C-more EA9 User Manual

Chapter

PLC CommuniCations

6

In This Chapter...

Introduction ...................................................................................................................6-2

DirectLOGIC PLCs Password Protection........................................................................6-2

PLC Protocols ��6-3

PLC Communication Cables & Wiring Diagrams ..........................................................6-5

AutomationDirect PLCs RS-232C Serial ��6-7 AutomationDirect PLCs RS-422A/RS-485A ��6-10

DirectLOGIC Universal Isolated Network Adapter, p/n FA-ISOCON: ��6-16 DirectLOGIC Universal Converter, p/n F2-UNICON: ��6-17

RS-422A/RS-485A Multi-Drop Wiring Diagram Examples ��6-18 Allen-Bradley ��6-22 GE ��6-27 GE VersaMax Micro ��6-27 Mitsubishi��6-28 Omron ��6-30 Modicon Modbus RS-232 ��6-31 Modicon Micro Series��6-31 Modicon Modbus with RJ45 ��6-31 Siemens ��6-32

Chapter 6 - PLC Communications

Introduction

1

2

3

4

5

6

7

The C-more family of touch panels is capable of communicating with a wide variety of Programmable Logic Controllers. C-more is capable of communicating over RS232,

RS422 and RS485 serial networks as well as Ethernet networks. It communicates with all AutomationDirect PLC’s utilizing various protocols. C-more also communicates with other

brands of PLCs by their different protocols. The table on the next page lists all of the various PLCs and protocols that can be configured. The page after the protocol table lists the various serial communication cables that are available to purchase. The rest of this chapter is devoted to showing the pin to pin connections of all the available cables plus wiring diagrams that the user can refer to in order to construct their own cables, along with wiring diagrams of cables that are not available for purchase. To simplify RS422/RS485 wiring schemes, we have included wiring diagrams showing connections for available terminal connectors such as our ZIPLink Communication Adapter Module, p/n ZL-CMA15, used for example with our DL-06 and D2-260 PLCs.

If you have difficulty determining whether the particular PLC and/or protocol you are using will work with the C-more series of touch panels, please contact our technical support group

at 770-844-4200

8

DirectLOGIC PLCs Password Protection

9

10

NOTE: Many DirectLogic PLCs support multi-level password protection of the ladder program. This allows password protection while not locking the communication port to an operator interface. The multilevel password can be invoked by creating a password with an upper case “A” followed by seven numeric characters (e.g. A1234567). Please refer to the specific PLC user manual for further details.

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Touch Panel

DL-06 PLC

EA-2CBL-1

Port 2

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Port 1

C-more

Chapter 6 - PLC Communications

PLC Protocols

PLC Protocol Table

Model Protocols

Productivity Serial Productivity Ethernet Do-more Serial Do-more Ethernet Modbus (CLICK addressing)

Modbus TCP (CLICK addressing)

K-Sequence Direct NET Modbus (Koyo addressing) Direct LOGIC Ethernet

K-Sequence Direct NET K-Sequence Direct NET Modbus (Koyo addressing) Direct NET Modbus (Koyo addressing)

Direct LOGIC Ethernet Direct NET Direct NET

K-Sequence Direct NET Modbus (Koyo addressing) Direct NET Modbus (Koyo addressing) K-Sequence Direct NET K-Sequence Direct NET K-Sequence Direct NET Modbus (Koyo addressing) Direct NET Modbus (Koyo addressing) Direct LOGIC Ethernet

GS Drives Serial GS Drives TCP/IP (GS-EDRV)

AutomationDirect

Productivity Series

Do-more (BRX)

CLICK

DL05/DL06

DL105 all K-Sequence

DL205

DL305

DL405

H2-WinPLC (Think & Do) Live V5.2 or later and Studio any version Think & Do Modbus RTU (serial port) H2-WinPLC (Think & Do) Live V5.5.1 or later and Studio V7.2.1 or later Think & Do Modbus TCP/IP (Ethernet port)

