CLIVET CAS Series, CAS-41, CAS-51, CAS-31, CAS-61 Installation, Use And Maintenance Manual

...

Download

Page 1

CAS-X 31-222

High efficiency cooling only packaged air-conditioner condenser, ductable for indoor installation

Installation use and maintenance manual

M04T40G12-05 28-04-14

Page 2

Dear Customer, We congratulate you on choosing these product. Clivet is being working for years to offer systems able to assure the maximum

comfort for long time with high reliability, efficiency , quality and safety. The target of the company is to offer advanced systems, that assure the best comfort, reduce the energy con-sumption, the installation and maintenance costs for all the life-cycle of the system.

With this manual, we want to give you information that are useful in all the phases: from the reception, to the installation and use until the disposal so that a system so advanced offers the best procedure of installation and use.

Best regards and have a nice reading ! CLIVET Spa

The data contained in this bulletin is not binding and may be changed by the manufacturer without prior notice. All reproduction, even partial, is prohibited.

Page 3

INDEX

General

Reception

Positioning

Water connections

Aeraulic connections

Electrical connections

Start-up

Control

Maintenance

Decommissioning

Technical information

Residual risks

Page 4

1 - GENERAL

1.1 MANUAL

The manual provides correct unit installation, use and maintenance.

Pay particolar attention to:

Warning identifies particularly important operations or information .

Prohibited operations that must not be carried out, that compromise the operating of the equipment or may cause damage to persons or things.

• It is advisable to read it carefully so you will save time

during operations.

• Follow the written indications so you will not cause

damages to things and injuries people. The preliminary information must be read prior to carrying out any of the following operations.

1.2 GENERAL INSTRUCTIONS Preliminaries

The positioning, hydraulic system, refrigerating, electrics and the channelisation of the air must be determined by the system designer in accordance with local regulations in force.

On the unit can operate only qualified personal , as determined by the regulations in force.

Using the unit in case of breakdown or malfunction :

• voids the warranty

• may compromise the safety of the machine

• may increase time and repair costs.

Follow local safety regulations. .

Keep packing material out of children’s reach it may be dangerous. .

Recycle and dispose of packing material in conformity with local regulations. .

Risk situations

The unit has been designed and created to prevent injures to people.

During designing it is not possible to plane and operate on all risk situation.

Read carefully "Residual risk" section where all situation which may cause damages to things and injuries to people are reported.

Installation, starting, maintenance and repair required specific knowledge; if they are carried out by inexperienced personnel, they may cause damages to things and injuries people.

Intended use

Use the unit for :

within limits defined in the technical bulletin and on this manual.

Any use other than intended does not involve the manufacturer in any commitment or obligation. .

CIVIL AIR-CONDITIONING

Installation

Verify that the electrical line characteristics are in compliance with data quotes on the unit serial number label.

Maitenance

Plan periodic inspection and maintenance in order to avoid or reduce repairing costs.

Turn the machine off before any operation.

Modification

All unit modifications will end the warranty coverage and the manufacturer responsibility. .

Breakdown/Malfuction

Disable the unit immediately in case of breakdown or malfunction. .

Contact a constructor certified assistance service.

Use original spares parts only.

User training

The installer has to train the user on :

• start-up / shutdown;

• set points change;

• standby mode;

• maintenance;

• what to do / what not to do in case of breakdown.

Data update

Continual product improvements may imply manual data changes .

Visit manufacturer web site for updated data

1.3 INDICATIONS FOR THE USER

Keep this manual with the wiring diagram in an accessible place for the operator.

Note the unit lable data so you can provide them at the assistance centre in case of intervention (see "Unit identification" section).

Provide a machine notebook that allows any interventions carried out on the machine to be noted and tracked making it easier to suitably note the various interventions and aids the search for any breakdowns.

In case of breakdown or malfunction:

• immediately deactivate the unit .

• contact a constructor certified assistance service.

• use original spares parts only

Ask the installer to format on:

• start-up / shutdown;

• set points change;

• standby mode;

• maintenance;

• what to do / what not to do in case of breakdown.

