AIR-COOLED INVERTER CHILLER FOR OUTDOOR INSTALLATION
WSAT-XIN 21-171
Installation and
operating manual
M0Q940G14-03 10-03-17
Dear Customer,
We congratulate you on choosing this product
For many years Clivet has been oering systems that provide maximum comfort, together with high
reliability, eciency, quality and safety.
The aim of the company is to oer advanced systems, that assure the best comfort, reduce energy
consumption and the installation and maintenance cost for the life cycle of the system.
The purpose of this manual is to provide you with information that is useful from reception of
the equipment, through installation, operational usage and nally disposal so that this advanced
system oers the beat solution.
Yours faithfully.
CLIVET Spa
The data contained in this manual is not binding and may be changed by the manufacturer without
prior notice.
Weight and dimensions15 Dimensional drawingsp.57
M0Q940G14-03 WSAT-XIN 21-171 5
2 General description
2.1 Manual
The manual provides correct unit installation, use and maintenance.
Pay particular attention to:
Warning, identies particularly important operations or information.
Prohibited operations that must not be carried out, that compromise the operating of the unit or may cause damage to persons or things.
It is advisable to read it carefully so you will save time during operations.
•
Follow the written indications so you will not cause damages to things and injuries people.
•
2.2 Preliminaries
Only qualied personnel can operate on the unit, as required by the regulation in force.
2.3 Risk situations
The unit has been designed and created to prevent injures to people.
During designing it is not possible to plane and operate on all risk situation.
Read carefully “Residual risk” section where all situation which may cause damages to things and injuries to people are reported.
Installation, starting, maintenance and repair required specic knowledge; if they are carried out by inexperienced personnel, they may cause
damages to things and injuries people.
2.4 Intended use
Use the unit only:
cooling water or a water and glycol mix for air-conditioning
•
Keep to the limits foreseen in the technical schedule and in this manual
•
The manufacturer accepts no responsibility if the equipment is used for any purpose other than the intended use.
2.5 Installation
The positioning, hydraulic system, refrigerating, electrics and the ducting of the air must be determined by the system designer in accordance
with local regulations in force.
Follow local safety regulations.
Verify that the electrical line characteristics are in compliance with data quotes on the unit serial number label.
2.6 Maintenance
Plan periodic inspection and maintenance in order to avoid or reduce repairing costs.
Turn the unit o before any operation.
2.7 Modication
All unit modications will end the warranty coverage and the manufacturer responsibility.
2.8 Breakdown/Malfuction
Disable the unit immediately in case of breakdown or malfunction.
Contact a certied service agent.
Use original spares parts only.
Using the unit in case of breakdown or malfunction:
voids the warranty
•
it may compromise the safety of the unit
•
may increase time and repair costs
•
6 WSAT-XIN 21-171 M0Q940G14-03
2.9 User training
The installer has to train the user on:
Start-up/shutdown
•
Set points change
•
Standby mode
•
Maintenance
•
What to do / what not to do in case of breakdown
•
2.10 Data update
Continual product improvements may imply manual data changes.
Visit manufacturer web site for updated data.
2.11 Indications for the User
Keep this manual with the wiring diagram in an accessible place for the operator.
Note the unit data label so you can provide them to the assistance centre in case of intervention (see “Unit identication” section).
Provide a unit notebook that allows any interventions carried out on the unit to be noted and tracked making it easier to suitably note the
various interventions and aids the search for any breakdowns.
In case of breakdown or malfunction:
Immediately deactivate the unit
•
Contact a service centre authorized by the manufacturer
•
The installer must train the user, particularly on:
Start-up/shutdown
•
Set points change
•
Standby mode
•
Maintenance
•
What to do / what not to do in case of breakdown
•
2.12 Unit indentication
The serial number label is positioned on the unit and allows to indentify all the unit features.
The matriculation plate shows the indications foreseen by the standards, in particular:
unit type
•
serial number (12 characters)
•
year of manufacture
•
wiring diagram number
•
electrical data
•
type of refrigerant
•
refrigerant charge
•
manufacturer logo and address
•
The matriculation plate must never be removed.
It contains uorinated greenhouse gases
Type of refrigerant: R410A
2.13 Serial number
It identies uniquely each unit.
Must be quoted when ordering spare parts.
2.14 Assistance request
Note data from the serial number label and write them in the chart on side, so you will nd them easily when needed.
Series
Size
Serial number
Year of manufacture
Electrical wiringdiagram
M0Q940G14-03 WSAT-XIN 21-171 7
3 Reception
You have to check before accepting the delivery:
That the unit hasn’t been damaged during transport
•
That the materials delivered correspond with that indicated on the transport document comparing the data with the identication label
•
positioned on the packaging.
In case of damage or anomaly:
Write down on the transport document the damage you found and quote this sentence: “Conditional acceptance clear evidence of
•
deciencies/damages during transport”
Contact by fax and registered mail with advice of receipt to supplier and the carrier.
•
Any disputes must be made within 8 days from the date of the delivery. Complaints after this period are invalid.
3.1 Storage
Observe external packaging instructions.
3.2 Handling
1. Verify unit weight and handling equipment lifting capacity.
4. Before starting the handling, make sure that the unit is stable.
5. Start hoisting the unit.
6. Remove screws
A - Protections
8 WSAT-XIN 21-171 M0Q940G14-03
B - Screws
3.3 Packaging removing
Be careful not to damage the unit.
Keep packing material out of children’s reach it may be dangerous.
Recycle and dispose of the packaging material in conformity with local regulations.
M0Q940G14-03 WSAT-XIN 21-171 9
4 Positioning
During positioning consider these elements:
Technical spaces requested by the unit
•
Electrical connections
•
Water connections
•
Spaces for air exhaust and intake
•
4.1 Functional spaces
Functional spaces are designed to:
guarantee good unit operation
•
carry out maintenance operations
•
protect authorized operators and exposed people
•
Respect all functional spaces indicated in the DIMENSIONS section.
Double all functional spaces if two or more unit are aligned.
