Cobalt Digital Inc HPF-9000 Product Manual

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HPF-9000

High-Power 20-Slot Frame

Product Manual

Cobalt Digital Inc.

2506 Galen Drive Champaign, IL 61821 Voice 217.344.1243 • Fax 217.344.1245 www.cobaltdigital.com

HPF9000-OM (V1.8)

Duplication or distribution of this manual and any information contained within is strictly prohibited without the express written permission of Coba lt Digital Inc. This manual and a ny information contained within, may not be re produced, distribute d, or transmitted in any form, or by any means, for any purpose, without the express written permission of Cobalt Digital Inc. Reproduction or reverse engineering of software used in this device is prohibited.

Disclaimer

The information in this document has been carefully examined and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Furthermore, C obalt Digit al Inc. res erves the right to ma ke changes to any pro ducts herein to improve readability, function, or design. Cobalt Digital Inc. does not assume any liability arising out of the application or use of any product or circuit described herein.

Trademark Information

Cobalt® is a registered trademark of Cobalt Digital Inc. FUSION3G openGear

is a registered trademark of Cobalt Digital Inc. COMPASS® is a registered trademark of Cobalt Digital Inc.

is a registered trademark of Ross Video Limited. DashBoard™ is a trademark of Ross Video Limited.

Congratulations on choosing the Cobalt line of modular processing a nd conversion gear for broadcast TV e nvironments. The Cobalt Digital Inc. line includes video decoders and encoders, audio embedders and de-embedders, distribution amplifiers, format converters, remote contro l system s and much more. Shou ld you have qu estions pe rtainin g to the instal lation or operation of your HPF-9000 , plea se conta ct us at the cont act informa tion on the fron t cov er.

HPF-9000 High-Power 20-Slot Frame. The HPF-9000 is part of a full

Manual No.: HPF9000-OM Document Version: V1.8 Release Date: January 11, 2018 Description of

product/manual

- Minor consistency edits

changes:

HPF9000-OM (V1.8)

Important Safety Instructions

Read these instructions.

Keep these instructions.

Heed all warnings.

Follow all instructions.

Do not use this apparatus near water.

Warning

Clean only with a dry cloth.

Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that produce heat.

Do not defeat the safety purpose of polari zed or grounding-type plug. A polarized pl ug has two blades with one wider than the other. A grounding type plug has two blades and a third grounding prong. The wide blade or the thir d pron g are provided for your sa f e ty. If the provided plug does not fit int o your outlet, consult an elect rician for replacement of the obsolete outlet.

Protect the power cord from being walked on or pinched particularly at plugs, convenience receptacles, and the point whe r e th ey exit from the apparatus.

Only use attachments/accessori es specified by the manufacturer and in t hi s manual.

Unplug this appara tus during lightning storms or when unused f or long periods of time.

Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as when the power-supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moi s ture, does not operate normally, or has been dropped.

Warning

This apparatus shall not be exposed to dripping or splashing. Do not place objects such as water containers on the apparatus.

The AC mains power receptacle on the rear of the ap paratus shall only be connected by means of the power cord supplied with this apparatus. No other devices or cables shall be connected to this connector. If the supplied AC power cord is damaged or lost, it shall only be replaced using the AC power cord specified in this manual or by the manufacturer.

To reduce the risk of fire or electric shock, do not expose this apparatus to rain or moisture.

Danger of explosion if battery is incorrect l y replaced. Replace only with the same or equivalent type.

To reduce the risk of fire, replacemen t fuses shall be the same type and rating as instal led and as specified on the rear labe l adjacent to the power receptacle fuse holder.

EMC Notices

US FCC Part 15

This equipment has been tested and found to comply with the limits for a class A Digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. Thi s equipment generates, u s es, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio commu ni catio n s. Operatio n of thi s equipment in a residential area is likely to cause harmful interference in which case users will be required to correct the interference at their own expense.

Changes or modifications to this equipment not expressly approved by Cobalt Digital Inc. could void the user's authority to operate this equipment.

CANADA

This Class "A" digital apparatus complies with Canadian ICES-003.

EUROPE

This equipment is in compliance with the essential requirements and other relevant provisions of CE Directive 93/68/EEC.

INTERNATIONAL

This equipment has been tested to CISPR 22:1997 along with amendments A1:200 0 and A2:2002 and found to comply with the limits for a Class A Digital device.

Table of Contents

Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Overview ................................................................................................................ 1-1

Manual Conventions............................................................................................... 1-1

Warnings, Cautions, and Notes .................................................................. 1-2

Labeling Symbol Definitions...................................................................... 1-2

Safety Summary ..................................................................................................... 1-3

Warnings..................................................................................................... 1-3

Cautions...................................................................................................... 1-3

HPF-9000 Functional Description.......................................................................... 1-3

Frame Rear I/O Modules............................................................................ 1-5

Frame Card Capacity and Rear I/O Modules ............................................. 1-5

Frame Network Interface............................................................................ 1-8

Technical Specifications....................................................................................... 1-10

Warranty and Service Information ....................................................................... 1-11

Cobalt Digital Inc. Limited Warranty....................................................... 1-11

Contact Cobalt Digital Inc.................................................................................... 1-12

Chapter 2 Installation and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Overview ................................................................................................................ 2-1

HPF-9000 Controls and Indicators......................................................................... 2-1

HPF-9000 Front Panel Controls and Indicators ......................................... 2-1

HPF-FC Network Controller Card Indicators ............................................ 2-1

HPF9000-OM (V1.8) HPF-9000 PRODUCT MANUAL i

Installing the Frame................................................................................................. 2-3

HPF-9000 Dimensional Drawings.............................................................. 2-3

Frame PSU Power Output Considerations.................................................. 2-4

Ventilation Considerations.......................................................................... 2-4

Status Reporting and Displays Considerations Using DashBoard™.......... 2-5

Installing Frame in Rack............................................................................. 2-5

Installing Frame Support Brackets.............................................................. 2-6

Cable Connections ...................................................................................... 2-7

Power Supply Removal/Installation............................................................ 2-8

Network Controller Card Removal/Installation.......................................... 2-8

Installing Rear I/O Modules and Cards................................................................... 2-9

Rear I/O Module Installation ...................................................................... 2-9

User Card Installation ............................................................................... 2-10

Setting Up Network Remote Control.................................................................... 2-11

Frame Setup Using DHCP ........................................................................ 2-12

Frame Setup Using Static IP Address....................................................... 2-16

Network Controller Card Address Mode Switch...................................... 2-21

Setting Network Controller Card/Frame User Access.............................. 2-22

Setting Network Controller Card to Mute Audible Alarms.................................. 2-23

Network Controller Card DashBoard Status and Settings Interfaces ................... 2-23

Frame Info Tabs........................................................................................ 2-23

Frame Setup and Auxiliary Function Control Tabs.................................. 2-25

Troubleshooting Network/Remote Control Errors................................................ 2-29

Using a Log for Managing Frames ....................................................................... 2-31

ii HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Overview

Chapter 1

Chapter 1 Introduction

This manual provides i nstalla tion and operatin g instru ctions f or the HPF -9000 High-Power 20-Slot Frame (also referred to herein as the HPF-9000 or “frame”).

This manual consists of the following chapters:

• Chapter 1, “Introduction” – Pro vides informa tion about th is manual

and what is covered. Als o pr ovi des general information re gar di ng the HPF-9000.

• Chapter 2, “Installation and Setup” – Provides in structions for

installing the HPF-9000, installing Rear I/O Modules and cards, and setting up the Network Controller Card.

This chapter contains the following information:

Manual Conventions

• Manual Conventions (p. 1-1)

• Safety Summary (p. 1-3)

• HPF-9000 Functional Description (p. 1-3)

• Technical Specification s (p. 1-10)

• Warranty and Service Information (p. 1-11)

• Contact Cobalt Digital Inc. (p. 1-12)

In this manual, connectors are shown using the exact name shown on the HPF-9000 itself. In this manual, the terms be low are applicable as follows:

• HPF-9000 refers to the HPF-9000 frame that houses the Cobalt

other openGear

• Device and/or Card refers to an openGear

-compliant cards.

-compliant card that is

installed in the frame.

• System and/or Video System refers to the mix of interconne cted

production and terminal equipment served by the frame.

• Functions and/or features that are available only as an option are

denoted in this manual like this:

HPF9000-OM (V1.8) HPF-9000 PRODUCT MANUAL 1-1

1 Manual Conventions

Warnings, Cautions, and Notes

Certain items in this manual are highlighted by special messages. The definitions are provided below.

Warnings

Warning messages indicate a possible hazard which, if not avoided, could result in personal injury or death.