Page 5

1 - GENERAL

1.4 UNIT INDENTIFICATION

Serial number label

The serial number label is positioned on the unit and allows to indentify all the unit features.

It has not to be removed for any reason.

It reports the regulations indications such as:

• machine type,

Series  CAS-X

Size  31 ...... 222

• serial number

Axxxxxxxxxxx

• year of manufacture

• wiring diagram number

• electrical data

• manufacturer logo and address .

Serial number It identifies uniquely each machine.

It identifies specific spare parts for the machine. Assistance request

Note data from the serial number label and write them in the

chart on side, so you will find them easily when needed.

In case of intervention you have to provide data.

Typology

Size

1.5 UNIT DESCRIPTION

R Air intake Optional: front, bottom or rear.

S Treated air supply

Optiona: upwards or rear.

A Supply fan and air filter

Electronic control, which returns the air to the setting after having taken it in, strained it with G4 efficiency and treated it

B Internal exchanger

It transfers energy (heat/cool)to the fresh supply air

C Source side exchanger

It exchanges energy (heat or cool) with the outdoor air

D Direct expansion circuit

Produces cool or heat energy through Scroll compressors and an electronic expansion valve

E User interface

Easy to use, with automatic control sensors built-in

MAIN OPTIONS

1 Hot gas post-heating /Hot water heating

Gas post-heating recovers condensation energy in summer humidity control. The hot water heating (available as an alternative), when necessary, integrates or substitutes the workings of the direct expansion circuit

2 Electric heating

Integrates or substitutes the workings of the direct expansion circuit when necessary

Serial number

Year of manufacture

Wiring diagram

Page 6

1 - GENERAL

1.6 ACCESSORIES

CONFIGURATIONS

CHW2 two-rows hot water coil

REFRIGERANT CIRCUIT

MHP high and low pressure gauges EVE Electronic expansion valves

CPHG hot gas re-heating coil (available only with options: CSOND-CTERM)

AIR SIDE FEATURES

M5 Upward supply air - standard MP Rear supply air R3 Downflow return R4 Rear air inlet RF Front air inlet - standard PCOSM Constant supply airflow FPG4 Pleated air filter class G4 (EN779 norm) - standard PSAF differential pressure switch for dirty air filters PO3X Air supply plenum on three sides (separately supplied accessories) PF500X Front air supply plenum H=500mm (separately supplied accessories)

WATER CIRCUIT

CUE External humidifier control with 0-10V command (available only with options: CSOND-CTERM) 3WVM modulating three-way valve (available only with options: CHW2) 3WVPX modulating three-way valve (separately supplied accessories) MIPC Hydraulic pipework arrangement for loop with constant flow rate with manual valves MIPV Hydraulic pipework arrangement for loop with variable flow rate with 2 way ON-OFF valve MIPM Hydraulic pipework arrangement for loop with disposable water system with 2-way modulating valve ACIS Antifreeze heater protection on the water side exchanger

IFWX Steel mesh strainer on the water side (separately supplied accessories)

SYSTEM ADMINISTRATORS

CMSLWX LonWorks serial communication module (available only with options: MOB) (separately supplied accessories) BACX BACnet serial communication module (available only with options: MOB) (separately supplied accessories)

ELECTRIC CIRCUIT

MOB serial port RS485 with Modbus protocol CTERM Remote keypad for indoor temperature and humidity control CSOND Temperature and humidity ambient control with built-in probes (available only with options: CONTE) CTEM Temperature ambient control with built-in probe (available only with options: CONTE) EH09 4,5 kW electric heaters EH10 6 kW electric heaters EH12 9 kW electric heaters EH14 12 kW electric heaters EH17 18 kW electric heaters EH22 27 kW electric heaters EH24 36 kW electric heaters CWM Electronic room control with display, for wall installation

CONTE Electronic room control with display visible on the unit (available only with options: CSOND-CTEM)

CIWM Electronic room control with display, for wall installation in built-in box PM phase monitor PFCP power factor correction capacitors (cosfi > 0.9)

INSTALLATION

AMRX Rubber antivibration mounts (separately supplied accessories)

Page 7

2 - RECEPTION

2.1 PRELIMINARY INFORMATION General

Operate in compliance with safety regulations in force .

