CM LV01321B102MA, LV01321B103VA, LV01601B102MA, LV02161B103VA, LV10082A103VA User Manual

variable speed electric chain hoist

COLUMBUS McKINNON CORPORATION

The Power of Intelligent Lifting. Generations of users have relied

on the Lodestar electric chain hoist for the durability and reliability
it provides for lifting applications. With the Lodestar VS, Columbus
McKinnon made this iconic hoist better than ever, combining
the Lodestar’s industry-leading design with the best-in-class
features of Magnetek’s premier variable frequency drives.
The result – a one-of-a-kind, intelligent hoist that puts the power
to monitor and adjust the hoist’s performance right at your fingertips.

Equipped with the Magnetek IMPULSE
features CM HI-Tech

™

(Hoist Interface Technology) – one of the easiest

®

G+ Mini drive, the Lodestar VS

to use computer interfaces on the market developed exclusively
by Columbus McKinnon. CM HI-Tech gives operators the ability to
quickly and easily adjust hoist speed and performance parameters
to deliver the precision load control your application demands.

ELECTRIC CHAIN HOIST

variable speed electric chain hoist

CAPACITIES: 1/8 TO 3 TON

STANDARD FEATuRES

LESS MAINTENANCE
& EASY INSPECTION

n

 Brake location allows for quick access and easy inspection.

n

 Lifetime grease-lubricated Gear Box means no oil

change out is required. Precision gears provide better
wear and longer life.

n

 Clutch located outside the Gear Box allows for

easy access which eliminates the need for complete
disassembly and reduces downtime.

IMPROVED SERVICEABILITY

Easy access to the Clutch, Motor,
Electrical Control Panel and Brake Assembly.

LONG SERVICE LIFE

n

 Heavy-duty DC brake is designed for a long service life.

n

 Lifetime grease-lubricated Gear Box and helical gearing

ensures better wear and smooth operation.

n

 Heavy-duty rated motor.

QUIET OPERATION

80% reduction in sound pressure as compared
to the classic Lodestar.

IMPROVED LOAD SAFETY

Clutch is located outside the load path, preventing
slipping of the load in an overload condition when
the brake is not powered.

LONG CHAIN LIFE

5-Pocket Lift Wheel provides excellent chain
and lift wheel engagement for smoother lifting
and reduced vibration, equating to less wear
and a longer chain life. Zinc plating protects
chain from environmental conditions.

EASY ACCESS CONTROL PANEL

Finger-safe wiring and plug-and-play connectors
on the Control Panel allow for easy access
to the VFD.

STANDARD LIFT: 10 FEET

ZINC-PLATED LOAD CHAIN

Designed and manufactured in the USA
by Columbus McKinnon. Zinc-plated Star
Grade load chain protects against corrosion.

EXCEEDS H4 REQUIREMENTS

Lodestar exceeds H4 requirements. Engineered
for high duty cycles and the toughest applications.

ECO-FRIENDLY

Lifetime grease-lubricated Gear Box means
no changing and disposing of hazardous oil.
Documented RoHS compliance. Shipped
in boxes made of recycled material.

METRIC RATED

LIFETIME WARRANTY

The industry’s best warranty against
manufacturing and material defects.

FABRIC CHAIN CONTAINER

Standard up to 20 ft. lift.

RIGID HOOK SUSPENSION

COMPACT, DURABLE PENDANT

2-step hoists furnished with CM Rocket pendant
as standard. Push-button pendant is optional.

3-step hoists furnished with push-button pendant
as standard. CM Rocket pendant not available
for 3-step models.

Both pendants are designed for operator comfort,
NEMA 4X (IP65) approved for indoor or outdoor industrial
service and temperature rated for 0°C (32°F) to 70°C
(158°F). Available with and without emergency stop button.

Push-Button
Pendant

OPTIONAL FEATuRES

ADDITIONAL LOAD CHAIN OPTIONS

Black phosphate, burnished in oil, DIN grade and
Niclad (nickel) plated load chain also available.

METAL & STAINLESS
STEEL CHAIN CONTAINERS

CM® Rocket™
Pendant

Small Frame Model

Large Frame Model

LOOk WhAT’S

DRIvINg YOuR hOIST

If you’re looking unsurpassed VFD performance, look no further than the Lodestar VS featuring
the Magnetek IMPULSE® G+ Mini drive. Modern in design, Magnetek drives provide reliable,
user-friendly controls and come equipped with industry-leading safety features to keep you
working safely. Paired with our user-friendly interface, operators can easily adjust and monitor hoist
performance and conduct on-the-spot troubleshooting,increasing efficiency and reducing downtime.

