CLIVET ELFORoom2 003.0, ELFORoom2 017.0, ELFORoom2 005.0, ELFORoom 2 011.0, ELFORoom2 015.0 User Manual

ELFORoom2 003.0 - 005.0 - 011.0 - 015.0 - 017.0
Water terminal
Change living home
M09160D17-02 49
Dear Customer, We congratulate you on choosing an ELFOSystem product, the air conditio-
ning system at annual cycle that offers the possibility in a sole system of mee­ting all the heating, conditioning and domestic hot water needs.
Clivet is being working for years to offer systems able to assure the maximum comfort for long time with high reliability, efficiency , quality and safety. The target of the company is to offer advanced systems, that assure the best com­fort, reduce the energy con-sumption, the installation and maintenance costs for all the life-cycle of the system.
With this manual, we want to give you information that are useful in all the phases: from the reception, to the installation and use until the disposal so that a system so advanced offers the best procedure of installation and use.
Best regards and have a nice reading ! CLIVET Spa
M09160D17-02 50
INDEX
General
1
Reception
2
Positioning
3
Water connections
4
Electrical connections
5
Control
6
Maintenance
7
Technical data
8
Residual risks
9
52
55
55
59
65
75
86
89
90
The data contained in this bulletin is not binding and may be changed by the manufacturer wi­thout prior notice.All reproduction, even partial, is prohibited.
Decommissioning
10
94
M09160D17-02 51
1 - GENERAL
1.1 MANUAL
The manual provides correct unit installation, use and maintenance.
Pay particolar attention to: Warning identifies particularly important operations or
information . Prohibited operations that must not be carried out, that
compromise the operating of the equipment or may cause damage to persons or things.
x It is advisable to read it carefully so you will save time
during operations.
x Follow the written indications so you will not cause
damages to things and injuries people. The preliminary information must be read prior to carrying out any of the following operations.
1.2 GENERAL INSTRUCTIONS
Operate in compliance with safety regulations in force.
Preliminaries
The positioning, hydraulic system, refrigerating, electrics and the channelisation of the air must be determined by the sy­stem designer in accordance with local regulations in force.
On the unit can operate only qualified personal , as determi­ned by the regulations in force.
Using the unit in case of breakdown or malfunction :
x voids the warranty x may compromise the safety of the machine x may increase time and repair costs.
Follow local safety regulations. . Keep packing material out of children’s reach it may be dan-
gerous. . Recycle and dispose of packing material in conformity with
local regulations. .
Risk situations
The unit has been designed and created to prevent injures to people.
During designing it is not possible to plane and operate on all risk situation.
Read carefully "Residual risk" section where all situation which may cause damages to things and injuries to people are reported.
Installation, starting, maintenance and repair required specific knowledge; if they are carried out by inexperienced personnel, they may cause damages to things and injuries people.
Intended use
Use the unit for cooling/heating water or a water and glycol mix for air-conditioning only, within limits defined in the techni­cal bulletin and on this manual..
Any use other than intended does not involve the manufactu­rer in any commitment or obligation. .
Installation
Verify that the electrical line characteristics are in compliance with data quotes on the unit serial number label.
Maitenance
Plan periodic inspection and maintenance in order to avoid or reduce repairing costs. Turn the machine off before any operation.
Modification
All unit modifications will end the warranty coverage and the manufacturer responsibility. .
Breakdown/Malfuction
Disable the unit immediately in case of breakdown or malfunc­tion. .
Contact a constructor certified assistance service. Use original spares parts only.
User training
The installer has to train the user on :
x start-up / shutdown; x set points change; x standby mode; x maintenance; x what to do / what not to do in case of breakdown.
Data update
Continual product improvements may imply manual data changes .
1.3 INDICATIONS FOR THE USER
Keep this manual with the wiring diagram in an accessible place for the operator. Note the unit lable data so you can provide them at the assi­stance centre in case of intervention (see "Unit identification" section). Provide a machine notebook that allows any interventions carried out on the machine to be noted and tracked making it easier to suitably note the various interventions and aids the search for any breakdowns. In case of breakdown or malfunction:
x immediately deactivate the unit . x contact a constructor certified assistance service. x use original spares parts only
Ask the installer to format on:
x start-up / shutdown; x set points change; x standby mode; x maintenance; x what to do / what not to do in case of breakdown.