4.2 Positioning
Units are designed to be installed:
EXTERNAL
•
in xed positions
•
Limit vibration transmission:
use antivibration devices on unit bearing points
•
install exible joints on the hydraulic connections
•
Choose the installation place according to the following criteria:
Customer approval
•
safe accessible position
•
technical spaces requested by the unit
•
spaces for the air intake/exhaust
•
The device prevents any impurity in the water circuit to dirt the heat exchanger.
•
verify unit weight and bearing point capacity
•
verify that all bearing points are aligned and leveled
•
install the unit raised from the ground
•
max. distance allowed by the electrical connections
•
Prefer places where the unit doesn’t disturb the neighbours.
Avoid installations next to bedrooms or windows.
A correct circulation of the air is mandatory to guarantee the good unit operating.
Avoid therefore:
obstacles to the airow
•
diculty of exchange
•
leaves or other foreign bodies that can obstruct the air coil
•
winds that hinder or favour the airow
•
heat or pollution sources close to the unit (chimneys, extractors etc..)
•
stratication (cold air that stagnates at the bottom)
•
recirculation (expelled air that is sucked in again)
•
incorrect positioning, close to very high walls, attics or in angles that could give rise to stratication or recirculation phenomenons
•
Ignoring the previous indications could:
reduce energy eciency
•
alarm lockout due to HIGH PRESSURE (in summer) or LOW PRESSURE (in winter)
•
10 WSAT-XIN 21-171 M0Q940G14-03
A. Keep the min. distances from the podestrian areas.
B. Provide windbreaks in locations with strong winds.
C. Avoid snow accumulations on batteries.
D. Install the unit lifted from the ground.
E. Provide a protection.
M0Q940G14-03 WSAT-XIN 21-171 11
5 Water connections
5.1 Water quality
Water features
conrming to local regulations
•
total hardness < 14°fr
•
within the limits indicated by table
•
The water quality must be checked by qualied personnel.
Water with inadequate characteristics can cause:
pressure drop increase
•
reduces energy eciency
•
increased corrosion potential
•
Provide a water treatment system if values fall outside the limits.
The warranty does not cover damages caused by limestone formations, deposits and impurities
from the water supply and / or failure from failed system clearing to clean system.
5.2 Risk of freezing
If the unit or the relative water connections are subject to temperatures close to 0°C:
mix water with glycol, or
•
safeguard the pipes with heating cables placed under the insulation, or
•
empty the system in cases of long non-use
•
5.3 Anti-freeze solution
The use of an anti-freeze solution results in an increase in pressure drop.
Make sure that the glycol type utilized is inhibited (not corrosive) and compatible with the water circuit components.
Do not use dierent glicol mixture (i.e. ethylene with propylene).
5.4 Water ow-rate
The project water-ow must be:
inside the exchanger operating limits (see the TECHNICAL INFORMATION section)
•
guarantee, also with variable system conditions (for example in systems where some circuits are bypassed in particular situations).
•
Version: Premium
Size21314151718191101121131141
Min. installation water contentslitres1720253340505357636874
Version: Excellence
Size21314151718191101121131141151161171
Min. installation water
contents
12 WSAT-XIN 21-171 M0Q940G14-03
litres172025334050535763688799113117
5.5 Operation sequence
Close all vent valves in the high points of the unit hydraulic circuit
Close all drain valves in the low points of the unit hydraulic circuit:
Heat exchangers
•
Pumps
•
collectors
•
storage tank
•
free-cooling coil
•
1. Carefully wash the system with clean water: ll and drain the system several times.
2. Apply additives to prevent corrosion, fouling, formation of mud and algae.
3. Fill the plant
4. Execute leakage test.
5. Isolate the pipes to avoid heat dispersions and formation of condensate.
6. Leave various point of service free (wells, vent-holes etc).
Neglecting the washing will lead to several lter cleaning interventions and at worst cases can cause damages to the exchangers and the
other parts.
It must be installed immediately in the water input of the unit, in a position that is easily accessible for cleaning.
The lter never should be removed, this operation invalidates the guaranty.
M0Q940G14-03 WSAT-XIN 21-171 13
5.8 Flow Switch
The ow switch must be present to ensure shutdown of the unit if water is not circulating.
It has to be installed in a duct rectilinear part, not in proximity of curves that cause turbulences.
A > 5 x Ø
Ø
A
A. minimum distance
A
B < A
!
14 WSAT-XIN 21-171 M0Q940G14-03
6 Electrical connections
The characteristics of the electrical lines must be determined by qualied electrica personnel able to design electrical installations; moreover,
the lines must be in conformity with regulations in force.
The protection devices of the unit power line must be able to stop all short circuit current, the value must be determined in accordance with
system features.
The power cables and the protection cable section must be dened in accordance with the characteristics of the protections adopted.
All electrical operations should be performed by trained personnel having the necessary qualications required by the regulations in force
and being informed about the risks relevant to these activities.
Operate in compliance with safety regulations in force.
6.1 Electrical data
The serial number label reports the unit specic electrical data, included any electrical accessories.
The electrical data indicated in the technical bulletin and in the manual refer to the standard unit, accessories excluded.
The matriculation plate shows the indications foreseen by the standards, in particular:
Voltage
•
F.L.A.: full load ampere, absorbed current at maximum admitted conditions
•
F.L.I.: full load input, full load power input at max. admissible condition
•
Electrical wiringdiagram Nr.
•
6.2 Connections
1. Refer to the unit electrical diagram (the number of the diagram is shown on the serial number label).
2. Verify that the electrical supply has characteristics conforming to the data shown on the serial number label.
3. Before starting work, ensure the unit is isolated, unable to be turned on and a safety sign used.
4. Ensure correct earth connection.
5. Ensure cables are suitably protected.
6. Before powering up the unit, make sure that all the protections that were removed during the electrical connection work have been
restored.
6.3 Signals / data lines
Do not exceed the maximum power allowed, which varies, according to the type of signal.
Lay the cables far from power cables or cables having a dierent tension and that are able to emit electromagnetic disturbances.
