CMA Dishmachines UC65e Operation Manual

CMA Dishmachines 12700 Knott Street Garden Grove, CA 92841
Toll Free: 1- (800) 854-6417 Fax: 1- (714) 895-2141
Installation/Operation Manual
Undercounter High Temperature Dishwasher
Models:
UC65e
CMA Dishmachines 12700 Knott Street Garden Grove, CA 92841 Toll Free: 1 (800) 854-6417 Fax: 1 (714) 895-2141
UC65e
Machine Serial No.
Issue Date: 4.17.09
Manual P/N 0512865 rev. 0
For machines beginning with S/N W090217876 and above
Printed in the USA
For future reference, record your dishwasher information in the box below.
Model Number__________________________ Serial Number_______________________
Voltage________________Hertz_____________ Phase__________________
Service Agent __________________________________ Tel:______________________
Parts Distributor _________________________________ Tel:______________________
National Service Department
CMA Dishmachines 12700 Knott Avenue Garden Grove, CA 92841 Toll-free: 1 (800) 854-6417 Fax: 1 (714) 895-2141
ATTENTION:
The model no., serial no., voltage, Hz
and phase are needed to identify your
machine and to answer questions.
The machine data plate is located
on the lower front panel.
Please have this information ready
if you call for service assistance.
COPYRIGHT © 2009 All rights reserved Printed in the USA
Revision History
Revision History
• TheRevisionHistorycancontainpartnumberchanges,newinstructions,or informationthatwasnotavailableatprinttime.
• Wereservetherighttomakechangestotheseinstructionswithoutnoticeandwithout incurringanyliabilitybymakingthechanges..
• Equipmentownersmayrequestarevisedmanual,atnocharge,bycalling CMADishmachinesat1(800)854-6417.
Revision Revised Serial Number Revision Date Pages Effectivity Description
4.17.09 All W090217876 Released First Edition
i
Model Description
Model Description
UC65e
Hightemperaturehotwatersanitizingdishwasherwithbuilt-in40°F/22°Criseboosterheater. 208-240VAC/60/1
ii
Table of Contents
Table of Contents
Model UC65e Undercounter Dishwasher
Revision History...................................................................................................................i
Model Descriptions ..............................................................................................................ii
Installation..............................................................................................1
Receiving .................................................................... 1
Electrical Connections ................................................ 2
Water Connections ..................................................... 4
Drain Connections ...................................................... 5
Initial Start-up..........................................................................................6
Booster Fill Switch ...................................................... 6
Assembly ......................................................8
Chemical Dispensing Pumps ......................................9
Priming ..............................10
Adjusting............................11
Operation ................................................................................................................13
Normal Wash Mode .................................................... 13
Saf-T-Temp .................................................................14
Cleaning and Maintenance........................................................................15
Cleaning ......................................................................15
Maintenance ............................................................... 18
Troubleshooting ..........................................................19
Electrical Schematic.............................................................................................. 21
Timer Chart............................................................................................ 22
Fill/Drain Timer -Theory of Operation......................................................... 23
iii
Blank Page
This Page
Intentionally
Left Blank
iv
NOTE:
Counter-top
Wall
3" [8cm] Min.
34"
[86cm]
Min.
Floor
The installation of your dishwasher must be performed by qualied service personnel. Problems due to improper installation are not covered by the Warranty.
1. Inspect the outside of the dishwasher carton for signs of damage.
2. Remove the carton and inspect the dishwasher for damage.
3. Check for any accessories that may have shipped with your dishwasher.
4. Move the dishwasher near its permanent location.
CAUTION:
Be careful when lifting and moving the dishwasher to prevent damage to the machine.
NOTE:
The installation of the dishwasher must comply with local health codes.
Installation
Receiving
5. Compare the installation site utility connections with the dishwasher utility connections and make sure that they are the same.
6. The dishwasher can be installed as a free-standing unit or under a built-in counter-top. The typical counter-top height in most locations is 34" [86cm].
7. Under counter installations should provide storage space for the dishwasher chemical supply containers. Containers must not be placed higher than 10" [25cm] above the oor.
8. Chemical supply containers should be placed as close as close to the machine as possible.
9. Place the dishwasher in its permanent location.
10. The dishwasher has 4 adjustable feet for leveling.
11. Level the dishwasher front-to-back and side-to-side.
1
Installation
Electrical Connections
WARNING:
Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker to indicate that work is being performed on the circuit.
