CMP PXSS2K-REX User Manual

DUBAI • HOUSTON • NEWCASTLE • SINGAPORE • SHANGHAI • PUSAN • PERTH

TECHNICAL DATA

CABLE GLAND TYPE : PXSS2K-REX
INGRESS PROTECTION : IP66, IP67, IP68, Type 4X; Oil Resistant II
PROCESS CONTROL SYSTEM : BS EN ISO 9001

: ISO/IEC 80079-34:2011

HAZARDOUS AREA CLASSIFICATION

ATEX CERTIFICATION No : SIRA 06ATEX1097X & SIRA 07ATEX4326X
ATEX CERTIFICATION CODE : II 2 GD Ex d IIC / Ex e II / Ex nR II / Ex tD A21 IP66
IEC Ex CERTIFICATION No : IEC Ex SIR.06.0044X
IEC Ex CERTIFICATION CODE : Ex d IIC / Ex e IIC / Ex nR II / Ex tD A21 IP66
CSA-US CERTIFICATION No. : 2288626
CSA-US CERTIFICATION CODE : Class I Div 1, 2, Groups A, B, C, D: Class II, Div 1, 2, Groups F and G; Class III, Div 1, 2;

Class I Zone 1 AEx d IIC / AEx e II
(Code details depends upon application - please see certificate)

INSTALLATION INSTRUCTIONS

Installation should only be performed by a competent person using the correct tools. Spanners should be used for tightening. Read all instructions
before beginning installation.

SPECIAL CONDITIONS FOR SAFE USE

1. The cable gland ranges shall only be used where the temperature, at the point of entry, is in the following ranges:

-60°C to +85°C.

2. The cable glands used for terminating braid cable are only suitable for fixed installations. Cables must be effectively clamped to prevent twisting
and pulling.

3. The entry component threads may need additional sealing to maintain the ingress protection ratings as applicable to the associated equipment to
which it is attached.

4. According to the CEC wiring code, connectors with metric threads are only suitable for Areas Classified in ZONES unless fitted with an approved
Metric to NPT thread conversion adaptor.

5. Wiring method for type of cables that can be used in Class I, Div. 1, 2, and Class I, Zone 1, 2, Classified Areas according to 60079-14 installation
wiring method restrictions.

6. Shipboard Cables are for use on Marine Platform or shipboards only and are subject to local authorities having jurisdiction on the installation.

INSTALLATION INSTRUCTIONS FOR
CMP CABLE GLAND TYPE PXSS2K-REX

FOR TERMINATION OF UNARMOURED, BRAIDED CABLES AND EXTRA HARD CORD USEAGE CABLES.
FOR USE IN HAZARDOUS LOCATIONS.

INCORPORATING EC DECLARATION OF CONFORMITY TO DIRECTIVE 94/9/EC

CABLE GLAND

CABLE GLAND

TYPE

TYPE

PXSS2K-REX

PXSS2K-REX

ACCESSORIES

The following accessories are available from CMP Products, as optional extras, to assist with fixing, sealing and earthing :-

Locknut | Earth Tag | Serrated Washer | Entry Thread (I.P.) Sealing Washer | Shroud *