Do not lay the cable near devices which can generate electromagnetic interferences.
Do not lay the cables parallel to other cables, cable crossings are possible, only if laid at 90°.
Connect the screen to the ground, only if there aren’t disturbances.
Guarantee the continuity of the screen during the entire extension of the cable.
Respect impendency, capacity and attenuation indications.
M0Q940G14-03 WSAT-XIN 21-171 15
6.4 Power input
AØ mm 22
BØ mm 22
CØ mm 34
Install the isolator switch near the unit.
Fix the cables: if vacated may be subject to tearing.
The cable must not touch the compressor and the refrigerant piping (they reach high temparatures).
16 WSAT-XIN 21-171 M0Q940G14-03
6.5 Electrical panel
A SignalsB RS485C Power supply
AP1Main control moduleFU1Fuse
AP2Electronic thermostatic managementFU2230V aux. cicuit fuse
AP4Fan control moduleKA1Inverter alarm auxiliary relay
AP6RS 485 module
C1
C2
T1TransformerXT1Terminal block of the customer connections
(OPTIONAL)
Fan capacitorKA3Ciculation pump control relay
KA2Compressor control relay
M0Q940G14-03 WSAT-XIN 21-171 17
A SignalsB RS485C Power supply
AP1Main control moduleFU1230V aux. cicuit fuse
AP2Electronic thermostatic managementFU2compressor overload protection and timer
AP4Fan control moduleQS1Main isolator switch
AP6RS 485 module
QM1Compressor line protection
(OPTIONAL)
C1
Fan capacitorKA1Inverter alarm auxiliary relay
C2
T1TransformerKA2Compressor control relay
FU1compressor overload protection and timer
KA3Ciculation pump control relay
Size 51-71
FU2230V aux. cicuit fuse
XT1Terminal block of the customer connections
Size 51-71
18 WSAT-XIN 21-171 M0Q940G14-03
Version: Excellence
A SignalsB RS485C Power supply
AP1Main control moduleQS1Main isolator switch
AP-TEEElectronic thermostatic managementQMPPump motor overload cutout
AP4Fan control moduleKMPCirculation pump control contactor
TTL-RS485RS 485 module
KA1Inverter alarm auxiliary relay
(OPTIONAL)
T1TransformerKA2Compressor control relay
FUC2compressor overload protection and timerKA3Ciculation pump control relay
FUaux230V aux. cicuit fuseXT1Terminal block of the customer connections
FU-VFan protection fuse
M0Q940G14-03 WSAT-XIN 21-171 19
6.6 Connections performer by customer
Electrical panel
sizes 21÷71 - 230/1/50
1UnitQGElectrical panel
2Connections perfomer by customerAP7 Room keypad
3Only for sizes 21-41SA1 On / Standby remote
4Only for sizes 51-71SA3 Second setpoint enabling
AFuses
Provided by the customer
BIsolating switch
Provided by the customer
FU1 FuseXT1 Terminal block of the customer connections
6.7 SA1 = On / Standby remotep.22
7.10 SA3: 2° set pointp.25
M8 Pump use
Provided by the customer
ALM Cumulative fault signal,max 24v/AC
Electrical panel
sizes 51÷71 - 400/3/50
20 WSAT-XIN 21-171 M0Q940G14-03
Electrical panel
sizes 81÷141 - 400/3/50
1UnitSA3 Second setpoint enabling
2Connections perfomer by customerAP7 Room keypad
AFuses
Check that probes and optional components are connected and enabled with the respective parameters (“electrical connections” section and
following pages).
7.10 SA3: 2° set point
Enable SA3
Main menu Par CL CL45 = 22
Example:
Set Cool = 12 °C
tr15 = 1°C
2° set Cool = 13°C
Parameter modication:
Main menu Par Tr Tr15
Tr15 Dierential SetCool
7.11 Water set point compensation with ambient temperature
Only with ambient keyboard option.
Function and parameters are the same of paragraph “Water set point compensation with external temperature”
On the ambient keyboard set parameter Cr 30 = 10
It is possible enable ambient compensation OR external compensation, not ambient AND external compensation.
M0Q940G14-03 WSAT-XIN 21-171 25
7.12 Water set point compensation with external temperature
It is possible to automatically change the set-point according to the outside temperature.
KeysEsc+ Set
Enable the function:
Par: dS00 set-point compensation of the outside temp.
0 = Disabled
1 = Proportional
2 = Fixed (by step)
With low ext. temperature the refrigerant requirements are reduced.
The internal comfort can also be obtained with a set-point higher than standard.
Example:
setpoint = 10°C
compensated setpoint = 14°C
Menu dSdS00
Cool DescriptionExample
dS01 Temperature controller dynamic dierential proportional band in Cool dS01 = - 6°C
dS03 Maximum temperature controller dynamic dierential in CooldS03 = 4°C
dS05 Temperature controller dynamic dierential setpoint in CooldS05 = 36°C
7.13 Minimum pump speed setting
Only for units tted with an EC circulator.
The ow switch must not be tripped with the circulator at minimum speed and the system under the maximum pressure drop conditions.
Inspection and setting procedure:
Parameter modicationKeysEsc+SetMenudSMenuPI
1. note down the PI31 value
2. set par. PI31=PI30
3. note down the PI41 value
4. set par. PI41=PI40
5. if the E020 alarm appears, proceed from section 8
6. if the E020 alarm does not appear, proceed from section 10
7. reset the alarm
8. increase PI30 and PI31 by the same value
9. repeat the step on PI40 and PI41 with the unit in heating mode
10. set PI31 back to the initial value
11. set PI41 back to the initial value
On systems with low pressure drops, the default settings of PI30 and PI40 can be decreased
PI30Minimum water pump speed in Cool mode
PI31Maximum water pump speed in Cool mode
26 WSAT-XIN 21-171 M0Q940G14-03
7.14 Circulating pump: energy saving mode
Parameter modicationKeysEsc+SetMenudSMenuPI
The function is enabled by default
To deactivate the funcion: PI22 = 0
Pi03
ON
Off
ON
Off
pump
Heat pump
Pi22
Pi22
7.15 Circulating pump: anti-lock function
The function prevents mechanical locks of the circulation pump caused by prolonged inactivity.