For detailed information (dimensions, weight, technical characteristics etc.) please refer to the “Technical information” section.

Use single protection devices : gloves, glasses ecc. Stocking

Observe external packing instructions . Handling

Verify unit weight and handling equipment lifting capacity .

Identify critical points during handling (disconnected routes, flights, steps, doors).

Verify the position of the barycentre in the Technical information - DIMENSIONS section.

Before handling verify that the unit keeps its balance. Packing removing

Be careful not to damage the unit.

Recycle and dispose of packing material in conformity with local regulations.

2.3 HANDLING

Considerer that the barycentre could out of centre

Use protection to avoid the unit damaging

2.2 DELIVERY CONTROL

Before accepting the delivery you have to check:

• That the unit hasn’t been damaged during tran-

sport.

• Check that the materials delivered correspond

with that indicated on the transport document comparing the data with the identification label ‘A’ positioned on the packaging.

In case of damage or anomaly:

• Write down on the transport document the da-

mage you found and quote this sentence: "Conditional acceptance — clear evidence of deficiencies/damages during transport".

• Contact supplier and the carrier by fax and regi-

stered mail with advice of receipt.

Any disputes must be made within the 8 days following the delivery. Complaints after this period are invalid.

Page 8

3 - POSITIONING

3.1 PRELIMINARY INFORMATION

Operate in compliance with safety regulations in force.

For detailed information (dimensions, weight, technical characteristics etc.) please refer to the TECHNICAL INFORMATION section.

Use single protection devices : gloves, glasses ecc.

During positioning consider these elements :

• technical spaces required for the machine and system

• place where the machine will be installed

• electrical connections

• water connections

• air / aeraulic ducts

Do not considerer these elements could decrease performances and operational life of the unit.

3.2 FUNCTIONAL SPACES

Functional spaces are designed to:

• guarantee good unit operation

• Carry out maintenance operations

• protect authorized operators and exposed people

Respect all functional spaces indicated in the TECHNICAL INFORMATION section.

Double all functional spaces if two or more unit are aligned.

3.3 POSITIONING

Units are designed to be installed:

• INTERNAL

• in fixed positions.

Limit vibration transmission:

• use antivibration devices on unit bearing/supporting

points;

• install flexible joints on the hydraulic.

Installation standards:

• Safe accessible position;

• avoid flood-prone places;

• verify unit weight and bearing point capacity;

• verify that all bearing points are aligned and leveled;

Page 9

4 - WATER CONNECTIONS

4.1 PRELIMINARY INFORMATION

Selection and installation of system components must be carry out by installer.

Following you will find some indications to integrate with what is provided by the local regulations in force and by the good technical laws.

4.2 COMPONENTS

CUT-OFF VALVES :

• installed at inlet and outlet allow maintenance

operations without having to empty the system .

THERMOMETERS AND MANOMETERS :

• installed at entry and exit of the main elements

facilitate inspection and maintenance.

AN AIR BLEED VALVE :

• installed in all of the highest points of the system

allowing the venting of the circuits air.

DRAINAGE TAPS :

• installed in the lowest points of the system to allow

bleeding.

EXPANSION TANK :

• It keeps a correct system pressure when the water

temperature changes. It must be dimensioned as a function of water content. Could be necessary install in addition on the unit one or more of it

WATER FILTER :

• must be installed immediately in the water input of

the unit, in a position that is easily accessible for cleaning.

• The filter should never be re-moved, this operation

invalidates the guaranty .

• filter features:

Size

Ø 1”

filtration mesh (micron)

SUPPORTS :

31-81 82-102 122-222

500μm 600μm 600μm

1" ½

• The hydraulic pipes weight mustn’t burden on the

unit connections ..

