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CARRYALL 1500
Owner’s Manual
76 pgs6.31 Mb10

Club Car CARRYALL 1500, CARRYALL 1700, XRT 1550 Owner’s Manual

CARRYALL1500/1700
andXRT1550/1550SE
All-WheelDriveOwner’sManual
GasolineandDieselVehicles
[Refertobackcoverforapplicablebuildcoderange]
NOTICE
vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealerorgoto
www.clubcar.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationinthismanual.
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
ClubCarreservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangesonunits
previouslysold.
ThesevehiclesdonotconformtoU.S.FederalMotorVehicleSafetyStandards(FMVSS)forautomobilesortoFMVSS
571.500forlow-speedvehicles,andarenotequippedforoperationonpublicstreets,roads,orhighways.
IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.IfinanylanguageotherthanEnglish,
thismanualisatranslationoftheOriginalInstructions.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowthevehicleinstandard
condition.Forexactinformationaboutanyparticularvehicle,pleaseconsultyourdealer.
P .O.Box204658
Augusta,Georgia30917–4658USA
Telephone706–863–3000
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2013ClubCar ,LLC
ClubCar,T ranquility,andArmorFlex
areregisteredtrademarksofClubCar,LLC ThismanualeffectiveJanuary1,2014
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage1
FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor;who willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.
ForthenameandaddressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteat www.clubcar.comorcall706-863-3000.Ifyouwouldprefertowritetous,directyourletterto:ClubCarLLC,Attention: MarketingServices,P.O.Box204658,Augusta,Georgia30917-4658USA.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle, pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety ,andmaintenance informationitcontains.
Page2CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
TABLEOFCONTENTS
NotetotheOwner................................................................................................................................................5
SafetyDecalIdentication.....................................................................................................................................5
PracticeSafety...................................................................................................................................................10
Proposition65Warning–StateofCalifornia.........................................................................................................10
SafetyDetails......................................................................................................................................................11
GeneralWarnings...............................................................................................................................................12
GeneralInformation............................................................................................................................................16
ModelIdentication.............................................................................................................................................17
ControlsandIndicators.......................................................................................................................................20
Roll-OverProtectiveStructureandSeatBelts.......................................................................................................25
SeatLatchandAdjustment.................................................................................................................................27
Pre-OperationandDailySafetyChecklist.............................................................................................................27
DrivingInstructions.............................................................................................................................................28
BedLatchandPropRod.....................................................................................................................................31
LoadingandUnloadingCargo.............................................................................................................................32
VehicleLoadCapacities......................................................................................................................................33
TowingwiththeVehicle.......................................................................................................................................34
TransportingonaTrailer.....................................................................................................................................35
Storage..............................................................................................................................................................35
Maintenance......................................................................................................................................................38
PeriodicServiceSchedule...................................................................................................................................39
PeriodicLubricationSchedule.............................................................................................................................41
BrakeFluidReservoir.........................................................................................................................................42
EngineOil..........................................................................................................................................................44
GearcaseLubrication..........................................................................................................................................49
EngineCoolant–DieselVehicles........................................................................................................................51
AirIntakeSystem...............................................................................................................................................52
FuelingInstructions.............................................................................................................................................53
Battery...............................................................................................................................................................56
UsingABoosterBattery(JumpStarting)..............................................................................................................57
CleaningtheVehicle...........................................................................................................................................59
Accessories........................................................................................................................................................59
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage3
SubsequentOwnerRegistration..........................................................................................................................60
VehicleSpecications.........................................................................................................................................61
Warranties..........................................................................................................................................................64
Page4CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
NotetotheOwner
NOTETOTHEOWNER
Thisutilityvehicle,withstandardequipmentandauthorizedattachments,isintendedforcommercialorresidential property,farm,ranchorrecreationalapplications.Useonlyapprovedaccessoriesandattachmentsdesignedforyour vehicle.ThisOperator’sManualdoesnotincludeinstructionsforattachments.Readthemanual(s)providedwith theauthorizedattachmenttolearnsafemaintenanceandoperationofthevehicle.Makesurethevehicleissuitably equippedforthetypeofworktobeperformed.Contactyourdealerifyouhaveanyquestionsconcerningtheuseof accessoriesandattachmentsforthesevehicles.
DONOTusethisvehicleforanypurposeorinanymannerotherthanasdescribedinthemanual,decalsorother productsafetyinformationprovidedwiththevehicle.Thesematerialsdenethevehicle’sintendeduse.Consultan authorizeddealeronchanges,additionsormodicationsthatmayberequiredforthisvehicletocomplywithvarious countryregulationsandsafetyrequirements.