Parameter modicationKeysEsc+SetMenudSMenuPI
PI01max. switch-o time of the circulating pump.
PI03switch-on time of the circulating pump
The function is enabled by default
To deactivate the funcion: PI01 = 0
Pi03
ON
Off
pump
Pi01
ON
Off
Heat pump
M0Q940G14-03 WSAT-XIN 21-171 27
7.16 Antifreeze function with circulating pump
Parameter modicationKeysEsc+SetMenudSMenuPI
PI51switch-on setpoint of the circulating pump for antifreeze (5°C)
PI52hysteresis (2°C)
The function is enabled by default
To deactivate the funcion: PI50 = 0.
ON
pump
Off
Pi52
Pi51
t H2O inlet
7.17 Start-up report
Identifying the operating objective conditions is useful to control the unit over time.
With unit at steady state, i.e. in stable and close-to-work conditions, identify the following data:
total voltages and absorptions with unit at full load
•
absorptions of the dierent electric loads (compressors, fans, pumps etc)
•
temperatures and ows of the dierent uids (water, air) both in input and in output from the unit
•
temperature and pressures on the characteristic points of the refrigerating circuit (compressor discharge, liquid, intake)
•
The measurements must be kept and made available during maintenance interventions.
7.18 2014/68/UE PED directive
DIRECTIVE 2014/68/UE PED gives instructions for installers, users and maintenance technicians as well.
Refer to local regulations; briey and as an example, see the following:
Compulsory verication of the rst installation:
only for units assembled on the installer’s building site (for ex. Condensing circuit + direct expansion unit)
•
Certication of setting in service:
for all the units
•
Periodical verications:
to be executed with the frequency indicated by the Manufacturer (see the “maintenance inspections” paragraph)
•
28 WSAT-XIN 21-171 M0Q940G14-03
8 Control
8.1 Display
IconFixed onFlashingIcon
Alarm on progressSilenced alarmCompressor
Not usedVentilation
Cooling modeRemote cooling mode
Standby from keypadRemote standbyPrimary circuit water pump
not used currently
Clock
Active scheduling
Not used
Clock setting
Scheduling
At the start-up is performed a board automatic test: all the
led ash for some seconds
Remote control
Display shows Clock
(not related to scheduling)
Water set point compensation active
8.2 Keys
SymbolNameActionFunction (3 sec.)
Up
Down
Esc
Set
Increases the value
Next voice
Decreases the value
Previous voice
Esc WITHOUT SAVING MODIFICATIONS
Previous level
Conrm
Esc WITH MODIFICATION SAVING
Go to the next level
STATA menu
Silenced alarm
On/Standby
Cool / stdby
Inputs / clock / stby / active alarms
Activate / disactivate the time bands
Access to the SETTING menuParameters / function / password / alarms
* Unit in OFF the antifreeze function is not active.
M0Q940G14-03 WSAT-XIN 21-171 29
8.3 Navigation
Press 2 sec.
OPERATING MODE
STATA
SCHEDULING
HeatNot used
CoolCooling
StdBYOn/Standby
ASnot used currently
PIPump (Internal)Primary circuit water pump
FIFan (Internal)not used currently
FEFan (External)Fans (external) of the disposable exchanger
PEPump (External)Not used
HiElectric Heaters (Internal)Electric heaters of the primary exchanger
HEElectric Heaters (External)not used currently
HAAuxiliary OutputNot used
brBoilernot used currently
dFDefrostDefrosting
dSdynamic SetpointDynamic Setpoint
AdAdaptiveAdaptive (adaptive function)
AFAntiFreezeAnti-ice
ASDomestic hot water, Anti-LegionellaDomestic hot water, Anti-Legionella
HPHeat PumpNot used
PLPower Limitationnot used currently
tETime EventsTime bands
ALALarmAlarms
Ai
CLOCK menu
Hour
Choose
hour: HOUR
date: DATE
year: YEAR
Conrm
! Value ashing !
Set the value
2013
Back to step 4
34 WSAT-XIN 21-171 M0Q940G14-03
8.16 Scheduling management
It is possible to set 3 dierent schedulings.
To each scheduling is possible to associate 4 events.
To each day of the week is possible to associate a scheduling.
In the example the schedulings have been assigned:
To enable the hour scheduling set the parameters tE00 and CL43:
Par tE00 hour scheduling
0 = disabled, 1 = enabled
Parameter modication
KeysEsc + Set
1set the scheduling num.1scheduling 1 parametersscheduling 2 parametersscheduling 3 parameters
1.1set event 1
1.2set event 2
1.3set event 3
1.4set event 4
2set the scheduling num.2column scheduling 2 parameters
3set the scheduling num.3column scheduling 3 parameters
4assign the scheduling to mondaytE01 = 1 scheduling 1= 2 scheduling 2= 3 scheduling 3
5assign the scheduling to tuesdaytE02 = 1 scheduling 1= 2 scheduling 2= 3 scheduling 3
6assign the scheduling to wednesdaytE03 = 1 scheduling 1= 2 scheduling 2= 3 scheduling 3
7assign the scheduling to thursdaytE04 = 1 scheduling 1= 2 scheduling 2= 3 scheduling 3
8assign the scheduling to fridaytE05 = 1 scheduling 1= 2 scheduling 2= 3 scheduling 3
9assign the scheduling to saturdaytE06 = 1 scheduling 1= 2 scheduling 2= 3 scheduling 3
10assign the scheduling to sundaytE07 = 1 scheduling 1= 2 scheduling 2= 3 scheduling 3
Amanual modication of the cool setpoint:keySetSP menuCool
Bmanual modication of the cool setpoint:keySetSP menuCool
Activation scheduling example
Cactivation scheduling:Keys
36 WSAT-XIN 21-171 M0Q940G14-03
Events parameters
Event 1
Event 2
Event 3
Event 4
MinutestE11tE39tE67
Mode 0= on
1= standby
Cooling temper-
MinutestE18tE50tE74
Mode 0= on
1= standby
Cooling temper-
MinutestE25tE53tE81
Mode 0= on
1= standby
Cooling temper-
MinutestE32tE60tE88
Mode 0= on
1= standby
Cooling temper-
Sched. 1 (par.)Sched. 2 (par.)S ched. 3 (par.)
