CMP T3CDS, T3CDSPB Installation Instructions Manual

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CABLE GLAND FOR USE WITH SINGLE WIRE ARMOUR (SWA), WIRE BRAID, STRIP, AND TAPE ARMOUR (T3CDSPB VERSION CAN ALSO BE USED ON CABLE WITH A LEAD SHEATH). FOR USE IN EXPLOSIVE ATMOSPHERES.

INCORPORATING EU DECLARATION OF CONFORMITY TO DIRECTIVE [2014/34/EU]

CMP TRITON™ CDS™ DELUGE PROOF CABLE GLAND FEATURING COMPENSATING DISPLACEMENT SEAL SYSTEM.

TECHNICAL DATA EXPLOSIVE ATMOSPHERES CLASSIFICATION

INSTALLATION INSTRUCTIONS

Installation should only be performed by a competent person using the correct tools. Read all instructions before beginning installation.

ACCESSORIES

The following accessories are available from CMP Products, as optional extras, to assist with ﬁxing, sealing and earthing: Locknut, Earth Tag, Serrated Washer, Entry Thread (I.P.) Sealing Washer, Shroud

CMP Products Limited on its sole responsibility declares that the equipment referred to herein conforms to the requirements of the ATEX Directive 2014/34/EU and the following standards: EN 60079-0:2012+A11:2013, EN 60079-1:2014, EN 60079-7:2015, EN 60079-15:2010, EN 60079-31:2014

David Willcock - Certiﬁcation Engineer (Authorised Person) CMP Products Limited, Cramlington, NE23 1WH, UK 24th June 2015

CABLE GLAND TYPES

T3CDS & T3CDSPB

INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND TYPES T3CDS & T3CDSPB

CERTIFICATION CONDITIONS

1. The T3** Type cable glands shall not be used to terminate on braided cables in group I applications.

2. The glands when used for terminating braided cables are only suitable for ﬁxed installations. Cables must be effectively clamped to prevent pulling or twisting.

Number of turns to

tighten

Outer Seal Tightening Guide

GLAND SIZE

20S16 20S 20 25S 25 32 40 50S 50 63S 63 75S 75

CABLE DIAMETER

0.5 13.2 15.9 20.9 22.0 26.2 33.9

1 12.5 15.3 20.0 21.2 25.4 32.9 40.4 46.7 52.8 59.2 65.9 72.1 78.5

1.5 11.9 14.7 19.0 20.4 24.6 31.9 39.0 45.4 51.4 57.7 64.6 70.6 77.2

2 11.2 14.2 18.1 19.6 23.8 30.8 37.6 44.1 50.0 56.2 63.4 69.2 75.9

2.5 10.5 13.6 17.2 18.8 23.0 29.8 36.2 42.9 48.7 54.7 62.1 67.7 74.6

3 9.8 13.0 16.2 18.0 22.2 28.8 34.8 41.6 47.3 53.2 60.9 66.3 73.3

3.5 9.2 12.4 15.3 17.2 21.4 27.8 33.5 40.3 45.9 51.6 59.6 64.8 71.9

4 8.5 11.8 14.4 16.4 20.6 26.8 32.1 39.0 44.5 50.1 58.4 63.4 70.6

4.5 7.8 11.2 13.4 15.6 19.8 25.7 30.7 37.8 43.2 48.6 57.1 61.9 69.3

5 7.1 10.7 12.5 14.8 19.0 24.7 29.3 36.5 41.8 47.1 55.9 60.5 68.0

5.5 6.5 10.1 12.0 14.0 18.2 23.7 27.9 35.2 40.4 45.6 54.6 59.0 66.7

6 5.8 9.5

Glasshouse Street • St. Peters • Newcastle upon Tyne • NE6 1BS

Tel: +44 191 265 7411 • Fax: +44 1670 715 646

E-Mail: customerservices@cmp-products.co.uk • Web: www.cmp-products.com

Notiﬁed Body: Sira Certiﬁcation Service, Unit 6, Hawarden Industrial Park, Hawarden, CH5 3US, UK

0518

CABLE GLAND TYPE : T3CDS / T3CDSPB INGRESS PROTECTION : IP66, IP68, NEMA 4X, DELUGE TO DTS01-91 PROCESS CONTROL SYSTEM : BS EN ISO 9001 : ISO / IEC 80079-34:2011

ATEX CERTIFICATION No : SIRA13ATEX1073X, SIRA13ATEX4079X ATEX CERTIFICATION CODE : ^ II 2G, II 1D, Ex d IIC Gb, Ex e IIC Gb, Ex ta IIIC Da, ^ II 3G Ex nR IIC Gc,

^ IM2, Ex d I Mb, Ex e I Mb

IECEx CERTIFICATION No : IECEx SIR.13.0028X IECEx CERTIFICATION CODE : Ex d IIC Gb, Ex e IIC Gb, Ex nR IIC Gc, Ex ta IIIC Da, Ex d I Mb, Ex e I Mb cCSAus CERTIFICATION No : 1310517X CSA us CERTIFICATION CODE* : Class II Div 2, Groups E,F and G, Class III,