CAUTION
•Thefuelsystemandengineonyourvehiclearedesignedandbuilttogovernmentemissions standards.Tamperingbydealers,customers,operatorsandusersisstrictlyprohibitedbylaw.Failure tocomplycouldresultingovernmentnes,reworkcharges,invalidwarranty,legalactionandpossible conscationofthevehicleuntilreworktooriginalconditioniscompleted.Engineserviceand/or repairsmustbedonebyacertiedtechnicianonly!
SAFETYDECALIDENTIFICATION
Thefollowingpagescontainsafetydecalidenticationinformation.Fordetailedinformationonspecicfeatures, readtheappropriatesectioninthismanual.
DECALINSPECTIONANDMAINTENANCE
Cleandecalsandkeeplegible.Donotusesolvents,gasoline,orotherharshchemicalstocleandecals.Ifanyofthe operationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasilyread,they shouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contactyourdealer.Ifa decalisonapartthatisreplaced,ensurenewparthasappropriatedecal.
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage5
SafetyDecalIdentication
CARRY ALL1500ANDXRT1550GAS/DIESELVEHICLES
3006
1
10
7
9
4
6
5
2
3
8
1101547601
Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)
6102459101
Decal,GroundWarning(onvehicleframe,near
battery)
2102231601
Decal,WinchSafetyWarning(onvehiclebody ,
belowseat)
7102459201
Decal,DieselFuelWarning(onframe,near
fueltank)
3102427501
Decal,HotPressurizedFluidWarning(oncoolant
reservetankcap,underhood)
8102459501
Decal,Rotating/HotPartsWarning(onframe
nearbattery)
4102458901
Decal,HotSurfaceWarning(oncoolantpipes
andundersideofseats)(onbedseal)
9102884301
Decal,OperatingInstructions(oninstrument
panel)
5102459001
Decal,HotManifoldWarning(onengine,near
manifold)
10DirectionalArrow
Page6CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
SafetyDecalIdentication
CARRY ALL1500ANDXRT1550GAS/DIESELVEHICLES
2705
6
9
4
7
1
3
8
2
5
11011553
Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)
6102884401Decal,RolloverWarning(oninstrumentpanel)
2101609401
Decal,CrushAreaWarning(behindseat,near
cargobed)
7102961201Decal,ROPSWarning(onROPS)
3102459301
Decal,BedLatchWarning(onvehiclebody,below
bedlatch)
8103202601Decal,VehicleLoadingInstructions(oncargobed)
4102459401Decal,Y oungDriverWarning(onROPS)9103210401
Decal,V ehicleLoadingInstructions(oncargobed)
(forvehicleswiththehighcapacityoption)
5102460201
Decal,RotatingPartsWarning(Diesel:onvehicle
body,underseat)(Gas:onframe)
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage7
SafetyDecalIdentication
CARRY ALL1700ANDXRT1550SEGAS/DIESELVEHICLES
3007
1
7
5
2
4
8
6
3
9
10
1101547601
Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)
6102459101
Decal,GroundWarning(onvehicleframe,near
battery)
2102231601
Decal,WinchSafetyWarning(onvehiclebody,
belowseat)
7102459201
Decal,DieselFuelWarning(onframe,nearfuel
tank)
3102427501
Decal,HotPressurizedFluidWarning(oncoolant
reservetankcap,underhood)
8102459501
Decal,Rotating/HotPartsWarning(onframenear
battery)
4102458901
Decal,HotSurfaceWarning(oncoolantpipesand
undersideofseats)(onbedseal)
9102460201
Decal,RotatingPartsWarning(Diesel:onvehicle
body,underseat)(Gas:onframe)
5102459001
Decal,HotManifoldWarning(onengine,near
manifold)
10DirectionalArrow
Page8CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
SafetyDecalIdentication
CARRY ALL1700ANDXRT1550SEGAS/DIESELVEHICLES
2706
6
7
9
4
5
1
8
2
3
10
11011553
Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)
6102884301Decal,OperatingInstructions(oninstrumentpanel)
2101609401
Decal,CrushAreaWarning(behindseat,near
cargobed)
7102884401Decal,RolloverWarning(oninstrumentpanel)
3102459301
Decal,BedLatchWarning(onvehiclebody,below
bedlatch)
8102889201
Decal,FallingOffWarning(behindandbelowfront
seats)
4102459401Decal,Y oungDriverWarning(onROPS)9102961201Decal,ROPSWarning(onROPS)
5102460201
Decal,RotatingPartsWarning(Diesel:onvehicle
body,underseat)(Gas:onframe)
10103210501Decal,VehicleLoadingInstructions(oncargobed)
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage9
PracticeSafety
PRACTICESAFETY
399
Figure
1PracticeSafety
Safetysignslikeyouseeabovemayatrstseemshocking,buttheirimpactismildcomparedwiththereality ofseverepersonalinjury.