TimetE10tE38tE66
tE12tE40tE68
ature
TimetE17tE45tE73
ature
TimetE24tE52tE80
ature
TimetE31tE59tE87
ature
tE13tE41tE69
tE19tE47tE75
tE20tE48tE76
tE26tE54tE82
tE27tE55tE83
tE33tE61tE89
tE34tE62tE90
M0Q940G14-03 WSAT-XIN 21-171 37
8.17 Remote control - option
The keyboard repeats all the built-in control functions.
For details see:
8 Controlp.29
8.18 Ambient temperature display
It is possible to set the keypad to display the ambient temperature.
The probe is not used to perform the ambient thermoregulation.
Follow these steps:
Step DisplayActionKeysMenu/VariableNotes
1Main menuPress
2PArPress
3PArSelect
4CrPress
5Cr..Select
6Cr00Conrm
70Select
82Conrm
9Press
10Select
11Cr30Conrm
120Select
1316Conrm
14PressBack to the previous menu
PAr
PAr
Cr
Cr..
Cr00
Anable ambient probe
0
2
2
Back to the previous menu
Cr30
Temperature display
0
16
38 WSAT-XIN 21-171 M0Q940G14-03
Step DisplayActionKeysMenu/VariableNotes
1Main menuPress
2PArPress
3PArSelect
4UiPress
5Ui..Select
6Ui22Conrm
70Select
81Conrm
9Press
PAr
PAr
Ui
Ui..
Ui22
0
1
1
Back to the previous menu
Step DisplayActionKeysMenu/VariableNotes
1Main menuPress 3 sec.
2SelectAir1
3Air1Press
Is it possible to disable the ambient keyboard:
Cr00 = 0
Cr30 = 0
To enable water setpoint compensation with ambient temperature set:
Cr 30 = 10
M0Q940G14-03 WSAT-XIN 21-171 39
9 Maintenance
9.1 General description
Maintenance must be done by authorized centres or by qualied personnel.
The maintenance allows to:
maintain the unit eciency
•
increase the life span of the equipment
•
assemble information and data to understand the state of the unit eciency and avoid possible damages
•
Before checking, please verify the following:
the electrical power supply line should be isolated at the beginning
•
the unit isolator is open, locked and equipped with the suitable warning
•
make sure no tension is present
•
After turning o the power, wait at least 5 minutes before accessing to the electrical panel or any other electrical component.
Before accessing check with a multimeter that there are no residual stresses.
9.2 Inspections frequency
Perform an inspection every 6 months minimum.
The frequency, however, depends on the use.
In the event of frequent use it is recommended to plan inspections at shorter intervals:
frequent use (continuous or very intermittent use, near the operating limits, etc)
•
critical use (service necessary)
•
9.3 Unit booklet
It’s advisable to create a unit booklet to take notes of the unit interventions.
In this way it will be easier to adequately note the various interventions and aid any troubleshooting.
Report on the booklet:
date
•
type of intervention eected
•
intervention description
•
carried out measures etc.
•
9.4 Standby mode
If a long period of inactivity is foreseen:
turn o the power
•
avoid the risk of frost (empty the system or add glycol)
•
Turn o the power to avoid electrical risks or damages by lightning strikes.
With lower temperatures keep heaters turned on in of the electrical panel (option).
It’s recommended that the re-start after the stopping period is performed by a qualied technician, especially after seasonal stops or seasonal
switching.
When restarting, refer to what is indicated in the “start-up” section.
Schedule technical assistance in advance to avoid hitches and to guarantee that the system can be used when required.
40 WSAT-XIN 21-171 M0Q940G14-03
9.5 Main components
(sizes 21÷71)
A. Coil
B. Inverter
C. Electrical panel
D. Exchanger
A. vent
B. pump
C. input probe
D. Safety valve (6 Bar)
E. pump
F. Compressor
G. Fan
E. plate exchanger
F. Flow Switch
G. input probe
H. water outlet
M0Q940G14-03 WSAT-XIN 21-171 41
(size 81÷141)
A. Coil
B. Inverter
C. Electrical panel
D. Exchanger
A. vent
B. Dierential pressure switch
C. input probe
D. plate exchanger
E. pump
F. Compressor
G. Fan
E. pump
F. input probe
G. Safety valve (6 Bar)
H. water outlet
42 WSAT-XIN 21-171 M0Q940G14-03
9.6 Control check list
√intervention frequency (months)1612
1presence corrosionX
2panel xingX
3fan xingX
4coil cleaningX
5water lter cleaningX
6check the exchanger eciencyX
7circulating pumpsX
8check of the xing and the insulation of the power leadX
9check of the earthing cableX
10electric panel cleaningX
11capacity contactor statusX
12termina closing, cable insulation integrityX
13voltage and phase unbalancing (no load and on-load)X
14absorptions of the single electrical loadsX
15test of the compressor crankcase heatersX
16leak control*X
17survey of the refrigerant circuit operating parametersX
* European regulation 303/2008
Refer to the local regulations; and ensure correct adherance. Companies and technicians that eect interventions of installation, maintenance/
repairs, leak control and recovery must be CERTIFIED as expected by the local regulations. The leak control must be eected with annual
renewal.
9.7 Air coil
Contact with the exchanger ns can cause cuts: wear protective gloves to perform the above described operations.
It is extremely important that the battery gives the maximum thermal exchange; therefore, its surface must be cleaned from dust and deposits.
Remove all impurities from the surface.
Using an air pressure gun, clean the aluminum surface of the battery; be careful to direct the air in the opposite direction of the fan air
movement.
Hold the gun parallel to the ns to avoid damages.
As an alternative, vacumn cleaner can be used to suck impurities from the air input side.