PRECISION LOAD CONTROL
FOR MICRO-POSITIONING

6:1 speed ratio allows for a wide range of hoist
lifting speeds, giving the operator unsurpassed micro­positioning capabilities while decreasing load bounce.

LONGER HOIST, BRAKE
& MOTOR SERVICE LIFE

Electronically programmable upper and lower limit
switches (EPLS) allow user to ramp down to stop,
decreasing load bounce and increasing brake life.
No jogging necessary. Limits can be easily set and
modified with the user-friendly Lodestar VS interface.

Frequency drive offers built-in thermal overload
and overcurrent protection for the hoist motor.

INCREASED EFFICIENCY
WITH SWIFTLIFT

New SwiftLift™ feature increases operator efficiency,
allowing the hook to move 200% faster when the hoist
is not under load.

For example, if a hoist is programmed for 60 fpm,
the hook will move at 120 fpm not under load (any load
that is less than or equal to 20% of the hoist’s capacity).

OVERLOAD AND
OVER-SPEED PROTECTION

When enabled, the Load Check II™ feature monitors
capacity and prevents overloading if capacity is
exceeded. Modified open-loop vector control with
gearbox-mounted speed sensor protects against
over-speed and speed deviation.

™

EASILY ADJUST & MONITOR
HOIST PERFORMANCE

With one of the easiest to use interfaces available,
the Lodestar VS puts performance and status
information you need right at your fingertips.

Simply plug the hoist into a computer or tablet
to change or access performance data. The interface
is designed for ease of use, allowing you to choose
the control method of the hoist as well as the maximum,
minimum and, if applicable, medium speed of the hoist.
It also allows you to easily set upper and lower limits
as well as SwiftLift parameters.

HIGHER DUTY CYCLES

Heat sink and brake resistor (mounted inside
of the hoist) allow for maximum heat dissipation
and uninterrupted drive service at high-duty cycles.
Hoists are not equipped with load brakes, reducing
heat generation in high-duty-cycle applications.

FLEXIBLE CONFIGURATIONS

Standard 2-step infinitely variable control with accelera­tion and deceleration control. Optional 3-step infinitely
variable control as well as 2 and 3 speed multi-step
controls. Multiple power supply options also available.

the advantaGe

Only Columbus McKinnon can offer the legendary
durability of the CM Lodestar together with Magnetek,
the premier name in drive controls. For unsurpassed
performance, look for “The Drive Inside” emblem
on your next variable frequency drive hoist.

ADJuST & MONITOR hOIST PERFORMANCE

WITh EASY-TO-uSE INTERFACE

Whether you need to adjust your hoist operating speeds or check motor run time and over-current
events, the Lodestar VS puts the information you need at your fingertips. The convenient, easy-to-access
port eliminates the need to remove hoist end cover to connect to the hoist. The operator can simply plug the
hoist into a computer or tablet to program the hoist and change or access performance information.

The Lodestar VS features CM HI-Tech™ (Hoist Interface Technology) – one of the easiest to use computer
interfaces on the market developed exclusively by Columbus McKinnon. CM HI-Tech is designed for ease
of use, allowing you to choose the control method of the hoist as well as the maximum, minimum and,
if applicable, medium speed of the hoist. Compatible with Windows XP SP3, Windows Vista and Windows
7, 8 and 10, the Lodestar VS interface also provides:

 Built-in error prevention that ensures the

hoist is programmed correctly, rejecting
incorrect parameters and prompting
the operator to make corrections before
programming is complete.

 Acceleration and deceleration rates

automatically calculated based on control
methods and speed selections.

 Comprehensive hoist status information,

including start/stop cycles, motor run
time, DC bus voltage as well as over
temp and over current events. Hoist
fault information is also available.

Easy to access port

ThE ANATOMY

OF ThE LODESTAR vS

ThE IDEAL WORkSTATION hOIST.

The CM Lodestar VS is ideal for applications in the automotive, heavy
OEM, utility and energy industries. Choose this reliable hoist for
assembly workstations that require high speed and precision control
lifting with light rail or trolley systems.

In addition, the Lodestar VS is perfect for maintenance and repair
applications demanding accurate load control or long lifts.

KEY COMPONENTS

Working together, these key components provide best-in-class
performance for any application in a wide variety of industries.

