COBHAM BSF0060 User Handbook Manual

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BSF0060 User Handbook

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Document number: BSF0060HBK

Issue number: 4

Date: 12/12/2016

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The most important thing we build is trust

BSF0060

User Handbook

Band-Selective, Class B, Fibre-Fed Repeater
User Handbook

Product Part No. BSF0060
BSF3604-406-411-115VAC

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Table of Contents

1. Introduction ......................................................................................................................... 4

1.1. Scope and Purpose of Document ...................................................................................... 4

1.2. Limitation of Liability Notice ............................................................................................. 4

1.3. Copyright Notice .............................................................................................................. 5

1.4. Contact Information ......................................................................................................... 5

1.5. Compliance with IC .......................................................................................................... 6

1.6. Compliance with FCC ....................................................................................................... 7

1.6.1. FCC Part 15 .............................................................................................................. 7

1.6.2. Unauthorized Changes to Equipment .......................................................................... 7

1.6.3. FCC RF Exposure Limits ............................................................................................. 7

1.6.4. Antenna Installation .................................................................................................. 8

1.6.5. Compliance with FCC deployment rule regarding the radiation of noise ........................ 8

2. Safety Notices .................................................................................................................... 10

2.1. Earthing of Equipment ................................................................................................... 10

2.2. Electric Shock Hazard ..................................................................................................... 10

2.3. RF Radiation Hazard ...................................................................................................... 10

2.4. Lifting and other Health and Safety Recommendations..................................................... 10

2.5. Chemical Hazard ............................................................................................................ 11

2.6. Laser Safety .................................................................................................................. 11

2.7. Emergency Contact Numbers ......................................................................................... 11

3. BSF3604-406-411-115VAC - BSF0060 .................................................................................. 12

3.1. Automatic Level Control ................................................................................................. 13

3.2. BSF0060 Major Sub Components .................................................................................... 14

3.3. BSF0060 Specification .................................................................................................... 14

3.4. BSF0060 System Diagram .............................................................................................. 15

3.5. BSF0060 External and Internal Views .............................................................................. 16

3.5.1. External view .......................................................................................................... 16

3.5.2. External Interfaces .................................................................................................. 17

3.5.3. Internal Features .................................................................................................... 18

3.6. Internal Modules ........................................................................................................... 19

3.6.1. Control Module ....................................................................................................... 19

3.6.2. Fibre Optic Transceiver Module ................................................................................ 20

3.6.3. PSU Module ............................................................................................................ 21

3.6.4. External Interface Board, Cable and Terminal Block .................................................. 22

3.6.5. Digital Signal Processing (DSP) module .................................................................... 23

3.6.6. Multi Carrier Power Amplifier (MCPA) ....................................................................... 23

3.6.7. Bandpass Duplexer Module ...................................................................................... 23

3.6.8. Reference Generator Board ..................................................................................... 23

3.6.9. Distribution Board ................................................................................................... 23

4. Antenna and Repeater Installation Requirements .................................................................. 24

4.1. BSF0060 Installation Requirements ................................................................................. 24

4.1.1. Safety Guidelines .................................................................................................... 24

4.1.2. Criteria for Repeater Installation Location ................................................................. 24

4.1.3. RF Cable Installation Guidelines ............................................................................... 25

4.1.4. F/O Cable Installation Guidelines .............................................................................. 25

4.2. Service Antenna Requirements ....................................................................................... 25

4.2.1. Required Antenna Information ................................................................................. 25

4.2.2. Indoor Installations ................................................................................................. 26

4.2.2.1. Recommended Antennas ...................................................................................... 26

4.2.2.2. Recommended Splitters and Couplers ................................................................... 26

4.2.2.3. Installation Criteria .............................................................................................. 27

4.2.2.4. Service (Mobile) Antenna Installation Criteria ........................................................ 27

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4.3. RF Cabling Requirements ............................................................................................... 27

5. Repeater Installation ........................................................................................................... 28

5.1. Location Criteria ............................................................................................................ 28

5.2. Unpacking ..................................................................................................................... 29