M09160D17-02 52
1 - GENERAL
1.4 FUNDAMENTAL SAFETY RULES
Remember that some fundamental safety rules should be followed when using a product that uses electricity and water, such as:
x It is forbidden for the appliance to be used by children or
unassisted disabled persons.
x It is forbidden to touch the appliance with wet hands or
body when barefoot.
x It is forbidden to carry out any cleaning before having
disconnected the appliance from the electricity mains supply by turning the system master switch to "OFF".
x It is forbidden to modify the safety or adjustment devices
or adjust without authorisation and indications of the manufacturer.
x It is forbidden to pull, cut or knot the electrical cables
coming out of the appliance, even if it is disconnected from the mains supply.
x It is forbidden to poke objects or anything else through the
inlet or outlet grills.
x It is forbidden to open the doors which access the internal
parts of the appliance without first turning the system master switch to "OFF".
x It is forbidden to dispose of or leave in the reach of
children the packaging materials which could become a source of danger.
x It is forbidden to climb onto the appliance or rest any
object on it.
x The external parts of the appliance can reach
temperatures of more than 70°C.
DANGER FROM BURNS -TAKE CARE WHEN TOUCHING
Serial number It identifies uniquely each machine.
It identifies specific spare parts for the machine. Assistance request
Note data from the serial number label and write them in the chart on side, so you will find them easily when needed.
In case of intervention you have to provide data.
Series
Size
Serial number
Year of manufacture
Wiring diagram
1.6 UNIT VERSION
Vertical - Horizontal in view
Vertical - Horizontal uncased
1.5 UNIT INDENTIFICATION
Serial number label
The serial number label is positioned on the unit and allows to indentify all the unit features.
It has not to be removed for any reason. It reports the regulations indications such as:
x machine type,
2
series ĺ ELFOROOM size ĺ 003.0 ( o 005.0………….017.0)
x Serial number
Axxxxxxxxxxx
x year of manufacture x wiring diagram number x electrical data x manufacturer logo and address
M09160D17-02 53
1 - GENERAL
1.7 ACCESSORIES
Each accessory is accompanied by its instruction leaflets for assembly.
x KASPX
Intake plenum kit
x GMX
Outlet grille
GRA1X
x
Air outflow grille
PR90MX
x
90° air outlet plenum kit
PMSTX
x
Telescopic upper supply plenum kit
KV3B4X
x
3-way valve kit with electrothermal head and balancing for 4-pipe system (available only with options:B4T)
x KV3VBX
3-way valve kit with electrothermal head and balancing for the 2-pipe version
x HIDE1X
Remote control with 3 position switch + on/off for wall installation (available only with options: 3V010)
x
HIDE2X
Remote control with E/I +3V +on/off for wall installation (available only with options: 3V010)
HIDE3X
x
Plurifunctional remote control for wall installation (available only with options: 3V010)
HID-T2X
x
HID-T2 electronic ambient control (external, temperature only)
x HID-T3X
HID-T3 electronic ambient control (external, temperature and humidity)
x HID-TI2X
HID-TI2 flush-mounted electronic ambient control (wall-mounted, temperature only)
x KCMDX
Motor connection cables for unit with couplings on the right
PCIX
x
Uncased closure panel
x
BACKVX
Painted back panel for cased version
CSFIX
x
Formwork for uncased installation
FXPPX
x
Floor fixing bracket kit
KPDX
x
Plinth kit
M09160D17-02 54
2 - RECEPTION / 3 - POSITIONING
2.1 PRELIMINARY INFORMATION General
Operate in compliance with safety regulations in force . For detailed information (dimensions, weight, technical
characteristics etc.) please refer to the “Technical information” section.
Use single protection devices : gloves, glasses ecc. Stocking
Observe external packing instructions . Handling
Verify unit weight and handling equipment lifting capacity .