Gear Box

Precision helical gearing is grease
lubricated for quiet, smooth
operation and long service life.

Lift Wheel

5-pocket wheel increases engagement of the
chain to provide smooth lifting with less vibration
and reduced chain wear when properly
maintained – extending the life of the chain.

Clutch

Located outside the gear box for easy
access, the clutch is designed to prevent
lifting loads greater than rated capacity.

Internal Chain Guide

The stamped steel chain guide, coated for
corrosion resistance and quiet operation,
keeps the load chain and liftwheel aligned
during operation.

Hook Suspension

Rigid upper hook is standard on every
Lodestar. Swivel hook, as well as push,
hand-geared and motorized trolley
suspensions are optional.

Brake

Heavy-duty DC brake is standard.

Load Chain & Hook

Hoistaloy® load chain and forged steel hook
are manufactured in the USA by CMCO –
ensuring the highest quality standards are met
at all times. Chain is zinc plated for protection
against corrosion and is 100% proof tested.

Fabric Chain Container

Standard on every Lodestar. Recommended
for applications where slack chain would
interfere with the load or drag on the floor.
Fabric chain container standard on units
with lifts up to 20 ft.

Cast Aluminum Housing

Acid-resistant, powder-coated finish for superior
durability and protection against elements.
Sealed drive shaft and standard weather­proofing gasket and seals for an IP66 rating*
— suitable for outdoor use. Highly visible
and recognizable CM orange color.

*NOTE: CM Rocket Pendant is IP65 rated

MAXIMuM CONTROL. MINIMAL EFFORT.

Compared to traditional straight grip
and push-button configurations, the CM
Rocket Pendant’s comfort-fit design and
responsive rocker switch give operators
maximum control with minimal effort.

At the heart of the CM Rocket is a unique
rocker switch that is ergonomically
designed to reduce thumb strain while
allowing for ultimate micro-positioning
load control – all for increased safety
and efficiency.

The Rocket’s curved and ribbed
design helps ensure a secure and
comfortable grip.

Available in single- and 2-speed
configurations, with or without an
emergency stop button.

The Rocket pendant is not available
for CM Lodestar VS hoists with 3-step
controls or for units configured with
motorized trolleys.

Motor

Both heavy duty and efficient, the motor
is designed to operate on power supplies
worldwide. Standard Class F insulation
and thermal motor protection.

CM LODESTAR vS

SPECIFICATIONS & DIMENSIONS

standard liFt: 10 Ft

.69

(17.46)

.81

(20.64)

.69

(17.46)

.81

(20.57)

.81

(20.64)

.81

(20.57)

1.13

(28.7)

1.13

(28.7)

Dimensions

inches (mm)

4.44

(112.71)

(107.95)

3.44

(87.31)

(133.35)

4.44

(112.71)

(107.95)

6.94

(176.28)

(144.53)

3.44

(87.31)

(133.35)

6.94

(176.28)

(144.53)

5.69

(144.53)

(176.28)

5.31

(134.87)

(185.67)

4.25

5.25

4.25

5.69

5.25

5.69

6.94

7.31

.94

(23.81)

1.13

(28.58)

.94

(23.81)

1.13

(28.7)

1.13

(28.58)

1.13

(28.7)

1.5

(38.1)

1.5

(38.1)

(tons)