Cautions

Caution messages indicate a problem or incorrect practice which, if not avoided, could result in improper operation or damage to the product.

Notes

Notes pro vide suppl emental information to the accompanying text. Notes typically precede the text to which they apply.

Labeling Symbol Definitions

Important note regarding product usage. Failure to observe may result in unexpected or incorrect operation.

Electronic device or assembly is susceptible to damage from an ESD event. Han dle only using appropriate ESD prevention practices.

If ESD wrist strap is not available, handle card only by edges and avoid contact with any connectors or components.

Symbol (WEEE 2002/96/EC) For product disposal, ensure the following:

• Do not dispose of this product as unsorted municipal waste.

• Collect this product separately.

• Use collection and return systems available to you.

1-2 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Introduction Safety Summary

Safety Summary

Warnings

! WARNING !

T o re duce risk of electr ic shock do not remove line voltage service barrier cover on frame equipment containing an AC power supply. NO USER SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.

Cautions

CAUTION

This device is intended for environmentally controlled use only in appropriate video terminal equipment operating environments.

Heat and power distribution requirements within a frame may dictate specific slot placement of cards. Cards with many heat-producing components should be arranged to avoid areas of excess heat build-up. As such, avoiding placing the card adjacent to other cards with similar dissipation values if possible.

HPF-9000 Functional Description

The HPF-9000 is an openGear®-compatible1 2RU high-density modular frame offering 360 Watts of net (user) available power in a high-capacity 20-slot format. (Maximum card capacity is determined by card model(s) installed and other factors (see Frame Card Capacity and Rear I/O Modules on page 1-5).

High power-density power supplies (single standard, redundant second optional) and engineered cooling/ventilation design allow 10 high-power cards in a frame (10 x 36 W = 360 W), or 20 medium-power cards i n a frame (20 x 18 W = 360W). Separate forced-air cooling paths are provided for the card area and the power supply areas. An intelligent fan controller a d ju sts fan speed with changes in power supply loading and temperature.

The HPF-9000 can accommodate two front-loaded PSU-9000 power supply modules. Adding a second (optional) supply gives the frame full power redundancy . The PSU- 9000 power supply unit is interc hangeable as a prima ry or redundant power supply module, with supplies in either position being hot-swapable. Each power supply contains an independent cooling fan and a front-mounted power s witch.

The HPF-FC Network Controller Card (furnished as standard on the HPF-9000 frame) allows Ethe rnet connectivity to any number of connections for full multi-point control and monitoring via free DashBoard™ software.

The frame is equipped with tw o independent re ference buses that can supply a selected reference to cards within the frame.

1. openGear® is a registered trademark of Ross Video Limited. DashBoard™ is a trademark of Ross Video Limit e d .

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 1-3

1 HPF-9000 Functional Description

Primary 360W Power Supply (PSU1)

Card User Slot Area (20 User Slots

Retractable Fan Door (5 fans)

Network Controller Card

Optional Redundant 360W Power Supply (PSU2)

Figure 1-1 HPF-9000 (Front View)

Redundant Power Supply

(PSU2) IEC AC

Line Conne c t o r

Network Ethernet

Connector

Rear I/O Module Area

Figure 1-2 HPF-9000 (Rear Vie w)

Primary Power Supply

(PSU1) IEC AC

Line Connector

Dual Looping

Reference

Connectors

1-4 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Introduction HPF-9000 Functional Description

Frame Rear I/O Modules

Note: Various Rear I/O Modules for Cobalt® cards are available and described in

respective product information for the cards. Rear I/O Modules are not supplied with the HPF-9000 frame.

Cards within the frame physically interface to system video and audio connections using a Rear I/O Module. Figure 1-3 shows a typical Rear I/O Module.

All signal inputs and outputs enter and exit the card via the card edge backplane connector. The Rear I/O Module breaks out the card edge connections to industry standard connections that interface with other components and systems in the signal chain.

In this manner, the particular inputs and outputs required for a particular application can be acc ommodat ed using a Rear I/O Module tha t b est sui ts the requirements. The required input and outputs are broken out to the industry standard connectors on the module.

BNC connectors for coaxial video and AES audio signals

In this example, an RM20-9901-E Rear Module provides a connection interface for the signal types shown here.

Figure 1-3 Typical Rear I/O Module

Frame Card Capacity and Rear I/O Modules

(See Figure 1-4) Frame card capacity is largely dete rmined by the Rear I/O Modules that mate a card with its rear panel user connections. For example, when using “split” rear modules, the card capacity in the 20-slot frame is greater than possible when using standard rear modules that consume two card spaces. 20-slot frames can be fitted with any mix of the rear module types described here, offering connection break-out that suit requirements while maximizing frame capacity.

Multi-terminal Phoenix terminal block connectors (for unterminated wiring)

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 1-5

1 HPF-9000 Functional Description

Split Rear Module

20 rear of frame 1

2 cards per rear module 2 card slots used

20 cards per frame (max) 10 rear module s per frame (max)

Standard-W idth Rear Module

20 rear of frame 1

Split Rear Module occupies 2 card slots, but also accommodates 2 card in

adjacent slots. In this manner, for a frame fitted entirely with split rear modules, the maximum 20-card frame capacity can be achieved.

Notes: • Split rear modules are available only for certain Cobalt cards.

Consult our catalog, card Product Manual, or our website for availability of rear modules for particular cards.

• Split rear modules may not in all cases support the maximum number of connections offered by a card. (For example, a 9323 card fitted with a split rear module offers two AES ports vs. four available when using a standard rear module.) Some cards are available with split rear modules using high-density HD-BNC or DIN 1.0/2.3 connectors which allow more connections than with BNC connectors.

• In all cases, maximum frame power budget of 360W for user slot total must be considered when planning frame build-out. If necessary, consult Cobalt Sales for assistance in power planning.

Standard-Width Rear Module occupies 2 card slots and can accommodate BNC and wired connections such as balanced audio and GPIO connections. Standard-width rear modules are available for all Cobalt cards, and offer a wide variety of signals accommodation choices in the smallest space.

Notes: • Not all slots can be fitted with cards when using a

standard-width rear module (for example, when a standard-width module is fitted in the right-most frame position (viewed from rear), first available slot is slot 2, with slot 1 not being available). Standard-width rear modules

fit even slots unless noted otherwise.

• In all cases, maximum frame power budget of 360W for user slot total must be considered when planning frame build-out. If necessary, consult Cobalt Sales for assistance in power planning.

1 card per rear module 2 card slots used

Double-Width Rear Module

1 card per rear module 4 card slots used

10 cards per frame (max) 10 rear modules per frame (max)

Double-Width Re a r Module occupies 4 card slots and can

accommodate a very high degree of signal count and types, including multiple BNC and wired connections such as balanced audio and GPIO connections.

Notes: • Not all slots can be fitted with cards when using a

double-width rear module (for example, when a double-width module is fitted in the right-most frame position (viewed from rear), first available slot is slot 2, with slot 1 not being available). Double-width r ear

modules fit even slots unless noted otherwise.

• In all cases, maximum frame power budget of 360W for user slot total must be considered when planning frame build-out. If necessary, consult Cobalt Sales for assistance in power planning.

20 rear of fr ame 1

5 cards per frame (max) 5 rear modules per frame (max)

Figure 1-4 Frame Capacity for Various Rear I/O Module Types

1-6 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Introduction HPF-9000 Functional Description

Expansion Rear Module

(Fusion3G® only)

Fusion3G pig gyback

card and Expansion

Rear Module

1 card assembly per base/expansion

rear module combination

4 card slots used

Expansion Rear Module installs directly to the left of base Rear Module, and interfaces with the piggyback card. In this example, an RM20-9901-XC expansion rear module breaks out analog audio connections provided by Option +ANA (analog audio option).

An Expansion Rear Module is used in conjunction with a Fusion3G® card equipped to provide optional connections such as analog audio I/O (which is in turn provided by an Expansion piggyback card factory-installed on the base card when this option is ordered). Expansion Rear Modules are identified with “X” in the part number and must be used in conjunction with a Base Rear Module.

The expansion rear module installs directly to the left of the base Rear Module (as shown viewed from rear), and interfaces with the piggyback card. Base rear

modules fit even slots, with expansion rear module fitting in next even slot to the left unless noted otherwise (e.g., base in slot 2; expansion in slot 4).

The Fusion3G of two regular Fusion3G

base/piggyback card assembly occupies the space identical to that

cards using two standard-width rear modules.

Note: In all cases, maximum frame power budget of 360W for user slot total must

be considered when planning frame build-out. If necessary, consult Cobalt Sales for assistance in power planning.