Identify critical points during handling (disconnected routes, flights, steps, doors).
Verify the position of the barycentre in the Technical information - DIMENSIONS section.
Before handling verify that the unit keeps its balance. Packing removing
Be careful not to damage the unit. Recycle and dispose of packing material in conformity
with local regulations.
2.3 HANDLING
Do not leave loose packages during the transport
Do not handle the unit alone
Do not tramble
2.2 DELIVERY CONTROL
Before accepting the delivery you have to check:
x That the unit hasn’t been damaged during tran-
sport.
x Check that the materials delivered correspond
with that indicated on the transport document comparing the data with the identification label positioned on the packaging.
In case of damage or anomaly:
x Write down on the transport document the da-
mage you found and quote this sentence: "Conditional acceptance — clear evidence of deficiencies/damages during transport".
x Contact supplier and the carrier by fax and regi-
stered mail with advice of receipt.
Any disputes must be made within the 8 days following the delivery. Complaints after this period are invalid.
3 - POSITIONING
3.1 PRELIMINARY INFORMATION
General
Operate in compliance with safety regulations in force. For detailed information (dimensions, weight, technical
characteristics etc.) please refer to the TECHNICAL INFORMATION section.
Use single protection devices : gloves, glasses ecc.
During positioning consider these elements :
x technical spaces required for the machine and system x place where the machine will be installed x electrical connections x water connections x air / aeraulic ducts
Do not considerer these elements could decrease performances and operational life of the unit.
M09160D17-02 55
3 - POSITIONING
3.2 FUNCTIONAL SPACES
Functional spaces are designed to:
x guarantee good unit operation x Carry out maintenance operations x protect authorized operators and exposed people.
Respect all functional spaces indicated in the figure.
x in proximity to sources of heat; x in damp areas or places with probable contact with water; x in places with oil fumes x places subject to high frequencies.
Make sure that :
x the wall on which the unit is to be installed is strong
enough to support the weight;
x the part of the wall interested does not have pipes or elec-
tric wires passing through;
x the interested wall is perfectly flat; x there is an area free of obstacles which could interfere
with the inlet and outlet air flow;
x the installation wall is preferably an outside perimeter wall
to allow the discharge of the condensation outside;
x in case of ceiling installation the airflow is not directed
towards persons.
Ambient thermostat
If provided a wall-mounted ambient thermostat - OPTION
The choice of the installation point is decisive for the environmental comfort and the energy consumption. The thermostat must be placed :
x In a room with medium temperature and humidity
conditions, representative of the other rooms
x at a height of 150 cm x preferably on an internal wall
Positions to avoid :
x next to heat sources x points exposed to direct sunlight x in a position with air rejected from outlets or diffusers x behind curtains or pieces of furniture x near windows and doors to the outside x on walls crossed by fireplaces or heating ducts x on external walls.
*= dimensions to follow to assemble the 90° insulated supply plenum kit, code PR90MX **= dimensions to follow to assemble the telescopic upper supply plenum kit, code PMSTX.
OK
1,5 m
3.3 POSITIONING
Avoid installing the unit in proximity to:
x positions subject to exposure to direct sunlight;
M09160D17-02 56
3 - POSITIONING
3.4 INSTALLATION
The following descriptions of the various mounting phase and the relative designs refer to a version of the machine with fixtures on the left. The operations for the mounting of machines with fixtures on the right are exactly the same
Only the images are to be considered as a mirror image.
3.5 SIDE OPENING
.
x lift A x unscrew B x move to the left C x lift C
3.6 HORIZONTAL OR CEILING INSTALLATION
x lift A x unscrew B x move to the right D x lift D
x Using the paper template, trace on the ceiling the position of the two fixing brackets and the two rear screws. x Using a suitable drill, make the holes and insert the toggle bolts (2 for each bracket) (fig. 3.1 ref. A); fix the two brackets (fig. 3.1
ref. B). Do not over-tighten the screws.
x Position the machine on the two brackets, keeping it in position and then fix the two screws into the rear toggle bolts (fig. 3.1 ref.