Verify that the aluminum ns are not bent or damaged, in the event of damages contact the authorized assistance center and get the ns
straightened in order to restore the initial condition for an optimal air ow.
9.8 Water side exchanger
It is very important for the exchanger to be able to provide the maximum thermal exchange, therefore it is essential for the inner surfaces to
be clean of dirt and incrustations.
Periodically check the dierence between the temperature of the supply water and the condensation temperature: if the dierence is greater
than 8°C–10°C it is advisable to clean the exchanger.
The clearing must be eected:
with circulation opposite to the usual one
•
with a speed at least 1,5 times higher than the nominal one
•
with an appropriate product moderately acid (95% water + 5% phosphoric acid)
•
after the cleaning rinse with water to inhibit the action of any residual product
•
M0Q940G14-03 WSAT-XIN 21-171 43
9.9 Water lter
Check that no impurities prevent the correct passage of water.
9.10 Flow Switch
controls the operations
•
remove incrustations from the palette
•
9.11 Electric fans
Check:
the fans and the relative protection gridsare well xed
•
the fan bearings (evident by noise and anomalous vibrations)
•
the terminal protection covers are closed and the cable holders are properly positioned
•
9.12 Circulating pumps
Check:
no leaks
•
bearing status (anomalies are highlighted by abnormal noise and vibration)
•
the terminal protection covers are closed and the cable holders are properly positioned
•
9.13 Probe position
A. Fresh air probe
44 WSAT-XIN 21-171 M0Q940G14-03
10 Alarms - Status
10.1 Alarms
Before resetting an alarm identify and remove its cause.
E048Anti-legionellaAUTO
E060Faulty water temperature probe or primary exchanger inputAUTO
E061Faulty water temperature probe or primary exchanger outputAUTO
E062Faulty exchanger temperature probeAUTO
E065Faulty ambient keyboard temperature probeAUTO
E066Faulty DHW temperature probeAUTO
E068Faulty external temperature probeAUTO
E069Faulty high pressure input circuitAUTO
E071Faulty compressor discharge temperature probeAUTO
E080Conguration errorAUTO
E081Signalling of compressor operating hour exceedingManual
E085Signalling of primary circuit pump operating hour exceedingManual
E090Signalling of alarm log record exceedingManual
Error of LAN communication between main module and electronic thermostatic module or ambient keyboard (if present) or DHW module (if present)
A = AUTOMATIC reset
M = MANUAL reset
* after some interventions is necessary the manual reset
AUTO
10.2 Electronic thermostatic driver alarm
CodeDescriptionType
E101Faulty low pressure trasducer - 1Ai1AUTO
E102Faulty low pressure temperature probe - 1Ai2AU TO
E103Faulty discharge temperature probe - 1Ai3AUTO
E106Saturation output errorAUTO
E107MOP alarmAUTO
E108Signalling of valve max openingAUTO
E110NO link alarmAUTO
E111Excessive current draw* Manual
E112Winding 1 disconnection* Manual
E113Winding 1 short circuit* Manual
E114Winding 2 disconnection* Manual
E115Winding 2 short circuit* Manual
A = AUTOMATIC reset
* Switch on and o the electronic thermostatic driver
M0Q940G14-03 WSAT-XIN 21-171 45
10.3 Led inverter
The access is riserve to the service centres.
Danger of electrocution.
Led:
ON: normal operating
Slow ashing (ON 1sec.,OFF 0.5 sec.): stanby compressor stopped
Fast ashing (ON 0.2 sec.,OFF 0.2 sec.): in alarm.
10.4 Status
Main menuSETAi, di, AO, dOAi L1
MenuCodeDescription
AiE1
Ai L1Primary outlet temperature
Ai L2Primary inlet temperature
Ai
of
AO
dO
E1
SrActual Setpoint: setpoint with compensation / operating limit
Hr
Ai L3Coil temperature
Ai L4High pressure transducer
Ai L5Outside temperature
1Ai 1Low pressure transducer (thermostatic sensor on the driver)
1Ai 2Return temperature (thermostatic sensor on the driver)
1Ai 3Discharge temperature (thermostatic sensor on the driver)
di L1High pressure
di L2Compressor Alarm
di L3Flow user side
di L4On / Standby remote
di L5
AO L1Primary pump (it is a digital 0/1)
AO L2Fan signal (standard version)
AO L3Compressor signal
AO L4Primary pump signal (if in variable ow )
AO L5Fan signal (High-eciency version)
dOE1
dO L1
dO L2
dO L3Frost Heater
dO L4
dO L5Compressor start
dO L6Cumulative alarm
1rE1Superheating temperature
1rE2Condensing saturate temperature
1rE5Superheating
1rE6Gas pressure (=1Ai1)
1rE7Opening percentage electronic thermostatic valve
1SP4Superheating Setpoint
CP01Compressor 1 operating hours: x 10
PU01Hours utility pump: x 10
DHW temperature
Not used
Remote Heat/Cool
not used currently
DHW heater (if present)
Not used
DHW valve
not used currently
Reversing valve refrigerant circuit
Not used
Auxiliary heater
not used currently
46 WSAT-XIN 21-171 M0Q940G14-03
11 Accessories
11.1 RCTX - Remote control
QGElectrical panel
XT1 Terminal block of the customer connections
AP7 Room keypad
AMax. = 100 mt.
Cable section:
Min. 0,35 Max.1 mm2
LAN net: A = 100 mt. Max
M0Q940G14-03 WSAT-XIN 21-171 47
11.2 CMSC2X - Serial communication module with RS485 serial converter kit
1 Install the AP6 converter
2 Connect TTL serial
3 Wire as indicated in the wiring diagram.
Supervisory
The unit can be connected to an external supervisory system.