Yoursafetyandsatisfactionareoftheutmostimportancetous.Thatiswhybeforeoperatingthevehicle,weurge youtoreviewtheinformationinthismanual.UnderstandandbecomefamiliarwiththeDANGER,WARNING,and CAUTIONstatementsandproceduresitcontains,alongwiththesafetydecalsthatareafxedtoyourvehicle.
Priortooperatingthevehicle,alloperatorsshouldgototheClubCarwebsiteandviewthevehiclesafetyvideo.T o locatethevideo,gotowww.clubcar.com,andsearchfor“safetyvideo.”
Taketimetounderstandthelanguageofsafety.Itisalanguagethatcansaveyourlife.
PROPOSITION65WARNING–STATEOFCALIFORNIA
WARNING
•Thisproductcontainsoremitschemicalsorsubstancesthathavebeendeterminedbythestateof Californiatocausecancerandbirthdefectsorotherreproductiveharm.
CALIFORNIA
PROPOSITION65WARNING
Dieselandgasolineengineexhaust,andsomeofitsconstituents,areknowntotheStateofCaliforniatocause
cancer,birthdefects,andotherreproductiveharm.
Batterypost,terminalsandrelatedaccessoriescontainleadandleadcompounds.
Washhandsafterhandling.
Page10CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
SafetyDetails
SAFETYDETAILS
WARNING
•Thisowner’smanualshouldbereadcompletelybeforeattemptingtodriveorservicethevehicle. Failuretofollowtheinstructionsinthismanualcouldresultinpropertydamage,severepersonal injury,ordeath.
PERSONALSAFETY
Itisimportanttonotethatsomevitalstatementsthroughoutthismanualandonthedecalsafxedtothevehicleare precededbythewordsDANGER,WARNING,orCAUTION.Foryourprotection,werecommendthatyoutakespecial noticeofthesesafetyprecautions.Safetyprecautionsareessentialandmustbefollowed.
Ifanyoftheoperationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasily read,theyshouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contact yourdealer.
DANGER
•ADANGERindicatesanimmediatehazardthatwillresultinseverepersonalinjuryordeath.The
colorassociatedwithDangerisRED.
WARNING
•AWARNINGindicatesanimmediatehazardthatcouldresultinseverepersonalinjuryordeath. ThecolorassociatedwithWarningisORANGE.
CAUTION
•ACAUTIONwiththesafetyalertsymbolindicatesahazardorunsafepracticethatcouldresultin
minorpersonalinjury.ThecolorassociatedwithCautionisYELLOW.
MACHINESAFETY
CAUTION
•ACAUTIONwithoutthesafetyalertsymbolindicatesapotentiallyhazardoussituationthatcould
resultinpropertydamage.
ACAUTION,withoutthesafetyalertsymbol,isintendedformachineandpropertysafety.Itisusedthroughoutthis manualfollowedbyspecicinstructionstopreventmachineorpropertydamage.FailuretofollowtheseCAUTION messagescouldresultinmachineorpropertydamage.
INFORMATION
NOTE:Instructionsthatclarifysteps,procedures,orotherinformationinthismanual.
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage11
GeneralWarnings
GENERALWARNINGS
Thefollowingsafetystatementsmustbeheededwheneverthevehicleisbeingoperated,repaired,orserviced.See SafetyDecalIdenticationonpage5.Otherspecicsafetystatementsappearthroughoutthismanualandon
thevehicle.
DANGER
•Battery–Explosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand rubbergloveswhenworkingonornearbatteries.
•Gasoline/Diesel–Flammable!Explosive!Donotsmoke.Keepsparksandamesawayfromthe vehicleandservicearea.Serviceonlyinawell-ventilatedarea.
•Donotoperateengineinanenclosedareawithoutproperventilation.Theengineproducescarbon monoxide,whichisanodorless,deadlypoisonthatcanquicklyaccumulateinanenclosedcab.Do notruntheengineinaparkedvehiclewithoutpropercabventilation.Movetofreshairifyoufeel nausea,headache,dizziness,drowsinessorweakness.