ATTENTION
A qualied electrician must connect the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence of local codes in accordance with the National Electrical Code
VERIFY THE CORRECT VOLTAGE IS SUPPLIED TO THE MACHINE
THE CORRECT SUPPLY VOLTAGE IS 115/208-240VAC/60/1.
(See the diagram on next page.)
Main Terminal Block
The Main Terminal Block (MTB) is located on the left-rear corner
of the electrical panel.
2
Installation
Electrical Connections
1. Refer to the connection diagram on the preceding page and the photo below:
2. Machines require a 3-wire plus ground supply which includes a current carrying neutral.
3. Power connections are made at the Main Terminal Block (MTB).
4. The MTB is located on the left-rear corner of the electrical panel behind the front access panel. (See the illustration on the previous page.)
NOTE: Provide a 3 foot service loop in the power cable at the back of the dishwasher for service.
To Connect Main Power to the Dishwasher:
1. Remove the lower front access panel of the dishwasher.
2. Locate the electrical mounting panel on the right-side of the machine. Remove the retaining nut at the top of the panel that holds the panel in place.
3. Lower the panel and pull it forward to gain access the MTB.
4. Feed the power cable through the cable hole located on the right side, as viewed from the front of the machine, into the interior of the machine.
5. Make sure the cable passes through the cable mounting bracket located near the front-center of the base and secure the cable with a cable connector.
6. Connect the ground wire to the base of the dishwasher with the ground screw provided next to the cable mounting bracket.
SINGLE PHASE POWER CONNECTION
115/208-240VAC/60/1
GRD
L1 L2 N
115VAC
7. Feed the remaining cable wires to the Main Terminal Block and connect according to the connection diagram to the right.
From Rear of Machine
Cable Bracket
GRD
L1
To Main Terminal Block
Route the supply cable through the cable bracket.
L2
N
208-240
VAC
HOW TO CONNECT POWER
1. Check the data plate on the front of the
dishwasher for the voltage of the machine.
2. Remove the lower-front access panel.
3. Lower the electrical component bracket.
4. Feed the power cable from the rear of the dishwasher to the center of the machine and through the cable bracket.
5. Connect the ground wire to the base of the dishwasher using the ground screw located near the bracket.
6. Feed the power leads to the terminal block.
7. Connect L1, L2 and a currrect-carrying neutral to the Main Terminal Block.
8. Main Power connections are complete.
3
Installation
Water Connections
Note
Plumbing connections must comply with national, local plumbing and sanitary codes.
IMPORTANT
Make sure that the exible water supply and drain hoses are not kinked.
1. All models have a 6 ft. exible hot water ll hose with a 3/4" GHT connector.
2. A 1/2" or larger main incoming supply line should be installed to the dishwasher.
3. A 1/2" or larger shut-off valve should be installed in the water supply line as close to the dishwasher as possible for service.
4. The hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher for the 40°F/ 22°C rise booster.
5. For the 70°F/39°C rise booster the hot water supply must provide a minimum of 110°F/43°C measured at the dishwasher.
4
Drain Connections
ATTENTION
Do not connect the drain hose to a disposer. The dishwasher will not drain correctly.
1. The dishwasher has a 6ft. 3/4" I.D. drain hose. The maximum drain height connection must not exceed 3 ft.[9 m]. The recommended drain height is 17" [.4 m] or less above the oor.
2. The drain hose is secured to the rear of the machine by a clamp to maintain a goose-neck bend in the drain hose.
DO NOT REMOVE THE DRAIN HOSE RETAINING CLAMP. DO NOT STRETCH THE DRAIN HOSE.
3. Install the drain hose to a "WYE" drain tting. Connection to a "TEE" tting will prevent the dishwasher from draining completely.
Installation
4. The maximum drain ow is 8 U.S. gpm/7 Imp. gpm/30 L.P.M.
5. Make sure the drain hose does not kink. Kinks will prevent the dishwasher from draining completely, and the dishwasher will overow out the front door.
NOTE: DO NOT CONNECT THE DRAIN HOSE TO A DISPOSER. THE DISHWASHER WILL NOT DRAIN CORRECTLY.
The dishwasher flexible drain hose
must be connected to a WYE fitting.
Do not connect the dishwasher
flexible drain hose to a TEE fitting.