Recommended cable Belden 3105A or others with equal properties
48 WSAT-XIN 21-171 M0Q940G14-03
11.3 KG4UP - Management kit up to 4 units in parallel by the two set point available for each
unit
Max 4 units
Automatic unit rotation
Connect PE1P0008 with SA3 unit 1, SA3 units 2, etc..
enable SA3 on unit 1, unit 2, etc.. (main menu Par CL CL45 = 22)
Set Tr15 on unit 1, unit 2, etc.. (main menu Par Tr Tr15)
example of Summer set point
2 units3 units4 units
unit 1unit 2unit 1unit 2unit 3unit 1unit 2unit 3unit 4
Summer set point (SPCool)77,577,5877,588,5
Tr150,5-0,51-0,5-0,51,50,5-0,5-1,5
2° Summer set point (2°SPCool)7,57 8 77,58,587,57
SCHEDULING EXAMPLE
monday: KA = OFF Enabled set summer, tuesday KA = ON 2° Enabled set summer, wednesday KA = OFF Enabled set summer
example summer scheduling
MondayTuesdayWednesday
unit 17 (SPCool)8,5 (2°SPCool)7 (SPCool)
unit 27,5 (SPCool)8 (2°SPCool)7,5 (SPCool)
unit 38 (SPCool)7,5 (2°SPCool)8 (SPCool)
unit 48,5 (SPCool)7 (2°SPCool)8,5 (SPCool)
M0Q940G14-03 WSAT-XIN 21-171 49
11.4 KSAX - 100-litre water circuit breaker
Storage in Fe360b and anti-corrosion treatment with organic enamel, 50 mm-thick polyethylene and polyurethane external insulation and a
maximum operating pressure of 6 bar.
11.5 KTFLX - Hose kit for connection to the chiller/heat pump
SizeNo
21-712 xConnection of 1” between the unit and the system.
81-1512 xConnection of 1 ¼” between the unit and the system.
161-1712 x
50 WSAT-XIN 21-171 M0Q940G14-03
Lenght 300 mm.
Lenght 300 mm.
Connection of 1” ½ between the unit and the system.
Lenght 300 mm.
Only authorised personnel must disconnect the unit.
Avoid leak or spills into the environment.
Before disconnecting the unit, the following must be recovered, if present:
refrigerant gas
•
anti-freeze solutions in the water circuit
•
Awaiting dismantling and disposal, the unit can also be stored outdoors, if the electrical, cooling and water circuits of the unit have 100%
integrity and are isolated, bad weather and rapid change in temperature will not result in any environmental impact.
12.2 Dismantling and disposal
The unit must always be sent to authorised centres for dismantling and disposal.
When dismantling the unit, the fan, the motor and the coil, if operating, may be recovered by the specialist centres for reuse.
All the materials must be recovered or disposed of in compliance with the corresponding national standards in force.
For further information on the decommissioning of the unit, contact the manufacturer.
12.3 Directive EC RAEE
The units covered by the legislation in question are marked with the symbol on the side.
With the aim of protecting the environment, all of our units are produced in compliance with Directive EC on waste electrical and electronic
equipment (RAEE).
The potential eects on the environment and on human health due to the presence of hazardous substances are shown in the use and
maintenance manual in the section on residual risks.
Information in addition to that indicated below, if required, can be obtained from the manufacturer/distributor/importer, who are responsible
for the collection/handling of waste originating from equipment covered by EC-RAEE. This information is also available from the retailer who
sold this appliance or from the local authorities who handle waste.
Directive EC-RAEE requires disposal and recycling of electrical and electronic equipment as described therein to be handled through
appropriate collection, in suitable centres, separate from collection for the disposal of mixed urban waste.
The user must not dispose of the unit at the end of its life cycle as urban waste, it must instead be handed over to appropriate collection
centres as set forth by current standards or as instructed by the distributor.
52 WSAT-XIN 21-171 M0Q940G14-03
13 Residual risks
General description
In this section the most common situations are indicated,as these cannot be
controlled by the manufacturer and could be a source of risk situations for
people or things.
Danger zone
This is an area in which only an authorised operator may work.
The danger zone is the area inside the unit which is accessible only with the
deliberate removal of protections or parts thereof.
Handling
The handling operations, if implemented without all of the protection
necesssary and without due caution, may cause the drop or the tipping of
the unit with the consequent damage, even serious, to persons, things or the
unit itself.
Handle the unit following the instructions provided in the present manual regarding the packaging and in compliance with the local regulations in force.
Should the refrigerant leak please refer to the refrigerant “Safety sheet”.
Installation
The incorrect installation of the unit could cause water leaks, condensate
accumulation, leaking of the refrigerant, electric shock, poor operation or
damage to the unit itself.
Check that the installation has been implemented by qualied technical
personnel only and that the instructions contained in the present manual
and the local regulations in force have been adhered to.
The installation of the unit in a place where even infrequent leaks of inammable gas and the accumulation of this gas in the area surrounding the area
occur could cause explosions or res.
Carefully check the positioning of the unit.
The installation of the unit in a place unsuited to support its weight and/or
guarantee adequate anchorage may result in consequent damage to things,
people or the unit itself.
Carefully check the positioning and the anchoring of the unit.
Easy access to the unit by children, unauthorised persons or animals may be
the source of accidents, some serious.
Install the unit in areas which are only accessible to authorised person and/or
provide protection against intrusion into the danger zone.
General risks
Smell of burning, smoke or other signals of serious anomalies may indicate a
situation which could cause damage to people, things or the unit itself.
Electrically isolate the unit (yellow-red isolator).
Contact the authorised service centre to identify and resolve the problem at
the source of the anomaly.
Accidental contact with exchange batteries, compressors, air delivery tubes
or other components may cause injuries and/or burns.
Always wear suitable clothing including protective gloves to work inside the
danger zone.
Maintenance and repair operations carried out by non-qualied personnel
may cause damage to persons, things or the unit itself.
Always contact the qualied assistance centre.
Failing to close the unit panels or failure to check the correct tightening of all
of the panelling xing screws may cause damage to persons, things or the
unit itself.
Periodically check that all of the panels are correctly closed and xed.
If there is a re the temperature of the refrigerant could reach values that increase the pressure to beyond the safety valve with the consequent possible
projection of the refrigerant itself or explosion of the circuit parts that remain
isolated by the closure of the tap.