•Thevehiclewillnotprovideprotectionfromlightning,yingobjects,orotherstorm-relatedhazards. Ifcaughtinastormwhiledrivingthisvehicle,exitthevehicleandseekshelterinaccordancewith applicablesafetyguidelinesforyourlocation.
•Donotweldtoawheelorrimuntilthetireiscompletelyremoved.Inatedtirescangenerateagas mixturewiththeairthatcanbeignitedbyhightemperaturesfromweldingproceduresperformedon thewheelorrim.Removingtheairorlooseningthetireontherim(breakingthebead)willNOT eliminatethehazard.Thisconditioncanexistwhethertiresareinatedordeated.ThetireMUST becompletelyremovedfromthewheelorrimpriortoweldingthewheelorrim.Failuretocomply willresultindeathorseriousinjury.
WARNING
•Followtheproceduresexactlyasstatedinthismanual,andheedallDANGER,WARNING,and
CAUTIONstatementsinthismanualaswellasthoseonthevehicle.
•Thisvehicleisnotintendedtobeusedwhereriskoffallingobjectsexist.Ifyourvehiclewillbeusedin suchanenvironment,contactyourlocaldealer.
•Donotleavechildrenunattendedonvehicle.
•Childrenrequiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallaws pertainingtochildsafety.
•Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent injuryintheeventofsuddenbraking,collision,orroll-over.
•Nomorethanonepersonperbucketseatatonetime.Nomorethantwopersonsperbenchseatat onetime.Donotallowpeopletorideinanypartofthevehiclethatisnotequippedwithaseatanda seatbelt.Donotallowapassengertoholdachildinhisorherlapwhilethevehicleismoving.
•Priortoleavingthevehicleunattendedorservicingthevehicle,placeattachmentontheground,set theparkbrake,placetheForward/ReversehandleintheNEUTRALposition,turnthekeyswitchtothe OFFposition,andremovethekey.Chockthewheelswhenservicingthevehicle.
•Improperuseofthevehicleorfailuretoproperlymaintainitcouldresultindecreasedvehicle performance,severepersonalinjury,ordeath.
•Anymodicationorchangetothevehiclethataffectstheelectricalsystem,stabilityorhandling ofthevehicle,orincreasesmaximumvehiclespeedbeyondfactoryspecications,couldresultin severepersonalinjuryordeath.
•Checkthevehicleforproperlocationofallvehiclesafetyandoperationdecalsandmakesuretheyare inplaceandareeasytoread.
WARNINGCONTINUEDONNEXTP AGE
Page12CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
GeneralWarnings
WARNING
•Forvehicleswithcargobeds,removeallcargo(includingaccessories)beforeraisingthebedor servicingthevehicle.Ifthevehicleisequippedwithaproprod,ensurethatitissecurelyengaged whilebedisraised.Donotclosebeduntilallpersonsareclearofcargobedarea.Keephandsclearof allcrushareas.Donotdropcargobed;lowergentlyandkeepentirebodyclear.Failuretoheedthis warningcouldresultinseverepersonalinjuryordeath.
•Onlytrainedtechniciansshouldserviceorrepairthevehicle.Anyonedoingevensimplerepairsor serviceshouldhaveknowledgeandexperienceinelectricalandmechanicalrepair.Theappropriate instructionsmustbeusedwhenperformingmaintenance,service,oraccessoryinstallation.
•Toavoidunintentionallystartingthevehicle,disconnectbatteryandsparkplug(Gasonly)wires.See DisconnectingtheBattery–Gasoline/DieselV ehicleonpage13.
•Frameground–Donotallowtoolsorothermetalobjectstocontactframewhendisconnectingbattery cablesorotherelectricalwiring.Donotallowapositivewiretotouchthevehicleframe,engine,or anyothermetalcomponent.
•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearafullfaceshieldand rubbergloveswhenworkingonornearbatteries.
•Donotwearlooseclothingorjewelrysuchasrings,watches,chains,etc.,whenservicingthevehicle.
•Useinsulatedtoolswhenworkingnearbatteriesorelectricalconnections.Useextremecautionto avoidshortingofcomponentsorwiring.
•Whenservicingthevehiclewithpartofthevehicleonjackstands,donotoperatetheenginewiththe Forward/ReversehandleineithertheFORWARDorREVERSEposition.Theall-wheeldrivesystemwill engageanywheel(s),frontorrear,withtraction(Figure3,Page14).
