CMP E2FU User Manual

DUBAI • HOUSTON • NEWCASTLE • SINGAPORE • SHANGHAI • PUSAN • PERTH
TECHNICAL DATA
CABLE GLAND TYPE : E** Family of Glands INGRESS PROTECTION : IP66, IP67, IP68 PROCESS CONTROL SYSTEM : BS EN ISO 9001
: ISO / IEC 80079-34:2011
HAZARDOUS AREA CLASSIFICATION
ATEX CERTIFICATION No : SIRA 06ATEX1097X & SIRA 07ATEX4326X ATEX CERTIFICATION CODE : II 2 GD Ex d IIC / Ex e IIC / Ex nR II / Ex tD A21 IP66 IEC Ex CERTIFICATION No : IEC Ex SIR.06.0043X IEC Ex CERTIFICATION CODE : Ex d IIC / Ex e IIC / Ex nR II / Ex tD A21 IP66 CSA CERTIFICATION No : 02.1310517 CSA CERTIFICATION CODE : Ex d IIC / Ex e II
INSTALLATION INSTRUCTIONS
Installation should only be performed by a competent person using the correct tools. Spanners should be used for tightening. Read all instructions before beginning installation.
SPECIAL CONDITIONS FOR SAFE USE For ATEX & IEC Ex certification:
1. The E type glands shall only be used where temperatures at the point of entry is between -60°C and +130°C.
2. E type glands used for terminating braided cables are only suitable for fixed installations. Cables must be clamped to prevent pulling or twisting.
3. An entry thread seal may be need to maintain the IP rating of the enclosure to which the E type gland is attached.
FOR CSA Certification:
1. These glands are not suitable for use with flameproof enclosures installed in Group IIC atmospheres which have a volume greater than 2000 cc (2 Litre).
2. These glands are for use with Certified Marine Shipboard metal braided cables constructed in according to CSA Std. 245 and IEEE45/IEC600092-353 Standards, or Certified equivalent), for use on Shipboards and Offshore Rigs/Platfords only
INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND TYPE “E”
FOR TERMINATION OF CABLES WITH WIRE BRAID, TAPE ARMOUR (STA/DSTA), STRIP ARMOUR & SINGLE WIRE ARMOUR (SWA) (WITH LEAD INNER SHEATH ON “E2” VARIANT). FOR USE IN HAZARDOUS LOCATIONS.
INCORPORATING EC DECLARATION OF CONFORMITY TO DIRECTIVE 94/9/EC
CABLE GLAND TYPES
CABLE GLAND TYPES
E1FW, E2FW, E1FX,
E1FW, E2FW, E1FX,
ACCESSORIES
The following accessories are available from CMP Products, as optional extras, to assist with fixing, sealing and earthing :-
Locknut | Earth Tag | Serrated Washer | Entry Thread (I.P.) Sealing Washer | Shroud
Available Entry Threads
Cable
Gland
Size
20S/16 M20 1/2” 3/4” 15.0 3.1 8.6 6.1 11.5 0.15 0.5 0.9 1.0 24.0 25.9 58.5 20S16E1FU1RA PVC04
20S M20 1/2” 3/4” 15.0 6.1 11.6 9.5 15.9 0.15 0.5 0.9 1.25 24.0 25.9 58.5 20SE1FU1RA PVC04
25S M25 3/4” 1” 15.0 11.1 19.9 14.0 22.0 0.2 0.6 1.25 1.6 37.5 40.5 67.5 25SE1FU1RA PVC09
50S M50 1-1/2” 2” 15.0 29.5 38.1 35.2 46.7 0.2 0.8 2.0 2.5 60.0 64.8 75.5 50SE1FU1RA PVC18
63S M63 2” 2-1/2” 15.0 40.1 49.9 45.6 59.4 0.3 0.8 2.0 2.5 75.0 81.0 91.5 63SE1FU1RA PVC23
75S M75 2-1/2” 3” 15.0 52.8 61.9 59.0 72.1 0.3 0.8 2.0 2.5 89.0 96.1 99.0 75SE1FU1RA PVC28
100 M100 - - 24.0 76.0 90.9 86.1 101.5 0.4 0.8 3.15 4.0 123.0 132.8 148.0 100E1FU1RA LSF33
115 M115 - - 24.0 86.0 97.9 101.5 110.3 0.4 0.8 3.15 4.0 133.4 144.1 169.0 115E1FU1RA LSF34
130 M130 - - 24.0 97.0 114.9 114.2 123.3 0.4 0.8 3.15 4.0 146.0 157.8 183.0 130E1FU1RA LSF35
Order codes shown are for E1FU glands For e.g. E1FW glands substitue E1FW for E1FU - e.g. 20E1FW1RA
* Please note that the overall maximum cable bedding diameter for “E2” variants should be reduced by 1mm to allow for the inner lead sheath.
