files in grey are outside of the print area and need to be moved or scaled to t.
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AFTER SALES SUPPORT
1300 663 907 CUSTOMERCARE@WINPLUS.COM.AU MODEL: HE170703
SERVICING
5.1 Servicing your ModelMaker 3D Printer
5.1.1 Replacing the Print Mat
The ModelMaker 3D Printer includes 2 x extra Print Mats. Additional Print Mats are available for purchase from https://cocoonproducts.com.au
1. Remove the current Print Mat by slowly peeling from one corner
2. Using rubbing alcohol and a microber towel, carefully remove any residual adhesive left on
the Print Bed
3. Peel the 3M backing from the new Print Mat
4. Gently place the new Print Mat onto the Print Bed, making sure to align with each edge. It is
recommended to start at a corner to ensure no bubbles become present
5. Use the Scraper to apply pressure on the new Print Mat, ensuring strong adhesion. Keep the Scraper level as it can damage the Print Mat
TIP: You can also use masking tape in lieu of a Print Mat. Blue painters tape is recommended.
5.1.2 Nozzle Cleaning
If your Extruder nozzle becomes blocked, follow these steps to clean the nozzle.
1. Remove the existing lament using the steps in Quick Settings
Change Filament
Remove Filament
2. Using a clean 0.4mm drill bit, insert the drill bit into the nozzle by hand, twisting while
inserting
WARNING: The extruder is preheated and hot
3. Remove the drill bit from the nozzle, twisting while removing
4. Repeat steps ‘2’ and ‘3’ three times, then follow the steps in Quick Settings
Change
Filament
Add Filament
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5.1.3 Routine Component Check
Motor Connectors
Loose motor connections could cause a 3D print to fail. It’s a good habit to routinely check for any damage to the connectors or the black cables.
Axis Lubrication
Regular lubrication of the X and Y Axis rods is important for the longevity and smooth running of your printer. The rods can be lubricated with machine oil or synthetic grease. We recommend using bearing grease and to apply liberally to both the X Axis and Y Axis rods.
Nuts and Bolts
Loose nuts and bolts could aect the geometry of the ModelMaker 3D Printer. Check that all nuts and bolts remain rmly tightened. If required, re-tighten using the hex wrench.
5.1.4 Storing
Always store your ModelMaker 3D Printer in a cool, dry location that is free from dust.
SERVICING
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AFTER SALES SUPPORT
1300 663 907 CUSTOMERCARE@WINPLUS.COM.AU MODEL: HE170703
FINISHING
6.1 Finishing Techniques
6.1.1 Useful Tools/Equipment
• Safety Goggles
• Mask
• Long-nose Pliers
• Wire cutters
• Sandpaper (100, 200, 300, 400, 500, 600 Grit)
• Medium, ne and extra ne sanding sponges
• Acrylic based primer spray paint
• Acrylic based spray paint (colour of your choice)
• Acrylic based varnish spray paint
NOTE: Dierent paint types are also compatible with PLA. Consult your local paint supplier for the best compatibility for your intended purpose.
6.1.2 Removing Support Material
Even after support material is removed by hand, residual material will remain.
1. Ensure that safety goggles and a mask are worn for protection
2. Remove most of the support material by hand, taking care not to
damage the 3D object
3. Using the long-nose pliers, carefully grasp some of the remaining material, then twist to remove. Repeat until no more material can be removed.
4. Using the wire cutters, cut away any excess lament.
6.1.3 Sanding
Though Fused Filament Fabrication (FFF) is capable of producing high quality objects straight out of the machine, the layer lines will be visible. Sanding will reduce these ‘step’ marks in the model.
1. Ensure that safety goggles and a mask are worn for protection
2. Starting with 100 grit sandpaper, carefully sand your 3D object using small, circular motions
NOTE: PLA is less resistant to high temperatures caused by sanding. Take your time sanding your 3D object to avoid damage.
3. Using the medium sanding sponge, sand dicult to reach areas of your 3D object
4. Gradually increase the sandpaper grid until the 3D print is smooth
TIP: Spraying a primer ller will also help to reduce the layer lines on the 3D Object. This can then be sanded away and repeated, until the desired smoothness is achieved
3
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6.1.4 Surface Coating
Finally, to make your models more presentable, follow these steps;
1. Ensure that safety goggles and a mask are worn for protection
2. Ensure that your 3D object is clean and free from dust
3. Spray your model using an acrylic based primer, following the directions of your primer
4. Allow appropriate time to dry before applying additional coats
5. Spray your model using an acrylic based paint of your colour. Allow appropriate time to dry
6. Spray your model using an acrylic based varnish, following the directions of your varnish.
Allow appropriate time to dry before applying additional coats.