Fusion3G base card

and Rear Module

5 card assemblies per frame (max) 5 base/expansion rear modules per frame (max)

20 rear of frame 1

RM20-9901-B Rear Module provides connection break-out for base card functions.

High-V entilation Rear Module

High Ventilation (HV) Rear Module occupies 2 card slots and offers

coaxial connections using miniaturized connectors (HDBNC or DIN 1.0/

Ventilation openings allow increased ventilation in installations where normal above-frame ventilation clearance is reduced

2.3). These rear modules have openings to increase ventilation where the normal recommended above-frame ventilation space (1 RU) cannot be accommodated.

Notes: • HV (high-ventilation) rear modules are available only for

certain Cobalt cards. Consult our catalog, card Product Manual, or our website for availability of high-ventilation rear modules for particular cards. This rear module fits even

slots unless noted otherwise.

• (Fusion3G

only) Where a base HV rear module is to be used in conjunction with an expansion rear module, a companion HV expansion rear module must also be used. Both base and expansion HV rear modules use card positioning that optimizes air flow across the component surface of the card PCB. Also note that when using an expansion rear module, frame capacity then follows the form as specified in

“Expansion Rear Module” above.

• In all cases, maximum frame power budget of 360W for user

slot total must be considered when planning frame build-out. If necessary, consult Cobalt Sales for assistance in power

1 card pe r rear module 2 card slots used

20 rear of frame 1

10 cards per frame (max) 10 rear modules per frame (max)

planning.

Figure 1-4 Frame Capacity for Various Rear I/O Module Types (Cont.)

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 1-7

1 HPF-9000 Functional Description

Frame Network Interface

Figure 1-5 shows the user remote control interface options for the frame.

Note: All user control interfaces described here are cross-compatible and can oper-

ate together as desired. Where applicable, any control setting change made using a particular user interface is reflected on any other connected interface.

• DashBoard™ User Interfac e – Using DashBoard™, all cards in the

HPF-9000 Frame can be controlled from a computer and monitor. DashBoard™ allows users to view all frames on a network with

control and monitoring for all populated slots inside a frame. This simplifies the setup and use of numerous modules in a large installation and offers the ability to centralize monitoring. Cards define their controllable parameters to DashBoard™, so the control interface is always up to date.

The DashBoard™ software can be downloaded from the Cobalt Digital Inc. website: www.cobaltdigital.com the search window).

(enter “DashBoard” in

• Cobalt

OGCP-9000, OGCP-9000/CC and WinOGCP Remote

Control Panels – The OGCP-9000, OGCP-9000/CC, and WinOGCP

Remote Control Panels conveniently and intui ti vel y provi de parameter monitor and control of the cards within the HPF-9000 Frame.

The remote control panels allow quick and intuitive access to hundreds of cards in a fa ci lity, and can monitor and al l o w adj ust ment of multiple p arameters at one time.

The remote control panels are totally compatible with the openGear control software DashBoard™; any changes made with either system are reflected on the other.

1-8 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Introduction HPF-9000 Functional Description

OGCP-9000 Control Panel,

OGCP-9000/CC Control Panel,

and/or WinOGCP Virtual

Control Panel(s)

Remote Control Panel

Using the Control Panel, cards are remotely controlled over a LAN

LAN

20-Slot Frame with Network Controller Card

Computer with NIC

DashBoard™ Remote Control

Using a computer with DashBoard™ installed, card can be remotely controlled over a LAN

In conjunction with a frame equipped with a Network Controller Card, card can be remotely controlled over a LAN

Figure 1-5 User Network Remote Control Interface

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 1-9

1 Technical Specifications

Technical Specifications

Table 1-1 lists the technical specifications for the HPF-9000 Frame.

Table 1-1 Technical Specifications

Item Characteristic

Part number, nomenclature HPF-9000 High-Power 20-Slot Frame (PN HPF-9000-CN)

Includes one PSU-9000 Power Supply Module and HPF-FC Network Controller Card.

Installation/usage environment Intended for installation and usage in environmentally controlled

installation using openGear

AC Line Input (per each of 2 (max) PSU IEC inputs)

Environmental:

Operating temperature:

Relative humidity (operating or storage): Available user (net) power 360 Watts continuous-operation maximum Available user card slots 20 maximum Frame communication 100/1000 Mbps Ethernet with Auto-MDIX Physical:

Dimensions (WxHxD):

Weight (with standard power supply PSU1):

Reference Video Input Number of Inputs:

100-240 VAC, 48-63 Hz, 500 Watts maximum

32° – 104° F (0° – 40° C) < 95%, non-condensing

19” x 3.5” (2RU) x 17” (48 cm x 9 cm x 43 cm) (Dimensions include any component projections such as mounting tabs, etc.)

13.9 lbs (6.3 kg)

Two non-terminating (looping) Frame Reference inputs

Signal Level:

1 Vp-p nominal

Signal Type:

Analog video sync (black burst or tri-level)

Impedance:

75 Ω

Return Loss:

> 30 dB to 30 MHz

Allowable Maximum DC on R ef Input:

±1.0 V

-compliant cards and network control.

Optional accessories PSU-9000 – Extra (redundant) HPF-9000 frame power supply

HPF9000-FSB – Frame support bracket kit

1-10 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Introduction Warranty and Service Information

Warranty and Service Information

Cobalt Digital Inc. Limited Warranty

This product is warranted to be free from defects in material and workmanship for a period of five (5) years from the date of shipment to the original purchaser, except that 4000, 5000, 6000, 8000 series power supplies, and Dolby material and workmanship for a period of one (1) year.

Cobalt Digital Inc.'s (“Cobalt”) sole obligation under this warranty sh all be limited to, at its option, (i) the repair or (ii) replacement of the produc t, and the det ermination of whether a defect is covered under this limited warranty shall be made at the sole discretion of Cobalt.

This limited warrant y appl ies on ly t o the origi nal end-pu rchaser of the produ ct, and i s not assign able o r transferrable therefrom. This warr ant y i s li mited to defects in material and work ma nship, and shall not apply to acts of God, accidents, or negligence on behalf of the purchaser, and shall be voided upon the misuse, abuse, alteration, or modification of the product. Only Cobalt authorized factory representatives are authorized to make repairs to the product, and any unauthorized attempt to repair this product shall immediately void the warranty. Please contact Cobalt Technical Support for more information.

modules (where applicable) are warranted to be free from defects in

To facilitate the resolut ion of warranty related issues, Cobalt recommends registering the product by completing and returning a product registration form. In the event of a warrantable defect, the purchaser shall notify Cobalt with a descripti on of t he p r oble m, an d Cobalt shall provide the pur ch aser with a Re turn Mate rial Auth oriz ation (“RMA”). For retu rn, defective product s should be double boxed, and sufficiently protecte d, in the original packa ging, or equivalent, a nd shipped to the Coba lt Factory Service Center, postage prepaid and insured for the purchase price. The purchaser should include the RMA number, description of the problem encountered, date purchased, name of dealer purchased from, and serial number with the shipment.

Cobalt Digital Inc. Factory Service Center

2506 Galen Drive Office: (217) 344-1243 Champaign, IL 61821 USA Fax: (217) 344-1245 www.cobaltdigital.com Email: info@cobaltdigital.com

THIS LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON COBALT'S PART. ANY SOFTWARE PROVIDED WITH, OR FOR USE WI TH, THE PRODUCT IS PROVIDED “AS IS.” THE BUYER OF THE PRODUCT ACKNOWLEDGES THAT NO OTHER REPRESENTATIONS WERE MADE OR RELIED UPON WITH RES PE CT TO THE QUALITY AND FUNCTION OF THE GOODS HEREIN SOLD. COBALT PRODUCTS ARE NOT AUTHORIZED FOR USE IN LIFE SUPPORT APPLICATIONS .

COBALT'S LIABILITY, WHETHER IN CONTRACT, TORT, WAR RANTY, OR OTHERWISE, IS LIMITED TO THE REPAIR OR REPLACEMENT, AT ITS OPTION, OF ANY DEFECTIVE PRODUCT, AND SHALL IN NO EVENT INCLUDE SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES (INCLUDING LOST PROFITS), EVEN IF IT HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 1-11

1 Contact Cobalt Digital Inc.

Contact Cobalt Digital Inc.