5.3. Bracket Assembly .......................................................................................................... 30

5.4. Mounting the Repeater onto a Wall ................................................................................. 32

6. Initial Setup ........................................................................................................................ 34

6.1. Opening an RMC Session ............................................................................................... 34

6.2. User Access ................................................................................................................... 36

6.3. Define Repeater General Info ......................................................................................... 36

6.4. Configuring RF Parameters ............................................................................................. 37

6.5. Configuring External Alarms and Relay ............................................................................ 39

6.5.1. Configuring External Alarms ..................................................................................... 39

6.5.2. Configuring and Testing the Relay............................................................................ 40

6.6. TCP/IP Communication Configuration – for Remote Monitoring ......................................... 40

6.7. Integration into the AEM ................................................................................................ 41

Appendix .................................................................................................................................... 42

A.1. Glossary of Terms used in this document ........................................................................ 42

A.2. Document Amendment Record ....................................................................................... 43

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1. Introduction

1.1. Scope and Purpose of Document

This handbook is for use solely with the equipment identified by the Cobham Wireless Part Number(s)
shown on the front page. It is not to be used with any other equipment unless specifically authorised
by Cobham Wireless. This is a controlled release document and, as such, becomes a part of the
Cobham Wireless Total Quality Management System. Alterations and modification may therefore only
be performed by Cobham Wireless.

Cobham Wireless recommends that the installer of this equipment familiarise themselves with all of
the safety notices and any installation procedures contained within this document before installation
commences.

The purpose of this handbook is to provide the user/maintainer with a general overview of the
equipment and its functions along with basic fault-finding and troubleshooting procedures where
appropriate. Maintenance and adjustments to any deeper level must be performed by Cobham

Wireless, normally at the company’s repair facility in Chesham, England.

This handbook has been prepared in accordance with Cobham Wireless’ Quality procedures, which
maintain the company’s registration to BS EN ISO 9001:2008 and to the R&TTE Directive of the

European Parliament. Copies of the relevant certificates and the company Quality Manual can be
supplied on application.

1.2. Limitation of Liability Notice

This manual is written for the use of technically competent operators/service persons. No liability is
accepted by Cobham Wireless for use or misuse of this manual, the information contained therein, or
the consequences of any actions resulting from the use of the said information, including, but not
limited to, descriptive, procedural, typographical, arithmetical, or listing errors. Furthermore, Cobham
Wireless does not warrant the absolute accuracy of the information contained within this manual, or
its completeness, fitness for purpose, or scope.

Cobham Wireless has made every effort to ensure that the instructions contained in this document
are adequate and free of errors and omissions. The manufacturer will, if necessary, explain issues
which may not be covered by this document. The manufacturer's liability for any errors in the
document is limited to the correction of errors and the aforementioned advisory services.

Cobham Wireless has a policy of continuous product development and enhancement, and as such,
reserves the right to amend, alter, update and generally change the contents, appearance and
pertinence of this document without notice. Cobham Wireless welcomes customer comments as part
of the process of continual development and improvement of the documentation in the best way
possible from the user's viewpoint. Please submit your comments to the nearest Cobham Wireless
sales representative.

Unless specified otherwise, all Cobham Wireless products carry a twelve month warranty from date of
shipment. The warranty is expressly on a return-to-base repair or exchange basis and the warranty
cover does not extend to on-site repair or complete unit exchange.

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1.3. Copyright Notice

Copyright © 2015 Cobham Wireless. All rights reserved. No part of this document may be copied,
distributed, transmitted, transcribed, stored in a retrieval system, or translated into any human or
computer language without the prior written permission of Cobham Wireless.

1.4. Contact Information

Cobham Wireless (Coverage)
Aerial House, Asheridge Road
Chesham, Buckinghamshire
HP5 2QD, United Kingdom
Tel: [phone] Fax: [phone]

Commercial inquiries [e-mail]

Website www.cobham.com/wireless

Support issues [e-mail]

Technical Support Line, [phone]
English speaking

Registered Office:
Axell Wireless Limited trading as Cobham Wireless
Registered Office: C/O Cobham plc, Brook Road, Wimborne, Dorset, BH21 2BJ, UK
Registered in England and Wales: 04042808
www.cobham.com/wireless

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1.5. Compliance with ISED

WARNING: This is NOT a CONSUMER device.
It is designed for installation by an installer approved
by an ISED licensee. You MUST have an ISED LICENCE or
the express consent of an
ISED licensee to operate this device.