5
Initial Start-Up
ON
OFF
BOOSTER
FILL
RINSE
TEMPERATURE
WASH
Booster Fill Switch
A
Filling the Booster
ATTENTION
VERIFY THE CORRECT VOLTAGE IS SUPPLIED TO THE MACHINE
THE CORRECT SUPPLY VOLTAGE IS 115/208-240VAC/60/1.
(Refer to the diagram on page 3.)
Note:
The dishwasher contains a built-in booster heater that was drained prior to shipment and must be lled with water before operating the dishwasher.
Booster Fill Switch
The booster heater is lled using the Booster Fill Switch. It is located behind the lower front access panel and on the left-side of the bracket that holds the chemical dispensing pumps (see the photos below).
Fill the booster heater:
1. Make sure that the dishwasher power switch is OFF.
2. Remove the lower front access panel.
3. Locate the booster ll switch. It is in the left-center of the electrical component panel.
4. Make sure the Booster Fill Switch is in the middle position, (OFF).
5. Turn the water supply and the main power supply on.
DO NOT TURN THE DISHWASHER POWER SWITCH ON.
A) Identify the booster ll switch.
6
Initial Start-Up
ON
OFF
BOOSTER
FILL
RINSE
TEMPERATURE
WASH
C
Filling the Booster (continued)
B) Press and hold the Booster Fill Switch down to the BOOSTER FILL position until you hear the water spraying inside the dishwasher wash tank, then release the switch.
RINSE
TEMPERATURE
ON
OFF
BOOSTER
FILL
C) Push the switch up to the ON position and release. The booster tank is lled.
WASH
B
7
Initial Start-up
Check List
1. Remove any protective lm from dishwasher. Check the interior for foreign material.
2. Make sure that the dishwasher is permanently located.
3. Make sure that all utility connections are complete.
4. Make sure that the exible drain hose and the hot water ll hose are not kinked.
5. Make sure that the chemical supply containers are full and that the chemical pick-up tubes are installed in the proper containers.
6. Make sure that the sump lter is in place.
7. Make sure that the overow tube is installed and rmly seated in the sump.
8. Make sure that the spray arms are in place and that they spin freely.
9. Fully close the dishwasher door.
10. Turn hot water supply on and check for leaks in the main water supply piping connected to the dishwasher.
IMPORTANT
During the initial fill, the flowing pressure of the incoming water
is set to 20-22 PSI.
Install the scrap screen, overow tube, and spray arms.
Make sure the spray arms turn freely.
8
Initial Start-up
RINSE
TEMPERATURE
WASH
ON
OFF
BOOSTER
FILL
Detergent Pump
Rinse-aid Pump
Chemical Dispensing Pumps
ATTENTION
Contact a local chemical supplier for detergent and rinse-aid chemicals. The detergent should be a
non-chlorinated liquid detergent. The chemical dispensing pumps are adjusted by the chemical supplier.
1. The dishwasher is equipped with a built-in detergent dispensing pump and rinse-aid dispensing pump. (See the photographs below.)
2. The pumps are located on the lower panel behind the lower-front access panel.
3. Each pump is equipped with 6 feet [1.8 m] of pick-up supply tubing, a stiffener tube, and a strainer.
4. A red label marked DETERGENT is attached to the detergent pump inlet tubing.
5. A blue label marked RINSE-AID is attached to the rinse-aid pump inlet tubing.
6. The detergent enters the wash tank compartment through a tting at the right rear of the wash compartment (see the illustration on the next page).
7. The detergent supply should be a non-chlorinated liquid detergent.
8. The rinse-aid enters the nal rinse piping through a tting located on the upper-left rear side of the dishwasher. The tting is located near the vacuum breaker (see the illustration on the next page).
The dispensing pumps are located behind the
lower-front access panel.
A stiffener tube, strainer and pick-up
tubing are supplied with the built-in
detergent and rinse-aid pumps.
9. The chemical supplier will choose the appropriate liquid rinse-aid.
10. Your chemical supplier should adjust the dispensers for the supplied product.
11. Place the chemical supply containers as close to the dishwasher as possible.
12. Do not elevate the chemical containers above the nished oor.
9
Initial Start-up
Detergent Injection Point
Chemical Dispensing Pumps (continued)
Chemical Injection Points
The illustrations below show the location of the detergent and the rinse-aid injection points.
Detergent enters the wash tank compartment through a
fitting on the rear wall of the wash tank compartment.
10
Rinse-aid Injection Point
The rinse-aid enters the nal rinse piping at the top-rear of
the dishwasher near the vacuum breaker.