Feel free to contact our thorough and professional suppo rt repr es entatives for any of the following:

• Name and address of your local dealer

• Product information and pricing

• Technical support

• Upcoming trade show in formation

Phone: (217) 344-1243 Fax: (217) 344-1245 Web: www.cobaltdigital.com General Information: info@cobaltdigital.com Technical Support: support@cobaltdigital.com

1-12 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Overview

Chapter 2

Chapter 2 Installation and Setup

This chapter contains the following information:

• HPF-9000 Controls and Indicators (p. 2-1)

• Installing the Frame (p. 2-3)

• Installing Rear I/O Modules and Cards (p. 2-9)

• Setting Up Network Remote Control (p. 2-11)

• Setting Network Controller Card to Mute Audible Alarms (p. 2-23)

• Network Controller Card DashBoard Status and Settings Interfaces

(p. 2-23)

• Troubleshooting Network/Remote Control Errors (p. 2-29)

• Using a Log for Managing Frames (p. 2-31)

HPF-9000 Controls and Indicators

HPF-9000 Front Panel Controls and Indicators

Figure 2-1 shows and describes the HPF-9000 front panel controls and indicators.

HPF-FC Network Controller Card Indicators

Figure 2-1 shows and describe s the HPF-FC card-edge indicators.

Note: These indicators are not used in the normal course of operation. The

indicators provide troubleshooting status information as described.

HPF9000-OM (V1.8) HPF-9000 PRODUCT MANUAL 2-1

2 HPF-9000 Controls and Indicators

SYSTEM FAULT

Indicator

ALARM

MUTE

Switch

Item Function

System Fault

Indicator

Alarm Mute

Switch

FAN FAULT

Indicator

When lit, indicates an alarm condition is occurring on a card within the frame. If this indicator is lit, it is recommended to check the frame controller card in DashBoard for further troubleshooting information.

Pressing the Alarm Mute Switch temporarily mutes the audio alarm (approx. 2 minute mute).

When lit, indicates a fan on the frame door or PSU is stalled, or that fan door is not fully closed and latched.

Figure 2-1 HPF-9000 Front Panel Controls and Indicators

Item Function

OK LED When lit, card has no detected errors and is receiving power properly.

ERR

MCU

ERR LED When lit, indicates an alarm condition is occurring on a card within the frame

MCU LED MCU status indicator; normal status is blinking. CAN LED CAN bus activity indicator. When lit, the HPF-FC card is transmitting messages on

ENET LED Indicates Ethernet communication activity.

(mirrors front panel System Fault indicator).

the internal communicat ions bus .

FAN

FAULT

Indicator

CAN

ENET

Figure 2-2 HPF-FC Network Controller Card Edge Indicators

2-2 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Installing the Frame

Installing the Frame

HPF-9000 Dimensional Drawings

Figure 2-3 shows the install atio n dimen sional det ails for the HPF-9 000 frame (all dimensions in inches).

Figure 2-3 HPF-9000 Dimensional Drawings

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-3

2 Installing the Frame

Frame PSU Power Output Considerations

• The HPF-9000 uses power supply units (PSUs) that provide a 400 W capacity per each supply. Note that with redundant supplies, the power delivery may not be exactly split between the two supplies. The maximum available frame p ower (n et) for frame slots is 360 W t ota l net (18 W per slot when utilizing 20 slots, or 36 W per slot when utilizing 10 slots as used for high power or double-power cards).

Note: Refer to Frame Card Capacity and Rear I/O Modules (p. 1-5) in Chapter 1,

Introduction for descriptions of Cobalt rear I/O module types and conventions.

• PSU1 is installed on the left side of the frame (viewed from front); PSU2 is installed on the right side of the frame (v iewed from fro nt). Both supplie s are identical and interchangeable. They are flipped vertically when installed in respective slots to maintain exhau st out of the rear sides of the chassis.

• DashBoard™ presently reports current output from each PSU in milliamps. The value reported is not directly compatible with the PSU and requires scaling as follows:

Ventilation Considerations

DashBoard displayed value

262.5

(Example: 5000/262.5 = 19.05 A)

= Actual Current (in Amps)

• Similarly, DashBo ard™ present ly un der-reports power. The di sp layed value can be corrected as follows:

DashBoard displayed value x 3.81 = Actual Power (In Watts)

(Example: 80W x 3.81 = 305 W)

• HPF-9000 Power Supply Unit (PSU) cooling is independent and separate from the card cage chassis to help mutually isolate card cage and PSU heat dissipation. PSU exhaust is out the rear sides; obstructions should be minimized in this area.

• Re ar I/O Modul es (other than “HV High-Ventilation” types identified as “-HV”) offer limited secondary exhaust ventilation features, with the

primary exhaust ventilation feature being the ventilation holes on the top of the frame. Overall exhaust ventilation may be inadequate if the ventilation holes on the top of the chassis are obscured.

2-4 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Installing the Frame

Generally, if the top vent holes have ½ RU or more clearance with spacing

between an adjacent chassis installed above the frame, there will adequate cooling ventilation (with the secondary ventilation offered by the Rear I/O Modules being less important ). However , if th ese top ve nt holes a re blocke d, and especially with the frame fitted with high power cards installed (>18W in a dual-slot location), high-ventilation Rear I/O Modules with increased exhaust area should be installed. These are available for certain high-power cards and are denoted by an “-HV” identifier in the module part number. Refer to card product information for availability of high-ventilation rear modules for a particular card.

• If several high-power cards (i.e., exceeding 18 W rating) are to installed, where feasible it is recommended to use slot locations such that maximum space is provided between the cards (or intersper sed with low er-power cards).

• All slots within the frame are designed to provide similar airflow characteristics; there are no “preferred” locations within the frame.

Status Reporting and Displays Considerations Using DashBoard™

PSU1 OK/Fault LED |Alarm LED | Silence switch |Fan Fail LED | PSU2 OK/Fault LED

PSU LEDs are bi-color, with green indicating normal operation and flashing re d i ndi ca tin g a fa ult (e.g., PSU over/under-vol tage fau lt). Fron t pan el LEDs i ll um ina te re d on ly upo n an erro r co ndi tio n.

Installing Frame in Rack

• PSU1 and PSU2 temperature reporting is correct as dis pl ayed in DashBoar d.

• The front panel status LEDs and switches are configured (from left to right)

as follows:

• The front-panel PSU1 / PSU2

OK/Fault LEDs are currently non-functi onal.

When functional, the LEDs will track with the status displayed by the individual status LEDs located on the front of each PSU.

• If the frame has a very light power load (for example, only the Network Controller card powered) , a false al arm may be repor ted by a PSU

OK/Fault

LED and DashBoard, indicating an open fuse. This is due to one PSU dominating the other and supplying all the power to the frame, effectively resulting in the other PSU supplying none and mimicking the condit ion of an open output circuit.

For normal installations, the HPF-9000 is designed to be supported in a standard EIA-310 19” rack by securing the frame by its four front panel mounting holes only, without added rear support. Select an installation location within the rack considering Ventilation Considerations above.

Note: • The rear frame support brackets are not ideally centered on this revision and

may be difficult to install properly.

• Power cord safety retainer clips are not yet available for this product.

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-5

2 Installing the Frame

Installing Frame Support Brackets

Frame Support Bracket kit 9000-FSB provides rear support of the frame that attaches to the 19” rack rear frame rails. This kit is recommended for any cases where the frame is to be used in mobile applications, including trucks or equipment cases.

Install the support brackets to each side of the HPF-9000 frame as shown in Figure 2-4.

Position bracket rail on side of HPF-9000

frame and align small holes with 5 threaded holes on frame.

Secure bracket rail to side of frame using

(5) 4-40 flat-head screws (supplied with kit).

Repeat with second bracket on other side

of the frame.

Bracket Rail (2)

Install HPF-9000, along with bracket rails

into rack. Place a rear support bracket over each

end of the L and R bracket rails such that elliptical holes in rear support brackets align with holes in frame rails.

Secure rear support bracket to rear frame

rails using (2) rail screws (not supplied) on each support bracket.

While protecting frame air inlet holes,

excess bracket rail can be cut off and filed

Rear Bracket Bracket (2)

Figure 2-4 Frame Support Bracket Kit 9000-FSB Installation

to remove sharp edges.

2-6 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Installing the Frame

Cable Connections

Power Connections

(See Figure 2-5.) The frame is equipped with an IEC power input receptacle at the left an d right side s of the frame rear.

1. Connect supplied power cords to suitable AC power outlet.

Note: • The left receptacle serves the redundant power supply (PSU2) position. Use

this connector only if frame is equipped with a redundant power supply.

• If redundant power supply PSU2 is installed, it is recommended to use a facility AC receptacle that is on a separate circuit than that used for standard power supply PSU1. This can help ensure power source redundancy.

Redundant Power Supply

(PSU2) IEC AC

Line Conne c t o r

Network Ethernet

Connector

Primary Power Supply

(PSU1) IEC AC

Line Connector

Dual Looping

Card Rear I/O Modules

Figure 2-5 HPF-9000 Rear View

Each power supply is equipped with its own power switch (located on

Reference

Connectors

the front of the power supply). With the switch set to the up pos it ion, the power supply is turned on (as verified by the green LED adjacent to the switch).