Class I Zone 1 AEx e II, Class I Zone 2 AEx nR II, Enclosure Type 3,4 and 4X, OIL RES II c CSA CERTIFICATION CODE : Class I, Div 2, Groups A,B,C and D, Class II Div 2, Groups E,F and G, Class III, Ex d IIC, Ex e II, Ex nR II, Enclosure Type 3,4 and 4X, OIL RES II

UL CERTIFICATION NO : E200163 UL CERTIFICATION CODE : Class I Zone 1, AEx e II

*T3CDS can be used in Class 1, Division 2 Locations for non-explosionproof applications in accordance with Article 501 of the NEC Code

CMP Document No. FI408 Issue 18 CSA Issue 13, IEC Issue 13, UL Issue 12

** Insert “PB” into the code for T3CDSPB glands e.g. 20T3CDSPB1RA *Stepped cone is for single wire armour and grooved cone is for all other armours

Cable Gland Selection Table

Logos shown for illustration purposes only. Please check certiﬁcation for details

SCAN FOR INSTALLATION VIDEOS

Note: Standard Seal (Black) Temperature Range = -60°C to +130°C, High Temperature Seal (Brown) Temperature Range = -20°C to +200°C for High Temperature Seal add ‘HT’ to Ordering Reference after Gland Type e.g. 20ST3CDSHT1RA.

Cable Gland

Size

Available Entry Threads

(Alternate Metric Thread Lengths Available)

Cable

Bedding

Diameter

Overall

Cable

Diameter

Armour Ra nge

Across

Flats

Across

Corners

Protrusion

Length

Combined Ordering

Referenc e

(*Brass Metric)

Shroud

Cable Gland

Weight

(Kgs)

Grooved Cone (X)

Stepped Cone (W)

Standard Option

Metric

Thread Length

(Metric) “E”

NPT

Thread

Length (N PT)

“E”

NPT Min Max Min Max Min Max Min Max Max Max Size Type

Ordering

Sufﬁx

20S/16 M20 15.0 ½” 19.9 ¾” 3.1 8.6 6.1 13.1 0.3 1.0 0.8 1.25 24.0 26.4 78.7 20 S16 T3CDS 1RA PVC36 0.20

20S M20 15.0 ½” 19.9 ¾” 6.1 11.6 9.5 15 .9 0.3 1.0 0.8 1.25 24.0 26.4 78.7 20S T3CDS 1RA PVC36 0.20

20 M20 15 .0 ½” 19 .9 ¾” 6.5 13.9 12.5 20.9 0.4 1.0 0.8 1.25 30.5 33.6 76.2 20 T3CDS 1R A PVC06 0.28

25S M25 15.0 ¾” 20.2 1” 11.1 19.9 14.0 22.0 0.4 1.2 1.2 5 1. 6 37.5 41. 3 88.8 25S T3CDS 1RA PVC09 0.44

25 M25 15 .0 ¾” 20.2 1” 11.1 19.9 18.2 26.2 0.4 1.2 1.2 5 1. 6 37.5 41. 3 88.7 25 T3CDS 1RA PVC09 0.44 32 M32 15.0 1” 25.0 1 ¼” 17.0 26.2 2 3.7 33.9 0.4 1.2 1.6 2.0 46.0 50.6 90.7 32 T3CDS 1R A P VC11 0.63 40 M40 15.0 1 ¼” 25.6 1 ½” 22.0 32.1 27. 9 40.4 0.4 1. 6 1. 6 2.0 55.0 60.5 93. 2 40 T3CDS 1R A PV C15 0. 91

