CM BAN60005, BAN60010, BAN30010, BAN30015, BAN60015 User Manual

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COLUMBUS McKINNON CORPORATION
Page 2
RATCHET LEVER HOIST
The CM® Bandit™ is one of the most compact and durable ratchet lever hoists in the industry. Its lightweight and portable design, easy free-chaining feature and 360° rotating handle make it one of the most versatile hoists on the market today. Now available in
3
/4, 11/2, 3 and 6 ton capacities for all of your pulling and lifting needs.
BENEFITS & FEATURES
CAPACITIES & LIFT
Capacities of 3/4, 11/2, 3 & 6 tons. Metric Rated. Standard lifts up to 20 feet. Longer lifts are available.
COMPACT & PORTABLE DESIGN
Rugged yet lightweight design and construction allow the Bandit to be easily transported and used in even the most confined spaces.
CM® SMART ID™ RFID TECHNOLOGY
Standard on all U.S. Bandit units.
EASY FREE-CHAINING
Allows for quick take up and positioning of slack chain. Designed not to accidently free chain while under load.
360˚ ROTATING HANDLE
Full rotation of handle allows for versatile rigging options when working in tight spaces.
LOW-EFFORT, COMFORT-FIT HANDLE
Double reduction gearing provides easy operation with minimal handle effort. Screwed-on comfortable rubber grip for a secure hold in all environments.
LOAD SECURITY & EASY INSPECTION
Upper and lower hooks feature standard cast safety latches that provide positive and secure load engagement. Hooks are bolted on for easy removal and inspection.
MEETS ASME B30.21
BUILT TO LAST
Impact-resistant stamped steel housing withstands repeated rigorous use.
CORROSION RESISTANT
Standard powder coat finish on housing and zinc plating on major components for extra protection against corrosion in harsh environments.
100% LOAD TESTED GOLD CHROMATE CHAIN
Designed and manufactured in the U.S.A. by Columbus McKinnon. Gold chromate protects against corrosion.
EASY IDENTIFICATION
Each unit has a unique serial number for easy and accurate identification.
OPTIONAL SHIPYARD HOOKS
Available on 11/2 & 3 ton units.
OPTIONAL INTERNAL LOAD LIMITER
Allows the handle to rotate freely, preventing the lifting of an overload sufficient to damage the hoist.
BANDITS SHIP IN 3 DAYS – GUARANTEED
3
/4 & 11/2 ton units are eligible
for our In-Stock Guarantee.
FAST & EASY PARTS ACCESS
Genuine CM Bandit parts are available in Total Repair Kits and convenient bulk packaging.
POSITIVE LOAD CONTROL
Enclosed Weston-type load brake stays clean and dry for positive load positioning.
EASY TO POSITION & ATTACH
Upper and lower hooks feature extra-wide throat openings to allow for easier attachment to pick points. Hooks swivel 360˚ for faster positioning.
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BE CONFIDENT
WITH THE WORLD’S FIRST HMI-CERTIFIED RATCHET LEVER HOIST
Columbus McKinnon designed the CM Bandit to be the best lever hoist on the market. As a result, the Bandit has become the world’s rst HMI-
strict nationally recognized industry standards. This certica­tion supports our commitment to safety, service and after­market support. It instills customer condence in the quality and value of the CM Bandit, which is also backed by our industry-leading lifetime warranty.
WHAT IS THE HOIST MANUFACTURERS INSTITUTE (HMI)?
HMI is recognized as the authority and leading advocate for the safe and proper operation of hoisting equipment and re­lated products. HMI members are industry-leading suppliers of material handling equipment, including the manufacturing and distribution of manual and powered hoists and trolleys.
WHAT DOES HMI-CERTIFIED MEAN?
The purpose of HMI certification is to instill consumer confidence that the product and its manufacturer have met strict HMI requirements, which include that the manufacturer:
n
Be a manufacturer of industrial hoisting equipment
n
Have its product meet one or more requirements
as stated by HMI
n
Have a qualified, U.S.-registered professional
engineer verify, sign and seal that the product meets the requirements
n
Must provide a Declaration of Conformity
for Technical, Service and Support
Certied ratchet lever hoist, meeting
SIMPLIFY
INVENTORY & INSPECTION MANAGEMENT PROCESSES
All CM Bandit units for the U.S. market come equipped
®
with CM (RFID) technology from Columbus McKinnon. CM Smart ID can help simplify your inventory and inspection management processes.
Before any CM Bandit leaves our factory, the hoist’s CM Smart ID RFID chip is associated with product information that is uploaded and stored on the CM Smart ID Cloud. This free information, which includes the Chip ID number, CM prod­uct code, product description and capacity, can be instantly
accessed by anyone in your company, anywhere, at any time.