GS Drives

SOLO Temperature Controllers (models with serial communications) SOLO Temperature Controller

all

H0-ECOM/H0-ECOM100

D2-230 K-Sequence

D2-240

D2-250/D2-250-1/D2-260/D2-262

D2-240/D2-250-1/D2-260 Using DCM

H2-ECOM/H2-ECOM100 D3-330/330P (Requires the use of a Data Communications Unit) D3-340

D3-350

D3-350 DCM

D4-430

D4-440

D4-450/D4-454

All with DCM

H4-ECOM/H4-ECOM100

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2

3

4

5

6

7

8

9

10

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12

13

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Chapter 6 - PLC Communications

PLC Protocols

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7

8

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10

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12

13

14

A

B

PLC Protocol Table (cont’d)

Model Protocols

MicroLogix 1000, 1100, 1200, 1400, 1500, SLC 5-01/02/03 DH485/AIC/AIC+

MicroLogix 1000, 1100, 1200, 1400 and 1500

DF1 Half Duplex; DF1 Full DuplexSLC 5-03/04/05

ControlLogix™, CompactLogix™, FlexLogix™

PLC-5 DF1 Full Duplex

ControlLogix, CompactLogix, FlexLogix - Tag Based DF1 Half Duplex; DF1 Full Duplex

Allen-Bradley

Modbus RTU Modbus TCP/IP

GE

Mitsubishi

Modicon

Omron

Siemens

ControlLogix, CompactLogix, FlexLogix - Generic I/O Messaging EtherNet/IP Server

ControlLogix, CompactLogix, FlexLogix - Tag Based

MicroLogix 1100, 1400 and SLC 5/05, via native Ethernet port

MicroLogix 1000, 1100, 1200, 1400, 1500, SLC 5-03/04/05, all via ENI adapter

Micro 800 Series

Micro 800 Series - Tag Based

Modbus RTU devices Modbus RTU

Modbus TCP/IP devices Modbus TCP/IP

90/30, 90/70, Micro 90, VersaMax Micro SNPX

90/30, Rx3i SRTP Ethernet

FX Series FX Direct

Q02, Q02H, Q06H, Q12H, Q25H Q CPU

Q, QnA Serial QnA Serial

Q, QnA Ethernet QnA Ethernet

984 CPU, Quantum 113 CPU, AEG Modicon Micro Series 110 CPU: 311-xx, 411-xx, 512-xx, 612-xx

Other devices using Modicon Modbus addressing

C200 Adapter, C500 Host Link

CJ1/CS1 Serial

CJ1/CS1 Ethernet

S7-200 CPU, RS-485 Serial PPI

S7-200 CPU, S7-300 CPU, S7-400, S7-1200, S7-1500 CPU Ethernet

EtherNet/IP Client

Modbus RTU

Modbus TCP

DF1 Full Duplex

EtherNet/IP Client

Modbus RTU

TUModbus TCP/IP

FINS

Ethernet ISO over TCP

C

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Chapter 6 - PLC Communications

81

15 9

PLC Communication Cables & Wiring Diagrams

Cable Description Cable Part No.

Cables used with 15-pin RS-232/422/485 serial Port1

AutomationDirect Productivity Series, Do-more, CLICK, Direct LOGIC PLC RJ-12 port, DL05, DL06, DL105, DL205, D3-350, D4-450 & H2-WinPLC (RS-232C) 3m (9.8 ft) cable length Direct LOGIC (VGA Style) 15-pin port, DL06, D2-250 (250-1), D2-260 (RS-232C) 3m (9.8 ft) cable length Direct LOGIC PLC RJ-11 port, D3-340 (RS-232C) 3m (9.8 ft) cable length

Direct LOGIC DL405 PLC 15-pin D-sub port, DL405 (RS-232C) 3m (9.8 ft) cable length

