COBHAM SAILOR 6120, SAILOR 6130, SAILOR 6150, SAILOR 6140 Installation Manual

SAILOR 6120/30/40/50
Installation manual
SAILOR 6120/30/40/50
Installation manual
Document number: 98-154541-A
Release date: November 15, 2017
i
Disclaimer
Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying documentation is disclaimed by Thrane & Thrane A/S. The information in this manual is provided for information purposes only, is subject to change without notice and may contain errors or inaccuracies. Manuals issued by Thrane & Thrane A/S are periodically revised and updated. Anyone relying on this information should acquire the most current version e.g. from www.cobham.com/satcom, Cobham SYNC Partner Portal, or from the distributor. Thrane & Thrane A/S is not responsible for the content or accuracy of any translations or reproductions, in whole or in part, of this manual from any other source. In the event of any discrepancies, the English version shall be the governing text.
Thrane & Thrane A/S is trading as Cobham SATCOM.
Copyright
© 2017 Thrane & Thrane A/S. All rights reserved.
Manufacturer address
Thrane & Thrane A/S, Lundtoftegaardsvej 93 D, DK-2800, Kgs. Lyngby, Denmark
Trademark Acknowledgements
Inmarsat is a registered trademark of the International Maritime Satellite Organisation (IMSO) and is licensed by IMSO to Inmarsat Limited and Inmarsat Ventures plc.
SAILOR is a registered trademark of Thrane & Thrane A/S in the European Union, the United States and other countries.
Other product and company names mentioned in this manual may be trademarks or trade names of their respective owners.

Safety summary

The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment. Thrane & Thrane A/S assumes no liability for the customer's failure to comply with these requirements.
Observe marked areas
Under extreme heat conditions do not touch areas of units that are marked with this symbol, as it may result in injury.
Microwave radiation hazards
During transmission the antenna in this system radiates Microwave Power.This radiation may be hazardous to humans close to the antenna. When the system is powered, make sure that nobody gets closer than the recommended minimum safety distance of 0.3 m (1 ft.).
Dangers de rayonnements micro-ondes
Lors de transmissions, l'antenne émet des rayons micro-ondes puissants. Ce rayonnement peut être dangereux pour les personnes à proximité de l'antenne. Lorsque le système est sous tension, assurez-vous que personne ne s’approche à moins de 0,3 m (1 pi.) de l’antenne, la distance de sécurité minimale recommandée.
Keep away from live circuits
Operating personnel must not remove equipment covers. Only qualified maintenance personal must make component replacement and internal adjustment. Under certain conditions, dangerous voltages may exist even with the cable removed. To avoid injuries, always disconnect power and discharge circuits before touching them.
Compass safe distance
Minimum safety distance: 5 m from the SAILOR 3027 mini-C terminal.
iii