FLOW SWITCH

• The flow switch must be present as a component of

the system

4.3 OPERATION SEQUENCE

Before connecting the unit, carefully wash the system by filling it and emptying it several times with clean water.

In the units equipped with hydraulic pipeworks use the bypass.

Ignoring this operation will lead to several filter cleaning interventions and at worst cases can cause damages to the exchangers and the other parts.

Execute leakage test before isolate the pipes.

To avoid heat dispersions and formation of condensate isolate all the pipes.

Leave various point of service free (wells, vent-holes etc )

4.4 WATER QUALITY

The water quality is determined by the following factors, avoid therefore:

• Inorganic salts

• pH

• Biological load (seaweeds etc)

• Suspended solids

• Dissolved oxygen

Water with inadequate characteristics can cause:

• pressure drop increase

• energy efficiency decrease

• corrosive symptom increase

4.5 RISK OF FREEZE

If the unit or the relative water connections can be subject to temperatures close to 0°C adopt measures for prevent risk of freeze.

For example:

• Mix water with ethylene glycol

• Safeguard the pipes with heating cables placed

under the insulation

• Empty the system in cases of long non-use and

check that:

• there are no closed taps present that could trap

water even after emptying

• there are no low points in which water can

stagnate even after emptying; carry out any blowing required .

4.6 ANTI-FREEZE SOLUTION

Consider that the use of anti-freeze solution determines an increase in a pressure drop.

Make sure that the glycol type utilized is inhibited (not corrosive) and compatible with the hydraulic circuit components (pump etc).

Page 10

CONNECTION SOURCE SIDE

4.7 STANDARD UNIT

4 - WATER CONNECTIONS

The standard unit is equipped with the following components:

1. plate heat exchanger complete with water side differential pressure switch and a water temperature control probe

2. drain bibcock

3. bleed bibcock

4.8 PLUMBING ASSEMBLY

FOR LOOP WITH CONSTANT

The plumbing assembly for the constant flow rate loop includes, in addition to 1, 2 and 3 standard components :

4 two-way manually activated valves to make it possible

to disconnect the unit from the plumbing system for maintenance.

5 manually activated three-way valve for loop wash by-

pass (to allow washing of the pipes of the system and protect the heat exchanger against fouling);

4.10 PLUMBING ASSEMBLY FOR LOOP WITH DISPOSABLE WATER

The plumbing assembly for systems with disposable water (from well or groundwater) includes in addition to 1, 2 and 3 standard components :

1 2-way motorised modulating valve at the exchanger

outlet (the operation is linked to that of the refrigeration circuit:modulating the valve opening by 010V signal the water content is reduced and the unit operation values are maintained within the limits allowed)

2 manually activated three-way valve for loop wash by-

pass (to allow washing of the pipes of the system and protect the heat exchanger against fouling);

In summer operation, the device, complete with modulating valve, makes it possible to maximize the thermal differential of the water and hence to reduce the water flow rate. In winter operation, modulation of the water flow rate allows the unit to function with the water loop at high temperature. An additional advantage of using this device is the extension of the operating limits of the unit in summer and winter.

4.9 PLUMBING ASSEMBLY FOR LOOP WITH VARIABLE

The plumbing assembly for the constant flow rate loop includes, in addition to 1, 2 and 3 standard components :

4 two-way motorize ON/OFF valve, operation is linked

to that of the refrigeration circuit: with the compressor off the valve stays closed and as a result less water is used

5 manually activated three-way valve for loop wash by-

pass (to allow washing of the pipes of the system and protect the heat exchanger against fouling);

MAX. WORKING PRESSURE

• Standard unit = 700 kPa

• With ON/OFF valves = 700 kPa

• With manual valves = 700 kPa

• With modulating valve = 300 kPa

Aries effects and air bubbles can produce the overcoming and cause water drops.

Page 11

4 - WATER CONNECTIONS

4.11 CONDENSATE DISCHARGE

The condensate must be dispersed to avoid damages to persons and property .