CM Smart ID allows operators, safety managers and plant supervisors to share important safety information and in­spection logs about a specific unit, as well as easily record and track equipment inventory.
Smart ID™ – the new radio frequency identication
DEMAND
GENUINE PARTS
When you choose Parts Star™ by Columbus McKinnon, you’ll be purchasing genuine Columbus McKinnon parts designed to t the Bandit hoist’s exact specications; maintaining warranty requirements and the integrity of the unit’s superior design and safety features.
Get everything you need for a complete and professional repair with Parts Star Total Repair Kits. Popular Bandit repair parts are also available in easy-to-order bulk packaging so the parts you need are always on hand.
PROTECT
AGAINST UNSAFE LIFTING CONDITIONS
All 3 and 6 ton Bandit units feature the Tri-Point Hook Inspection protect the operator against unsafe lifting conditions. Bandit load hooks come with 3 distinct raised points that the operator can use to measure the hook to detect any indication of overload or deformation.
system to help
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BANDIT U.S.A.
PRODUCT LINE AT A GLANCE
Capacities
(Ton)
In-Stock
Guarantee
CM
Smart ID
RFID
Initial
Assembly
Final
Assembly
Hook Origin
Tri-Point
Hook
Inspection
Optional
Shipyard
Hooks
Chain Origin
Type
of Chain
Load
Tested
3/4
33
CMCO Facility
USA
1-1/2
3
33 3
3
CMCO Facility
China
CMCO Facility
USA
CMCO Facility
China
6
3 3
SPECIFICATIONS & DIMENSIONS
Model
Number
BAN07505
BAN07510
BAN07515
BAN07520
BAN15005
BAN15010
BAN15015
BAN15020
BAN30005
BAN30010
BAN30015
BAN30020
BAN60005
BAN60010
BAN60015
BAN60020
Capacity
Metric Rated
Ton (kg)
3/4
(750)
1-1/2
(1500)
3
(3000)
6
(6000)
Standard
FT (m)
(1.52)
(3.05)
(4.57)
(6.1)
(1.52)
(3.05)
(4.57)
(6.1)
(1.52)
(3.05)
(4.57)
(6.1)
(1.52)
(3.05)
(4.57)
(6.1)
Lift
5
10
15
20
5
10
15
20
5
10
15
20
5
10
15
20
Lever Pull
to Lift
Rated Load
LBF (kg)
45
(20.41)
64
(29.03)
73
(33.11)
93
(42.18)
Net Weight
LB (kg)
13.6 (6.17)
15.7 (7.12)
18 (8.16)
20.1 (9.12)
20.7 (9.39)
24.3 (11.02)
27.9 (12.65)
31.5 (14.29)
38.3 (17.37)
45.7 (20.73)
53 (24.04)
60.4 (27.4)
63.2 (28.67)
77.9 (35.33)
92.6 (42.00)
107.3 (48.7)
ABCDE FGHJKL
12.80
(325.12)
14.20
(360.68)
17.50
(444.5)
22.00
(558.8)
33
0.94
1.13
(28.70)
1.25
(31.75)
1.56
(39.62)
2.19
(55.63)
0.69
(17.53)
0.81
(20.57)
1.25
(31.75)
1.50
(38.1)
(23.88)
1.13
(28.70)
1.69
(42.93)
1.81
(45.97)
CMCO Facility
USA
Dimensions Inches (mm)
9.63
4.88
(123.95)
5.63
(143.00)
7.52
(191.01)
9.47
(240.54)
2.19
(55.63)
2.38
(60.45)
3.38
(85.85)
3.38
(85.85)
(244.60)
10.25
(260.35)
16.37
(415.8)
16.37
(415.8)
3.31
(84.07)
3.56
(90.42)
4.65
(118.11)
6.05
(153.67)
Gold
Chromate
3
6.06
(153.92)
6.75
(171.45)
7.84
(199.14)
7.84
(199.14)
CMCO Facility
China
& USA
2.11
3.95
(53.59)
(100.33)
2.69
4.13
(68.33)
(104.90)
3.29
4.56
(83.57)
(115.82)
3.29
4.56
(83.57)
(115.82)
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The CM Bandit was designed and built with one purpose – to be the best ratchet lever hoist in the global marketplace.
Manufactured by Columbus McKinnon at our CMCO China facility, every component on the CM Bandit is engineered for superior design and efficiency. Working together, these components provide best-in-class performance and exceptional value for any application.