Network Connection

(See Figure 2-5.) Connect RJ-45 Ethernet network cable to rear panel Ethernet connector. When the frame is powered, connectivity is shown by illuminated indicator on Ethernet receptacle.

Note: The frame Network Control Card must be configured to properly communi-

cate with the card remote control network (DashBoard and/or OGCP/ WinOGCP devices). Refer to Setting Up Network Remote Control (p. 2-11) for procedure.

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-7

2 Installing the Frame

Reference Loop Connections

(See Figure 2-5 and below.) A looping BNC pair is provided for a frame

REF 1 loop and a REF 2 loop. Connections for the re ference i nputs are shown

below.

REF 1 LOOP

REF 2 LOOP

Note: Looping reference connectors can receive

ref input on either connector of the looping pair. Unless daisy-chained to another node, an open connector here must be terminated into an appropriate 75Ω terminator.

Power Supply Removal/Installation

Your frame is standard-equipped with power supply PSU1 and, optionally, also PSU2.

Either supply is hot-swapabl e, and is remove d by pulling the supply from the frame by its handle. Install a power supply by aligning it with its mounting slot and pushing the supply into the chassis until it is firmly seated.

Network Controller Card Removal/Installation

(See Figure 2-6.) As viewed from the card cage front, the Network Controller Card occupies a reserved slot and is re taine d by a screw located at the bottom front of the card. Loosen the retaining screw to allow card removal. Reverse this procedure to install and lock the card in its slot.

Network Controller Card

Setup DIP Switch

Card Retainer Screw

Figure 2-6 Network Controller Card

2-8 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Installing Rear I/O Modules and Cards

Installing Rear I/O Modules and Cards

Rear I/O Module Installation

1. On the frame, determine the slot in which the card is to be ins t alled.

2. In the mounting area corresponding to the slot location, install

Rear I/O Module as shown in Figure 2-7.

Note: Note that with all rear modules (except for “split” types), an offset of the card

edge connector results in the loss of one or more adjacent slots of the two or more slots consumed by the rear module.

Also note that when installing a Fusion3G card (used for some options such as analog video/audio), the base card occupying slot n results in the expansion card occupying slot n+2, or 2 slots to the right. (Example: with base card in slot 18, expansion card mates with slot 20.)

Note these considerations when planning card locations within the frame. See Frame Card Capacity in Chapter 1. Introduction for more information.

card equipped with an expansion

Align and engage mounting tab on Rear I/O Module with the module seating slot

on rear of frame chassis.

Hold top of Rear I/O Module flush against frame chassis and start the captive screw.

Lightly tighten captive screw.

Figure 2-7 Rear I/O Module Installation

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-9

2 Installing Rear I/O Modules and Cards

User Card Installation

Cards contain semiconductor devices which are susceptible to serious damage from Electrostatic Discharge (ESD). ESD damage may not be immediately apparent and can affect the long-term reliability of the device.

Avoid handling circuit boards in high static environments such as carpeted areas, and when wearing synthetic fiber clothing. Always use proper ESD handling precautions and equipment when working on circuit boards and related equipment.

CAUTION

Make certain Rear I/O Module(s) is installed before installing the card into the frame slot. Damage to card and/or Rear I/O Module can occur if module installation is attempted with card already installed in slot.

Note: Depending on option(s) ordered, Fusion3G® cards may consist of a main

card and a piggyback (expansion) option card. If equipped with a piggyback card, both cards as a unit will require simultaneous alignment with slot guides and rear modules in the following steps.

1. Determine the slot in which the card is to be installed.

2. Open the frame front access panel.

3. While holding the card by the card edges, align the card such that the

plastic ejector tab is on the bottom.

4. Align the card with the top and bottom guides of the slot in which the

card is being installed.

5. Gradually slide the card into the slot. When re sistance is noticed, gently

continue pushing the card until its rear printed circuit edge terminals engage fully into the rear module mating connector.

CAUTION

If card resists fully engaging in Rear I/O Module mating connector, check for alignment and proper insertion in slot tracks. Damage to card and/or Rear I/O Module may occur if improper card insertion is attempted.

Repeat for other cards.

2-10 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Setting Up Network Remote Control

Setting Up Network Remote Control

The HPF-9000 frame and its HPF-FC Network Controller Card uses a standard 100/1000 Mbps Ethernet LAN for communication between the frame containing the Cobalt remote control, or remote control via Cobalt OGCP-9000 Remote Control Panel or WinOGCP.

Before the cards can be u sed with this remote control, the frame and the remote control devices (e.g., computer running DashBoard™ or remote control panels) must be se t up to communi cate ( “connect”) with each other as described in this section.

cards and the computer running DashBoard™

START

Frame using

Control Panel or

DashBoard?

DashBoard

DHCP or static IP

initial connect?

Static

The flowchart below shows what’s required to set up remote control for connecting the cards/frame to a Cobalt

Remote Control Panel or DashBoard™, along with corresponding references to procedures in this section.

Note: • Network Controller Card must be unseated and re-seated to power-down

and power-up the card at certain steps in the following procedures. When done with the procedures here, fully install retainer screw as described in Network Controller Card Removal/Installation (p. 2-8).

• The Network Controller Card uses a DIP switch bank to set the card for var-

ious network modes. An overview of these settings is shown in Figure 2-8 on page 2-21. However, it is recommended to follow the procedures below to set the card to typical modes.

Control Panel

DHCP

Go to Frame

Setup Using

DHCP (p. 2-12)

Network

equipped with

router and

DHCP?

Go to Frame

Setup Using

DHCP (p. 2-12)

Go to Frame

Setup Using

Static IP

Address (p. 2-16)

Stay with DHCP

addressing?

Go to Frame

Setup Using

Static IP

Address (p. 2 -16 )

openGear® is a registered trademark of Ross Video Limited. DashBoard™ is a trademark of Ros s Video Limited.

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-11

Go to Setting HPF-FC From DHCP to

Static User Address (p. 2-15)

No further setup

required

Frame to be used with Control Panel must be set for stati c IP addressi ng before being used with Control Panel. Go to Setting

HPF-FC From DHCP to Static User Address (p. 2-15)

2 Setting Up Network Remote Control

Frame Setup Using DHCP

DHCP provides the simplest method of connecting frames to the LAN. However, it is typically recommended that frame connections be changed to use static IP addresses after the initial connection is established.

If it is desired to change the address to a static IP address after all frames have been connected in this procedure, follow the instructions in this procedure to change the address to a static IP address after the frame has connected.



Obtain and Install DHCP Server (if not present)



1. If the LAN connecting the frame(s) to DashBoard™ is not already

configured with a DHCP server, obtain and install a DHCP server (“TFTP32” or an equivalent is suitable).



Install and Set Up DashBoard™ (if not present)



2. On the computer connected to the frame LAN, go to the Cobalt Digital

Inc. website: www.cobaltdigital.com Follow the on-line instruct io ns.

and download DashBoard™.

3. Open DashBoard™. Under Window Preferences... make certain

Automatic discovery of devices Enable button is selected (as shown below).

SETUP_AUTODISC.PNG

2-12 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Setting Up Network Remote Control



Set Network Computer for DHCP



Note: • If connecting multiple frames using DHCP, allow adequate time to

correlate the frame’s network card serial number and its DHCP-assigned IP address before proceeding to the next frame. If frames are connected too rapidly without considering this, it may be difficult to correlate frame instances in DashBoard™ and the DHCP-assigned addresses with the physical identity of the frames.

• It is recommended to also identify each frame with its network card serial number and its assigned IP address. This can be easily done using the Frame Log Sheet included in the back of this manual. See Managing Frames Using a Log on page 2-31 for more information.

4. On the computer where DashBoard™ is installed, make certain TCP/IP

Properties DHCP settings are as follows:

• Obtain an IP address auto matically

• Obtain DNS Server address automatica ll y



Set Network Controller Card for DHCP



HPF-FC Card

MFC8320_PCB.JPG

Rear of Card

5. Unseat the Network Controller Card.

6. On the Network Controller Card, make certain switches are set to the IP

address assigned by DHCP server position as shown below.

IP address

assigned by

DHCP server

7. Connect the frame to the LAN.

8. Install the n etwork card in the frame and power-up the frame. Wait for

the network card to fully boot (red LED turns off).

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-13

2 Setting Up Network Remote Control

9. By default, DashBoard™ is set to automatically connect to devices. The

frame should now appear in the Basic Tree View pane (added frame “HPF-FC” as shown in the example below).

(If necessary, right-click on the frame and select Connect. The frame is now connected to DashBoard™.)