Direct LOGIC PLC 25-pin D-sub port, DL405, D3-350, DL305 DCU and all DCM’s (RS-232C) 3m (9.8 ft) cable length Allen-Bradley MicroLogix 1000, 1100, 1200, 1400 & 1500 (RS-232C) 3m (9.8 ft) cable length Allen-Bradley SLC 5-03/04/05, ControlLogix, CompactLogix, FlexLogix DF1 port (RS-232C) Allen-Bradley PLC-5 DF1 port (RS-232C) 3m (9.8 ft) cable length

Allen-Bradley SLC 5-01/02/03, PLC5 DH485 port 3m (9.8 ft) cable length

GE 90/30, 90/70, Micro 90, Versamax Micro (Port2) 15-pin D-sub port (RS-422A) 3m (9.8 ft) cable length MITSUBISHI FX Series 25-pin port (RS-422A) 3m (9.8 ft) cable length MITSUBISHI FX Series 8-pin mini-DIN (RS-422A) 3m (9.8 ft) cable length OMRON Host Link (C200 Adapter, C500) (RS-232C) 3m (9.8 ft) cable length

EA-2CBL

EA-2CBL-1

EA-3CBL

EA-4CBL-1

EA-4CBL-2

EA-MLOGIX-CBL

EA-SLC-232-CBL

EA-PLC5-232-CBL

EA-DH485-CBL

EA-90-30-CBL

EA-MITSU-CBL

EA-MITSU-CBL-1

EA-OMRON-CBL

Port1

D-Sub 15-pin female

on rear of touch panel

Port3

Pin Signal

1 0V

2

3

4

N.C.

RXD

TXD

+5V5

0V6

1 6

Cable Description

Cables used with RJ12 RS-232 serial Port3

AutomationDirect Productivity Series, Do-more, CLICK, Direct LOGIC PLC RJ-12 port, DL05, DL06, DL105, DL205, D3-350, D4-450 & H2-WinPLC (RS-232C)

3.66m (12ft) cable length Direct LOGIC (VGA Style) 15-pin port, DL06, D2-250 (250-1), D2-260 (RS-232C). Use with D0-CBL cable. Direct LOGIC PLC 15-pin D-sub port, DL405 (RS-232C). Use with D0-CBL cable.

Direct LOGIC PLC RJ-11 port, D3-340 (RS-232C) 2m (6.56 ft) cable length

D0-CBL

FA-15HD

FA-CABKIT

OP-3CBL-1

*Port2

+ –

Logic Ground

RJ12 RS-232 Serial

Communications

RS-485 Serial

Communications

Cable

Part No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

A

B

C

*NOTE: All cables for connections at Port 2 are user constructed. Refer to the specifications of the connected device port to construct the cable properly. The connector for Port2, EA9-3TB , is included with your C-more panel.

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Chapter 6 - PLC Communications

Cables from AutomationDirect (cont’d)

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10

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13

Part No. D0-CBL Part No. OP-3CBL-1 Part No. FA-15HD

Part No. EA-2CBL Part No. EA-2CBL-1

Part No. EA-4CBL-1

Part No. EA-MLOGIX-CBL Part No. EA-SLC-232-CBL Part No. EA-PLC5-232-CBL

Part No. EA-4CBL-2

Part No. FA-CABKIT

Part No. EA-3CBL

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Part No. EA-DH485-CBL

Part No. EA-MITSU-CBL Part No. EA-MITSU-CBL-1 Part No. EA-OMRON-CBL

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Part No. EA-90-30-CBL

Chapter 6 - PLC Communications

PLC Communication Cables & Wiring Diagrams (cont’d)

The following series of wiring diagrams show the connectors and wiring details for the communication cables that are used between the C-more touch panels and various PLC

controllers. Part numbers are included with the pre-made cables that can be purchased from AutomationDirect. The information presented will allow the user to construct their own

cables if so desired.

1

2

3

AutomationDirect PLCs RS-232C Serial

To PLC

RJ12 Port

1 = Sig GND 2 = do not use 3 = RXD 4 = TXD 5 = do not use 6 = do not use

Note: Use the above wiring diagram if you need to make your own cable. We recommend using 22 AWG shielded cable.