Under Innovation, Science and Economic Development (ISED) Canada regulations, this radio
transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for
the transmitter by Industry Canada. To reduce potential radio interference to other users, the
antenna type and its gain should be so chosen that the equivalent isotropically radiated power
(e.i.r.p.) is not more than that necessary for successful communication.

The Manufacturer's rated output power of this equipment is for single carrier operation. For situations
when multiple carrier signals are present, the rating would have to be reduced by 3.5 dB, especially
where the output signal is re-radiated and can cause interference to adjacent band users. This power
reduction is to be by means of input power or gain reduction and not by an attenuator at the output
of the device.
This equipment complies with ISED RSS-102 radiation exposure limits set forth for an uncontrolled
environment. This equipment should be installed and operated with minimum distance of 2.15 m
between the antenna and your body,

The installation procedure must result in the signal booster complying with ISED requirements RSS­131 Clause 6.3 and 6.4. In order to meet ISED requirements RSS-131 Clause 6.3 and 6.4, it may be
necessary for the installer to reduce the UL and/or DL output power for certain installations.

Conformément à la réglementation d'Innovation, Sciences et Développement Économique (ISDE)
Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal
(ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de
brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son
gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité
nécessaire à l'établissement d'une communication satisfaisante.

La puissance de sortie nominale indiquée par le fabricant pour cet appareil concerne son
fonctionnement avec porteuse unique. Pour des appareils avec porteuses multiples, on doit réduire la
valeur nominale de 3.5dB, surtout si le signal de sortie est retransmis et qu'il peut causer du
brouillage aux utilisateurs de bandes adjacentes. Une telle réduction doit porter sur la puissance
d'entrée ou sur le gain, et ne doit pas se faire au moyen d'un atténuateur raccordé à la sortie du
dispositif.
Cet appareil est conforme aux limitations de la norme ISDE RSS-102 concernant l’exposition aux
radiations dans un environnement non contrôlé. Cet appareil doit être installé et utilisé avec une
distance minimale de 2.15 m entre l’antenne et le corps de l’utilisateur.

La procédure d'installation doit permettre à l'amplificateur de signal de se conformer aux exigences
ISDE RSS-131 Clause 6.3 et 6.4. Afin de respecter les exigences de la norme ISDE RSS-131,
paragraphes 6.3 et 6.4, il peut être nécessaire que l'installateur réduise la puissance de sortie UL et /
ou DL pour certaines installations.

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1.6. Compliance with FCC

Part 90 Signal Boosters THIS IS A 90.219 CLASS B DEVICE

WARNING: This is NOT a CONSUMER device. This device is designed for installation
by FCC LICENCEES and QUALIFIED INSTALLERS. You MUST have an FCC
LICENCE or express consent of an FCC Licensee to operate this device.

You MUST register Class B signal boosters (as defined in 47 CFR 90.219) online at
www.fcc.gov/signal-boosters/registration.

Unauthorized use may result in significant forfeiture penalties, including penalties in
excess of $100,000 for each continuing violation.

The installation procedure must result in the signal booster complying with FCC
requirements 90.219(d). In order to meet FCC requirements 90.219 (d), it may be
necessary for the installer to reduce the UL and/or DL output power for certain
installations.

1.6.1. FCC Part 15

This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions:

1. This device may not cause harmful interference, and

2. This device must accept any interference received, including interference that may cause
undesired operation.

If not installed and used in accordance with the instructions, this equipment generates, uses and can
radiate radio frequency energy. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to RF reception, which can
be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:

● Reorient or relocate the Donor antenna.

● Increase the separation between the equipment and receiver.

● Connect the equipment into a power outlet on a circuit different from that to which the

receiver is connected.

