CMP CW, CX Installation Manual

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FOR TERMINATION OF CABLES WITH WIRE BRAID, TAPE ARMOUR (STA/DSTA), STRIP ARMOUR USING GLAND TYPE CX OR SINGLE WIRE ARMOUR (SWA) USING GLAND TYPE CW.
TECHNICAL DATA
INSTALLATION INSTRUCTIONS
Installation should only be performed by a competent person using the correct tools. Read all instructions before beginning installation.
The following accessories are available from CMP Products, as optional extras, to assist with fixing, sealing and earthing :­Locknut, Earth Tag, Serrated Washer, Entry Thread (I.P.) Sealing Washer, Shroud
CABLE GLAND
TYPES
CW & CX
INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND TYPES CW & CX
Glasshouse Street • St. Peters • Newcastle upon Tyne • NE6 1BS
Tel: +44 191 265 7411 • Fax: +44 1670 715 646
E-Mail: customerservices@cmp-products.co.uk • Web: www.cmp-products.com
CABLE GLAND TYPE : CW, CX INGRESS PROTECTION : IP66 DESIGN STANDARDS : BS 6121:1989, IEC 62444, EN 62444 PROCESS CONTROL SYSTEM : BS EN ISO 9001
CW = SWA, AWA CX = Braid, Tape, etc armour
CMP Document No. FI416 Issue 11
NOTE: *CMP SOLO LSF Halogen Free Shrouds also available for the full range on request. + Alternative armour clamping range available for non-standard armour sizes. Marine Approvals including Lloyds & ABS are also available from CMP Products.
SCAN FOR INSTALLATION VIDEOS
Cable Gland
Size
Available En try Threads
(Alternate Metric Thread
Lengths Available)
Cable Bedding Diameter
Overall Cabl e
Diameter
CW Armour Ra nge CX Armour R ange
Across
Flats
Across
Corners
Protrusion
Length
Combined Ordering Reference
(*Brass Metric)
Shroud
Cable Gland
Weight
(Kgs)
Metric
Thread Length
(Metric)
Max Min Max Min Max Min Max Max Max Size Type (CW) Type (CX )
Ordering
Suffix
20s16 M20 10.0 8 .7 6.1 13 .1 0.8 1.25 0.3 1.0 24 .0 26.4 48.0 20 S16 CW CX 1RA P VC04 0.1 00
20S M20 10.0 11.7 9.5 15. 9 0.8 1.25 0.3 1.0 24. 0 26.4 48.0 20S CW CX 1RA PVC04 0.14 0
20 M20 10.0 14.0 12.5 20.9 0.8 1.25 0.4 1.0 30.5 33.6 48.0 20 CW CX 1RA PVC06 0.18 0
25S M25 10.0 20.0 14 .0 22.0 1.25 1.6 0.4 1.2 37.5 41.3 5 6.0 25S CW CX 1RA PVC09 0.257
25 M25 10.0 20.0 18 .2 26.2 1.2 5 1.6 0.4 1.2 3 7.5 41.3 56.0 25 CW CX 1RA PVC09 0.257 32 M32 10.0 26.0 2 3.7 33.9 1.6 2.0 0.4 1.2 46.0 50.6 54.0 32 CW CX 1RA PVC 11 0.376 40 M40 15 .0 32 .2 27.9 40.4 1.6 2.0 0.4 1.6 55.0 60.5 58.0 40 CW CX 1RA PVC15 0.630
50S M50 15.0 38.2 35. 2 4 6.7 2.0 2.5 0.4 1. 6 60.0 66.0 61.0 50S CW CX 1RA PVC18 0 .757
50 M50 15.0 44.1 4 0.4 53.0 2.0 2.5 0.6 1.6 70.1 7 7.1 60.0 50 CW CX 1R A PVC 21 0.862
63S M63 15.0 50.0 45. 6 59.4 2.0 2.5 0.6 1.6 75.0 82.5 74. 0 63S CW CX 1R A PVC23 1.390
63 M63 15.0 56.0 54.6 65.8 2.0 2.5 0.6 1.6 80.0 88.0 71. 0 63 CW CX 1RA P VC25 1.36 0
75S M75 15.0 62.0 59.0 72.0 2.0 2.5 0.6 1.6 90.0 99.0 86.0 75S CW CX 1RA P VC28 2.307
75 M75 15.0 64.2 66.7 78.4 2.5 3.0 0.6 1. 6 100.0 110 .0 82.0 75 CW CX 1RA PVC30 2.909
90 M90 24 .0 78.6 76.2 90.3 3.15 4.0 0.8 1. 6 114. 3 125 .7 95.0 90 CW CX 1R A PVC32 3.858 100 M10 0 24.0 91.0 86.1 1 01.4 3.15 4.0 0.8 1.6 123.0 135.3 95.0 100 CW CX 1R A LSF33 4.958 115 M115 24. 0 98.0 101.5 110.2 3.15 4.0 0.8 1. 6 133.4 14 6.7 107.5 115 CW CX 1R A LSF34 5.05 8 130 M130 24.0 115.0 110. 2 123.2 3.15 4.0 0.8 1. 6 152.4 167.6 110.0 130 CW CX 1RA LSF35 6.158