BOLT-ON SWIVEL HOOKS
Bolt-on hooks with nylon lock nuts allow the operator to quickly disassemble the hook block for full inspection and easy repairs. Helps users comply with inspection requirements stated in ASME B30.21 and B30.10.
Hooks rotate 360° for faster positioning and attachment to pick points.
CAST SAFETY LATCHES
Upper and lower hooks feature cast safety latches that provide positive and secure load engagement.
WIDE HOOK THROAT OPENINGS
Upper and lower hooks feature extra-wide throat openings to allow for easier attachment to loads and larger pick points.
WESTON-TYPE BRAKE
Enclosed brake stays clean and dry for positive load positioning.
FUSED BRAKE ASSEMBLY
Fused brake and ratchet design provides exceptional performance, durability and long life. Fused brake disks are also less susceptible to cracking and catastrophic failure. Design allows for thinner friction liners, less moving parts and fewer parts to keep in stock.
3-YEAR BRAKE WARRANTY
If the brake discs on the Bandit wear out within three years from the date of purchase, CMCO will replace the ratchet disc assembly free of charge.
BEARINGS
Provide smooth operation,
lower handle effort and serve
as a barrier to contamination.
Plated side plate resists corrosion.
Heavy-duty double pawls ensure secure
load engagement with ratchet brake
assembly to provide better load control.
Plated side plate resists corrosion.
PAWLS & PLATE
Use hand wheel to put the hoist in free
HAND WHEEL
chaining mode, which allows for quick take up
and positioning of slack chain. Designed not
to accidentally free chain while under load.
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360° ROTATING HANDLE
Full rotation of handle allows for versatile rigging options when working in confined spaces. Hoist features double-reduction gearing for easy operation with minimal handle effort.
UNIQUE SERIAL NUMBER
Each unit has a unique serial number for easy and accurate identification.
SECURE COMFORT GRIP
Screwed-on comfortable rubber grip ensures a secure hold in all environments.
OPTIONAL INTERNAL LOAD LIMITER
Allows the handle to rotate freely, preventing the lifting of an overload sufficient to damage the hoist.
POCKET WHEEL
2-part design for easy inspection and low-cost replacement.
PINION
Made of tough and durable grade three carburized steel.
CHAIN END STOP
Chain end stop design prevents it from entering the lift wheel and jamming the hoist. Made of forged alloy steel for durability.
GOLD CHROMATE CHAIN
Load-tested, gold chromate chain is made in the U.S.A. by Columbus McKinnon and meets the strength requirements of Grade 100 chain. Large-diameter chain also provides added strength, safety and long life.
ZINC-PLATED COMPONENTS
Zinc plating provides protection
against corrosion when working
in harsh environments.
(Chain Guide components shown)
Impact-resistant, stamped-steel housing
HOUSING
withstands repeated rigorous use.
Features recognizable orange powder-coat
finish for extra protection against corrosion.
NYLON LOCK NUTS
Nylon lock nuts are used to hold the hoist body together. Lock nuts can be securely torqued and are less likely
to loosen in the field.
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Columbus McKinnon is one of the most respected and well-known names in the material handling industry. We combine two different yet complimentary areas of expertise – rigging products and hoists – to develop complete floor-to-ceiling lifting systems for even the most unique material handling applications.
Columbus McKinnon designs and manufactures a large portfolio of durable and reliable products for a variety of industries. Our portfolio includes powered and manual hoists, rigging products, below-the-hook attachments, cranes, enclosed track systems and specially engineered products.
Not only is Columbus McKinnon a leader in material handling products, we are also a global leader in providing expertise and training on the proper use and inspection of rigging and overhead lifting equipment. With a range of comprehensive programs and seminars conducted at venues throughout North America, including our hands-on training centers and private companies, our courses include:
Hoist Maintenance Crane & Hoist Inspection Crane Operator Training
One of our newest programs, CMCO University attendees an intimate knowledge of our products, the information they’ll need to select the right product for the application, and the tools to win in the marketplace.
Classes are available at our state-of-the-art, hands-on training centers, including the
Niagara Training Center and the Hoist & Rigging Training Center of Excellence in the Center for Occupational Health and Automobile Manufacturing (COHAM) lab at The Ohio State University.
Rely on Columbus McKinnon for the products and expertise you need to keep your workforce productive and safe.
Safe Hoisting Load Securement
, is a three-day course designed to give
Rigging Rigging Gear Inspection
Phone: 800.888.0985 • 716.689.5400 Fax: 716.689.5644
© 2015 Columbus McKinnon Corporation. All Rights Reserved.
www.cmworks.com
Stock # CM-BANDIT-US-1
04/15 5M BB
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