DISABLINGTHEVEHICLE
1.Settheparkbrake.
2.TurnthekeyswitchOFFandremovethekey.
3.PlacetheForward/ReversecontrolintheNEUTRALposition.
4.Inaddition,chockthewheelsifservicingorrepairingthevehicle.
DISCONNECTINGTHEBATTERY–GASOLINE/DIESELVEHICLES
1.Disablethevehicle.SeeDisablingtheVehicleonpage13.
2.Disconnectthebatterycables,negative(–)cablerst,asshown(Figure2).
3.GasolineVehiclesOnly:Disconnectthesparkplugwire(s)fromthesparkplug(s).
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage13
GeneralWarnings
NEG
PO S
1
2
(–)
(+)
1.Removenegativebatterycable.
2.Removepositivebatterycable.
Connectbatterycablesinreverseorder.
188
Figure
2BatteryCableRemoval
189
Figure3All-WheelDriveWarning
CONNECTINGTHEBATTERY–GASOLINE/DIESELVEHICLES
1.Connectthebatterycables,positive(+)cablerst.
2.Tightenbatteryterminalsto80in·lb(9N·m).
3.CoatterminalswithBatteryT erminalProtectorSpray(CCPN1014305)tominimizecorrosion.
4.GasolineVehiclesOnly:Connectthesparkplugwire(s)tothesparkplug(s).
RECYCLINGLEAD-ACIDBA TTERIES
WARNING
•Lead-acidbatteriescontainlead(Pb),othermetals,acidsandothercompounds.Ifimproperlyhandled, theycancontaminatebothwaterandsoil,causingenvironmentaldamageandpersonalinjury.
Lead-acidbatteriesareidentiedbythesymbolshownbelowandshouldbeproperlyrecycled(Figure4).Theycannot bedisposedasmunicipalwasteandmustbecollectedseparately.Responsibilityforenvironmentalprotectionmustbe shared,notonlybythemanufacturersofthebatteries,butbypeoplewhousethebatteriesaswell.Pleasecontact yournearestClubCardealerordistributorforinformationonhowtoproperlyrecycleyourbatteries.
Page14CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
GeneralWarnings
1403
Figure4DisposeofLead-acidBatteriesProperly
INTERNATIONALSAFETYSYMBOLSONBATTERIES
Anyoneusing,repairing,orservicingthevehiclemustunderstandandheedthesafetysymbolsonthevehiclebattery orbatteries.
1
2
3
4
5
6
1.Shieldeyes.3.Nosmoking,noopenames,nosparks.5.Batteryacidhazard.
2.Readandfollowoperatinginstructions.4.Keepawayfromchildren.6.Explosivegashazard.
RefertoGeneralWarningsformoreinformation.
1642
Figure5InternationalSafetySymbolsonBatteries
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage15
GeneralInformation
GENERALINFORMATION
Thismanualincludesoperatingprocedures,maintenance,andregularservicinginformationforallgasolineanddiesel Carryall1500/1700andXRT1550/1550SEvehicles.Alloperatingprocedures,maintenance,andregularservicingare identicalunlessotherwisenoted.
1
4
32
Thetermsfront(1),left-hand(2),right-hand(3)andrear(4)areusedinthismanualtoindicatethesidesastheyareseenfromtheoperator’sseat.
1629
Figure6VehicleOrientation
Page16CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
ModelIdentication
3
2
4
5
6
7
8
1
9
1.Hood2.ROPS3.FuelFillCap4.CargoBed5.BedLiftLatch–vehicleswithmanual(standard)bedliftonly6.EngineCompartment,Battery,
FuelT ank(underseat;forfour-passengermodel,enginecompartmentisunderrearseat)7.Seat8.BrakeFluidReservoir(underhood)9.
RadiatorandCoolantReservoir(underhood)–dieselenginemodelonly
1630
Figure
7VehicleComponents
MODELIDENTIFICA TION
Theserialnumberofeachvehicleisprintedonabarcodedecalmountedeitherbelowthepassengersidecupholder orabovetheacceleratororbrakepedal(Example:CC5819-123456)(Figure8).
Thetwoletters(1)atthebeginningoftheserialnumberindicatethevehiclemodel.Thefollowingfourdigits(2) indicatethemodelyearandproductionweekduringwhichthevehiclewasbuilt.Thesixdigits(3)followingthehyphen representtheuniquesequentialnumberassignedtoeachvehiclebuiltwithinagivenmodelyear.SeefollowingNOTE.