I, the undersigned, hereby declare that the equipment referred to herein conforms to the requirements of the ATEX Directive 94/9/EC and the following
EN60079-0:2009, EN60079-1:2007, EN60079-7:2007, BS 6121:1989, EN50262:1998 (Amd 2001), EN61241:0-2004, EN61241-1:2004
Standard Option Grooved Cone Stepped Cone
etricNPT
M
20 M20 1/2” 3/4” 15.0 6.5 13.9 12.5 20.9 0.2 0.5 0.9 1.25 30.5 32.9 60.5 20E1FU1RA PVC06
25 M25 3/4” 1” 15.0 11.1 19.9 18.2 26.2 0.2 0.6 1.25 1.6 37.5 40.5 67.5 25E1FU1RA PVC09
32 M32 1” 1-1/4” 15.0 17.0 26.2 23.7 33.9 0.2 0.6 1.6 2.0 46.0 49.7 69.5 32E1FU1RA PVC11
40 M40 1-1/4” 1-1/2” 15.0 22.0 32.1 27.9 40.4 0.2 0.8 1.6 2.0 55.0 59.4 78.0 40E1FU1RA PVC15
50 M50 2” 2-1/2” 15.0 35.6 44.0 40.4 53.1 0.3 0.8 2.0 2.5 70.0 75.6 80.5 50E1FU1RA PVC21
63 M63 2-1/2” 3” 15.0 47.2 55.9 54.6 65.9 0.3 0.8 2.0 2.5 80.0 86.4 92.0 63E1FU1RA PVC25
75 M75 3” 3-1/2” 15.0 59.1 67.9 66.7 78.5 0.3 0.8 2.5 3.0 99.0 106.9 102.0 75E1FU1RA PVC30
90 M90 3” 3-1/2” 24.0 66.6 79.9 76.2 90.4 0.4 0.8 3.0 3.5 114.0 123.1 120.0 90E1FU1RA PVC32
standards:-
Thread L
PT
N
metric
ength
able Beding
C
Diameter
MinM
Dimensions are displayed in millimeters unless otherwise stated
ax
verall Cable
O
Diameter
MinM
ax *MinMaxMin
Armour Wire Diameter
cross
Flats
axMax
M
cross
A
Corners
Protrusion
ength
L
Ordering
Reference
(Brass Metric)
PVC
Shroud
Ref
A
ax
M
E2FX, E1FU & E2FU
E2FX, E1FU & E2FU
Cable Gland Selection Table
E1FW - SWA Armour
E2FW - SWA Armour for lead
sheathed cable
E1FX - Braid, Tape, etc Armour
CMP Document No. FI407 Issue 5 01/13
E2FX - Braid, Tape, etc Armour for
lead sheathed cable
E1FU - Universal Gland for all
Armour Types
Dr Geof Mood - Technical Director - (Authorised Person)
0518
Notified Body: Sira Certification Service, Rake Lane, Chester CH4 9JN, England.
E-Mail: cmp@cmp-products.co.uk • Web: www.cmp-products.com
www.cmp-products.com
Tel: +44 191 265 7411 • Fax: +44 191 265 0581
E2FU - Universal Gland for all
Armour Types with lead sheathed cable
Logo’s shown for illustration purposes only. Please check certification for details
DUBAI • HOUSTON • NEWCASTLE • SINGAPORE • SHANGHAI • PUSAN • PERTH
INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND TYPES “E”
CABLE GLAND COMPONENTS - It is not necessary to dismantled the cable gland any further than illustrated below
1. Entry Component
2. Main Item
3. Detachable Armour Cone
4. AnyWay Clamping Ring
5. Body
6. Outer Seal Nut
Sub Assembly A Sub Assembly B
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4. Locate the Armour Cone (3) into its recess in the Main Item (2). (N.B. For E1FU and E2FU variants, make sure the correct side of the cone is outermost - grooved for braid/tape armour and stepped for SWA). Pass the cable through sub-assembly “A” until the armour engaged with the cone. Spread the armour evenly around the cone.
321
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION
4 6
5
1. If required fit shroud over the cable outer sheath;
Prepare the cable by stripping back the cable outer sheath and armour to suit the equipment geometry. Expose the armour by stripping back the outer sheath further using the table below as a guide. If applicable remove any tapes or wrappings to expose cable inner sheath.
Tape armour should be further prepared by cutting the tape
Cable Strip Length “L”
CABLE GLAND SIZE 20S/16, 20S, 20 25S, 25, 32, 40 50S, 50, 63S, 63 75S, 75, 90, 100, 115, 130
CABLE STRIP LENGTH “L” 12mm 15mm 18mm 20mm
into strips as shown below:
5. While continuing to push the cable forward to maintain contact between the armour and the cone, tighten the Main Item (2) by hand until heavy resistance is felt. (This is when the inner seal makes contact with the cable inner sheath). Tighten a further full turn using a spanner. NOTE: The earthing device on E2* type glands will automatically engage the lead sheath.
6. Hold the Main Item (2) with a spanner and tighten sub-assembly “B” onto sub-assembly “A” using a spanner until all available threads are used.
2. Separate the gland into two sub-assemblies “A & B”. Ensuring that the Outer Seal Nut (6) is relaxed, pass sub-assembly “B” over the cable outer sheath and armour followed by the “AnyWay” clamping ring (4).
Note: On maximum size cables the clamping ring may only pass over the armour.
3. Ensure that the inner seal is relaxed by slackening the Main Item (2). Secure sub-assembly “A” into the equipment either by screwing the Entry Item (1) into a threaded hole or by securing it in a clearance hole using a locknut as applicable.
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7. Tighten the Outer Seal Nut (6) until it comes to an effective stop. This will occur when:­A) The Outer Seal Nut (6) has clearly engaged the cable and cannot be further tightened
without the use of excessive force by the installer.
B) The Outer Seal Nut (6) is metal to metal with the body of the gland (5).
DUBAI • HOUSTON • NEWCASTLE • SINGAPORE • SHANGHAI • PUSAN • PERTH
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