Frame added in DashBoard™

Frame now connected in DashBoard™

Note: • DashBoard™ may not be able to connect to the frame if firewalls or network

segment controls are used between the computer running DashBoard™ and the frame. (Das hBo ard™ and the network card use TCP/IP and can be used with routers.)

• If DashBoard™ does not discover the added frame as described above, perform frame setup as described in Frame Setup Using Static IP Address on page 2-16. Also note that automatic discovery only works for frames within the subnet.

10. If desired, the frame name displayed in the Basic Tree View pane can be

changed as shown on the next page.

Note: In the next step make certain the frame’s network card is given a unique

name correlating to the frame physical identity. As shipped, a Network Controller Card and its controlled frame supplied by

Cobalt the examples in this section; therefore, no other action needs to be done unless a custom unique name is desired.

are identified in DashBoard™ by the card part number as shown in

2-14 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Setting Up Network Remote Control

Right-click on the slot containing the network card ( slot 0) to open the network

configuration pane and select the Network tab.

Click Modify Ne twor k Se tt ings an d ent er the desired frame name in the

Frame Name: field and then click Apply.

11. Depending on setup desired, proceed as follows:

Setting HPF-FC From DHCP to Static User Address

1. On Network Controller Card Network configuration pane, perform the

1. Click Modify Network Settings to open

the dialog.

2. Set Addressing Mode to Static.

3. Set IP Address, Subnet Mask, and Default Gateway fields as appropriate.

In the IP address: field, enter a desired static IP address other than the card fixed default (“10.99.11.51” in this example) making certain the selected address is in the same subnet as the Network Controller card and LAN host computer.

• T o keep setup as DHCP IP addr ess, no f urthe r s etup is re quired . The

frame is now ready to access and control cards.

• T o change to stati c IP address , go to Setting HPF-FC From DHCP to

Static User Address below.

settings shown below.

2. On Network configuration pane, click Apply.

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-15

2 Setting Up Network Remote Control

3. Remove the card from its slot and set DIP switches as shown below.

Rear of Card

New IP address now assigned to frame

Newly assigned IP address

IP address

assigned by

user

4. Re-insert the card. When the card again comes online, the frame now

shows connection to DashBoard™ with the assigned static IP address (“10.99.11.51” as shown in the example belo w).

5. The frame is now ready to access and control cards.

Frame Setup Using Static IP Address

This procedure provides instructions for using the manual mode for adding a frame to DashBoard™. In this mode, the frame is set to use a static IP address, and DashBoard™ is set to look for and connect to a specific frame address. This mode is useful where network conditions or resource availability prevent DHCP usage.

Note: If static IP addresses are to be used, carefully follow this procedure. If the pro-

cedure is not followed as specified, DashBoard™ may lose all c ommunica tion with the frame, thereby requiring the procedure to be repeated in its entirety.

2-16 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Setting Up Network Remote Control



Install and Set Up DashBoard™ (if not present)



1. If not already performed, install DashBoard™ on the computer

connected to the frame LAN as described in step 2 in Frame Setup Using DHCP on page 2-12.

2. Open DashBoard™. Under Window Preferences... make certain

Automatic discovery of devices Enable button is selected (as shown on the next page).

SETUP_AUTO DISC.PNG

Note: It is recommended to identify each frame with its HPF-FC

network card serial number and its assigned IP address. This can be easily done using the Frame Log Sheet included in the back of this manual. Refer to Managing Frames Using a Log on page 2-26 for more information.



Set Network Computer for Static IP Addressing



3. As shown below , set the frame LAN computer to add stati c IP addressing

that is on the same network as the network card default static IP address of

192.168.2.x.

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-17

2 Setting Up Network Remote Control

Set LAN computer to be on same network (1st through 3rd octets of static IP address) of network card fixed default

SETUP_LANPROP2.PNG

Note: When using a frame static IP address, if not already done it is recommended

to isolate the LAN segment containing the frame, the hosting computer, and intermediate hubs or switches from other parts of the network. This prevents a potential conflict between the frame and any other node that might also have this address.



Set Network Controller Card for Initial Factory Fixed IP Address



4. Set network card DIP switch to the factory fixed static IP address

position as shown belo w. This establishes the initial connection betwee n the card and the network computer.

MFC8320_PCB.JPG

Rear of Card

8320 factory fixed

IP address

192.168.2.1

2-18 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Setting Up Network Remote Control

5. Connect the frame to the LAN and power-up the frame.

6. Install the network ca r d in the frame. Wait for the network card to fully

reboot (red LED turns off).

7. The added frame should now appear in the Basic Tree View pane. If

necessary , r ight-clic k on the frame and s elect Connect. The frame is now connected to DashBoard™.

Frame added in DashBoard™

DB_ACCESS1A.PNG

Frame now connected in DashBoard™

DB_ACCESS1.PNG

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-19

2 Setting Up Network Remote Control



Set Network Controller Card to Desired Unique Static IP Address



Note: If target network is different than that of network card factory default

192.168.2.x, host computer must also be configured for same target network.

8. On Network Controller Card Network configuration pane, perform the

settings shown below.

1. Click Modify Network Settings to open the dialog.

2. Set Addressing Mode to Static.

3. Set IP Address, Subnet Mask, and Default Gateway fields as appropriate.

In the IP address: field, enter a desired static IP address other than the card factory fixed default (“10.99.16.103” in this example) making certain the selected address is in the same subnet as the network controller card and LAN computer.

Note: At this point, the Network Controller

Card can be set for any network that is available on the host computer.

Rear of Card

Note: Do not leave the IP address as the factory default 192.168.2.1. If other

frame are to be installed later, the IP address being left at default will conflict with subsequent frames installed as described here.

9. On Network configuration pane, click Apply.

10. Remove the card from its slot and set DIP switches as shown below.

IP address

assigned by

user

Note: Time required for card to come back online depends upon amount of

frames connected to DashBoard™.

11. Re-insert the card. When the card again comes online, the frame now

shows connection to DashBoard™ with the assigned static IP address (“10.99.16.103” as shown in the example on the next page).

2-20 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Setting Up Network Remote Control

New IP address now assigned to frame

Newly assigned user IP address

12. The frame is now ready to access and control cards.

SETUP_ADDNEWIP3.PNG

Network Controller Card Address Mode Switch

Figure 2-8 is a general reference showing the various network modes available using the card setup DIP switches. For most installations, it is recommended to follow the procedures above for setting up the card network communications. Figur e 2-8 shows s etti ngs f or the se modes as wel l as speci al alternate modes.

DIP switches SW-1 and SW-2 provide various network settings for the card. For reference, these are described below. Note that for normal installations, manipulation of these switch as shown in the procedures above is all that is required.

Static IP address

assigned by

user

IP address

assigned by

DHCP

IP address set to

factory fixed factory:

192.168.2.1

Local/private

address set to

fixed factory:

10.1.2.1

1234

Figure 2-8 Network Controller Card DIP Switch Overview

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-21

2 Setting Up Network Remote Control

Setting Network Controller Card/Frame User Access

Via DashBoard, the f r ame can be set for Locked or Unlocked password access using the dialog shown below.

For cases where locke d access needs to be overrid den, the Networ k Controller Card can be set to ignore locked acces s using the DIP switch as shown below.

Right-click on the frame in DashBoard Basic Tree View and select

Lock/Unlock Access to access password set/enable dialog.

OFF (0) position

forces user

password access to

be applied

OFF ON

12 34

ON (1) position sets frame to ignore locked access (override) and allow full access to the frame

Check Change master password and Prevent unauthorized access to this frame to enable password-controlled frame

access.

In the drop-down list, select targets that are desired to have access control applied.

Click OK when done.

Setting DIP switch position 3 to ON or OFF allows password override as shown.

2-22 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Setting Network Controller Card to Mute Audible Alarms

Setting Network Controller Card to Mute Audible Alarms

The frame has a pushbutton to temporarily mute the “beeper” on the card. However, to persistently mute audible alarms, set the Network Controller Card

ALARM CONFIG jumper to the Disabled position as shown below.

Enabled (default) position

MUTE

button

Disabled position

Front edge of card (door connector)

Network Controller Card DashBoard Status and Settings Interfaces

In addition to the Network tab described in the sections above for frame network settings, the HFC-FC ne twork con trol ler car d provi des seve ral st atus display and auxiliary function setup interfaces as described below.

Frame Info Tabs

The left pane of the network Controller Card DashBoard page provides a status display as shown in Figure 2-9.

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-23

2 Network Controller Card DashBoard Status and Settings Interfaces

Product Display

This displays shows the hardware identifcation of the network card, as well as software revision. It also shows current draw of the network card itself, as well as card rear temperature (adjacent to card controller chips).