NOTE:Havethevehicleserialnumberavailablewhenorderingpartsormakinginquiries.
A17-digitProductInformationNumber(PIN)isincludedonthisvehicleintheenginecompartment,onthe frameabovethebattery.Thisnumbermaybeusedtoregisterthevehiclewhererequired.
BuildCode:Thebuildcode(4)isave-digitnumberthatappearsonthevehicleserialnumberdecal.Thebuildcode existstoenabletheusertoidentifythecorrectowner’smanualforavehicle.Thisowner’smanualisvalidforthebuild coderangeindicatedonthebackcoverofthisowner’smanual.
IDENTIFICATIONNUMBERS
Writeyourvehiclemodelnumber,modelserialnumberandengineserialnumberonthelinesprovidedbelow .If needed,givethesenumberstoyourdealerwhenyouneedpartsorinformationforyourvehicle.Makearecordof thenumbers.KeeptherecordandyourManufacturer’sStatementofOrigininasafeplace.Ifthevehicleisstolen, reportthenumberstoyourlocallawenforcementagency.
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage17
ModelIdentication
VehicleModelandType
VehicleSerialNumber(Figure8)
YearofBuild(Figure8)
VehiclePINNumber
ROPSSerialNumber(Figure9)
EngineSerialNumber(Figure10)(Figure11)
DifferentialSerialNumber(Figure12)
CC5819-123456
BC5467 9
SE RIAL NUMBER
ASSE MBLED IN US A
4
1
2
3
2843
Figure8SerialNumberDecalwiththeVehicleBuildCode
2474
Figure9ROPSSerialNumberLocation
830
Figure10GasolineEngineSerialNumberLocation
831
Figure11DieselEngineSerialNumberLocation
Page18CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
ModelIdentication
2703
Figure12DifferentialSerialNumberLocation
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage19
ControlsandIndicators
CONTROLSANDINDICATORS
SeeGeneralWarningsonpage12.
WARNING
•Beforeallowinganyonetodrivethevehicle,makesurethedriverisfamiliarwithallcontrolsand operatingprocedures.
•Donottamperwiththehighidlespeedsettingonthedieselvehicle.Doingsowillvoidthewarranty ,
aswellasdamagetheengineandothercomponents,andcouldresultinpropertydamage,personal injury,ordeathduetounsafespeeds.
•DonotshifttheForward/Reversehandlewhilethevehicleisinmotion.
•EnginemustbeatidlebeforeshiftingtheForward/Reversehandle.Failuretodosomayresultin
injurytoinattentivepassengersand(or)damagetothevehicle.
•Toavoidunintentionallystartingorrollingthevehicle,placeattachmentontheground,setthepark
brake,placetheForward/ReversehandleintheNEUTRALposition,turnthekeyswitchtotheOFF position,andremovethekeywhenleavingthevehicle.
9
16
6
11
1
3
2
B
A
C
7
8
13
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Figure13InstrumentPanel–GasolineVehicles
Page20CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
ControlsandIndicators
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Figure
14InstrumentPanel–DieselVehicles
KEYSWITCH–GASOLINEVEHICLES
Thekeyswitch(7)ismountedontheinstrumentpaneltotherightofthesteeringcolumn(Figure13,Page20).It hasthreepositions:OFF ,ON,andSTART .
Tostartthevehicle,placetheForward/ReversehandleintheNEUTRALpositionandturnthekeytotheSTART position,andholditthereuntiltheenginestarts.Activatethechoke(14)asnecessary.Iftheenginedoesnotstartafter 10to15seconds,releasethekeyandrepeattheprocedure.Oncetheenginestarts,releasethekeyanditwillreturn totheONposition.Theenginewillidleinneutral.TheenginewillcontinuetoidleuntilthekeyisturnedtotheOFF position.SeefollowingWARNING,CAUTION,andNOTE.
WARNING
•Movingparts!Keepclearoftheenginecompartmentwhiletheengineisrunning.
CAUTION
•DonotshifttheForward/Reversehandlewhiletheacceleratorpedalispressed.Shiftthehandleonly whenthevehicleisatacompletestopandtheengineisatidle.Failuretoheedthiscautioncould resultindamagetothetransmission.
NOTE:WhenthekeyisturnedtotheOFFposition,themainvehiclesystemsaredisabled.Thekeyswitchmaybe
usedasanemergencyshut-off.
ThekeycanberemovedonlywhenthekeyswitchisintheOFFposition.
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage21
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