About the manual

Naming conventions
This manual covers four different types of system. For information that applies to all four types, the following naming conventions are used:
Common name Used for
mini-C system SAILOR 6120 SSA System
SAILOR 6130 LRIT System
SAILOR 6140 Maritime System
SAILOR 6150 Non-SOLAS System
SAILOR 3027 SAILOR 3027 SSA Terminal
SAILOR 3027 LRIT Terminal
SAILOR 3027 Maritime Terminal
SAILOR 3027 Non-SOLAS Terminal
Table 1: Naming conventions for terminal and system
Intended readers
This manual is an installation manual for the SAILOR 6120/30/40/50 mini-C systems. The manual is intended for installers of the system and service personnel. Personnel installing or servicing the system must be properly trained and authorized by Cobham SATCOM. It is important that you observe all safety requirements listed in the beginning of this manual, and install the system according to the guidelines in this manual.
iv
Manual overview
Note that this manual does not cover how to use the system. For information on usage refer to the user manual [1].
This manual covers the SAILOR 6120/30/40/50 with the SAILOR 6018 Message Terminal. For information specific to the SAILOR 6006 Message Terminal, refer to the manuals [4], [5] and [6].
Part numbers for related manuals are listed in the next section.
This manual has the following chapters:
Introduction contains an overview of the system.
Install the system explains how to mount the units.
Connect the system explains how to connect the units in the system and shows wiring, pin-out and cable requirements.
Configuration describes the tools available and explains the initial configuration of the system.
Installation check and test contains a check list for verifying the physical installation and guidelines for testing the installation.
Service and maintenance contains guidelines for handling, maintaining and repacking the SAILOR 6120/30/40/50.
Related documents
Ref Title and description Document number
[1] SAILOR 6120/30/40/50, User manual
(with SAILOR 6018 Message Terminal)
[2] SAILOR 6018 Message Terminal, Installation
manual
[3] SAILOR 6194 Terminal Control Unit,
Installation and user manual
SAILOR 6120/30/40/50, User manual
[4]
(with SAILOR 6006 Message Terminal)
Table 2: Related documents
98-154542
98-150478
98-131593
98-131590
v
Ref Title and description Document number
SAILOR 6120/30/40/50, Installation manual
[5]
(with SAILOR 6006 Message Terminal)
SAILOR 6006/6007 Message Terminal,
[6]
Installation manual
[7] Software Interface Reference Manual for the
TT-3027C/D/M/LT/SSA mini-C transceiver
Table 2: Related documents
a. Only available for certified partners.
98-131589
98-130088
98-147405
a
Typography
In this manual, typography is used as indicated below:
Bold is used for the following purposes:
•To emphasize words. Example: “Do not touch the antenna”.
To indicate what the user should select in the user interface. Example: “Select SETTINGS > LAN”.
Italic is used to emphasize the paragraph title in cross-references. Example: “For further information, see Connecting Cables on page...”.
COURIER is used to indicate low level commands or text in the display. Example: “The display shows Distress”.
Online training for Cobham SATCOM partners
As a Cobham SATCOM Partner you have access to free of charge technical training in this SAILOR product covering installation, commissioning and repair.
For details on available training classes please consult the Training Academy. If the above link does not work, go to cobham.com/satcom. Select Cobham SYNC Partner Portal. Then select Training. Enter email and password and log into the Cobham SATCOM Training Academy.
To learn more on CAN-bus as used with this product you may take the eLearning course “Introduction to CAN-bus” available at the Training
Academy.
vi
Table of contents
Chapter 1 Introduction
1.1 SAILOR 6120/30/40/50 system overview
1.2 Units in the system ...................................................................6
Chapter 2 Install the system
2.1 Unpack .........................................................................................10
2.2 General installation requirements .................................. 12
2.3 Install the SAILOR 3027
Chapter 3 Connect the system
3.1 Connect the units
3.2 Ground the units ..............................................................................29
3.3 The CAN backbone ................................................................32
3.4 Connect power ........................................................................ 33
3.5 Connectors and pinout ........................................................ 40
Chapter 4 Configuration
4.1 Register your SAILOR 3027
4.2 Configuration tools ........................................................................50
.........................1
..............................................................14
............................................................................21
......................................................48
4.3 Configuration using easyMail ........................................... 51
4.4 Configuration using SAILOR 6018 (only for SAILOR
55
6150)
4.5 Configuration using commands ...................................... 62
4.6 SSA buttons configuration (SAILOR 6120 only) ..... 65
vii
Table of contents
Chapter 5 Installation check and test
5.1 Installation check list ............................................................ 74
5.2 Test the SAILOR 6130 LRIT System
...................................75
5.3 Test the system with easyMail ........................................ 76
5.4 Test the system with SAILOR 6018
....................................79
Chapter 6 Service and maintenance
6.1 Update the software ............................................................. 86
6.2 Maintenance guidelines
..............................................................89
6.3 Service and repair ...................................................................90
6.4 Available parts .......................................................................... 91
App. A Technical specifications
A.1 SAILOR 6120/30/40/50 specifications
.............................93
A.2 SAILOR 3027 specifications ..............................................94
Glossary
..................................................................................................................................97
Index ............................................................................................................................... 101
viii
List of tables
Table 1: Naming conventions for terminal and system....................................iv
Table 2: Related documents............................................................................................ v
Chapter 1 Introduction
Chapter 2 Install the system
Table 3: Power consumption of system units......................................................13
Chapter 3 Connect the system
Table 4: Cables in the system ......................................................................................28
Table 5: Max. cable length in meters for 29 VDC operation ........................37
Table 6: SAILOR 3027 CAN connector pinout ....................................................40
Table 7: SAILOR 6018, USB connector pinout....................................................42
Table 8: SAILOR 6018, Ethernet connector pinout...........................................43
Table 9: SAILOR 6018, CAN connector pinout ...................................................44
Table 10: SAILOR 6018, Power connector pinout................................................44
Chapter 4 Configuration
Table 11: Supported LESes...............................................................................................70
Chapter 5 Installation check and test
Table 12: Installation check list .....................................................................................74
Chapter 6 Service and maintenance
Table 13: Cables and connectors, part numbers ...................................................91
Table 14: Adjustable pole/railing mount kit, part number ................................92
Table 15: Plate washer for SAILOR 3027, part number......................................92
App. A Technical specifications
Table 16: SAILOR 6120/30/40/50 mini-C system specifications .................93
Table 17: SAILOR 3027 mini-C terminal specifications.....................................94
ix
List of tables
x
Chapter 1

