CNC4PC C32 User Manual

BOARD Rev. 5
USER’S MANUAL
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JULY, 2013
USER'S MANUAL
TABLE OF CONTENTS
Page #
Contents
1.0 FEATURES ..................................................................................................................... 1
2.0 SPECIFICATIONS .......................................................................................................... 2
3.0 BOARD DESCRIPTION .................................................................................................. 3
4.0 POWER TERMINALS AND CONFIGURATION JUMPERS ............................................ 3
4.1 Power terminals and configuration Jumpers for inputs ......................................... 3
4.2 Power terminals and Jumper for Driver monitor circuit ......................................... 4
4.3 Controller selection jumpers (IEEE1284/SS) ........................................................... 4
4.4 Driver Fault Jumpers ................................................................................................. 5
5.0 CONFIGURATION DIPSWITCH ..................................................................................... 6
5.1 Position 1 ................................................................................................ ....................... 6
5.2 Position 2 ....................................................................................................................... 6
5.3 Position 3 and 4 ............................................................................................................ 8
6.0 LED INDICATOR ............................................................................................................ 9
7.0 VARIABLE SPEED CONTROL....................................................................................... 9
7.1 Operation Mode Selection Jumper .............................................................................. 10
8.0 PINOUT ......................................................................................................................... 17
9.0 WIRING SAMPLE ......................................................................................................... 18
10.0 CONNECTING A PENDANT ......................................................................................... 19
11.0 CONNECTING A C48 ................................................................................................... 20
12.0 WIRING DIAGRAMS ..................................................................................................... 20
13.0 DIMENSIONS ................................................................................................................ 24
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C32 (Rev. 5) User Manual
1.0 FEATURES
Connects directly to the Smooth Stepper (from Warp9).
IEEE 1284 Standard compatible.
Built-in PWM-Based Speed Control.
Built-in Isolated DC-DC converter for analog output voltage.
Two Built-in Electro mechanical Relays with NO and NC positions for
spindle control.
RJ45 Connector for Easy VFD Connection.
Monitors E-Stop, Safety Charge Pump and Drivers.
Monitors VFD alarm signal.(NEW)
Enables and disable the drivers.
Electromechanical Relay with NO and NC positions for general purpose
(Pin 2_16 or Pin 2_17, jumper-selectable).
Microcontroller based SCHP.
RJ45 connectors for all I/Os.
Easy Connections with CNC4PC relay boards and speed control boards.
Connects 4 and 6 axis pendants (MPG2, MPG12, and MPG8)
Optoisolated inputs.
Works with regular parallel ports.
All TTL 5VDC signals.
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C32 (Rev. 5) User Manual
PINS
PORT1
PORT2
TOTAL
INPUT
5
12
17
OUTPUT
13
4
17
TOTAL
18
16
34
OPTOISOLATED DIGITAL INPUT SPECIFICATIONS
Numbers of inputs
18
On-state voltage range
2 to 5V DC
Maximum off-state voltage
0.8V
Typical signal delay
2.8uS
DIGITAL OUTPUT SPECIFICATIONS
Number of outputs
16
Maximum output voltage
(5V power supply voltage) +
0.5V
Typical output current
24mA
Maximum off-state voltage
0.44 V
Maximum supported frequency
4M
Typical signal delay
10 nS
Time of transition to high impedance state
120mS*
Buffered outputs.
Status LEDs on all inputs and output connections.
Works directly with popular CNC hardware and software.
34 inputs and outputs on 2 ports.
2.0 SPECIFICATIONS
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C32 (Rev. 5) User Manual
3.0 BOARD DESCRIPTION
4.0 POWER TERMINALS AND CONFIGURATION JUMPERS
Before connecting the power supplies, follow steps below.
4.1 Power terminals and configuration Jumpers for inputs
These opto-isolated inputs require an external 5VDC to be powered. It is recommended when isolation between PC and power of inputs is required (set jumpers in REQUIRED position). Be sure that the GND terminals are common to the GND inputs power.
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C32 (Rev. 5) User Manual
If isolation is not required, don't connect any external power supply to these terminals and set jumpers in "NOT REQUIRED" position.
4.2 Power terminals and Jumper for Driver monitor circuit
Connects an external (5V) power supply, when using drivers with error or alarm signal common to its power GND. In this case, set jumper in “REQ” position.
In other cases don't connect any power supply to those terminals and set jumpers in “NOT REQ” position.
4.3 Controller selection jumpers (IEEE1284/SS)
If using a normal LPT port as control interface, set jumper in “compatible” position.
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C32 (Rev. 5) User Manual
By other hand, if using a SS or an ESS as controller, set jumper in “Not compatible”
position
4.4 Driver Fault Jumpers
Some C34 boards have a special circuit that allows to the C32 detecting when the C34 has been disconnected. To enable this detection function is required set jumper of the axes to be used in 1-2 position. If the C34 does not include this disconnection detection circuit or this function is not going to be used, set all jumpers in 2-3 position (see the respective C34 User manual). If this function is enabled and any C34 is disconnected, the C32 will go to standby mode and a driver error will be shown.
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C32 (Rev. 5) User Manual
DRIVER
DELAY (Sec.)
G320/340
5
G203
2
G210/201/Keling
2
Viper Servo driver
5
5.0 CONFIGURATION DIPSWITCH
DIPSWITCH allows activating or deactivating the SCHP detection function, and selecting the driver to use and delays an enable signal for external devices.
5.1 Position 1
The enable output (Pin 17-Port 2) will be activated when the driver enable process starts. A delay in the signal activation time could be added by selecting the OFF position in the DIPSWITCH.
The table below shows the delay time for each supported driver.
SWITCH 1 OFF: Delayed enable output (Pin 17-Port 2). SWITCH 1 ON: Non Delayed enable output (Pin 17-Port 2).
5.2 Position 2
Safety Charge Pump “SCHP”. (Pin 17 “Port 2”)
This board takes advantage of Mach ability to send a specific frequency through one of the pins of the parallel port when the program is in control of the system.
Selecting the SCHP operation mode
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