•

Network Display

This displays shows the current network settings (either user configured static or DHCP assigned status).

•

Access Mode shows Open or Locked (which requires a password for access). See Setting Network Controller Card/Frame User Access (p. 2-22) for setting frame DIP switch for open or locked access.

Active Connections shows how many DashBoard instances are currently accessing the frame.

Active Cards shows how many cards (user slots 1 thru 20) are currently installed and recognized by the frame.

Cobalt Support Network Stat us shows whether or not the Cobalt Support VPN connection to the frame is enabled.

•

Hardware Display

This displays shows the current overall status of the frame hardware and its power supplies.

Audible Alarm shows user setting of alarm mute jumper. See Setting Network Controller Card to Mute Audible Alarms (p. 2-23) for more information.

Frame Model - S/N shows frame model number and S/N. (If network card is installed in a frame other than HPF-9000, “unknown” will be displayed.)

Frame Voltage/Power shows frame rail voltages and positivce rail total power consumed.

Power Supplies Status shows PSU presence for each of two PSU slots, as well as status and current for each PSU. (If either of two PSUs are not installed, “missing” is displayed.)

Fan Door Status shows if fan door is open or closed, and shows fan speed setting and temperature at door air inlet when door is closed. See Frame Setup and Auxiliary Function Control Tabs (p. 2-25) for setting fan speed.

Figure 2-9 Frame Status DashBoard Display

2-24 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Network Controller Card DashBoard Status and Settings Interfaces

Frame Setup and Auxiliary Function Control Tabs

Table 2-1 individually lists and describes the Setup, Network, Enumeration, and Alarms control tabs. Where helpful, examples showing usage of a function are also provided.

Table 2-1 Frame Setup and Auxiliary Control Descriptions

Provides controls and fields for setting frame fan speed, date/time, and custom override card naming

• Fan Speed Control Allows fan speed to be reduced from default fastest enabled to reduce

• Restore Factory Defaults Button

• Identify Frame Button

• Frame Date/Time Entry Controls A llows a running date and time to be entered for the frame and

ambient acoustic noise levels.

• 6/6 is maximum setting (full fan speed enabled)

• 1/6 is minimum setting (1/6 max fan speed)

Note: Fan speed minimum setting is automatically overridden in cases

where more cooling is determined to be required based on frame power consumption.

Restore Factory Defaults provides factory reset of all fields and functions.

When Confirm is clicked, a Confirm? pop-up appears, requesting confirmation.

• Click Yes to proceed with the restore.

• Click No to reject restore.

Invoking Restore Factory Defaults will result in loss of user settings such as network settings.

When pressed, provides a command to connected frame to momentarily identify itself by causing the frame’s front panel/door FAULT LED to flash and its beeper to sound (as long as beeper jumper is not set to Mute).

Identify function times out automatically in appr. 8 seconds, or can be cancelled by pressing the button again.

connections displayed in DashBoard. When date/time are entered as desired, press Apply to invoke the

settings. Note: Entry must be entered in format shown to be invoked.

• Card Name Custom Override Entry

•

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-25

Allows user custom names to be entered for cards in user slots 1 thru 20.

Note: • DashBoard may need Refresh for custom names to appear.

• Custom names will only appear in other DashBoard connections

where a card is installed in the slot with the custom name.

2 Network Controller Card DashBoard Status and Settings Interfaces

Table 2-1 Frame Setup and Auxiliary Control Descriptions — continued

Provides controls and fields for setting frame network connection

Note: Most of the controls on this tab provide basic network setup as described in Setting Up Network Remote Control (p.

2-11). Refer to Setting Up Network Remote Control (p. 2-11) for basic network setup or for making changes on a frame already installed.

• Modify Setting Button Opens the dialog fields on this tab for changing network settings.

• Frame Name/Network Settings Fields

• Cobalt VPN Support Enable Enables or disables a VPN connection from the frame and Cobalt Support

Allows setting frame displayed name, addressing mode, NTP/DNS server addresses, and network settings when card is set for static IP address.

• Frame Name field allows entry of custom frame name.

• NTP and DNS Server fields allow entry of NTP and DNS servers (where

used).

• Address Mode shows currently invoked addressing mode. Note: Address mode must be selected using card DIP switches as

described in Setting Up Network Remote Control (p. 2-11).

• IP Address and related entry fields allow user static address entry. Note: Static IP address and related fields can be changed to connect to

other addresses (where supported by host connections) using the entry fields here. However, initial static IP setup (or change from DHCP to static addressing must be performed as described in Setting Up Network Remote Control (p. 2-11).

• Click Apply or Cancel to commit or reject and related entry fields allow user static address entry.

where the frame network installation and operation can be viewed, queried, and assessed by Cobalt Support.

It is recommended to leave this default setting enabled so that your installation is visible should it need analysis by Cobalt Support.

2-26 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Network Controller Card DashBoard Status and Settings Interfaces

Table 2-1 Frame Setup and Auxiliary Control Descriptions — continued

Provides controls for Network Controller Card caching of user card parameters that can enhance DashBoard-to-frame connection speed using enumerated parameter list caching

With user cards enumerated by Network Controller Card, DashBoard instances query for card presence with communication between only the Network Controller Card and DashBoard instances. The frame internal CAN bus is not queried, greatly speeding-up frame reporting and card presence to DashBoard instances. Cache is updated if card parameters change.

Without user cards enumeration, DashBoard instances must query for card presence using communication between the Network Controller Card and DashBoard instances, and additionally then the Network Controller Card and the frame internal CAN bus. This can cause longer delays in frame connection (especially when many DashBoard instances are trying to query the same frame).

• Parameter Caching Mode Select Selects caching mode as follows:

• Disabled – no caching; all queries always go thru CAN bus to cards.

• Enabled without enumeration– caching is performed, but an

enumerated list is not written.

• Enabled with enumeration; cards immediately visible– caching is performed and enumerated list is written. Frame and card presence is visible even for cards not fully enumerated. (This setting provides fastest rendering of frame and cards in DashBoard and is the recommended default setting.) Enumeration list shows write-to-list status.

• Enabled with enumeration; cards hidden until enumerated– similar to above, but waits until cards are fully enumerated before displaying a card.

Note: All known instances of Cobalt openGear controller card parameter caching. If card will not appear, set Parameter Caching to Disabled. This mode is the same as previous frame network controller card function.

cards support network

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-27

2 Network Controller Card DashBoard Status and Settings Interfaces

Table 2-1 Frame Setup and Auxiliary Control Descriptions — continued

Provides controls for setting the severity escalation of several monitored frame conditions

Note: The following terms are used to denote and escalate alarms using this tab:

- Warning/Alert - item of minor severity that could indicate undesired operation. Propagates yellow “LED” in DashBoard.

- Error - item that is completely non-functional or has failed indicating critical severity. Propagates red “LED” in DashBoard.

• Front-Panel LED Escalation Select Selects the severity class(es) that will trigger a frame front-panel LED “on”

• Frame Events Alarm Escalation Sets alarm escalation for various events related to overall frame function

• PSU Events Alarm Escalation Sets alarm escalation for various events related to frame PSU 1 and

state as shown.

as follows:

• Power Supply Fault – assesses condition of overall power supply functions (redundant power supply function considered as overall function) and allows escalations settings and audible alarm trigger select.

• Excessive Power Supply Consumption – assesses condition of overall power supply output power consumption and allows escalations settings and audible alarm trigger select.

• Card Fault – monitors Network Controller Card fault status and allows escalations settings and audible alarm trigger select.

Note: User card fault status is independent of settings and status shown here.

PSU 2 as follows: Note: • PSU 1 and PSU 2 have identical independent controls. Only

PSU 1 controls are shown.

• If a PSU slot is intended not to contain a PSU (for example, frame with PSU 1 only; no redundant PSU option), set all controls on unused PSU position to Ignore to prevent nuisance alerts/errors.

• PSU Not Installed – checks for physical presence of recognized PSU and allows escalations settings and audible alarm trigger select.

• PSU Off/No AC Power – checks for acknowledge of AC line power to respective PSU and allows escalations settings and audible alarm trigger select.

• PSU Fan Stalled – checks for acknowledge of fan operation of respective PSU and allows escalations settings and audible alarm trigger select.

• Fan Door Events Alarm Escalation Sets alarm escalation for various events related to fan door as follows:

• Door Op e n – checks that fan door is fully latched and allows escalations settings and audible alarm trigger select.

• Fan Stalle d – checks for acknowledge of operation for all door fans and allows escalations settings and audible alarm trigger select.