Introduction

Introduction 1
This chapter introduces the SAILOR 6120/30/40/50 systems and briefly describes the units. It has the following sections:
SAILOR 6120/30/40/50 system overview
Units in the system

1.1 SAILOR 6120/30/40/50 system overview

This manual describes four different systems:
SAILOR 6120 SSA System
SAILOR 6130 LRIT System
SAILOR 6140 Maritime System
SAILOR 6150 Non-SOLAS System
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The following sections describe each of the systems and each of the units that are part of these systems.
1
Chapter 1: Introduction
SAILOR 3027 SSA Terminal
SAILOR 6194
SSA buttons (not included)

1.1.1 SAILOR 6120 SSA System

The drawing below shows an example of a SAILOR 6120 SSA System.
The SSA (Ship Security Alert) System provides ships with alarm buttons, which can be activated in case of a piracy or terrorist attack. The alarm is a covert signal that has no sound and no flashing lights, so it is not seen nor heard by any intruders on board the ship.
The SAILOR 6120 has three SSA buttons (two alarm buttons and one test button), which connect to the SAILOR 3027 SSA Terminal through the SAILOR 6194 Terminal Control Unit. The CAN interface, which connects the SAILOR 3027 SSA Terminal to the SAILOR 6194, also provides the power for the SAILOR 6194.
For wiring of the SAILOR 6120 system, see SAILOR 6120 SSA System on page 22.
The SAILOR 3027 must be configured with the recipient(s) of the Ship Security Alert. See SSA buttons configuration (SAILOR 6120 only) on page 65. For further information on SSA, refer to SAILOR 6194 Terminal Control Unit, Installation and user manual [3].
2 SAILOR 6120/30/40/50 system overview
Chapter 1: Introduction
Introduction
SAILOR 3027 LRIT Terminal
Optional SAILOR 6194

1.1.2 SAILOR 6130 LRIT System

The drawing below shows an example of a SAILOR 6130 LRIT System.
1111
Ships that are subject to the LRIT (Long Range Identification and Tracking) regulation must report their position to their Flag Administration at least 4 times a day.
In addition to the basic Mini-C functions listed in the next section, the SAILOR 6130 LRIT System complies with the LRIT regulation and automatically reports the position of the ship every 6 hours.
When used with a SAILOR 6194 Terminal Control Unit, the SAILOR 6140 can be connected to a computer using either the LAN interface or the RS­232 interface.
For details on wiring, see SAILOR 6130 LRIT System and SAILOR 6140 Maritime system on page 23.
SAILOR 6120/30/40/50 system overview 3
Chapter 1: Introduction
Optional SAILOR 6194
SAILOR 3027 Maritime Terminal

1.1.3 SAILOR 6140 Maritime System

The drawing below shows an example of a SAILOR 6140 Maritime System.
The SAILOR 6140 is a basic Mini-C System that can be used for tracking and polling, messaging, logging and EGC (Enhanced Group Call).
When used with a SAILOR 6194 Terminal Control Unit, the SAILOR 6140 can be connected to a computer using either the LAN interface or the RS­232 interface, and to other equipment using the I/O interface of the SAILOR 6194.
For details on wiring, see SAILOR 6130 LRIT System and SAILOR 6140 Maritime system on page 23.
4 SAILOR 6120/30/40/50 system overview
Chapter 1: Introduction
Introduction
SAILOR 6194
SAILOR 3027
SAILOR 3042E
computer with easyMail (not included)