NOTE: Dierent paint types are also compatible with PLA. Consult your local paint supplier for the best compatibility for your intended purpose.
Congratulations! Your 3D object now looks like a professionally nished product!
MAINTENANCE
The maintenance of ModelMaker 3D Printer should be conducted by skilled person only. Always unplug the printer before doing maintenance or modications. In order to have a smoothly working ModelMaker 3D Printer it is important to maintain it correctly. Please follow the safety/ deterioration checks during maintenance:
• Check condition of all rubber belts
• Oil the lead screens with light machine oil (sewing machine oil)
• Check the condition of the power cable. Make sure there are no cracks in the sheath
• Check the condition of the wiring on the printer to ensure nothing is pinched of damaged
• Check the fans are operational during print
• Check the chassis is secure. Tighten any screws if there is ex in the frame
FINISHING
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AFTER SALES SUPPORT
1300 663 907 CUSTOMERCARE@WINPLUS.COM.AU MODEL: HE170703
DISPOSAL OF PACKAGING
This product has been packaged to protect it against transportation damage. Unpack the appliance and keep the original packaging carton and materials in a safe place. It will help prevent any damage if the product needs to be transported in the future, and you can use it to store the appliance when it is not in use.
In the event, it is to be disposed of, please recycle all packaging material where possible. Wrapping can be a suocation hazard for babies and young children, so ensure all packaging materials are out of their reach and disposed of safely. Observe any local regulations regarding the disposal of packaging and dispose of it appropriately for recycling. Contact your local authorities for advice on recycling facilities in your area.
DISPOSAL OF PRODUCT
Observe any local regulations regarding the disposal of waste products. Contact your local authorities for advice on recycling facilities in your area.
At the end of its working life, do not throw this product out with your household rubbish. Electrical and electronic products contain substances that can have a detrimental eect on the environment and human health if disposed of inappropriately. Observe any local regulations regarding the disposal of electrical consumer goods and dispose of it appropriately for recycling. Contact your local authorities for advice on recycling facilities in your area.
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TROUBLESHOOTING
10.1 Troubleshooting
If having any troubles when using the ModelMaker 3D Printer, please refer to the troubleshooting guide below, or call customer support on 1300 663 907.
You can also visit https://cocoonproducts.com.au for support videos and advanced tutorials.
10.1.1 Printing Problems
Clicking sound from one of the stepper motors
One of your stepper motors may not be connected properly. Check each connection and then inspect the cable routing for any faults
File not printing
Remove the MicroSD Card and insert into your computer. Open the GCODE le using a text editor (eg. Notepad), and inspect if GCODE is readable or not. If le consists of multiple ‘ÿÿÿÿ’ symbol, then le has been corrupted. Try reformatting your MicroSD Card and reloading the GCODE le
NOTE: Reformatting will delete all les on your SD card
Not extruding when starting to print
Ensure that the nozzle temperature has been set to match your material
Not sticking to the bed
• Ensure that the bed is clean and free from dust
• Check that the bed is level and set to a distance of approximately 0.1mm - see 3.6 Levelling
The Bed
• If there are defects / deep scratches in the printing mat, it may need to be changed. Change the mat or use blue painters masking tape
• Add a brim or raft to your le
• Ensure nozzle to bed gap is not bigger than 0.1mm. Material will solidify if gap is large
• Visit https://cocoonproducts.com.au for a tutorial on levelling the print bed
Models Warping/Curling
• Check the inll % of your GCODE. The higher the inll, the more likely to warp
• Add a brim or raft to your le
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AFTER SALES SUPPORT
1300 663 907 CUSTOMERCARE@WINPLUS.COM.AU MODEL: HE170703
Model appears very ‘stringy’
• Ensure that the lament diameter is set to match your lament spool (1.75mm), then try creating a new GCODE before printing again
• Check you are using the correct temperature for the lament used
Print stopped halfway
• Check that the GCODE le is complete and not corrupt
• Check the original model le
The motor does not stop at the end of axis
Check that the stop micro switches are aligned with the motor mount and registering.
The print head/bed does not move
• Check the part can be moved by hand when stepper motor is disabled. Clear anything that is blocking the path
10.1.2 Connectivity Problems
My 3D Printer isn’t turning on
Check that you have correctly inserted the power cable into the rear of the Control Box, the power cord is plugged into the mains outlet and that the Control Box power switch is on.