2-28 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Troubleshooting Network/Remote Control Errors

Troubleshooting Network/Remote Control Errors

The table below provides network/remote control troubleshooting information. If cards within the frame or remote connections exhibit any of the symptoms listed in t he table, follow the troubleshooting instructions provided.

Note: All remote control items described here use industry standard 100/1000 Mbps

Ethernet for communication between the Network Card/frame and remote control systems such as DashB oar d™.

Standard LAN troubleshooting techniques and practices are applicable to this usage. The RJ-45 receptacle that provides the frame connection to the LAN is equipped with an activity status indicator that can be used to determine activity status.

Troubleshooting Network/Remote Control Errors by Symptom

Symptom Error Corrective Action

DashBoard™ does not discover newly added frame; newly added frame will not connect to network

Newly added frame in DashBoard™ that uses static IP address will not activate (icon stays grayed-out)

• DashBoard™ may not be set to automatically discove r added devices

• Damaged Ethernet cable or cable connector; cable mis-connected

• Network Card and LAN computer on dif ferent ne twork s

• Make certain DashBoard™ is set to automatically discover devices as specified in Frame Setup Using DHCP on page 2-12.

Note: The surest method of establishing a

connection is to use static addressing using the network card’s factory fixed IP address to establish initial connection. When connection is est ab lis he d usin g factory fixed IP address, the connection can then be changed to a unique IP address in accordance with Frame Setup Using Static IP Address (p. 2- 16 ).

• Make certain the Ethernet cable is properly connected and showing activity on the LAN switch indicators and the ETHERNET connector indica tor on the frame. Use ping to check the connection.

• Make certain LAN hosting computer and Network Controller Card are on same network. During setup, computer must use

192.168.2.x network (HPF-FC card) to accommodate the Network Card fixed static IP address.

• Address conflict with other nodes or another Network Card

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-29

• Make certain that the LAN segment containing the frame, the hosting computer, and intermediate hubs or switches is isolated from other parts of the network.

• Make certain this Network Card or others have not been left with its address mode switch set to the factory fixed static IP address mode.

2 Troubleshooting Network/Remote Control Errors

Troubleshooting Network/Remote Control Errors by Symptom — continued

Symptom Error Corrective Actio n

Previously connected and active frame now shows grayed-out icon in Card Access/Navigation Tree pa ne fo r Ne tw ork C o ntro lle r Card in DashBoard™.

Error randomly occurred with no intervening action.

Previously connected and active frame now shows grayed-out icon in Card Access/Navigation Tree pa ne fo r Ne tw ork C o ntro lle r Card in DashBoard™.

Error occurred immediately after applying DashBoard™ Network Configuration page changes, or when host computer/netw ork had network setting changes applied.

Network Controller Card not electrically/physically connected to frame, or communications error

DashBoard™ has lost its connection to the frame. If a frame is set in Dashboard™ as using DHCP, do not change the setting to static IP a ddre ss ( “Use DHCP: No”) without following the entire procedure for static address us age

(DashBoard™ will not forward from DHCP-assigned addresses to a static address)

• Make certain the Network Card is properly and fully seated in its frame card slot. Eject the card and reseat the card.

• Make certain the frame power suppl y s how s proper operating status.

• Make certain the Ether net cable is properly connected and showing activity on the LAN switch. Use ping to check the connection.

• Try removing and re-inserting the network card, and then repeating by closing and opening DashBoard™ again.

• Re-establish connection by re-connecting the frame to Dashboard™ us ing factory fixed static IP address (192.168.2.1 for HPF-FC) as described in Fra me Set up Using S t a t ic IP Address on page 2-16. Then, reconfigure the frame for DHCP in accordance with the instructions provided in the procedure.

DashBoard™ shows red icon in Card Access/Navigation Tree pane for user card (Network Controller Card OK)

See “Corrective Action” to the right

• If other cards in the same frame show connection, the card showing red icon may

not be commun icating with Dashboard™. Check the following:

• Make certain th e card is installed in the intended frame and slot location.

• Make certain the card is properly and fully seated in the frame card slot. Eject the card and re-seat the card.

• Card may be experiencing error other than network-related. Check the card’s status in its Card Info pane.

• If all other cards in the same frame do not show connection, the remote control

system may not be connecting to the LAN. Check the following:

• Make certain the Ethernet cable is properly connecte d and showi ng activity on the LAN switch. Use ping to check the connection.

2-30 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Using a Log for Managing Frames

Troubleshooting Network/Remote Control Errors by Symptom — continued

Symptom Error Corrective Action

DashBoard™ shows red icon in Card Access/Navigation Tree pane for Network Controller Card.

User card inserted in frame does not show up in DashBoard Basic Tree view.

Network Controller Card LAN settings may be incorrect in DashBoard™ Network Configuration screen

Card may no t support enumeration caching by net w ork controller card

• If cards in another frame display properly , the remote control system may not be connecting to the frame containing the cards. Check the following:

• Make certain the IP settings for t he frame specified in the DashBoard™ Network Configurati on screen ag ree with the settings for the frame.

• If cards in another frame also do not display properly, the remote control system

may not be connecting to the LAN. Check the following:

• Make certain the Ethernet cable is properly connected and s howing activ ity on the LAN switch. Use ping- to check the connection.

See Frame Setup and Auxiliary Function Control Tabs (p. 2-25). To speed-up DashBoard connections to a frame, the Network Controller Card supports user card parameter caching. All known instances of Cobalt openGear controller card parameter caching.

If card does not appear, set Setup > Parameter Caching to Disabled.

cards support network

Nuisance DashBoard and/or frame FAULT LED alerts occurring.

Frame alarms unintentionally set to trigger for non-critical conditions

Using a Log for Managing Frames

The example below shows how to use the Frame Log Form. Photocopy or print copies of the Frame Log Form on page 2-26 to document the frame correlation to its name in DashBoard™. The form is equipped with on-line form fields that allow the form to be filled out as a PDF soft copy. Save the form page using the Adobe

See Frame Setup and Auxiliary Function Control T abs (p. 2-25) and make certain alarm s are not enabled or unnec es sa rily es ca lat ed for non-critical conditions (such as PSU errors for an intentionally blank PSU slot).

Acrobat® save options.

HPF9000-OM (V1.8) HPF-9000 PR OD UC T MANUAL 2-31

2 Using a Log for Managing Frames

In the example here, each frame’s DashBoard™ instance is correlated to its physical identity using the form.

Each rack is identified on the form with a number, with its frames identified with a suffix letter. Additional information such as network ID can also be included.

Using this method of correlating a frame’s physical identity with its DashBoard™ name, the frame can be easily located in both DashBoard™ and the physical plant should it need any further attention.

SETUP_MULT FRAME_EX. PNG

Remote Control System

Rack ID Frame ID

MFN SN

00108053

MFN SN

00108767

MFN SN

09953895

Network ID Remarks:

❏

DHCP

❏

Static

IP ADDR:

Netmask: Gateway:

DHCP

❏

Static

IP ADDR:

Netmask: Gateway:

DHCP

❏

Static

IP ADDR:

192

.168 .1 .15

255 .255 . 255 .0

10 .0 .1 .1

.168 .1 .16

255 .255 . 255 .0

10 .0 .1 .1

.168 .1 .17

Post-production backend room 125

Log_Example_B.pdf

Without an orderly and documented means of connecting frames to the network, many frames may connect with no correlation to the frame’s physical identity (especially if DHCP is used without adequate consideration of keeping track of connections). In this example, although the frames are connected to DashBoard™, the frame becomes “lost” from its physical identity.

Also note that in cases where a Network Controller Card does not have a unique name, the only unique identification of the card/ frame will be its IP address (which typically may have no correlation to its physical identity).

Note: If a frame becomes “lost” after installation, its instance in DashBoard™ can be identified by opening the frame’s fan door,

thereby causing an alert (yellow icon) for the corresponding frame in DashBoard™. The frame for which the door was opened can then be correlated to its instance in DashBoard™ by taking note of the instance displaying a “Fan Door Open” alert.

Going the other direction, from DashBoard™ the physical location of a frame can also be identified by pressing the Identify (Beep and flash FAULT LED) button on the Setup tab. This causes the connected frame’s front panel/door FAULT LED to flash and its beeper to sound (as long as beeper jumper is not set to Mute).

2-32 HPF-9000 PRODUCT MANUAL HPF9000-OM (V1.8)

Installation and Setup Using a Log for Managing Frames

Frame Log Form

Use this form to document the frame correlation to its name in DashBoard™.Fillin

the blanks for other information that can also be recorded as desired.

Sheet of

Date:

Site:

Personnel:

Remote Control System

Rack ID Frame ID

Network ID Remarks:

❏

DHCP

❏