1.1.4 SAILOR 6150 Non-SOLAS System

The drawing below shows an example of a SAILOR 6150 Non-SOLAS System.
1111
In addition to the basic Mini-C functions listed in the previous section, the SAILOR 6150 can be used in non-SOLAS Distress systems to send Distress alerts using the SAILOR 3042E.
In non-SOLAS Distress systems a user interface is mandatory. You can use the easyMail application installed on a computer or you can use a SAILOR 6018 Message Terminal, which has its own built-in user interface. Note that the SAILOR 6018 connects to the CAN interface on the SAILOR 6194.
See Configuration tools on page 50.
For details on wiring, see SAILOR 6150 Non-SOLAS System on page 24.
SAILOR 6120/30/40/50 system overview 5
Chapter 1: Introduction

1.2 Units in the system

The SAILOR 6120/30/40/50 mini-C system may contain the following units, depending on the system:
SAILOR 3027 mini-C terminal
SAILOR 6194 Terminal Control Unit
SAILOR 6018 Message Terminal
The next sections describe each of these units and options.

1.2.1 SAILOR 3027 mini-C terminal

The SAILOR 3027 comes in different variants for different systems. The functions are different for each variant but the description below applies to all off these four variants:
SAILOR 3027 SSA Terminal
SAILOR 3027 LRIT Terminal
SAILOR 3027 Maritime Terminal
SAILOR 3027 Non-SOLAS Terminal
The SAILOR 3027 mini-C terminal is a mobile satellite terminal for the Inmarsat C system. It has a built-in LNA/HPA and an omni-directional antenna designed to operate on vessels. The housing is sealed and contains no user serviceable parts.
6 Units in the system
Chapter 1: Introduction
Introduction
The SAILOR 3027 is very compact and is designed to operate in extreme weather conditions. It has a highly sensitive built-in GPS module with 50 channels. The elevation angle of the antenna goes down to -15°, ensuring optimum communication even in rough weather.
The SAILOR 3027 communicates locally using a CAN bus interface, capable of carrying power as well as bi-directional communication.
For information on how to install the SAILOR 3027, see Install the SAILOR 3027 on page 14.

1.2.2 SAILOR 6194 Terminal Control Unit

The SAILOR 6194 is used for the following purposes:
For connecting
covert alert buttons for use in Ship Security Alert (SSA) systems such as SAILOR 6120, or
SAILOR 3042E Non-SOLAS Alarm Panels e.g. in Non SOLAS Distress systems (SAILOR 6150).
For connecting other equipment that has Ethernet or RS-232 interface with the SAILOR 3027 terminal, which has a CAN interface.
1111
The power for the SAILOR 6194 is supplied through the CAN interface.
Units in the system 7
Chapter 1: Introduction

1.2.3 SAILOR 6018 Message Terminal

The SAILOR 6018 may be used with the SAILOR 6150 Non-SOLAS System. With the SAILOR 6018 you can send Distress alerts, read and write messages, monitor system status, change the configuration and test the system. The SAILOR 6018 has a Distress button for sending Distress alerts, and buttons for Mute, Dim and Power.
The SAILOR 6018 has a touch-screen interface and can be operated without a keyboard.
A CAN interface connects to the SAILOR 3027 and an Ethernet interface connects to other equipment, such as alarm panels or a SAILOR 6081 power supply.
For information on how to install the SAILOR 6018, see SAILOR 6018 Message Terminal, Installation manual [2].
8 Units in the system
Chapter 2

Install the system

Install the system 2
This chapter describes the mechanical installation of the SAILOR 3027.
Cables and wiring of the system: see Connect the system on page 21.
How to configure and use the system: see Initial configuration on
page 53 and SAILOR 6120/30/40/50, User manual [1].
The following sections describe
Unpack
General installation requirements
Install the SAILOR 3027
Mechanical installation of other units in the system, e.g. the SAILOR 6194 Terminal Control Unit, is described in the individual installation manuals for the units. The names and numbers of the manuals are listed in Related documents on page v in the beginning of this manual.
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9
Chapter 2: Install the system