50S M5 0 15.0 1 ½” 26.1 2” 29.5 38.1 35.2 46.7 0.4 1.6 2.0 2.5 60.0 6 6.0 100.7 50S T3CDS 1R A PV C18 1 .12

50 M50 15. 0 2” 26.9 2 ½” 35.6 44.0 40.4 53.0 0.6 1.6 2.0 2.5 70.1 7 7.1 105 .8 50 T3CDS 1RA P VC21 1.6 0

63S M 63 15.0 2” 26.9 2 ½” 40.1 49.9 45.6 59.4 0.6 1.6 2.0 2.5 75.0 82.5 102.5 63S T3CDS 1RA PVC23 1.73

63 M63 15. 0 2 ½” 39.9 3” 47.2 55.9 5 4.6 65.8 0.6 1.6 2.0 2.5 80.0 8 8.0 105.4 63 T3CDS 1R A PVC25 1.78

75S M75 15.0 2 ½” 39.9 3” 52.8 61.9 59.0 72.0 0.6 1.6 2.0 2.5 90.0 99.0 110. 6 75S T3CDS 1RA PVC28 2.57

75 M75 15.0 3” 41 .5 3 ½” 59 .1 6 7.9 6 6.7 78.4 0.6 1.6 2.5 3.0 100.0 110.0 120.3 75 T3CDS 1RA PVC3 0 3.33

90 M90 24.0 3 ½” 42.8 4” 66.6 78.6 76.2 90.3 0.8 1. 6 3.15 4.0 115. 0 126.5 138.9 90 T3CDS 1RA P VC32 4.87 100 M100 24.0 3 ½” 42.8 4" 76.0 9 0.9 86.1 101. 4 0.8 1. 6 3.15 4.0 127.0 139 .7 128.2 100 T3CDS 1R A LSF33 4.97 115 M 115 24.0 4” 44.0 5” 86.0 97.9 101.5 110.2 0.8 1.6 3.15 4.0 138.0 151.8 161.3 115 T3CDS 1R A LSF34 7.72 130 M130 24.0 5” 46.8 6” 97.0 114 .9 110.2 123.2 0.8 1.6 3 .15 4.0 157.0 172.7 173. 3 130 T3CDS 1R A LSF35 9.78

Dimensions are displayed in millimetres unless otherwise stated

1. Cable gland connectors material may be of brass, aluminum or stainless steel.

2. Connectors with metric entry threads are only suitable for Areas Classiﬁed in ZONES unless ﬁtted with an approved Metric to NPT thread conversion adaptor.

3. According to US (NEC) wiring method for the types of cables that can be used in Class I Zone 1 and 2 Classiﬁed Areas, should be in accordance of NFPA-70 installation wiring method restrictions.

1. Cable gland connectors’ material may be of brass, aluminium or stainless steel.

2. These glands are not suitable for use with ﬂameproof enclosures installed in Group IIC atmospheres, which have a volume greater than 2000 cc (2 Litre).

3. These Glands are for use with Certiﬁed Marine Shipboard metal braided cables constructed according to CSA Std. 245 and IEEE45/IEC600092-353 Standards, or Certiﬁed equivalent), for use on Shipboards and Offshore Rigs/platforms only.

4. “Triton CDS” cable gland connectors when installed into Class I, Division 2 Classiﬁed Areas, are not suitable to be interfaced with an explosion proof enclosure containing arcing and sparking devices, unless installed in conjunction with an approved explosion proof sealing ﬁtting.

ATEX & IECEx

CSA us

c CSA

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INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND T3CDS & T3CDSPB

CABLE GLAND COMPONENTS - It is not necessary to dismantle the cable gland any further than illustrated below

1. Entry Item

2. Body

3. Compensating Sleeve

4. Reversible Armour Cone

5. AnyWay Clamping Ring

6. Outer Seal Nut

PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION

2.3.4.5.

1. Separate the gland into two sub-assemblies, A and B, by unscrewing the body (2) from the entry item (1). Note that items (4) and (5) are loose items.

CABLE GLAND SIZE 20S/16, 20S, 20 25S, 25, 32, 40 50S, 50, 63S, 63 75S, 75, 90,100,115,130

CABLE STRIP LENGTH “L”

12 mm

(0.472 inches)

15 mm

(0.591 inches)

18 mm

(0.709 inches)

20 mm

(0.787inches)

6. Only using ﬁnger pressure, tighten the outer seal nut assembly (8) until light resistance to tightening is met.

Then either use the outer seal tightening guide tape or table on the rear of the page to determine how much further to tighten the seal using a spanner (using the outer seal tightening guide is recomended).

Wrap the outer seal tightening guide tape around the cable to show the amount of spanner turns needed (as shown here). Make sure the correct side of the outer seal tightening guide tape is used depending on the cable gland size.

SUB ASSEMBLY A SUB ASSEMBLY B

ITEM 4 ITEM 5

ANYWAY

CLAMPING

RING

REVERSIBLE

ARMOUR

CONE

BODY AND OUTER SEAL NUT

“CDS” INNER SEAL

HOUSING

DELUGE SEAL

2. Prepare the cable by stripping back the cable outer sheath and armour to suit the equipment geometry. Expose the armour by stripping back the outer sheath further using the table below as a guide.

Cable Strip Length “L”

3. Secure the entry components (sub-assembly A) into the equipment. (Not for remote installation) Pass the sub-assembly B (outer seal ﬁrst) and AnyWay clamping ring (5) over the cable. Insert the reversible armour cone (4) in the sub-assembly A, orientation to suit cable (see below)

Grooved side of cone outwards -

to terminate braid, strip armour, pliable wire or tape armour.

Stepped side of cone outwards to terminate SWA cable.

4. Pass the cable through sub-assembly A, spacing the armour or braid evenly around the cone. Whilst continuing to push the cable forward to keep the cable braid or armour in contact with the cone, tighten the compensating sleeve (3) into the entry component (1) until all the threads are used. (Note that the internal compensator will prevent the cable gland inner seal from being overtightened onto the cable inner sheath.)

The inner sheath of the T3CDSPB gland contains a device to automatically make an electrical contact with the lead sheath on the cable as the cable is installed.

5. Terminate the cable by tightening the body (2) onto the entry component (1) using a spanner on each part. Tighten the body until the body and entry components are metal to metal and cannot be tightened further.

metal to metal