• Unit discharge fitting : the connection must avoid the

transmission of mechanical stresses and must be performed paying attention to avoid the damaging of the unit discharge fitting .

• Make a trap that, eliminating the depression caused

by the fan, stops the return of gas from the discharge pipe

• The ducting must have an appropriate slope to allow

the downflow

• Anchor the ducting with an appropriate number of

supports. Otherwise are generated ducting failures and air pockets that prevent the downflow.

• Insulate the ducting and the siphon to avoid

condensate drippings

• Connect the condensate discharge to a rainwater

drain.

• Do NOT use sewerage drains, so as to avoid the

return of odours if the water contained in the trap evaporates

• Finally, check that the condensate will drain

correctly by pouring water into the tray stud

Calculation of the siphon height T = 2P S = T/2 P is the pressure determinate by the fan in correspondence of the drain pain (1mm c.a = 9.81 Pa)

4.12 HEATING COIL - OPTION

A drain cock

B air vent

Supplied by the customer :

1 vibration isolators

2 ducting supports

3 shutoff valves

Exsample :

P = 300 Pa = 30 mm T = 2P = 60 mm

S = T/2 = 30 mm

Page 12

5 - AERAULIC CONNECTIONS

5.1 GENERAL

Proper execution and sizing of air connections are essential for ensuring correct operation of the unit and an acceptable level of silence in the room.

When designing and creating ducts, consider PRESSURE DROPS, FLOW RATE and AIR SPEED which need to be compatible with the characteristics of the unit.

Special consideration needs to be made for pressure drops that are greater than the unit's static pressure, which would lead to a reduction in flow rate resulting in unit shutdown.

• the weight of the ducts must not be supported by the

connection flanges

• place anti-vibration joints between the ducts and the unit

• the connection to the flanges and between the various

sections of the ducts must ensure an airtight seal, preventing leakage in delivery and return which would compromise overall system efficiency.

• limit pressure drops by optimizing the path, the type and

number of curves and the branches

• use curves with a wide radius. Consider whether it might

be useful to equip them with deflectors (especially if the air speed is high or if curves are tight )

For purposes of comfort, the following things need to be considered:

• air diffusers must be selected by checking the sound

power generated at nominal flow rate conditions

• the disconnections to the diffusers are to be made

using flexible elements

• the return grilles must be amply sized

APPLICATIONS AT HIGH DEGREE OF SILENCE

For applications that require a high degree of silence in the system:

• In delivery and return, provide septum silencers, pre-

ferably inserted in sections of ducts located outside the building. The septums must ensure the required dampening with minimum pressure drops (ONLY OUTDOOR UNITS – do not print note).

• Equip all curves with deflectors.

5.2 FEATURES FOR DUCTS FOR TREATED AIR

• The inner surface of the duct must be smooth and washa-

ble. It must not contaminate the air.

• Thermally insulate the ducts and the flanges so as to pre-

vent loss of energy and condensation build-up.

GRILLES OUTLETS DIFFUSERS

Proper distribution of air in the room is essential for ensuring comfort levels.

In the selection and positioning of grilles, outlets and diffusers, the following are to be avoided:

• excessive air speed

• formation of stagnant zones and layering

• entry of cold air into the room

• formation of localized currents (due to uneven air

distribution)

• excessive variations in ambient temperature in the

vertical and horizontal planes

• short circuiting of delivery air towards return air

Page 13

6 - ELECTRICAL CONNECTIONS

6.1 PRELIMINARY INFORMATION

The characteristics of the electrical lines must be determined by specialized personnel able to design electrical installations; moreover, the lines must be in conformity with regulations in force. The protection devices of the unit power line must be able to stop the presumed short circuit current, whose value must be determined in function of system features. The power cables and the protection cable section must be defined in accordance with the characteristics of the protections adopted. All electrical operations should be performed by trained personnel having the necessary requirements by the regulations in force and being informed about the risks relevant to these activities. Operate in compliance with safety regulations in force .

6.2 ELECTRICAL DATA

The serial number label reports the unit specific electrical data, included any electrical accessories .