To PLC

15-Pin HD Port

8 = do not use 7 = Sig GND 6 = do not use 5 = CTS 4 = RTS 3 = RXD 2 = TXD 1 = +5 VDC - N/C

Note: Use the above wiring diagram if you need to make your own cable. We recommend using 22 AWG shielded cable.

Productivity Series, Do-more, CLICK and Direct Logic PLC RJ12 port:

RJ12 6-pin

Phone Plug

(6P6C)

1 2 3 4 5 6

15-pin

HD D-sub

(male)

15 = do not use 14 = do not use

15

13 = do not use 12 = do not use 11 = do not use 10 = do not use

1

6

9 = do not use

HD = High Density

DL05, DL06, DL105, DL205, DL350, DL450, H2-WINPLC

TXD

RXD

GND

Direct Logic PLC (VGA style) 15-pin HD port:

D2-250, D2-250-1, D2-260, D2-262, DL06

RS-232C (p/n EA-2CBL)

Wiring Diagram

4

3

1

shield

RS-232C (p/n EA-2CBL-1)

Wiring Diagram

2

TXD

3

RXD

7

GND

4

RTS

5

CTS

shield

8 = do not use

RXD

TXD

3

2

5

1

7 = do not use 6 = do not use 5 = Logic GND 4 = do not use 3 = RXD (232C) 2 = TXD (232C) 1 = Frame GND

RXD

8 = do not use

TXD

7 = do not use 6 = donot use 5 = Logic GND 4 = do not use 3 = RXD (232C) 2 = TXD (232C) 1 = Frame GND

3

2

5

1

EA-2CBL

To C-more Touch

Panel PLC Port

15-pin D-sub

15 = do not use

(male)

14 = do not use

15

13 = do not use 12 = do not use 11 = do not use 10 = do not use

1

9 = do not use

EA-2CBL-1

To C-more

15-pin Port1

15-pin D-sub (male)

15 = do not use 14 = do not use

15

13 = do not use 12 = do not use 11 = do not use 10 = do not use

1

9 = do not use

4

5

6

7

8

9

10

11

12

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Chapter 6 - PLC Communications

AutomationDirect PLCs RS-232C Serial (cont’d)

1

2

3

4

5

6

7

8

9

10

11

12

13

Direct Logic PLC RJ11 port: D3-340

To PLC

RJ11 Port

RJ11 4-pin

Phone Plug

(4P4C)

1 = RXD 2 = TXD 3 = do not use 4 = Sig ground

Note: Use the above wiring diagram if you need to make your own cable. We recommend using 22 AWG shielded cable.

To PLC

15-Pin Port

8 = YOM Sense 7 = CTS 6 = do not use 5 = do not use 4 = Online 3 = RXD (232C) 2 = TXD (232C) 1 = YOP Sense

See PLC user manual

for pin out details.

Note: Use the above wiring diagram if you need to make your own cable. We recommend using 22 AWG shielded cable.

15-pin D-sub (male)

1

1 2 3 4

15 = Logic GND 14 = Logic GND

15

13 = Logic GND 12 = do not use 11 = do not use 10 = do not use 9 = do not use

TXD

RXD

GND

Direct Logic PLC 15-pin D-sub port: DL405,

RS-232C (p/n EA-3CBL)

Wiring Diagram

2

1

4

shield

RS-232C (p/n EA-4CBL-1)

Wiring Diagram

2

TXD

3

RXD

4

online

13

GND

14

GND

15

GND

1

YOP

7

CTS

8

YOM

shield

8 = do not use

RXD

TXD

3

2

5

1

RXD

TXD

7 = do not use 6 = do not use 5 = Logic GND 4 = do not use 3 = RXD (232C) 2 = TXD (232C) 1 = Frame GND

8 = do not used 7 = do not used 6 = do not used 5 = Logic GND 4 = do not used 3 = RXD (232C) 2 = TXD (232C) 1 = Frame GND