*For material options add the f ollowing suffix to the O rdering Reference; Bra ss (no suffix required ); Nickel Plated Brass ‘5’; 316 Grade Stainles s Steel ‘4’; Copper Free Aluminium ‘1’
Examples: 20CW1RA5 = Ni ckel Plated Brass M20, 50C W1RA = Brass 50mm, 25CW1RA4 = Sta inless Steel 25mm
Dimensions are displayed in millimetres unless otherwise stated
Number of turns
to tighten
Outer Seal Tightening Guide
GLAND SIZE
20S16 20S 20 25S 25 32 40 50S 50 63S 63 75S 75
CABLE DIAMETER
0.5 13.2 15.9 20.9 22.0 26.2 33.9
1 12.5 15.3 20.0 21.2 25.4 32.9 40.4 46.7 52.8 59.2 65.9 72.1 78.5
1.5 11.9 14.7 19.0 20.4 24.6 31.9 39.0 45.4 51.4 57.7 64.6 70.6 77.2
2 11.2 14.2 18.1 19.6 23.8 30.8 37.6 44.1 50.0 56.2 63.4 69.2 75.9
2.5 10.5 13.6 17.2 18.8 23.0 29.8 36.2 42.9 48.7 54.7 62.1 67.7 74.6
3 9.8 13.0 16.2 18.0 22.2 28.8 34.8 41.6 47.3 53.2 60.9 66.3 73.3
3.5 9.2 12.4 15.3 17.2 21.4 27.8 33.5 40.3 45.9 51.6 59.6 64.8 71.9
4 8.5 11.8 14.4 16.4 20.6 26.8 32.1 39.0 44.5 50.1 58.4 63.4 70.6
4.5 7.8 11.2 13.4 15.6 19.8 25.7 30.7 37.8 43.2 48.6 57.1 61.9 69.3
5 7.1 10.7 12.5 14.8 19.0 24.7 29.3 36.5 41.8 47.1 55.9 60.5 68.0
5.5 6.5 10.1 12.0 14.0 18.2 23.7 27.9 35.2 40.4 45.6 54.6 59.0 66.7
6 5.8 9.5
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INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND TYPES CW & CX
CABLE GLAND COMPONENTS - It is not necessary to dismantled the cable gland any further than illustrated below
1. Entry Component
2. Detachable Armour Cone
3. AnyWay Clamping Ring
4. Body
5. Outer Seal Nut
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION
1. Separate components (1), (2) and (3) from Sub-Assembly B. If required, fit a shroud over the cable outer sheath. Prepare the
cable by removing the cable outer sheath and the braid/armour to suit the geometry of the equipment. Remove a further 18mm (max) of outer sheath to expose the armour. If applicable remove any tapes or wrappings to expose the inner sheath. NOTE: On maximum size cables the clamping ring may only pass over the armour.
2. Secure the Entry Component (1) into the equipment as indicated.
3. Locate the Detachable Armour Cone (2) into the Entry Component. Pass the cable through the entry item and evenly space the braid/armour around the cone.
4. While continuing to push the cable forward to maintain contact between the braid armour and the Cone (2), tighten the Body (4) by hand until the AnyWay Clamping Ring (3) is felt to have engaged the braid/armour.
Hold the Entry Component (1) with a spanner and tighten the Body (4) using a spanner until all available threads are used, the body and entry item are metal to metal and cannot be tightened further.
5. Only using finger pressure, tighten the outer seal nut assembly (5) until light resistance to tightening is met.
Then either use the outer seal tightening guide tape or table on the rear of the page to determine how much further to tighten the seal using a spanner (using the outer seal tightening guide is recomended).
Wrap the outer seal tightening guide tape around the cable to show the amount of spanner turns needed (as shown here). Make sure the correct side of the outer seal tightening guide tape is used depending on the cable gland size.
1.
2. 3.
4. 5.
SWA BRAID
Sub Assembly B
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