The electrical data indicated in the technical bulletin and in the manual refer to the standard unit, accessories excluded.

Refer to the electrical data report on the serial number label.

6. Before power the unit, make sure that all the protections that were removed during the electrical connection work have been restored.

6.4 SIGNALS / DATA LINES

Do not overpass the maximum power allowed, which varies, according to the type of signal.

Lay the cables far from power cables or cables having a different tension and that are able to emit electromagnetic disturbances.

Do not lay the cable near devices which can generate electromagnetic interferences.

Do not lay the cables parallel to other cables; cable crossings are possible, only if laid at 90°.

Connect the screen to the ground, only if there aren’t disturbances

Guarantee the continuity of the screen during the entire extension of the cable.

Respect impendency, capacity and attenuation indications.

6.5 ELECTRIC LINES INLET

serial number

label

F.L.A. full load ampere Full load current at max admissible conditions

F.L.I. Full load input Full load power input ( at max. admissible condition )

n° WIRING DIAGRAM

VOLTAGE

FLA (A)

FLI (kW)

6.3 CONNECTIONS

1. refer to the unit electrical diagram (the number of the diagram is shown on the serial number label)

2. verify that the network has characteristics conforming to the data shown on the serial number label

3. Before starting work, verify that the sectioning device at the start of the unit power line is open, blocked and equipped with cartel warning

4. Primarily you have to realize the earthing connection

5. Shelter the cables using adequate measure fairleads

Unit top view Unit front view

QS1 main isolator switch PE protection conductor

Page 14

6.6 ELECTRICAL PANEL

6 - ELECTRICAL CONNECTIONS

AP1 Master module AP2 XC Customer connection

QS1 Main isolator switch QM1 - QM2 Compressor magnetothermic switch KM1 - 2 Compressor contactor

Layout of the standard unit electrical panel. With special configurations the layout can be modified: refer to the layout indicated on the unit specific electrical panel.

Electronic thermostatic module

QM8 - QM9 KM8 - KM9 Heater contacotr QM6 Outlet fan motor overload switch

QM15

ST8 High temperature saftey thermostat T1

Electric heart thermal magnetic circuit breakers

Auxiliary circuit thermal magnetic circuit

breaker

Auxiliary circuit transformer

6.7 CONNECTIONS

SA1 remote on/off selector

SA5 remote winter/summer selector

ALC free contact from signalling system of fire alarm

ALM cumulative fault signal

KPC heating coil pump control

HLC1 compressor 1 status

HLC2 compressor 2 status

HLM indicating light of the supplì fan status

AP23 remote umidification group

Page 15

6 - ELECTRICAL CONNECTIONS

6.8 WALL AMBIENT THERMOSTAT

Install the room thermostat far from heat sources (radiators, sunbeam, kitchens), from doors , windows etc.

Provide 230 VAC power supply

ASSEMBLY

1,5 m

• separate the front from the rear of the terminal using a

screwdriver (Fig. 1);

• disconnect the 4-pin connector from the front part (Fig. 2);

• to remove cover A1, unscrew screw A2 and press the

point of attachment (Fig. 3); access terminal block A3 (Fig. 4)

• drill the holes in the wall (dia. 5 mm); then insert the plugs

and screws supplied, making sure that the electrical wires pass through hole E (Fig. 5);

• perform the electrical connections between thermostat

ambient and XC terminal block in the unit electric panel (Fig 6) Connect RT2 (provided with room thermostat)

close cover A1, completing the same operations as

•

descrive above in reverse;

• plug the 4-pin connector back in (Fig. 8);

• fi nally replace the terminal, starting with the bottom tabs

and applying a hinge movement. Make sure that the electrical wires are inside to ensure correct fastening (click on).

DISMANTLING Insert a screwdriver into the clot at the top (Fig. 1) and press

downwards to detach the display.

F+

F-

GND

MAX 200mt

230 VAC

GND

Rx+ / Tx+

Rx- / Tx-

N 230V~

L 50/60Hz

= RT2 = 120

Page 16

6 - ELECTRICAL CONNECTIONS

For maintenance operations it is possible to remove the thermostat from its base, wall installed, and connect it to the base inside the unit electrical panel.