Initial Start-up
Chemical Dispensing Pumps
Priming the Chemical Dispensing Pumps
The chemical dispensing pumps must be primed before the dishwasher is operated. A 2-position PRIME switch is located on the front control panel to do this. The Detergent dispensing pump is primed when the Prime switch is pushed UP to the DET position. The Rinse-aid dispensing pump is primed when the Prime switch is pushed DOWN to the R/A position (see below).
DET
R/A
PRIME
POWERSTARTDRAINEXT. WASH
OFFON
Chemical Dispenser Prime Switch
1. Make sure the chemical containers are full and the correct pick-up tubes are in the containers.
2. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher will ll with water.
3. Once the ll is complete, open the dishwasher door, then push and hold the prime push button UP to the DET (detergent) position until detergent is observed entering at the right-rear of the wash tank compartment.
4. Push and hold the prime push button DOWN to the R/A (rinse-aid) position for 30-seconds. Release the push button.
5. Close the door.
11
Initial Start-up
Chemical Dispensing Pumps
Adjusting the Chemical Dispenser Pumps
The amount of detergent and rinse-aid that are dispensed during the dishwasher cycle are controlled by adjustable cams on the timer assembly. Variables such as the type of chemicals used and the hardness of the water supply often require that the timer cam settings must be changed. It is recommended that the chemical supplier make these adjustments. (Refer to the illustration below).
Note:
Only the Detergent and the Rinse-aid cams are adjustable. Do not attempt to adjust any other timer cam.
To adjust the chemical dispensing pump timer cams:
1. Remove the lower-front access panel. The timer assembly is located on the right-side of the electrical component panel.
2. Make sure the dishwasher power is OFF.
3. The detergent timer cam has 2 halves. Hold the stationary right-half of the cam and turn the left-half of the cam counter-clockwise to increase the amount of detergent that is dispensed. Turn the left-half clockwise to decrease the detergent dispensed.
4. The rinse-aid timer cam has 2 halves. Hold the stationary left-half of the cam and turn the right-half of the cam counter-clockwise to decrease the amount of rinse-aid that is dispensed. Turn the right-half clockwise to increase the amount of rinse-aid dispensed.
HOMING
CAM
WASH
PUMP
DRAIN
PUMP
RINSE
VALVE
DET.
PUMP
RINSE
AID
PUMP
EXTEND
WASH
SAFE-T
TEMP
CCW
-
+
D
E
T
E
R
G
E
N
T
R
I
N
S
E
A
I
D
CW
12
-
+
Operation
Normal Wash Mode
Follow the instructions below to operate the dishwasher in a Normal Wash Mode. A Safe-T-Temp feature holds the dishwasher in a wash mode if the booster heater temperature is below 180ºF/82ºC.
1. Turn the main power on at the main circuit breaker.
2. Install the sump lter, overow tube and spray arms.
3. Make sure the exible drain hose and the exible ll hose are not kinked, then turn the water supply on.
4. Close the dishwasher front door.
5. Push the dishwasher Power Switch to the ON position.The power switch will illuminate and the machine will ll with water.
6. Check the pressure gauge as the machine lls and make sure the incoming water pressure is between 20-22 psi.
7. Wait 15-minutes for the WASH temperature gauge to indicate a minimum of 150ºF/66ºC.
At the beginning of the day, run 2 empty cycles before checking the final rinse
operating temperature. The first cycle will take longer than normal because the
water temperature in the booster is low.
ATTENTION
8. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack. Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack. Do not overload the dish racks.
9. Slide 1 dish rack into the wash compartment making sure that wares do not interfere with the rotating spray arms. Do not wash more than 1 dish rack at a time.
10. Close the front door fully, then press and hold the START BUTTON for 1-second. The green in-cycle light will illuminate and the wash cycle will begin. The wash cycle time runs for approximately 1-1/2 minutes. (continued on next page)
20-22 PSI
150°F/66°C
180-195°F
82-91°C
120
100
40
20
0
140
60
80
100
Final Rinse
Temperature
160
180
200
220
30
20
PSI
10
CHAMPION INDUSTRIES, INC.
WINSTON-SALEM,NC
0
Final Rinse
Pressure
120
60
140
100
80
160
220
80
180
60
40
200
20
100
40
40
60
80
20
0
20
40
50
60
Wash
Temperature
The pressure and temperature gauges are located on the lower-left corner
of the lower-front access panel.