C), one on each side.
x Make sure that there is sufficient inclination of the unit towards the drainage pipe to facilitate the water drainage (fig. 3.1 ref. D). x Fully tighten all 6 fixing screws.
fig 3.1
M09160D17-02 57
3 - POSITIONING
3.7 VERTICAL FLOOR OR WALL INSTALLATION
When floor mounting with support pins, respect the min. ground height of 80mm., for the pin mounting and refer to the individual instructions leaflets supplied and the relative manual
x Using the paper template, trace the position of the two fixing brackets on the wall (fig. 3.2). x Use a suitable drill to make the holes with and insert the toggle bolts (2 for each bracket) (fig. 3.3 ref. A); fix the two brackets (fig.
3.3 ref. B). Do not over-tighten the screws so that the brackets can be adjusted with a spirit level (fig. 3.4).
x Fully tighten the four screws to block the two brackets. x Check the stability by manually moving the brackets to the right and to the left, up and down. x Mount the unit, checking that it fits correctly onto the brackets and checking that it is stable (fig. 3.5).
fig 3.2 fig 3.3
fig 3.4
M09160D17-02 58
fig 3.5
4 - WATER CONNECTIONS
4.1 PIPELINE DIAMETER
Inlet water : EUROKONUS 3/4 Outlet water : EUROKONUS 3/4 Condensate discharge : Ø 14 mm (internal diameter) For the position of the pipeline and the wall fixings, refer to the
designs shown in the following sections, based on the specific configuration.
4.2 CONNECTIONS
The choice and sizing of the hydraulic lines must be made by an expert who must operate according to the rules of good technique and the laws in force.
Insulate the water lines / In the figure are indicated the optional components
To make the connections:
x position the hydraulic lines ( ref. A) x tighten the connections using the “spanner and counter
spanner” method ( ref. B)
x check for any leaks of liquid x coat the connections with insulating material ( ref. C).
The hydraulic lines and joints must be thermally insulated. Avoid partially insulating the pipes. Do not over-tighten to avoid damaging the insulation. Use hemp and green paste to seal the threaded connections;
the use of Teflon is advised when there is anti-freeze in the hydraulic circuit.
4.3 CONDENSATION DISCHARGE
The condensation discharge network must be suitably sized (minimum inside pipe diameter 14 mm) and the pipeline
positioned so that it keeps a constant inclination, never less than 1%.
x In the vertical installation, the discharge pipe is connected
directly to the discharge tray, positioned at the bottom of the side shoulder underneath the hydraulic fixtures.
x In a horizontal installation the discharge tube is connected
to the one already present on the machine.
If possible, make the condensation liquid flow directly in a gutter or a “rainwater” discharge.
When discharging directly into the main drains, it is advisable to make a siphon to prevent bad smells returning up the pipe
towards the room. The curve of the siphon must be lower than the condensation collection bowl. If the condensation needs to be discharged into a container, it
must be open to the atmosphere and the tube must not be immerged in water to avoid problems of adhesiveness and
M09160D17-02 59
counter-pressure that would interfere with the normal outflow. However, on completion of the installation it is advisable to
check the correct outflow of the condensation liquid by slowly pouring about ½ l of water into the collection tray in about 5­10 minutes.
If there is a height difference that could interfere with the outflow of the condensation, a pump must be mounted
(provided by the customer)
4 - WATER CONNECTIONS
4.3.2 Condensation discharge VERTICAL version 4.3.1 Condensation discharge HORIZONTAL version
To mount the horizontal bowl refer to the instructions in kits.
x check that the "L" pipe and the flexible rubber hose are
correctly connected to the bowl (fig. 4.1 rif. A).
x slide in the side of the machine keeping the pipe in
position up against the front grill.
x fully close the side checking that the pipe remains blocked
in the special grove on the side (fig. 4.2 rif. B).
For the horizontal installation carefully note the following precautions:
x make sure that the machine is installed perfectly
level or with a slight inclination towards the condensation discharge;
x insulate carefully the inflow and outflow pipes up to
the machine union to prevent any drops of condensation outside the same collection bowl;
x insulate the bowl condensation discharge pipe
along all of its length.
fig 4.1
x Connect to the condensation collection tray discharge
union (fig. 4.3 rif. A) a pipe for the outflow of the liquid (fig.