3

2

5

1

EA-3CBL

To C-more

15-pin Port1

15-pin D-sub

15 = do not use

(male)

14 = do not use

15

13 = do not use 12 = do not use 11 = do not use 10 = do not use 9 = do not use

1

EA-4CBL-1

To C-more

15-pin Port1

15-pin D-sub

15 = do not use

(male)

14 = do not use

15

13 = do not use 12 = do not use 11 = do not use 10 = do not use 9 = do not use

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EA9-USER-M Hardware User Manual, 1st Ed. Rev. N

AutomationDirect PLCs RS-232C Serial (cont’d)

Chapter 6 - PLC Communications

To PLC

25-Pin Port

13 = do not use 12 = do not use 11 = do not use 10 = do not use 9 = do not use 8 = do not use 7 = Signal GND 6 = do not use 5 = CTS 4 = RTS 3 = RXD 2 = TXD 1 = do not use

Phone Plug

Note: Use the above wiring diagram if you need to make your own cable. We recommend using 22 AWG shielded cable.

RJ12 6-pin

(6P6C)

1 = Sig GND 2 = not used 3 = RXD 4 = TXD 5 = not used 6 = not used

Direct Logic PLC 25-pin D-sub port:

DL405, D3-350, DL305 DCU, and all DCMs,

RS-232C (p/n EA-4CBL-2)

25-pin D-sub

(male)

1

25 = do not use 24 = do not use

25

23 = do not use 22 = do not use 21 = do not use 20 = do not use 19 = do not use 18 = do not use 17 = do not use 16 = do not use 15 = do not use 14 = do not use

TXD

RXD

GND

RTS

CTS

Wiring Diagram

2

3

7

4

5

shield

D0-CBL RS-232 RJ12 to RJ12 Shielded Cable

EA3-S3ML, EA3-T4CL, EA3-T6CL, EA3-T8CL, EA3-T10CL

(Does not provide power)

12 feet [3.7 m]

RJ12 6-pin Phone Plug

(6P6C)

1 2 3 4 5 6

GND

RXD

TXD

Wiring Diagram

1

3

4

EA-4CBL-2

To C-more

15-pin Port1

1

2

3

4

5

3

2

5

1

RXD

8 = do not use 7 = do not use

TXD

6 = do not use 5 = Logic GND 4 = do not use 3 = RXD (232C) 2 = TXD (232C) 1 = Frame GND

15-pin D-sub (male)

1

15 = do not use 14 = do not use

15

13 = do not use 12 = do not use 11 = do not use 10 = do not use 9 = do not use

6

7

D0-CBL

8

RJ12 6-pin

Phone Plug

(6P6C)

9

10

RJ12 6-pin

Phone Plug

1

GND

3

RXD

4

TXD

(6P6C)

1 2 3 4 5 6

1 = Sig GND 2 = not used 3 = RXD 4 = TXD 5 = not used 6 = not used

11

12

13

To PLC

RJ11 Port

RJ11 4-pin

Phone Plug

(4P4C)

1 = RXD 2 = TXD 3 = do not use 4 = Sig GND

Note: Use the above wiring diagram if you need to make your own cable. We recommend using 22 AWG shielded cable.

1 2 3 4

RS-232C (p/n OP-3CBL-1)

Wiring Diagram

1

RXD

2

TXD

4

GND

RJ12 6-pin

Phone Plug

(6P6C)

4

TXD

3

RXD

1

1 2 3 4 5 6

EA9-USER-M Hardware User Manual, 1st Ed. Rev. N

Direct Logic PLC RJ11 port: D3-340 Port 1 & 2

OP-3CBL-1

To C-more EA9 series

Serial Port3

1 = Sig GND 2 = not used 3 = RXD 4 = TXD 5 = +5 VDC 6 = Sig GND

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Chapter 6 - PLC Communications

AutomationDirect PLCs RS-422A/RS-485A

When using the RS-422A/RS-485A capabilities of the C-more 15-pin PLC communications

1

Port1, the termination resistor is placed between the RXD– and RXD+ terminals on the PLC side of the connection between the touch panel and PLC. The Termination Resistor value

2

is based on the characteristic impedance of the cable being used. To enable the built-in 120 Ohm Termination Resistor, jumper pin 13 to pin 9 (RXD+) on the C-more 15-pin PLC

communications Port1.