13
Operation
Normal Wash Mode (continued)
11. Opening the door when the dishwasher is in-cycle will stop the dishwasher. The cycle will resume automatically when the dishwasher door is closed fully.
12. The nal rinse cycle begins at the end of the wash cycle and runs for approximately 15-seconds Check the RINSE temperature gauge during the nal rinse and make sure that it indicates a minimum of 180ºF/82ºC. The acceptable range of operation is180-195ºF/82-91ºC.
13. At the end of the rinse cycle, the in-cycle light will go out. Open the door and remove the clean rack of wares. Repeat steps 8-12 for additional dish racks.
14. Refer to the Cleaning Instructions, "After Each Meal Period or every 8 Hours of Operation", on page 15 for the procedures to drain and clean the dishwasher.
Safe-T-Temp Mode
The nal rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure that all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, the dishwasher will enter a Safe-T-Temp Mode of operation and extend the cycle time.
The Safe-T-Temp changes the Normal Operation Mode as described below:
1. The Safe-T-Temp constantly monitors the water temperature inside nal rinse booster.
2. If the temperature inside the booster heater falls below 180ºF/82ºC then the Safe-T-Temp will extend the wash cycle time until the booster heater water temperature reaches the proper temperature.
3. The in-cycle light will remain illuminated during the Safe-T-Temp Mode.
4. The RINSE water temperature gauge must be monitored to ensure that a minimum of 180ºF/82ºC is maintained during the rinse cycle.
5. The temperature range for the final rinse water is180-195ºF/82-91ºC.
6. An extraordinarily long wash cycle may indicate a low incoming water temperature or a problem with the booster heater operation.
DO NOT REMOVE WARES UNTIL THE FINAL RINSE CYCLE HAS SANITIZED THE WARES AND THE GREEN CYCLE LIGHT GOES OUT.
Extended Wash Mode
The Extended Wash Mode is used to wash heavily soiled items such as pots, pans and other wares that require more washing time than the standard 100-second Normal Wash Mode. The dishwasher will remain in the Extended Wash Mode until the operator exits the mode.
1. Load a dish rack into the dishwasher, close the door.
2. Press and hold the START button for 1-second then release.
3. The green in-cycle light will illuminate and the dishwasher will begin a normal wash cycle.
4. Press the EXT WASH button to place the dishwasher in the Extended Wash Mode.
5. The green extended wash light will illuminate indicating that the machine is in the Extended Wash Mode.
6. The dishwasher will continue to wash until the operator presses the EXT WASH button again.
7. Press the EXT WASH button. The green extended wash light will go out indicating that the dishwasher has returned to the Normal Wash Mode.
8. The dishwasher will nish the wash cycle and perform a nal rinse of the wares.
14
Cleaning and Maintenance
After Each Meal Period or every 8 Hours of Operation.
1. Press the lighted power switch to the OFF position. The power switch light will go out.
2. Open the door and remove the overow tube from the wash tank sump.
3. Inspect and clean the overow tube rubber seal
4. Close the door.
5. Push and hold the drain switch until all of the water has drained.
6. Remove the sump lter carefully to keep the soil or waste particles from falling into the sump.
7. Clean the sump lter by rinsing with clean water. Be sure to back-ush the lter. Do not strike the lter against solid objects.
8. Check the sump for foreign material and clean as required.
9. Replace sump ter and the overow tube.
Cleaning
10. Make sure that spray arms turn freely.
11. Check the chemical containers and rell as required.
12. Close the door and turn the ON/OFF switch to ON and return to normal operation mode.
Overflow Tube
Heating Element
Overflow Seal
Sump Filter
Sump
15
Cleaning and Maintenance
Cleaning
At the End of the Day
1. Perform Steps 1-8 on the previous page.
2. Remove the upper and lower rinse and wash spray arms. The spray arms are interchangeable.
3. Unscrew the rinse arm pin (A). Remove the rinse arm assemblies
4. Clean the nal rinse arm nozzles using a small paper clip (B).
5. Remove the rinse arm end plugs (C) if necessary, and ush the rinse arm with clean water.
6. Re-install the rinse arm end plugs if they were removed.
7. Remove the wash spray arms and ush with clean water.
8. DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE.
9. Contact the chemical supplier for de-liming if required (see next page).
10. Wipe the interior and exterior of the machine with a soft cloth and a mild detergent. DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER.