1.6.2. Unauthorized Changes to Equipment

Changes or Modifications not expressly approved by the manufacturer responsible for compliance
could void the user’s authority to operate the equipment

1.6.3. FCC RF Exposure Limits

This unit complies with FCC RF exposure limits for an uncontrolled environment. This equipment can
only be installed for applications, driving passive or active DAS systems. All antennas must be
operated at a minimum distance of 50 cm between the radiator and any person’s body.

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1.6.4. Antenna Installation

Installation of an antenna must comply with the FCC RF exposure requirements. The antenna used
for this transmitter must be mounted on permanent structures.

The FCC regulations mandate that the ERP of type B signal boosters should not exceed 5W, this is
equivalent to 8.2W EIRP.

Therefore the max antenna gain allowed for this type of signal booster should be limited to the values
given by equation 1 (below) for the service antenna.

Equation (1) - Max SERVICE antenna gain

Max SERVICE antenna gain (dBi) = 39.1 – (37dBm - # of antennas in dB – cable losses in dB).

For example:

No. of Antennas

Cable Losses

Max Allowed Antenna Gain

4

3

39.1 - (37-6-3) =11.1dBi

1

3

39.1- (37-0-3) = 5.1dbi

10

3

39.1- (37-10-3) = 15.1dbi

1.6.5. Compliance with FCC deployment rule regarding the radiation of noise

Good engineering practice must be used in regard to the signal booster’s noise radiation. Thus, the

gain of the signal booster should be set so that the ERP of the output noise from the signal booster
should not exceed the level of -43 dBm in 10 kHz measurement bandwidth.

In the event that the noise level measured exceeds the aforementioned value, the signal booster gain
should be decreased accordingly.

In general, the ERP of noise on a spectrum more than 1 MHz outside of the pass band should not
exceed -70 dBm in a 10 kHz measurement bandwidth.

The BSF0060 Repeater has a noise level of -66 dBm in 10 kHz measurement at 1 MHz spectrum
outside the passband of the signal booster and an in-band noise level at around -46 dBm in a 10 kHz
bandwidth. Therefore, the noise at the antenna input port should be calculated based on equation
(2).

Equation (2) - Input Noise to service antenna

Input Noise to service antenna:

-66 dBm – Antenna splitter losses in dB – cable loss in dB

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Example: In band Noise

Signal booster connected to 10 service antennas with a 100m long ½ inch cable.
Losses of such a cable with the connectors = ~ 12dB

Assuming 10 service antennas: antenna splitter losses = 11 dB
Based on equation (2) Input antenna noise (to the antenna) = -46-12 -11=-69 dBm ERP
The in-band input noise to the antenna should be -46 -12-11= -69dbm ERP

Example: Out of band noise

Signal booster connected to 10 service antennas with a 100m long ½ inch cable.
Losses of such a cable with the connectors = ~ 12dB

Assuming 10 service antennas: antenna splitter losses = 11 dB
Based on equation (2) Input antenna noise (to the antenna) = -66 -12 -11=-89dBm ERP
The Out of-band input noise to the antenna should be -66 -12-11= -89dbm ERP

NOTE: In this example there is no need to add an external band pass filter to attenuate the out of

band noise. If fewer antennas are deployed then additional filtering may be required

Conclusion:

Good engineering practice requires that in general when the out of band noise measured at the
service antenna input is more than -70 dBm per 10 kHz measurement bandwidth, an external band
pass filter should be added to attenuate the out of band noise level.

All Cobham Wireless repeaters include high selectivity duplexers and filters to attenuate the out of
band noise. Should additional filtering be required, we have a comprehensive range of interference
filters which can be supplied upon request.

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2. Safety Notices

2.1. Earthing of Equipment

Equipment supplied from the mains must be connected to grounded outlets and earthed
in conformity with appropriate local, national and international electricity supply and
safety regulations.

2.2. Electric Shock Hazard

The risk of electrical shocks due to faulty mains driven power supplies whilst
potentially ever present in any electrical equipment, would be minimised by adherence
to good installation practice and thorough testing at the following stages:
a) Original assembly.
b) Commissioning.
c) Regular intervals, thereafter.

