SAILOR 6080 Power Supply
Installation manual
SAILOR 6080 Power Supply
Installation manual
Document number: 98-129099-E
Release date: January 22, 2018
i
Disclaimer
Any responsibility or liability for loss or damage in connection with the use of
this product and the accompanying documentation is disclaimed by Thrane &
Thrane A/S. The information in this manual is provided for information
purposes only, is subject to change without notice and may contain errors or
inaccuracies. Manuals issued by Thrane & Thrane A/S are periodically revised
and updated. Anyone relying on this information should acquire the most
current version e.g. from www.cobham.com/satcom, Cobham SYNC
Partner Portal, or from the distributor. Thrane & Thrane A/S is not
responsible for the content or accuracy of any translations or reproductions,
in whole or in part, of this manual from any other source. In the event of any
discrepancies, the English version shall be the governing text.
Thrane & Thrane A/S is trading as Cobham SATCOM.
Copyright
© 2018 Thrane & Thrane A/S. All rights reserved.
Manufacturer address
Thrane & Thrane A/S, Lundtoftegaardsvej 93 D, DK-2800, Kgs. Lyngby,
Denmark.
Disposal
Old electrical and electronic equipment marked with this symbol
can contain substances hazardous to human beings and the
environment. Never dispose these items together with unsorted
municipal waste (household waste). In order to protect the
environment and ensure the correct recycling of old equipment
as well as the re-utilization of individual components, use either
public collection or private collection by the local distributor of old electrical
and electronic equipment marked with this symbol.
Contact the local distributor for information about what type of return system
to use.
ii
Safety summary
The following general safety precautions must be observed during all
phases of operation, service and repair of this equipment. Failure to
comply with these precautions or with specific warnings elsewhere in this
manual violates safety standards of design, manufacture and intended
use of the equipment. Thrane & Thrane A/S assumes no liability for the
customer's failure to comply with these requirements.
GROUND THE EQUIPMENT
To minimise shock hazard, the equipment chassis and cabinet must be
connected to an electrical ground and the cable instructions must be
followed.
DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE
Do not operate the equipment in the presence of flammable gases or
fumes. Operation of any electrical equipment in such an environment
constitutes a definite safety hazard.
KEEP AWAY FROM LIVE CIRCUITS
Operating personnel must not remove equipment covers. Component
replacement and internal adjustment must be made by qualified
maintenance personnel. Do not service the unit with the power cable
connected. Always disconnect and discharge circuits before touching
them.
OBSERVE MARKED AREAS
Under extreme heat conditions do not touch
areas of the unit that are marked with this
symbol, as it may result in injury.
COMPASS SAFE DISTANCE
Minimum safety distance: 30 cm from the unit.
Warning! Never insert or remove a power supply while its power
switch is in the On (|) position. Make sure the power
switch is Off (O) first.
Failure to comply with the rules above will void the warranty!
iii
About the manual
Intended readers
This manual is an installation manual for the SAILOR 6080
Power Supply. It is important that you observe all safety
requirements listed in the beginning of this manual, and operate
the SAILOR 6080 Power Supply according to the instructions
and guidelines in this manual. All installation must be done by
qualified service personnel.
Manual overview
This manual has the following chapters:
• Introduction contains a description of the principle of
operation and uses and features of the power supply.
• Installation contains step-by-step guidelines how to install
the power supply as a stand-alone unit or in a combined
setup and describes the connectors.
• Service and repair contains information on support, how
to return units for repair and instructions how to exchange
the fuses.
•Appendices with Technical specifications, information
about the wall mount tray and wiring 4 or more units.
Typography
iv
In this manual, typography is used as indicated below:
Bold is used to emphasize words and to indicate connector
names of the unit.
Italic is used to emphasize the paragraph title in crossreferences.
Table of Contents
Safety summary .......................................................................................iii
About the manual ..................................................................................iv
Chapter 1 Introduction
1.1 General description
1.2 Features ....................................................................................................2
1.3 Block diagram .......................................................................................3
1.4 System configuration .....................................................................4
Chapter 2 Installation
2.1 Unpacking
2.1.1 Optional accessories ............................................................................5
................................................................................................5
2.2 Installing the SAILOR 6080 Power Supply .......................6
2.2.1 Temperature conditions ....................................................................6
2.2.2 Outline and dimensions .....................................................................7
2.2.3 To install the SAILOR 6080 Power Supply ................................8
2.2.4 Protective lid for the connector panel ........................................9
2.2.5 Inserting the cable in the spring-terminal connector ..........9
2.2.6 Connectors ............................................................................................10
2.3 Installing 2, 3 or 4 SAILOR 6080 units .............................15
2.3.1 Wiring for daisy-chaining ...............................................................17
Chapter 3 Service and repair
3.1 Support, repair and service
3.1.1 Contact for support ...........................................................................19
3.1.2 Repair and servicing ..........................................................................19
...........................................................................1
........................................................19
3.2 Exchanging the fuses ...................................................................20
3.2.1 Exchange the AC fuse ......................................................................20
3.2.2 Exchange the BATTERY fuses ......................................................21
3.3 Returning units for repair ...........................................................21
v
Table of Contents
3.3.1 Repacking for shipment ..................................................................22
App. A Technical specifications
App. B Wall-mount tray (option)
B.1 Overview
B.1.1 Dimensions and weight ..................................................................26
................................................................................................25
App. C Wiring 3 or more SAILOR 6080 units
App. D Declaration of conformity
D.1 CE (LVD & EMC)
................................................................................29
Glossary ..................................................................................................................................31
Index ..................................................................................................................................33
vi
Chapter 1
Introduction
Introduction 1
1.1 General description
The SAILOR 6080 Power
Supply can deliver 300 W
output power on average with
a peak of 370 W for max.