4.3 rif. B) blocking it adequately.
x Check that the drip-collector extension (fig. 4.3 ref. C) is
present and correctly installed.
fig 4.3
4.4 FIXTURE ROTATION
The operations described and the relative images refer to a machine with fixtures on the left on which the fixtures on the right side must be rotated.
If there is a machine available with right side fixtures that require rotation to the left, the sequence of the operations is the same, only the images are a mirror image.
To connect the motor to the control kit, use the special cabling optional.
4.4.1 Dismouting panels
x Dismount the upper grill (fig. 4.4 ref. A) unscrewing the
fig 4.2
two fixing screws (fig. 4.4 ref. B)
x On the left-hand side lift the cover covering the screw (fig.
4.4 ref. C) and loosen the screw (D) that fixes the left panel (fig. 4.4 ref. E) , then move it slightly to the left and lift it up.
x On the opposite side lift the cover covering the screw (fig.
4.4 ref. C) and unscrew it.
x Move the side panel slightly (fig. 4.4 ref. F) to the right and
lift it.
x Remove the lower front grill (fig. 4.5 rif. G). x Loosen the screws (fig. 4.5 ref. H-I) fixing the front panel
(fig. 4.5 ref. L) and dismount it.
M09160D17-02 60
4 - WATER CONNECTIONS
fig 4.4 fig 4.5
4.4.2 Dismounting control panel
x Position the system master switch to OFF. x Dismount the door that accesses the collector units (fig.
20 ref. A) unscrewing the two fixing screws (fig. 4.6 ref. B).
x Dismount the control panel (fig. 4.6 ref. C) unscrewing the
two fixing screws (fig. 4.6 ref. D).
x Unplug the control board (fig. 4.6 ref. E), unscrewing the
two fixing screws (fig. 4.6 ref. F).
x Unplug the connectors of the electrical connections.
fig 4.6
x Remove the cables inside the machine and re-insert them
from the opposite side.
x For the motor connection, use the special cable for right
hand fixtures , available as an accessory.
x Invert the mounting positions of the door (fig. 4.6 ref. A) with
the control panel (fig. 4.6 ref. C) and remount them in their respective positions.
M09160D17-02 61
4 - WATER CONNECTIONS
4.4.3 Coil rotation for connections on RIGHT
x dismount the condensation collection tray (fig. 4.6 ref. A)
and remount it on the opposite side with the relative fixing screws (fig. 4.6 ref. B).
x loosen the four screws that fix the lower exchanger (fig.
4.7 ref. C);
x remove the battery water probe; x remove the exchanger (fig. 4.7 ref. D); x remove the drip-collector extension from the central tray
(fig. 4.7 ref. E);
x on the opposite side remove the cap on the condensation
evacuation hole (fig. 4.7 ref. F);
x loosen the central condensation collection tray fixing
screw (fig. 4.7 ref. G), move the tray and rest it on the
fig 4.7
opposite side so that the fixture mouth for the dripcollector extension comes out of the structure, and block the tray with the screw previously removed;
x insert the drip-collector extension (fig. 4.7 ref. E) on the
opposite side (Right), check that is the correctly installed;
x insert the cup (fig. 4.7 ref. F) on the opposite side (Left); x rotate the exchanger (fig. 4.7 ref. D) moving the fixtures to
the opposite side, and insert it on the machine;
x insert the battery water probe; x tighten all the fixing screws of the exchanger x coat the connections with insulating material.
4.4.4 Motor connection kit cables (accessory KCMDX)
The cables are fed through the back of the device through the specific hole (ref.H) The cable, equipped with male/female connectors, must be connected on the right side to the motor and on the left side to the quick connector of the motor present on the board (ref.I). Also, the two terminals from the grid safety microswitch must be extended and connected on the left side to contact S1 present on the board (ref.L).
INN-FR-B30
M09160D17-02 62
INN-FR-A10
INN-FR-B10
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