All test equipment must be in good working order prior to its use. High current power supplies can be
dangerous because of the possibility of substantial arcing. Always switch off during disconnection and
reconnection.

2.3. RF Radiation Hazard

RF radiation, (especially at UHF frequencies) arising from transmitter outputs
connected to Cobham Wireless equipment, must be considered a safety hazard.

This condition might only occur in the event of cable disconnection, or because a

‘spare’ output has been left un-terminated. Either of these conditions would impair the

system’s efficiency. No investigation should be carried out until all RF power sources have been

removed. This would always be a wise precaution, despite the severe mismatch between the

impedance of an N type connector at 50Ω, and that of free space at 377Ω, which would severely

compromise the efficient radiation of RF power. Radio frequency burns could also be a hazard, if any
RF power carrying components were to be carelessly touched!

Antenna positions should be chosen to comply with requirements (both local & statutory) regarding
exposure of personnel to RF radiation. When connected to an antenna, the unit is capable of
producing RF field strengths, which may exceed guideline safe values especially if used with antennas
having appreciable gain. In this regard the use of directional antennas with backscreens and a strict
site rule that personnel must remain behind the screen while the RF power is on, is strongly
recommended. Where the equipment is used near power lines or in association with temporary masts
not having lightning protection, the use of a safety earth connected to the case-earthing bolt is
strongly advised.

2.4. Lifting and other Health and Safety Recommendations

Certain items of Cobham Wireless equipment are heavy and care should be taken
when lifting them by hand. Ensure that a suitable number of personnel, appropriate
lifting apparatus and appropriate personal protective equipment is used especially
when installing Equipment above ground e.g. on a mast or pole and manual handling
precautions relevant to items of the weight of the equipment being worked on must

be observed at all times when handling, installing or dismounting this equipment.

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2.5. Chemical Hazard

Beryllium Oxide, also known as Beryllium Monoxide, or Thermalox™, is sometimes

used in devices within equipment produced by Cobham Wireless. Beryllium oxide dust
can be toxic if inhaled, leading to chronic respiratory problems. It is harmless if
ingested or by contact.

Products that contain beryllium are load terminations (dummy loads) and some power amplifiers.
These products can be identified by a yellow and black “skull and crossbones” danger symbol (shown
above). They are marked as hazardous in line with international regulations, but pose no threat under
normal circumstances. Only if a component containing beryllium oxide has suffered catastrophic
failure, or exploded, will there be any danger of the formation of dust. Any dust that has been
created will be contained within the equipment module as long as the module remains sealed. For
this reason, any module carrying the yellow and black danger sign should not be opened. If the
equipment is suspected of failure, or is at the end of its life-cycle, it must be returned to Cobham
Wireless Ltd. for disposal.

To return such equipment, please contact the Support Desk, who will give you a Returned Materials
Authorisation (RMA) number. Please quote this number on the packing documents, and on all
correspondence relating to the shipment.

Polytetrafluoroethylene, (P.T.F.E.) and P.T.F.E. Composite Materials
Many modules/components in Cobham Wireless equipment contain P.T.F.E. as part of the RF
insulation barrier.
This material should never be heated to the point where smoke or fumes are evolved. Any person
feeling drowsy after coming into contact with P.T.F.E., especially dust or fumes should seek medical
attention.

2.6. Laser Safety

General good working practices adapted from EN60825-2: 2004/ EC 60825-2:2004

Do not stare with unprotected eyes or with any unapproved optical device at the fibre
ends or connector faces or point them at other people, Use only approved filtered or

attenuating viewing aids.
Any single or multiple fibre end or ends found not to be terminated (for example, matched, spliced)
shall be individually or collectively covered when not being worked on. They shall not be readily
visible and sharp ends shall not be exposed.
When using test cords, the optical power source shall be the last connected and the first
disconnected; use only approved methods for cleaning and preparing optical fibres and optical
connectors.
Always keep optical connectors covered to avoid physical damage and do not allow any dirt/foreign
material ingress on the optical connector bulkheads.
The optical fibre jumper cable minimum bend radius is 3cm; bending to a smaller radius may result in
optical cable breakage and excessive transmission losses.
Caution: The FO units are NOT weather proof.