11. Reassemble the dishwasher and leave the door open to allow overnight drying.
Paper Clip
B
Rinse Arm Pin
A
End Plug
C
Wash Spray arm
16
D
Cleaning and Maintenance
De-liming
Minerals accumulate on the interior surfaces of the dishwasher. The deposits have a white haze and, in cases of heavy accumulation, may appear as a granular solid. The generic name for mineral deposits is lime. The removal of lime deposits is called de-liming. Your dishwasher should be de­limed regularly; how often will depend on the mineral content of your water.
Inspect your machine interior for lime deposits. If deliming is required, a de-liming agent should be used for best results in accordance with the chemical supplier's instructions.
Danger:
Death or serious injury may result when de-liming solution is mixed with sodium hypochlorite (chlorine bleach) sanitizing agent. Mixing may cause hazardous gases to form.
De-liming solution and other acids must never be mixed with chlorine, iodine, bromine, or uorine.
Caution:
Skin contact with de-liming solutions can cause severe irritation and possible chemical burns. Always wear protective clothing and googles when handling chemicals.
Attention:
Contact your chemical supplier for specic safety procedures and instructions for the use of the de-liming solution supplied for the dishwasher.
De-liming solution or other chemicals are not supplied by the dishwasher manufacturer.
Overflow Tube
Heating Element
Overflow Seal
Sump Filter
Sump
17
Cleaning and Maintenance
Maintenance
Follow the maintenance schedules below to keep the dishwasher operating most efciently.
Daily Maintenance
1. Check all of the wash arm and rinse arm spray jets and clean as necessary.
2. Make sure that the water supply is on and that the drain is not clogged.
3. Check the temperature gauges and/or displays to ensure that they are operating.
4. Make sure that dish racks are in good condition.
5. Check the chemical containers and rell as required.
6. Follow the cleaning procedures given above.
Weekly Maintenance
1. Perform Steps 1-5 in the Daily Maintenance.
2. Inspect water lines for leaks.
3. Check for water leaks underneath the dishwasher.
4. Make sure the exible water ll and drain hoses are not kinked.
5. Make sure that the dishwasher is level.
6. Clean accumulated lime deposits from the wash tank heating element.
7. Inspect the scrap screen and replace it if damaged.
8. Check the spray arms and replace or repair if damaged.
9. Clean the chemical dispenser pick-up tubing for the detergent and rinse-aid pumps.
To clean the pick-up tubing:
1. Remove the pick-up tubes from their containers.
2. Place each tube in a separate container of hot water.
3. Press and hold the PRIME button up in the DET position until water ows into the wash tank compartment.
4. Press and hold the PRIME button down in the RINSE position until water ows into the wash tank compartment.
5. Return the pick-up tubes to their containers.
6. Run 3 empty dishwasher cycles to ush any chemicals from the dishwasher wash compartment.
7. Push and hold the chemical prime button to prime the chemical pumps.
18
Troubleshooting
Troubleshooting
Follow the troubleshooting guide below in the event that your dishwasher does not operate as expected. Perform the basic checks below before calling an authorized service agent:
1. Make sure that the main water supply is turned on.
2. Make sure that the main power is turned on.
3. Make sure that the exible water ll and drain hoses are not kinked.
Condition Cause Solution
Dishwasher will not run.
Low or no water.
Chemicals won’t feed into dishwasher.
Poor wash results.
Door not closed. Main power OFF. Dishwasher OFF.
Main water supply off. PRV setting incorrect Solenoid strainer clogged. Solenoid valve defective.
Chemical supply low. Pick-up tube clogged Supply tubing damaged. Supply tubing kinked.
Wares incorrectly loaded. in dishrack.
Clogged sump filter. Clogged spray arms.
Detergent injector not feeding.
Thermostat defective.
Close door completely. Check breaker on panel. Turn dishwasher ON.
Open supply valve. Adjust the PRV setting Clean strainer. Contact Service Agent.
Refill chemical container. Clean/replace tube. Replace tubing. Straighten tubing.
Reposition wares or reduce amount of wares.
Clean sump filter. Clean spray arms.
Replace squeeze tube or clean tubing and pick-up tube.
Contact Service Agent.
Dishwasher stays in wash cycle.
Detergent motor defective.
Water temperature low.
Safe-T-Temp extends wash mode to allow final rinse water booster temperature to reach 180˚F/82˚C.
Dishwasher is operating in the Extended Wash Mode.
Contact Service Agent
Contact Service Agent
Contact Service Agent because booster thermostat is defective.