2minutes (10% duty
cycle).This is useful for MF/HF
applications and DSC
transmissions of short
duration. The SAILOR 6080
Power Supply is AC powered with a battery switch-over function and has an
on/off switch which is lit when the power is turned on.
1111
All connectors are placed at the same end of the power supply to simplify
mounting and installation. The connector panel is protected by a
transparent lid. To secure an installation with heavy cables a cable-relief
bracket can be installed.
1
Chapter 1: Introduction
1.2 Features
The SAILOR 6080 Power Supply has the following features:
Two DC connectors, output, range: 28.7 V - 31.2 V
Output power 300 W continuous, 370 W peak (max. 2 min., 10% duty
cycle, 100-240 VAC) or 270 W continuous, 333 W peak (max. 2 min.,
10% duty cycle, 90-100 VAC)
Daisy-chaining of up to four units to give up to 1480 W.
AC input (100-240 VAC operating) with fuse (6.3 A) with Power Factor
Correction
Automatic detection of input voltage range
AC alarm and Short circuit protection
Over-temperature protection (shutdown with automatic restart)
Switch over to battery power in case of AC supply failure
On/off switch
IP 30 protection
1
Approval and certification: IEC 60945 approval
1. Output power capability depends on the mounting position (horizontal or
vertical), input voltage, ambient temperature and ventilation at the place of
installation.
2Features
Chapter 1: Introduction
Introduction
L
N
GND
Mains AC
AC Input
DC+
DC-
DC1
28.7-31.2 VDC
output
DC+
DC-
DC2
28.7-31.2 VDC
input / output
Battery+
Battery-
AC LED
Output LED
24 VDC
Battery input
GND
N C : Open w hen ok
COM: Common
AC/DC
converter
GND
GND
GND
I/O connector,
for future use
AC ALARM
AC alarm output
NO: Close d when ok
GND
1.3 Block diagram
The drawing below shows the block diagram of the SAILOR 6080 Power
Supply.
1111
Block diagram 3
Chapter 1: Introduction
1.4 System configuration
The SAILOR 6080 Power Supply is
designed to be used with BGAN-X
and FleetBroadband terminals. It can
be used as a stand-alone DC power
supply or as a building block in a
larger power supply.
When more power is needed than
one power supply can give, i.e.
300 W, you can stack up to four
power supplies on top of each other
and connect them.
When stacking two, three or four
units the load on each of the units is
automatically balanced among the
units.
1
1. Vertical mounting is recommended, particularly if more than two units are
stacked. If the system is powered from an emergency battery and more
than 2 units are connected, the units must be connected in parallel, see
Wiring 3 or more SAILOR 6080 units on page 27.
4 System configuration
Chapter 2
Installation
Installation 2
This chapter provides information about
• Unpacking
• Installing the SAILOR 6080 Power Supply
The SAILOR 6080 Power Supply can be mounted on its own as a single unit,
or you can daisy-chain and stack up to 4 units. The SAILOR 6080 Power
Supply can also be fitted in a 1 U rack mount.
2.1 Unpacking
• SAILOR 6080 Power Supply
• 4 mounting bolts for mounting 1 unit, M6X55 mm, DIN912 Hex
• 4 Top Caps for covering mounting holes
• Cable-relief bracket, comb-style
• SAILOR 6080 Power Supply Installation manual (this manual)
2222
2.1.1 Optional accessories
The following optional accessories are available and can be ordered:
• Wall-mount tray, heavy duty, with cable-relief bracket,
order number: S-406080A-001
• Mounting Kit F/ 3 additional 6080 power packs,
order number: S-406081-004
5
Chapter 2: Installation
2.2 Installing the SAILOR 6080 Power Supply
You can mount the power supply in a vertical or horizontal position. Vertical
mounting is recommended if more than 2 units are stacked.
Warning! Never insert or remove a power supply while its power
switch is in the On (|) position. Make sure the power
switch is Off (O) first.
2.2.1 Temperature conditions
The SAILOR 6080 must be placed in a ventilated area with free space
around all sides of the unit, except the bottom side.
Ambient temperature range is –15 °C to +55 °C.
If the SAILOR 6080 is installed in a location where the ambient temperature
may exceed 45 °C, we recommend placing the SAILOR 6080 where
unintentional contact is avoided. If the maximum ambient temperature
does not exceed 45 °C, the SAILOR 6080 can be placed in a public area.
6 Installing the SAILOR 6080 Power Supply
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