Do not remain in the vicinity of the safety valve and never leave the refrigerating system taps closed.
Electric parts
An incomplete attachment line to the electric network or with incorrectly
sized cables and/or unsuitable protective devices can cause electric shocks,
intoxication, damage to the unit or res.
Carry out all of the work on the electric system referring to the electric layout
and the present manual ensuring the use of a system thereto dedicated.
An incorrect xing of the electric components cover may lead to the entry of
dust, water etc inside and may consequently electric shocks, damage to the
unit or res.
Always x the unit cover properly.
When the metallic mass of the unit is under voltage and is not correctly
connected to the earthing system it may be as source of electric shock and
electrocution.
Always pay particular attention to the implementation of the earthing
system connections.
Contact with parts under voltage accessible inside the unit after the removal
of the guards can cause electric shocks, burns and electrocution.
Open and padlock the general isolator prior to removing the guards and
signal work in progress with the appropriate sign.
Contact with parts that could be under voltage due to the start up of the unit
may cause electric shocks, burns and electrocution.
When voltage is necessary for the circuit open the isolator on the attachment
line of the unit itself, padlock it and display the appropriate warning sign.
Moving parts
Contact with the transmissions or with the fan aspiration can cause injuries.
Prior to entering the inside of the unit open the isolater situated on the connection line of the unit itself, padlock and display the appropriate warning
sign.
Contact with the fans can cause injury.
Prior to removing the protective grill or the fans, open the isolator on the
attachment line of the unit itself, padlock it and display the appropriate
warning sign.
Refrigerant
The intervention of the safety valve and the consequent expulsion of the gas
refrigerant may cause injuries and intoxication.
Always wear suitable clothing including protective gloves and eyeglasses for
operations inside the danger zone.
Should the refrigerant leak please refer to the refrigerant “Safety sheet”.
Contact between open ames or heat sources with the refrigerant or the
heating of the gas circuit under pressure (e.g. during welding operations)
may cause explosions or res.
Do not place any heat source inside the danger zone.
The maintenance or repair interventions which include welding must be
carried out with the system o.
Hydraulic parts
Defects in tubing, the attachments or the removal parts may cause a leak
or water projection with the consequent damages to people, things or
shortcircuit the unit.
Standard power supply230/1/50230/1/50230/1/50 400/3/50+N 400/3/50+N 400/3/50+N 400/3/50+N 400/3/50+N 400/3/50+N 400/3/50+N 400/3/50+N
1. Entering/leaving water temperature user side 23/18°C, external exchanger entering air 35°C
2. The overall power absorbed is calculated by adding the power absorbed by the compressor + the power absorbed by the fan - the percentage value of the fan to overcome external pressure drop + the power absorbed by the pump - the percentage value of the pump to
overcome pressure drop outside + the power absorbed by the auxiliary electrical circuit
3. EER (EN 14511:2013) cooling performance coecient. Ratio between delivered cooling capacity and power input in compliance with EN 14511:2013
4. ESEER calculated by Clivet for radiant systems with water produced at 18°C by taking into account the load conditions and source water temperature as dened by EUROVENT for water at 7°C
5. User side entering/leaving water temperature 12/7 °C, external exchanger entering air 35°C
6. ESEER calculated by EUROVENT, for systems featuring terminal units with water produced at 7°C
7. PHE = plate exchanger
8. AX = axial fan
The heads are intended as available at the unit connections
The pressure drops of the steel mesh strainer, supplied with the unit, have been already taken into consideration
Min. installation water contents172025334050535763688799113117
Power supply
Standard power supply
1. Entering/leaving water temperature user side 23/18°C, external exchanger entering air 35°C
2. The overall power absorbed is calculated by adding the power absorbed by the compressor + the power absorbed by the fan - the percentage value of the fan to overcome external pressure drop + the power absorbed by the pump - the percentage value of the pump to
overcome pressure drop outside + the power absorbed by the auxiliary electrical circuit
3. EER (EN 14511:2013) cooling performance coecient. Ratio between delivered cooling capacity and power input in compliance with EN 14511:2013
4. ESEER calculated by Clivet for radiant systems with water produced at 18°C by taking into account the load conditions and source water temperature as dened by EUROVENT for water at 7°C
5. User side entering/leaving water temperature 12/7 °C, external exchanger entering air 35°C
6. ESEER calculated by EUROVENT, for systems featuring terminal units with water produced at 7°C
7. PHE = plate exchanger
8. AX = axial-ow fan, EC = axial-ow fan + EC
The heads are intended as available at the unit connections
The pressure drops of the steel mesh strainer, supplied with the unit, have been already taken into consideration
Sound levels refer to units with full load under nominal test conditions.
The sound pressure level refers to a distance of 1m from the outer surface of the unit operating in an open eld.
Noise levels are determined using the tensiometric method (UNI EN ISO 9614-2)
Data referred to the following conditions:
- internal exchanger water = 12/7 °C
- Ambient temperature = 35 °C
Sound levels
EXCELLENCE VERSION
Octave band (Hz)
61625773
Sound
pressure level
Sound power
level
Sound power level
Size
631252505001000200040008000dB(A)dB(A)
2173737065635951364964
3176706560585346484964
4176716661595447494964
5176716966635850395368
7177716967635950405469
8183776961636760615672
9184797062646760615672
10186817262656760615773
12181736761636761615571
13185837570786963646380
14185838079837572616985
15188868180847572617086
16193918585877875657389
17194848585877875657390
Sound levels refer to units with full load under nominal test conditions.
The sound pressure level refers to a distance of 1m from the outer surface of the unit operating in an open eld.
Noise levels are determined using the tensiometric method (UNI EN ISO 9614-2)
Data referred to the following conditions:
- internal exchanger water = 12/7 °C
- Ambient temperature = 35 °C
Octave band (Hz)
Sound
pressure level
Sound
power level
Admissible water ow rates
Size21314151718191101121131141151161171
Minimum ow[l/s]0,150,180,180,230,340,350,350,350,420,420,420,420,480,48
Maximum ow-