Press the Extended Wash button 1 time. The Extended Wash Indicator light will go out, the wash cycle will resume where it left off and perform a final rinse cycle.
19
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Model UC65e - Electrical Schematic
TO CUSTOMERS DISCONNECT SWITCH
PER LOCAL ELECTRICAL CODE
115-208/230V/1PH 60HZ
1
1
TT
TS
3
4
WHTR
5
PS
1L1
1L2
POL
10
25
1
1
DOOR
SWITCH
6
EXT. WASH SWITCH
START SWITCH
HC1
DRAIN
SWITCH
11
CPS
1
19
9
BFS
L1
L2
7
8
N
EWL
13
SR1
26
SR1-2
12
6
2
3
HOMING
CAM
1
3
2
1
3
2
1
13
3 3
EXT. WASH
WASH PUMP
DRAIN PUMP
FILL/RINSE
2
CAM
15
2
SAFETY
TEMP
CAM
16
17
19
7
8
2
DETERGENT
9
2
R/A
27
6
TIMER
SR
TM
CL
WPR
DP
RV
DEP
RAP
NL2L1
GND
HC1
1H2
1H1
BOOSTER HEAT
208/230 VAC
23
WPR
DIAGRAM STATE END OF CYCLE POWER-OFF DOOR-OPENED
MINIMUM CIRCUIT AMPACITY 30 AMPS
MAXIMUM OVERCURRENT PROTECTION 30 AMPS
BFS
BOOSTER FILL SWITCH
BS
BOOSTER SAFETY THERMOSTAT
BT
BOOSTER THERMOSTAT
CL
CYCLE LIGHT
CPS
CHEMICAL PRIME SWITCH
DEP
DETERGENT PUMP
DP
DRAIN PUMP
EWL
EXTENDED WASH LIGHT
EWS
EXTENDED WASH SWITCH
GND
GROUND
HC1
BOOSTER CONTACTOR
1HTR
BOOSTER HEATER
POL
POWER ON LIGHT
PS
POWER ON SWITCH
RAP
RINSE AID PUMP
RV
RINSE VALVE
SR
START RELAY
TM
TIMER MOTOR
TS
TANK HEAT SAFETY THERMOSTAT
TT
TANK HEAT THERMOSTAT
WHTR
WASH TANK HEATER
WPR
WASH PUMP RELAY
WP
1HTR
4 kW
1L1
1
10
DOOR
SW
RINSE
HOT
FILL TIMER MODULE
SW. PWR.
DRAIN
19
N
Model UC 65e HIGH TEMP UNDERCOUNTER
DATE 25-FEB-09
NUMBER/REV
UC65e/0512867/REVA
10
1
BT
BS
21
22
HC1
N
21
TIMING CHART
Timer Chart - Model UC65e
120
110
100
90
80
70
60
50
DRAWING NO.
05CTIME
UC65e
40
30
20
10
6
0
TIME (SEC.)
1 HOMING CAM
3 DRAIN PUMP
2 WASH PUMP
4 RINSE VALVE
5 DET PUMP
6 RINSE AID PUMP
7 EXTENDED WASH
8 SAFE-T-TEMP
CMA Dishmachines
22
TheoryofOperation-Fill/DrainTimer
Fill/DrainTimer-TheoryofOperation
The Fill/Frain Timer provides both automatic ll and semi-automatic drain functions for the
dishwasher. It is located on the back of the electrical component panel and it operates as follows:
Fill
1. Main power, (115VAC), must be present at the Hotline and Neutral terminals of the ll/drain timer.
2. Turning the machine ON/OFF switch ON, sends 115VAC to the "SW Power" terminals which
activates the initial ll.
3. The rinse valve is activated for 70-seconds.
4. The drain pump also operates for the same amount of time. This prevents any overow conditions if the wash tank had not been drained previously.
5. If the door is opened during the ll cycle, then all functions are suspended and will continue from where they left off once the door is closed.
6. To prevent false lls due to brief power interruptions, the following safety measures are built into the operation of the Fill/Drain Timer: a. Power must be present at the Hotline and Neutral terminals for 5-seconds before the signal from turning the machine ON/OFF switch ON is accepted.
b. A ll will not happen unless the machine ON/OFF switch is OFF for 5-seconds
before being switched ON without interruption.
Drain
SwPower
Door SW
Fill/Drain Timer
(shown enlarged)
Fill
Hotline
Neutral
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