6.10 RS 485 WITH MODBUS PROTOCOL

- + GND

UNIT 2

UNIT 1

GND

UNIT 3

GND

6.11 SERIAL WITH LONWORKS PROTOCOL

B A GND

- + GND

UNIT 2

UNIT 1

GND

UNIT 3

GND

6.12 CHARACTERISTICS CABLE

Couple of conductors twisted and shielded

Section of conductor 0.22mm

Nominal capacity between conductors < 50 pF/m

nominal impedance 120 Ω

Recommended cable BELDEN 3105 A

…0,35mm

Page 17

7 - START-UP

Preliminary checks

Checks with machine in OFF, before start-up .

For details refer to the various chapters in the manual.

√

safe access

•

functional spaces

•

air flow: free return and supply (no bypass, no

•

stratification)

integrity of structure

•

fans turn freely

•

unit on anti-vibration devices

•

Unit input water filter + shut-off valves for cleaning

•

Start-up sequence

Machine start-up operations.

For details refer to the various chapters in the manual.

√

Powered unit

•

compressor carter heaters ON from at least 8 hours

•

phases sequence control

•

vacuum voltage measurement

•

unit ON

•

load voltage measurement and absorptions

•

fans operation check

•

Vibration isolators on water connections

•

Expansion tank (indicative volume = 5% system content)

•

Cleaned system

•

Loaded system + possibile glicole solution + corrosion

•

inhibitor

Under pressure system

•

Vented system

•

cooling circuit visual control

•

earth connection

•

unit powered by fixed network or by electrogen group

•

electric connections by customer

•

treated air flow rate measurement

•

supply, return and outdoor air temperature measurement

•

subcooling and overheating measurement

•

no anomalous vibrations check

•

static pressure relief in return

•

set date and time

•

set-point customisation

•

available machine documentation

•

Page 18

7 - START-UP

7.1 PRELIMINARY INFORMATION

The indicated operations should be done by qualified technician with specific training on the product.

Upon request, the service centres performing the start-up; the electrical, water connections and the other system works are by the installer.

Agree upon in advance the star-up data with the service centre.

7.2 PRELIMINARY CHECKS

Before checking, please verify the following :

• the unit should be installed properly and in conformity with

this manual.

• the electrical power supply line should be sectioned at the

beginning.

• The line sectionalizing device is open, locked and equip-

ped with the suitable warning

• make sure no tension is present

7.3 REFRIGERANT CIRCUIT

1. Check carefully the refrigerating circuit: the presence of oil stains can mean leakage caused by transportation, movements or other).

2. Verify that the refrigerating circuit is in pressure: Using the unit manometers , if present, or service manometers.

3. Make sure that all the service outlets are closed with proper caps; if caps are not present a leak of refrigerant can be possible.

7.5 ELECTRICAL CIRCUIT

Verify that the unit is connected to the ground plant

Check the conductors tightening: the vibrations caused by handling and transport might cause loosing

Feed the unit by closing the sectioning device, but leave it on OFF.

Check the tension and line frequency values which must be within the limits :

400/3/50 +/- 10% Control the unbalancing of the phases:

it must be lower than 2%

Example:

L1 L2 L3

388 V

379 V

377 V

388 + 379 + 377

The working out of the limits can cause irreversible damages and voids the warranty.

388 (max) – 381 = 7

x 100 = 1,83 OK

381

7.4 HYDRAULIC CIRCUIT

1. Before realizing the unit connection make sure that the

hydraulic system has been cleaned up and the clearing water has been drained

2. Check that the water circuit has been filled and

pressurized

3. Check that the shut-off valves in the circuit are in the

"OPEN" position.

4. Check that there isn’t air in the circuit, if required,

evacuate it using the air bleed valve placed in the system high points.

5. When using antifreeze solutions, make sure the glycol

percentage is suitable for the type of use envisaged.