2.7. Emergency Contact Numbers

The Cobham Wireless Support Desk can be contacted on:
Telephone [phone]
Fax. [phone]
e-mail [e-mail]

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3. BSF3604-406-411-115VAC - BSF0060

BSF3604-406-411-115VAC part number BSF0060 is a band-selective, Class B, fibre-fed repeater built
in to a dual purpose rack or wall-mounting, environmentally protected (IP65) aluminium alloy case;
external ports and connectors are also IP65 standard making the entire enclosure and connecting
ports weatherproof. Handles are provided for carrying the unit and the door is fitted with locks.

BSF0060 houses a fibre optic transceiver module for demodulating the Downlink optical signals to RF
and modulating the Uplink RF signals to optical to be transmitted to the Master Site. BSF0060 also
houses a Digital Signal Processing (DSP) module and a Downlink power amplifier to amplify channels
in the bands 406-420 MHz. It is designed for FM and P25 modulations with the emission designators
F1E and F3E.

The repeater houses a bandpass duplexer module connected to a common TX output/RX input port
(the “Server” port) for single antenna operation. The bandpass filters in the Duplexer module are
used to limit the out of band noise and prevent out-of-band signals from overloading the DSP Module.

Downlink.
BSF0060 receives a F/O feed via a WDM optical cable link from the master site. The F/O feed passes
into a F/O transceiver module and is demodulated to RF.

The RF Downlink path then passes through a 30dB coaxial attenuator and into the Downlink path of
the Digital Signal Processing Module which utilises SDR technology to digitally process the signals to
define the required channel frequency and bandwidth; automatic gain control and signal attenuation
functions are also provided.

The Downlink path then passes through a Multi-Carrier Power Amplifier; and then enters the
Downlink path of the Bandpass Duplexer module which filters the signal to pass the required
Downlink passband and reject out-of-band noise and then combines the Downlink and Uplink paths
whilst providing isolation between the two paths. The Downlink signal then exits BSF0060 via the
common TX/RX “Server” port.

Uplink.
The Uplink signal from the enters BSF0060 via the common TX/RX “Server” port and passes into the
Uplink path of the Bandpass Duplexer module which splits the Uplink from the Downlink path, filters
the signal to pass the required Uplink passband and reject out-of-band noise whilst providing isolation
between the Uplink and Downlink paths.

The Uplink signal then enters the Uplink path of the Digital Signal Processing Module which utilises
SDR technology to digitally process the signals to define the required channel frequencies and
bandwidths; automatic gain control and signal attenuation functions are also provided.

The Uplink path then passes into the F/O transceiver module where the RF signal is modulated onto a
laser for onward transmission to the master site as an optical signal over the WDM fibre optic cable
link

BSF0060 is powered by 115V AC which drives an internal power supply unit which provides a range of
DC voltages for the internal active modules. A supply On/Standby switch is fitted inside the unit.

An alarm system is fitted; active modules have alarm outputs which are collated by the Control
Module and modulated onto the Uplink optical signal for interrogation at the master site. The alarm
data is also made available via an Ethernet link which offers the ability of remote configuration and a
summary alarm, voltage-free contact relay output is made available via terminals 11 and 12 of the
external interface terminal block located in the base of the repeater.

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3.1. Automatic Level Control

BSF0060 is equipped with Automatic Level Control (ALC). The ALC feature enables maintaining the
maximum defined output level.

The repeater has a defined maximum output level. If the input signal amplified by the gain set
exceeds the set output limit, an ALC loop is activated. This ALC ensures that the amplifier does not
add distortion to the radio signal. Below are examples of the ALC function for one and two carriers.

+20

Input Signal, dBm

Output Power Level, dBm

Gain 70dB

-50

ALC

ALC one carrier

Input signal, dBm

Output power, dBm

+36,5
+33,8

-24 -16

Gain: 60 dB

+35

ALC two carriers