MicroSD Card not shown
• Please ensure your MicroSD Card is 32GB or less
• Please ensure your MicroSD Card is formatted as FAT32
• Navigate to SD Card, select Unmount SD Card, then select Mount SD Card. Your MicroSD card should now appear in the menu.
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10.1.3 Other Problems
Filament stuck when removing
Please visit https://cocoonproducts.com.au for a video on how to clear the nozzle with stuck lament.
Where can I buy more lament?
If you require more lament, visit our online store, https:// cocoonproducts.com.au to purchase various colours.
What brand of lament should I buy?
We recommend using only Cocoon Create branded lament. Lower quality generic laments can damage your ModelMaker 3D Printer and potentially void your warranty.
TROUBLESHOOTING
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AFTER SALES SUPPORT
1300 663 907 CUSTOMERCARE@WINPLUS.COM.AU MODEL: HE170703
10.2 Useful Terms
Display
Provides the main interface for operating the 3D Printer
Firmware Software that is programmed into the electronic board
GCODE Code that is produced using the slicing process. Describes the movements and temperature settings of your 3D printer
Nozzle Opening at the bottom of the print head where lament is pushed through
Extruder Assembly
The section lament is pushed through encompassing the hot end and nozzle
MicroSD Card Secure Digital memory card. This is where your GCODE les can be stored and accessed by the 3D Printer
PLA Filament Commonly used plastic lament with low environmental impact
Brim/Raft Types of printed foundations that help models adhere to the print bed
Slicing Process that turns a 3D Design into a code that can be used by 3D Printers
Spool Filaments of PLA are wrapped, creating a spool
Stepper Motor DC motors that move in discrete steps. This allows for precise positioning and/or speed control
.stl A common le format for 3D Designs/Models
USB Cable The Cocoon Create ModelMaker 3D Printer allows USB communication only for rmware updates
TROUBLESHOOTING
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APPENDIX
References
Some of the 3D Models used in this manual and other included materials were sourced from the below:
Repair and Refurbished Goods
or Parts Notice
Unfortunately, from time to time, faulty products are manufactured which need to be returned to the Supplier for repair.
Please be aware that if your product is capable of retaining user-generated data (such asles stored on a computer hard drive, telephone numbers stored on a mobile telephone, songs stored on a portable media player, games saved on a games console or les stored on a USB memory stick) during the process of repair, some or all of your stored data may be lost.
We recommend you save this data elsewhere prior to sending the product for repair.
You should also be aware that rather than repairing goods, we may replace them with refurbished goods of the same type or use refurbished parts in the repair process.
Please be assured though, refurbished parts or replacements are only used where they meet ALDI’s stringent quality specications.
If at any time you feel your repair is being handled unsatisfactorily, you may escalate your complaint. Please telephone us on1300 663 907 or write to us at:
Winplus Australasia PO Box 537 Bayswater Business Centre, Victoria, Australia 1300 663 907 - Hours: Mon-Fri 8:30am - 6:00pm AEST customercare@winplus.com.au
AFTER SALES SUPPORT
1300 663 907
AUS
customercare@winplus.com.au
YEAR WARRANTY
1
create
MODEL: HE170703 PRODUCT CODE: 59101 11/2017
ModelMaker 3D Printer
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.
.
Repair and Refurbished Goods
or Parts Notice
Unfortunately, from time to time, faulty products are manufactured which need to be returned to the Supplier for repair.
Please be aware that if your product is capable of retaining user-generated data (such asles stored on a computer hard drive, telephone numbers stored on a mobile telephone, songs stored on a portable media player, games saved on a games console or les stored on a USB memory stick) during the process of repair, some or all of your stored data may be lost.
We recommend you save this data elsewhere prior to sending the product for repair.
You should also be aware that rather than repairing goods, we may replace them with refurbished goods of the same type or use refurbished parts in the repair process.
Please be assured though, refurbished parts or replacements are only used where they meet ALDI’s stringent quality specications.
If at any time you feel your repair is being handled unsatisfactorily, you may escalate your complaint. Please telephone us on1300 663 907 or write to us at:
Winplus Australasia PO Box 537 Bayswater Business Centre, Victoria, Australia 1300 663 907 - Hours: Mon-Fri 8:30am - 6:00pm AEST customercare@winplus.com.au
AFTER SALES SUPPORT
1300 663 907
AUS
customercare@winplus.com.au
YEAR WARRANTY
1
create
MODEL: HE170703 PRODUCT CODE: 59101 11/2017
ModelMaker 3D Printer
.
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