CMP E2FWC User Manual

DUBAI • HOUSTON • NEWCASTLE • SINGAPORE • SHANGHAI • PUSAN • PERTH
TECHNICAL DATA
CABLE GLAND TYPE : E** Family of CIEL Cable Glands INGRESS PROTECTION : IP66, IP67, IP68 PROCESS CONTROL SYSTEM : BS EN ISO 9001
: ISO/IEC 80079-34:2011
INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND TYPE “E” WITH
HAZARDOUS AREA CLASSIFICATION
ATEX CERTIFICATION No : SIRA 06ATEX1097X & SIRA 07ATEX4326X ATEX CERTIFICATION CODE : II 2 GD Ex d IIC / Ex e IIC / Ex nR II / Ex tD A21 IP66 IEC Ex CERTIFICATION No : IEC Ex SIR.06.0043X IEC Ex CERTIFICATION CODE : Ex d IIC / Ex e IIC / Ex nR II / Ex tD A21 IP66 CSA CERTIFICATION No : 02.1310517 CSA CERTIFICATION CODE : Ex d IIC / Ex e II
INSTALLATION INSTRUCTIONS
Installation should only be performed by a competent person using the correct tools. Spanners should be used for tightening. Read all instructions before beginning installation.
SPECIAL CONDITIONS FOR SAFE USE For ATEX & IEC Ex certification:
1. The E type glands shall only be used where temperatures at the point of entry is between -60°C and +130°C.
2. E type glands used for terminating braided cables are only suitable for fixed installations. Cables must be clamped to prevent pulling or twisting.
3. An entry thread seal may be need to maintain the IP rating of the enclosure to which the E type gland is attached.
FOR CSA Certification:
1. These glands are not suitable for use with flameproof enclosures installed in Group IIC atmospheres which have a volume greater than 2000 cc (2 Litre).
2. These glands are for use with Certified Marine Shipboard metal braided cables constructed in according to CSA Std. 245 and IEEE45/IEC600092-353 Standards, or Certified equivalent), for use on Shipboards and Offshore Rigs/Platfords only
ACCESSORIES
The following accessories are available from CMP Products, as optional extras, to assist with fixing, sealing and earthing :-
Locknut | Serrated Washer | Entry Thread (I.P.) Sealing Washer
Available Entry
hreads
Cable
Gland
Size
0S/16M201/2”3/4”15.03.18.66.113.20.91.024.025.9
2
20S M20 1/2” 3/4” 15.0 6.1 11.6
20 M20 1/2” 3/4” 15.0 6.5 13.9
25S M25 3/4” 1” 15.0 11.1 19.9
25 M25 3/4” 1” 15.0 11.1 19.9
32 M32 1” 1-1/4” 15.0 17.0 26.2
40 M40 1-1/4” 1-1/2” 15.0 22.0 32.1
50S M50 1-1/2” 2” 15.0 29.5 38.1
50 M50 2” 2-1/2” 15.0 35.6 44.0
63S M63 2” 2-1/2” 15.0 40.1 49.9
63 M63 2-1/2” 3” 15.0 47.2 55.9
75S M75 2-1/2” 3” 15.0 52.8 61.9
75 M75 3” 3-1/2” 15.0 59.1 67.9
90 M90 3-1/2” 4” 24.0 66.6 79.9
100 M100 - - 24.0 76.0 90.9
115 M115 - - 24.0 86.0 97.9
130 M130 - - 24.0 97.0 114.9
# Order codes shown are for E1FUC glands
For e.g. E1FWC glands substitue E1FWC for E1FUC - e.g. 20E1FWC1RA Please note that the overall maximum cable bedding diameter for “E2” variants should be reduced by 1mm to allow for the inner lead sheath.
T
Standard Option
Metric NPT NPT 2 Min Max Min Max Min Max Max Max
Thread
Length
metric
Cable
Bedding
Diameter
Overall Cable
Diameter
9.5
15.9
12.5
20.9
14.0
22.0
18.2
26.2
23.7
33.9
27.9
40.4
35.2
46.7
40.4
53.1
45.6
59.4
54.6
65.9
59.0
72.1
66.7
78.5
76.2
90.4
86.1
101.5
101.3
110.3
114.0
123.3
Across
Armour
Range
0.9
1.25
0.9
1.25
1.25
1.6
1.25
1.6
1.6
2.0
1.6
2.0
2.0
2.5
2.0
2.5
2.0
2.5
2.0
2.5
2.0
2.5
2.0
3.0
3.0
3.5
3.15
4.0
3.15
4.0
3.15
4.0
All dimensions in millimetres
Across
Flats
Corners
24.0 25.9
30.5 32.9
37.5 40.5
37.5 40.5
46.0 49.7
55.0 59.4
60.0 64.8
70.0 75.6
75.0 81.0
80.0 86.4
89.0 96.1
99.0 106.9
114.0 123.1
123.0 132.8
133.4 133.4
146.1 146.1
Nominal
Protrusion
Length
8.528.638.6M826.020S16E1FUC1RA0.162
5
58.5
60.5
67.5
67.5
69.5
78.0
75.5
80.5
91.5
92.0
99.0
102.0
120.0
148.0
169.0
183.0
Nominal
Radius
Dimension
bolt lug
28.6
38.6
31.8
41.8
31.8
50.8
38.1
50.8
41.3
54.0
50.8
69.0
57.2
75.0
60.3
80.0
70.0
90.0
69.9
90.0
76.2
97.0
88.9
108.0
95.3
112.0
95.3
112.0
95.3
112.0
95.3
112.0
CIEL
Earth
Bolt Size
M8
M8
M8
M8
M10
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
arth
E
Fault
Current
Rating
(kA)
26.0
26.0
26.0
26.0
26.0
26.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
Ordering
Reference
(Brass Metric)
#
20SE1FUC1RA 0.162
20E1FUC1RA 0.211
25SE1FUC1RA 0.330
25E1FUC1RA 0.330
32E1FUC1RA 0.452
40E1FUC1RA 0.657
50SE1FUC1RA 0.734
50E1FUC1RA 0.748
63SE1FUC1RA 1.337
63E1FUC1RA 1.436
75SE1FUC1RA 2.073
75E1FUC1RA 2.622
90E1FUC1RA 4.174
100E1FUC1RA 4.523
115E1FUC1RA 6.860
130E1FUC1RA 8.121
Cable Gland
Weight
(Kgs)
I, the undersigned, hereby declare that the equipment referred to herein conforms to the requirements of the ATEX Directive 94/E/EC and the following
standards:-
CAST INTEGRAL EARTH LUG
FOR TERMINATION OF CABLES WITH SINGLE WIRE ARMOUR (SWA) (WITH LEAD INNER SHEATH ON “E2” VARIANT). FOR USE IN HAZARDOUS LOCATIONS, INCORPORATING A CAST INTEGRAL EARTH LUG.
