Cobra HARLEY-95 UP 692-1600 User Manual

* Cobra recommends you always wear a helmet while riding. Please never operate your motorcycle while under
1 – Fi2000R Fuel Injection Module
HARLEY 95
-Up
FLH
Read all instructions ca
refully and completely before installing your new Fi2000 module.
692-1600
Page
1
of 4
23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180 Fax. 714.692.5016
www.cobrausa.com
Items Supplied >
2 – Zip Ties
Application(s) >
W/Fuel Injection FLHT FLHS FLTR ROADKING
Instruction Manual >
It is recommended that a qualified mechanic or technician install this product.
1. Remove the seat and air cleaner assembly.
2. Remove both front and rear gas tank mounting bolts.
3. Prop the rear of the gas tank up approximately 2”.
4. Locate the factory connector on each fuel injector. Depress the wire clip on the injector and pull
the connector free and move out of way. Note: A pair of needle nose pliers and a long flat blade screwdriver helps with this job. If you have a 2002 or newer Harley see the additional instructions on sheet 2.
5. Lay the Fi2000 module in place, but do not attach it to the motorcycle, and run the wiring harness
up to the manifold area behind the other wiring of the throttle body (See figure 1). Attach the Fi2000 module’s forward injector plug, with the grey and red wires, onto the front injector. Then take the original HD connector and insert the corresponding Fi2000 connector, with the brown and red wires, into it. (For model years 02’ and Up refer to figure 2, for model years 95-01 refer to figure 3)
6. Attach the Fi2000 module’s rear injector plug, with the blue and red wires, onto the rear injector.
Then take the original HD connector and insert the corresponding Fi2000 connec tor, with the green and red wires, into it. (For model years 02’ and Up refer to figure 2, for model years 95-01 refer to figure 3)
7. Before re-installing the gas tank, seat and air cleaner assembly, verify your connections. Remove
the door from the Fi2000 box to expose the LED’s. Verify the wire connections by (1) turning the ignition on, prior to starting, and see if all three LED’s are on steady. If you have no light, your ground connection (BLACK wire) has not made proper contact or your front injector connection is not complete. (2) After achieving a steady light from all three LED’s, start the motorcycle, wait 15 seconds and let it idle, the green light should now be the only LED on. If all three LED’s are still on after start up, verify you have attached the injector connectors correctly. Reattach the door when finished. Note: Make sure the ignition is turn off before changing any connection.
8. Route the Fi2000 wiring harness along side the factory harness using the supplied zip ties,
keeping it off the cylinder head or getting it pinched under the gas tank. Lower and re-attach the fuel tank.
9. Remove the backing from the Velcro and attach the Fi2000 next to the battery as shown in fig 1.
10. Re-install the seat and air cleaner assembly.
the influence of alcohol and/or drugs. Enjoy the new look of your motorcycle and please ride safely.
DOCUMENT NO. 0017 REV. A
12/04
692-1600
The following instructions apply to the
02 and Up
DOCUMENT NO
.
0018 REV. A
(02’ and Up shown, 95’
01’ similar)
Fi2000 MODULE
FRONT Fi2000 INJECTOR
ORGINAL FRONT HD
REAR Fi2000
INJECTOR
ORGINAL REAR HD
FRONT
ORGINAL REAR HD
ORGINAL FRONT HD
23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180 Fax. 714.692.5016
Instruction Manual >
1. If you need additional access to the fuel injector connectors, you can remove the Idle Air
solenoid by removing the two 5/16’’ bolts holding it on and loosening the Torx #20 screw on throttle cable bracket. Make sure to use locktite when refitting the two 5/16” bolts and correctly position the o-ring when reattaching.
BATTE RY
FIGURE 1
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Page 2 of 4
INJECTOR CONNECTOR
CONNECTORS
INJECTOR CONNECTOR
INJECTOR CONNECTOR
CONNECTORS
FIGURE 2
(02’ and Up W/Fi2000 installed and Air Injector Solenoid removed)
INJECTOR CONNECTOR
FIGURE 3
(95’ – 01’ W/O Fi2000 installed)
12/04
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