Capacity

1/8

1/8

1/4

1/4

1/2

1/2

1/2

1

1

2

3

Product

Code

Model

LV01321A102MA

LV01321A103VA 3-Step Inf Variable 230-3-60

A

LV01321B102MA 2-Step, Multi-Step 460-3-60

LV01321B103VA 3-Step Inf Variable 460-3-60

LV01601A102MA

LV01601A103VA 3-Step Inf Variable 230-3-60

AA

LV01601B102MA 2-Step, Multi-Step 460-3-60

LV01601B103VA 3-Step Inf Variable 460-3-60

LV02161A102MA

LV02161A103VA 3-Step Inf Variable 230-3-60

B

LV02161B102MA 2-Step, Multi-Step 460-3-60

LV02161B103VA 3-Step Inf Variable 460-3-60

LV02321A102MA

LV02321A103VA 3-Step Inf Variable 230-3-60

C

LV02321B102MA 2-Step, Multi-Step 460-3-60

LV02321B103VA 3-Step Inf Variable 460-3-60

LV05082A102MA

LV05082A103VA 3-Step Inf Variable 230-3-60

E

LV05082B102MA 2-Step, Multi-Step 460-3-60

LV05082B103VA 3-Step Inf Variable 460-3-60

LV05161A102MA

LV05161A103VA 3-Step Inf Variable 230-3-60

F

LV05161B102MA 2-Step, Multi-Step 460-3-60

LV05161B103VA 3-Step Inf Variable 460-3-60

LV05321A102MA

LV05321A103VA 3-Step Inf Variable 230-3-60

J

LV05321B102MA 2-Step, Multi-Step 460-3-60

LV05321B103VA 3-Step Inf Variable 460-3-60

LV10082A102MA

LV10082A103VA 3-Step Inf Variable 230-3-60

H

LV10082B102MA 2-Step, Multi-Step 460-3-60

LV10082B103VA 3-Step Inf Variable 460-3-60

LV10161A102MA

LV10161A103VA 3-Step Inf Variable 230-3-60

L

LV10161B102MA 2-Step, Multi-Step 460-3-60

LV10161B103VA 3-Step Inf Variable 460-3-60

LV20082A102MA

LV20082A103VA 3-Step Inf Variable 230-3-60

R

LV20082B102MA 2-Step, Multi-Step 460-3-60

LV20082B103VA 3-Step Inf Variable 460-3-60

LV30053A102MA

LV30053A103VA 3-Step Inf Variable 230-3-60

RT

LV30053B102MA 2-Step, Multi-Step 460-3-60

LV30053B103VA 3-Step Inf Variable 460-3-60

Hoist Lifting

Speed (FPM)

32 1/4 1

60 1/2 1

16 1/4 1

32 1/2 1

8 1/4 2

16 1/2 1

32 1 1

8 1/2 2

16 1 1

8 1 2

5.5 1 3

Control Type

Reeving

Motor HP

2-Step, Multi-Step 230-3-60

2-Step, Multi-Step 230-3-60

2-Step, Multi-Step 230-3-60

2-Step, Multi-Step 230-3-60

2-Step, Multi-Step 230-3-60

2-Step, Multi-Step 230-3-60

2-Step, Multi-Step 230-3-60

2-Step, Multi-Step 230-3-60

2-Step, Multi-Step 230-3-60

2-Step, Multi-Step 230-3-60

2-Step, Multi-Step 230-3-60

Power

Supply

(Latch-Type Upper and Lower Hooks)

A B C D E F G H I J K L

3

(76.2)

6

(152.4)

8.82

11.69

(296.86)

11.69

(296.86)

11.69

(296.86)

12.94

(328.68)

11.69

(296.86)

12.94

(328.68)

12.94

(328.68)

12.94

(328.68)

.69

(17.46)

3

(76.2)

3

(76.2)

.81

1.5

(20.64)

(38.1)

.69

(17.46)3 (76.2)

3

.81

(76.2)

(20.57)

.81

1.5

(20.64)

(38.1)

1.5

.81

(38.1)

(20.57)

1.13

1.5

(28.7)

(38.1)

1.13

1

(28.7)

(25.4)

(223.84)

8.82

(223.84)

8.82

(223.84)

10

(254)

8.82

(223.84)

10

(254)

10

(254)

10

(254)

3.00

(76.20)

–

3.00

(76.20)

4.29

(108.9)

–

3.48

(88.41)

4.29

(108.9)

4.92

(124.9)

17.63

(447.68)1 (25.4)

19.56

1.13

(496.89)

(28.58)

17.63

(447.68)1 (25.4)

18.13

1.13

(460.5)

(28.7)

19.56

1.13

(496.89)

(28.58)

18.13

1.13

(460.5)

(28.7)

25.81

1.5

(655.57)

(38.1)

29.31

1.5

(744.47)

(38.1)

1.13

(28.58)

1.25

(31.75)

1.13

(28.58)

1.25

(31.75)

1.25

(31.75)

1.25

(31.75)

1.5

(38.1)

1.37

(34.8)

Weight with

Hook Susp. (lbs.)

75

75

75

75

90

75

135

90

135

155

180

NOTE: Fabric chain containers included on all models for up to 20 ft. lift.
When ordering, specify code number(s), model, capacity, beam size, power supply, suspension,
lift, extra control cord or power cord, (if required) and type of electrification (if required).
For a full list of dimensions (including for hoists configured with bullard hooks, Latchlok hooks,
or trolleys), see CM Lodestar VS Dimension Drawing Book.