INCORPORATING EC DECLARATION OF CONFORMITY TO DIRECTIVE 94/9/EC
CABLE GLAND TYPES
CABLE GLAND TYPES
E1FWC & E2FWC
E1FWC & E2FWC
Cable Gland Selection Table
E1FWC - SWA Armour
E2FWC - SWA Armour for lead
sheathed cable
CMP Document No. FI421 Issue 3 01/13
EN60079-0:2006, EN60079-1:2007, EN60079-7:2007, EN60079-15:2005, BS 6121:1989, EN50262:1998 (Amd 2001), EN61241-0:2004, EN61241-1:2004
Dr Geof Mood - Technical Director - (Authorised Person)
Tel: +44 191 265 7411 • Fax: +44 191 265 0581
0518
Notified Body: Sira Certification Service, Rake Lane, Chester CH4 9JN, England.
E-Mail: cmp@cmp-products.co.uk • Web: www.cmp-products.com
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Logo’s shown for illustration purposes only. Please check certification for details
DUBAI • HOUSTON • NEWCASTLE • SINGAPORE • SHANGHAI • PUSAN • PERTH
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INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND TYPE “E”
CABLE GLAND COMPONENTS - It is not necessary to dismantled the cable gland any further than illustrated below
Sub Assembly A Sub Assembly B
1. Entry Component
2. Main Item with CIEL
3. Detachable Armour Cone
4. AnyWay Clamping Ring
5. Body
6. Outer Seal Nut
7. Earth Bolt
1
7
32
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION
1. Prepare the cable by stripping back the cable outer sheath and armour to suit the equipment geometry. Expose the armour by stripping back the outer sheath further using the table below as a guide. If applicable remove any tapes or wrappings to expose cable inner sheath.
Cable Strip Length “L”
4 6
5
Tape armour should be further prepared by cutting the tape into strips as shown below:
4. Locate the Armour Cone (3) into its recess in the Main Item (2). (N.B. For E1FU and E2FU variants, make sure the correct side of the cone is outermost - grooved for braid/tape armour and stepped for SWA). Pass the cable through sub-assembly “A” until the armour engaged with the cone. Spread the armour evenly around the cone.
5. While continuing to push the cable forward to maintain contact between the armour and the cone, tighten the Main Item (2) by hand until extra resistance is felt. (This is when the inner seal makes contact with the cable inner sheath). Tighten a further full turn using a spanner. NOTE: The earthing device on E2* type glands will automatically engage the lead sheath.
CABLE GLAND SIZE 20S/16, 20S, 20 25S, 25, 32, 40 50S, 50, 63S, 63 75S, 75, 90, 100, 115, 130
CABLE STRIP LENGTH “L” 12mm 15mm 18mm 20mm
2. Separate the gland into two sub-assemblies “A & B”. Ensuring that the Outer Seal Nut (6) is relaxed, pass sub-assembly “B” over the cable outer sheath and armour followed by the “AnyWay” clamping ring (4).
Note: On maximum size cables the clamping ring may only pass over the armour.
3. Ensure that the inner seal is relaxed by slackening the Main Item (2). Secure sub-assembly “A” into the equipment either by screwing the Entry Item (1) into a threaded hole or by securing it in a clearance hole using a locknut as applicable.
6. Hold the Main Item (2) with a spanner and tighten sub-assembly “B” onto sub-assembly “A” using a spanner until all available threads are used.
7. Tighten the Outer Seal Nut (6) until it comes to an effective stop. This will occur when:­A) The Outer Seal Nut (6) has clearly engaged the cable and cannot be further tightened
without the use of excessive force by the installer.
B) The Outer Seal Nut (6) is metal to metal with the body of the gland (5).
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8. Connect the earth cable to the earth bolt.
DUBAI • HOUSTON • NEWCASTLE • SINGAPORE • SHANGHAI • PUSAN • PERTH
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