3

4

To PLC

15-Pin Port

Direct LOGIC DL-06, D2-250, D2-250-1, D2-260, D2-262 (all Port 2)

RS-422A

User Constructed

To C-more 15-pin Port1

5

6

7

8

9

10

11

12

13

14

A

B

C

D

15-pin

HD D-sub

(male)

8 = do not use 7 = Sig GND 6 = RXD– 5 = do not use 4 = do not use 3 = do not use 2 = do not use 1 = do not use

Note: Use the above wiring diagram to make your own cable. We recommend Belden 8103 shielded cable or equivalent.

15 = CTS–

15

14 = CTS+ 13 = RXD+ 12 = RTS11 = RTS+

1

6

10 = TXD– 9 = TXD+

TXD+

TXD–

RXD+

RXD–

GND

RTS–

CTS–

RTS+

CTS+

Wiring Diagram

9

10

13

6

7

12

15

11

14

shield

13

9

10

11

12

5

1

Term.

RD+

8 = do not use 7 = do not use

RD–

6 = do not use

SD+

5 = Logic GND

SD–

4 = do not use 3 = do not use 2 = do not use 1 = Frame GND

15-pin D-sub (male)

1

User Constructed

To PLC

25-Pin Port

25-pin

13 = CTS– 12 = CTS+ 11 = RTS– 10 = RTS+ 9 = do not use 8 = do not use 7 = 0 V 6 = do not use 5 = do not use 4 = do not use 3 = do not use 2 = do not use 1 = do not use

D-sub

(male)

25

1

Note: Use the above wiring diagram to make your own cable. We recommend Belden 8103 shielded cable or equivalent.

NOTE: The RS-422 wiring diagrams shown above are not for multi-drop networks involving connecting more than one PLC to a panel. Refer to the multi-drop wiring diagram examples later in this chapter if more than one PLC will be connected to a panel.

Direct LOGIC D2-DCM*, D3-DCM* & D4-DCM*

RS-422A

25 = do not use 24 = do not use 23 = do not use 22 = do not use 21 = do not use 20 = do not use 19 = do not use 18 = do not use 17 = RXD+ (RS422) 16 = RXD– (RS422) 15 = TXD– (RS422) 14 = TXD+ (RS422)

TXD+

TXD–

RXD+

RXD–

0V

RTS–

CTS–

RTS+

CTS+

Wiring Diagram

14

15

17

16

7

11

13

10

12

shield

13

Term.

9

RD+

8 = do not use

10

7 = do not use

RD–

6 = do not use

11

SD+

5 = Logic GND

12

SD–

4 = do not use 3 = do not use

5

2 = do not use 1 = Frame GND

* Note: The DCM modules must be set for: Direct NET Slave, HEX mode.

1

15-pin D-sub (male)

1

15 = do not use 14 = do not use

15

13 = Termination 12 = SD– (RS422) 11 = SD+ (RS422) 10 = RD– (RS422) 9 = RD+ (RS422)

To C-more 15-pin Port1

15 = do not use 14 = do not use

15

13 = Termination 12 = SD– (RS422) 11 = SD+ (RS422) 10 = RD– (RS422) 9 = RD+ (RS422)

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EA9-USER-M Hardware User Manual, 1st Ed. Rev. N

C-more EA9 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

DirectLOGIC PLCs Password Protection

PLC Protocols

PLC Communication Cables & Wiring Diagrams

AutomationDirect PLCs RS-232C Serial

AutomationDirect PLCs RS-422A/RS-485A