Available Entry Threads

Cable
Gland

Size

20S/16 M20 1/2” 3/4” 15.0 34 12.6 3.1 8.7 30.5 32.9 58.5 20S16PXSS2KREX1RA PVC04 0.200

20S M20 1/2” 3/4” 15.0 34 12.6 6.1 11.7 30.5 32.9 58.5 20SPXSS2KREX1RA PVC04 0.200

20 M20 1/2” 3/4” 15.0 34 12.6 6.5 14.0 30.5 32.9 60.5 20PXSS2KREX1RA PVC05 0.250

25 M25 3/4” 1” 15.0 80 17.5 11.1 20.0 37.5 40.5 67.5 25PXSS2KREX1RA PVC09 0.403

32 M32 1” 1-1/4” 15.0 115 23.6 17.0 26.3 46.0 49.7 69.5 32PXSS2KREX1RA PVC10 0.555

40 M40 1-1/4” 1-1/2” 15.0 185 30.0 22.0 32.1 55.0 59.4 78.0 40PXSS2KREX1RA PVC13 0.600

50S M50 1-1/2” 2” 15.0 274 36.6 29.5 38.2 60.0 64.8 75.5 50SPXSS2KREX1RA PVC15 0.605

50 M50 2” 2-1/2” 15.0 343 41.0 35.6 44.1 70.0 75.6 80.5 50PXSS2KREX1RA PVC18 0.620

63S M63 2” 2-1/2” 15.0 466 47.9 40.1 50.1 75.0 81.0 91.5 63SPXSS2KREX1RA PVC21 0.705

63 M63 2-1/2” 3” 15.0 585 53.7 47.2 56.0 80.0 86.4 92.0 63PXSS2KREX1RA PVC23 0.730

75S M75 2-1/2” 3” 15.0 727 59.9 52.8 62.0 89.0 94.3 99.0 75SPXSS2KREX1RA PVC24 1.150

75 M75 3” 3-1/2” 15.0 837 64.3 59.1 68.0 99.0 106.9 102.0 75PXSS2KREX1RA PVC26 1.150

90 M90 3” 3-1/2”” 15.0 1146 75.3 66.6 79.4 114.0 123.1 120.0 90PXSS2KREX1RA PVC31 2.700

100 M100 4” - 15.0 1480 85.6 80.0 90.9 133.0 143.6 135.0 100PXSS2KREX1RA LSF33 3.400

I, the undersigned, hereby declare that the equipment referred to herein conforms to the requirements of the ATEX Directive 94/9/EC and the following

standards:-

Standard Option

Metric NPT NPT Max Min Max Max Max

Minimum

Thread
Length

Number

Cores

All dimensions in millimetres unless otherwise stated

Of

Diameter

Over

Conductors

Overall Cable

Diameter

Across

Flats

Across

Corners

Protrusion

Length

Ordering

Reference

(Brass Metric)**

PVC

Shroud

Reference

*

Cable
Gland

Weight

(KGs)

Cable Gland Selection Table

CMP Document No. FI403 Issue 4 01/13

EN60079-0:2006, EN60079-1:2007, EN60079-7:2007, EN60079-15:2005, BS 6121:1989, EN50262:1998 (Amd 2001), EN61241-0:2007, EN61241-1:2004

Dr Geof Mood - Technical Director - (Authorised Person)

Glasshouse Street • St. Peters • Newcastle upon Tyne • NE6 1BS

Tel: [phone] • Fax: [phone]

0518

Notified Body: Sira Certification Service, Rake Lane, Chester CH4 9JN, England.

E-Mail: [e-mail] • Web: www.cmp-products.com

www.cmp-products.com

Logo’s shown for illustration purposes only. Please check certification for details

DUBAI • HOUSTON • NEWCASTLE • SINGAPORE • SHANGHAI • PUSAN • PERTH

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INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND TYPE PXSS2K-REX

CABLE GLAND COMPONENTS

1. Resin

2. Entry Component “A”

3. Compound Tube

4. Resin Dam

5. Spacer

6. Main Item

7. Skid Washer

8. Outer Seal

9. Outer Seal Nut

10. Thread Shield

10

1 5

Resin
Dam

63 42

‘L’

PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION

1. Separate the gland components by removing the main item (6) and outer seal nut assembly (7, 8, 9).
Slacken the outer seal nut slightly to relax the seal and pass the main item/outer seal nut assembly
over the cable, nut end first.
Prepare the cable by stripping back the outer sheath to suit the equipment.

87 9

4. Refer to ‘RapidEx Resin’ assembly instructions to fill the connector Compound Tube

with the required amount of resin. The resin should not be mixed or applied at
temperatures below 5°C (40°F).

Resin Dam with
good contact
with cable sheath
or electrical tape.

Ensure Resin Dam is
in position in the
gland and making a
good seal against the
inner sheath.

Resin Dam with
poor contact
with cable
cores.

Do not disassemble the gland to inspect the Resin Dam, diagrams
are for representation.

2. Remove any bedding or fillers from around the cable cores. If the cable cores have screens, these
should be unravelled and then twisted together to form a single core.
This single core and/or any drain wires present should be sleeved with some heat shrink tubing.

Electrical tape MUST be wrapped around the tips of the
cable cores. This is to ensure the cable cores are
together and also to cover any sharp edges that could
potentially tear the Resin Dam during installation.

3. Feed the cable carefully into the entry item (2) through the resin dam (4). Reassemble the gland
and adjust the position of the cable if necessary to that the outer sheath just protrudes through the
resin dam. (Use length ‘L’ as a guide for positioning the cable). Tighten the outer seal nut enough to
secure the gland.

5. Once the resin has cured remove the thread shield, loosen the outer seal nut and remove the
main item (6) and outer seal nut assembly (7,8,9) from the entry item (2). Fit the entry item into
the equipment.

6. Re-install the cable assembly into the entry item and fully tighten the main item (6) onto the
entry item (2). Tighten the outer seal nut (9) until it comes to an effective stop. This will occur
when :-

A) The outer seal nut (9) has clearly engaged the cable and cannot be further tightened
without the use of excessive force by the installer.
B) The outer seal nut (9) is metal to metal with the main item (6).

N.B. If the outer sheath is too large to pass through the spacer then wrap some electrical tape around
the cores at the point they pass through the resin dam.

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DUBAI • HOUSTON • NEWCASTLE • SINGAPORE • SHANGHAI • PUSAN • PERTH