2.1 Unpack

2.1.1 Initial inspection

Inspect the shipping carton immediately upon receipt for evidence of damage during transport. If the shipping carton is severely damaged or water stained, request that the carrier's agent be present when opening the carton. Save the carton packing material for future use.
Warning! To avoid electric shock, do not apply power to the
system if there is any sign of shipping damage to any part of the front or rear panel or the outer cover. Read the safety summary at the front of this manual before installing or operating the system.
After unpacking the system, inspect it thoroughly for hidden damage and loose components or fittings. If the contents are incomplete, if there is mechanical damage or defect, or if the system does not work properly, notify your dealer.
10 Unpack
Chapter 2: Install the system
Install the system

2.1.2 What’s in the delivery

The following items are included in the delivery:
SAILOR 3027 mini-C terminal, one of the following variants:
SAILOR 3027 SSA Terminal
SAILOR 3027 LRIT Terminal
SAILOR 3027 Maritime Terminal
SAILOR 3027 Non-SOLAS Terminal
Pole mount kit for SAILOR 3027.
Accessories kit including cables and connectors. For details, see Cables and connectors on page 28. Not included with SAILOR 6140.
For SAILOR 6120 SSA System and SAILOR 6150 Non-SOLAS System only: SAILOR 6194 Terminal Control Unit.
For SAILOR 6150 Non-SOLAS System only: SAILOR 3042E Non-SOLAS Alarm Panel.
•Manuals:
SAILOR 6120/30/40/50 mini-C system, Installation manual (this
manual) and
SAILOR 6120/30/40/50 mini-C system, User manual
2222
Unpack 11
Chapter 2: Install the system
Important
Important
Note

2.2 General installation requirements

Only the SAILOR 3027 mini-C terminal must be placed outdoors. Place all other units in the system indoors! For information on environmental requirements to the units, refer to Technical specifications on page 93 or the individual installation manuals for the units.

2.2.1 Painting the radome

Customers may wish to paint the radome in order to match the vessel’s color. Cobham SATCOM’s recommendation is that the radome should NOT be painted because it may impact RF performance and may lead to over­heating, causing the antenna to go in safe mode (switch off). However, painting the radome will not void the general warranty regarding material and workmanship etc. It is only the performance that cannot be guaranteed. Any paint used must be non-metallic based.

2.2.2 Power requirements

A SAILOR 6120/30/40/50 operates on 15 VDC (nominal). You may use any power supply or battery that meets the power requirements listed in this section and in Appendix A, Technical specifications.
If any additional NMEA 2000 equipment is connected to the CAN bus, the power supply must be 15 VDC (nominal). To convert your power supply to 15 VDC you may use a SAILOR 6090 Power Converter or a SAILOR 6081 PSU and Charger from Cobham SATCOM.
For the system to work with longer cables you may have to use a higher input voltage for the SAILOR 3027, e.g. 29 VDC from the SAILOR 6080 Power Supply. In this case, make sure all connected equipment supports the supplied power.
12 General installation requirements
Chapter 2: Install the system
Install the system
2.2.2.1 Power consumption
The total power consumption varies primarily due to system activities. If you are using a battery, make sure it is capable of providing the required power.
As a guideline, note the power consumption of the following equipment:
Unit Idle power Max. power
SAILOR 3027 mini-C terminal 1.85 W 30 W
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SAILOR 6194 Terminal Control Unit
SAILOR 6018 Message Terminal (12 VDC - 24 VDC nominal)
Table 3: Power consumption of system units
1W 7W
20 W (typical) 60 W (peak)
General installation requirements 13
Chapter 2: Install the system