1.31" (33.33 mm)

.313" (7.94 mm)

1.63" (21.27 mm)

A F G

4.75"

(120.65 mm)

D

B

C

E

H

I

J

K

L

SMALL FRAME (MODELS A, AA, B, C, E, F, H)

For hoists with latch-type upper and lower hooks

A F G

C

D

LARGE FRAME (MODELS J, L, R, RT)

4.75"

(120.65 mm)

E

B

H

I

J

1.31" (33.33 mm)

K

For hoists with latch-type upper and lower hooks

1.63" (21.27 mm)

.313" (7.94 mm)

L

A B

C

D

5.80"

(147.33 mm)

E

H

I

J

2.09" (53.26 mm)

K

F G

0.34" (8.70 mm)

2.44" (61.97 mm)

L

For a full list of dimensions (including for hoists configured with bullard hooks,
Latchlok hooks, or trolleys), see CM Lodestar VS Dimension Drawing Book.

CM Lodestar VS with 1-Ton
push-type CM Universal Trolley

RECOMMENDED

TROLLEYS

To provide versatility and flexibility for your application, the CM Lodestar VS can be used in
tandem with a variety of Columbus McKinnon trolleys. Whether your Lodestar has a
hook-mount or lug-mount suspension, there’s a trolley perfect for your lifting and positioning
needs. Below is a list of a few of the most popular trolleys for the Lodestar VS.

CM uNIvERSAL TROLLEY

(luG Mount)

The UT is competitively priced and boasts a long service life with low
maintenance. The UT easily adjusts to fit beams with maximum flange widths up
to 8.6 inches and features steel wrap around side plates, drop lugs and lifetime
lubricated shielded ball bearings. Available in push-type, geared or motorized
configurations. Lifetime warranty.

Push-Type CM Universal Trolley Geared CM Universal Trolley Motorized CM Universal Trolley

CM 635 TROLLEY

(luG Mount)

Designed for versatility and strength, the CM Series 635 trolley fits a wide range
of beam sizes for maximum versatility. The Series 635 features durable steel side
plates and frames as well as steel spur gearing for optimum strength and smooth
operation. The trolley’s lifetime-lubricated double row ball bearings provide high
efficiency with low maintenance. Available in push-type, geared or motorized
configurations. Lifetime warranty.

CM 633 TROLLEY

(hook Mount)

The CM Series 633 push-type trolley features a simple, rugged design built
for trouble-free service and ease of operation across a wide range of beam
applications. The Series 633 is designed for easy rolling on American standard
shapes, wide flange shapes or patented rail and features hardened wheels
and axles for added strength and durability. One-year warranty.

PARTNERS IN MOTION CONTROL.

Columbus McKinnon is focused on becoming the leading industrial technology company in safe
and productive motion control. Together, with our network of value-add Channel Partners, we are
uniquely positioned to offer solutions to solve our customer’s high-value problems. From variable speed
electric chain hoists featuring CM HI-Tech
CM Tornado 360˚

™

and its revolutionary Sidewinder™ lever handle, Columbus McKinnon is engineering

™

, our exclusive performance interface platform, to the

motion control solutions for tomorrow’s workforce.

BE SAFE. gET TRAINED.

Columbus McKinnon is committed to providing expert safety training on the proper use and inspection of rigging
and overhead lifting equipment. Our company offers comprehensive programs at our national training centers as
well as on-site at your facility. Courses include hoist and rigging safety and inspection; crane operation and safety;
and load securement.

Columbus McKinnon’s corporate headquarters in Getzville, New York, is home to our state-of-the-art

Niagara Training Center. The 3,000-square-foot facility is dedicated to training Channel Partners

and end users on the safe and proper use of hoist and rigging products. The Center offers a one-of-a-kind
training experience on chain and rigging equipment with more than 75 manual and powered hoists,
enclosed track systems and our 50-foot-wide crane system with 3-ton Yale Global King wire rope hoist.

CMCO uNIvERSITY™

Win in the marketplace with CMCO University. This intense program is designed to give
Channel Partners intimate product and application knowledge that they can use to advise
their end-user customers during the product selection and sales processes.

USA 800.888.0985
CANADA 877.264.6478

•

716.689.5400 • fax: [phone]

•

fax: [phone]

www.cmworks.com

© 2019 Columbus Corporation. All Rights Reserved.

Stock # B-CM-LSVS
2500 EP 0119