2.3 Install the SAILOR 3027

2.3.1 Location of the SAILOR 3027 mini-C terminal

Place the terminal outdoors on the ship. Before mounting the terminal, consider the following:
Safety distance: 1 ft. (0.3 m). Place the terminal so that no person can accidently get closer to the terminal than the safety distance 1 ft. (0.3 m).
Distance to exhaust fumes. Do not place the terminal close to the funnel directly exposed to exhaust fumes.
Distance to heat. Do not place the terminal close to any heat source.
Distance to other equipment. Keep the following distances between the terminal and other equipment:
Compass safe distance: > 5 m (distance to magnetic compass)
HF antennas: > 5 m
VHF antennas: > 4 m
Other Inmarsat C terminals: > 0.5 m
Line of sight. Place the terminal in an area as free from obstructions as possible in all directions down to 15° below the horizon.
14 Install the SAILOR 3027
Chapter 2: Install the system
Install the system
Zenith
Horizon
15°
Horizon
15°
Obstructions should be below these lines
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If obstructions cannot be avoided, place the receiver so that the obstruction covers no more than 2° of the view from the terminal. To obtain this, the distance between the obstruction and the terminal must be minimum 29 x diameter of the obstruction.
2222
Example: The obstruction is a pole of 0.1 m diameter. This means the
terminal must be placed 29 x 0.1 m = 2.9 m from the obstruction.
Power source available.
The power source must be placed as close as possible to the terminal.
Install the SAILOR 3027 15
Chapter 2: Install the system
Important
Grounding available. Make sure that the shield of the CAN cable is connected to a proper ground, i.e. the ship’s structure/hull. This is very important in order to protect persons and equipment from lightning and safely bypass interference from Radar, VHF/MF/HF radio equipment and other environmental sources of interference.
Do not make the ground connection at the SAILOR 3027 end of the CAN cable. Instead, connect the shield of the CAN cable to ship ground at the power supply.
16 Install the SAILOR 3027
Chapter 2: Install the system
Install the system
Important
Note

2.3.2 Mount the SAILOR 3027 mini-C terminal

The SAILOR 3027 has one CAN connector and is designed primarily for pole mounting.
Do not tighten the screws more than max. torque 2.5 Nm when you mount the SAILOR 3027. Tightening the screws too much may cause damage to the housing of the SAILOR 3027 and thus impair the protection against water intrusion. If you are mounting the terminal directly on a plain surface, use a large spacer (order no. 403027-921) between the mounting surface and the SAILOR 3027 and tighten the screws to torque 1.5 - 2.5 Nm.
For mechanical drawings, see Mechanical outline drawing, SAILOR
3027 on page 20.
For information on wiring, see Connect the system on page 21.
For part numbers of the mounting accessories, see Available par ts on
page 91.
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2.3.2.1 Pole mount 1”
The pole mount kit is included with your SAILOR 3027. Follow the instructions included with the pole mount kit.
1. Lead the cable through the pole and pole
mount adapter.
2. Connect the CAN cable to the terminal.
The connector is waterproof. Do not attempt to seal the connection any further.
3. Mount cable relief for the CAN cable.
4. Mount the adapter on the terminal using screws.
5. Tighten the adapter to the pole.
Install the SAILOR 3027 17
Chapter 2: Install the system
Note
You cannot access the CAN connector when the pole mount adapter is mounted on the SAILOR 3027. If at a later stage you need to disconnect/connect the cable, the pole mount adapter must first be removed from the terminal.
You may use the adjustable pole/railing mount as an alternative to the pole mount. See the next section for details.
2.3.2.2 Adjustable pole/railing mount 1” and 1½” (optional)
The adjustable pole/railing mount kit is available from Cobham SATCOM (see Available parts on page 91). When mounting the adjustable pole/railing mount follow the instructions included with the kit. The adjustable pole/railing mount fits 1” and 1½” poles and can be mounted on a vertical or horizontal pole.
Do as follows:
1. Attach the pole/railing mount to the pole using the included nuts and spacers. The drawings on the next page show the vertical and the horizontal assembly.
2. Tighten the nuts.
3. Place the large spacer between the SAILOR 3027 and the pole/railing mount.
4. Fasten the SAILOR 3027 to the pole/railing mount using the 3 screws and spacers.
5. Tighten the screws to torque 1.5 - 2.5 Nm.
6. Connect the CAN cable to the connector in the bottom of the SAILOR
3027.
7. Mount cable relief for the CAN cable.
18 Install the SAILOR 3027
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