Weight of glycol (%)

Freezing temperature (°C)

Safety temperature (°C)

10 20 30 40

-4 -9 -15 -23

-2 -7 -13 -21

7.6 COMPRESSOR CRANKCASE RESISTANCES

Feed the oil resistances on the compressor crankcase at least 8 hours before the start compressor :

• at the first unit start-up

• after each prolonged periods of inactivity

1. Feed the resistances closing the unit isolator (sorter??).

2. Control the resistances electrical absorption to be sure that they’re function .

3. Carry out start-up only if the compressor crankcase temperature on the lower side must be higher at least of 10° C than the outside temperature.

Do not start the compressor with the crankcase oil below operating temperature .

Page 19

7 - START-UP

7.7 TENSIONS

Check that the air and water temperatures are included in the working limits

For information on the control system, refer to the paragraph CONTROL.

Start the unit With unit of full load, namely in stable conditions and close to

those of work, check :

• Power supply tension

• Total absorption of the unit

• Absorption of the single electric loads

7.8 REMOTE CONSENT

• Check that the remote commands (ON-OFF, etc.) are con-

nected and if necessary enabled with the relevant parameters as described in ELECTRICAL CONNECTIONS section

• Check that probes or optional components are connect

and enable with the relative parameters( ELECTRICAL CONNECTION section)

7.9 APPLICATIONS WITH TEXTILE DUCTING

It is possible to modify the fan start-up ramp to personalize it in case of applications with textile ducting.

Set the parameter P62 EnRampaEsp : 0 = disabile ramp 1 = slow ramp 10 = rapid ramp

It is also possible to set intermediate values.

7.12 STARTING REPORT

Realize the operating objective conditions is useful for check the unit over time.

With unit of full load, namely in stable conditions and close to those of work, take the following data:

• Tension and general absorptions with unit at full load

• Absorption of varied electrical loads (compressors, fans,

pumps etc)

• Temperatures and capacities of different liquid (water, air)

in the inlet and outlet of the unit

• Temperatures and pressures on the refrigerant circuit cha-

racteristic points (compressor discharge, liquid, intake)

The remarks should be preserved and available during

maintenance .

7.13 CE 97/23 PED DIRECTIVE

97/23 CE PED DIRECTIVE gives instructions for installers, users and maintenance technicians as well.

Refer to local actuation norms; briefly and as an example, see the following

• Compulsory verification of the first installation :

only for units assembled on the installer’s building site (for ex. Condensing circuit + direct expansion unit)

• Certification of setting in service :

for all the units

• Periodical verifications:

to be executed with the frequency indicated by the

manufacturer (see the maintenance section)

7.10 AIR FLOW SETTING

The real unit flow is according to the aeraulic system features.

It is therefore necessary to check the air flow and in case to set the parameter:

P57 FanSpeedOut

Before checking, make sure that the system has been completed

In all its parts (shunts, dampers, grilles, diffusers etc.)

7.11 FIRE ALARM : CONFIGURATION

It is possible to set the unit operating in case of an alarm signal from the fire signalling controller.

Par 151 TypeFireMode = complete unit shutdown

The unit cannot be used as smoke extractors.

Page 20

8 - CONTROL

SETPOINT

the display visualizes the ambient temperature

1. Press once ▲ or ▼ to display the setpoint ( it appears on the display

2. press ▲▼ to modify the working setpoint

3. Wait that the ambient temperature appears again on the display ( disappears

set

)

set

)

ON / OFF

Press for 5 seconds

KEY FUNCTION

ON-OFF

MODE

CLOCK

UP-DOWN

5 sec

Press 5 seconds to access or switch off the unit.

Change the operating mode : summer, winter, automatic

Date and hour control

Confirm, display setpoint, display the outside temperature ( tE )

Shift in the menu, increasedecrease the value

Access to the password menu ( Code)

Access to the alarm menu ;

only if the icon is present

mode

°c

20.3

10:00

Mon

DISPLAY MEANING

Operating mode : summer

Operating mode : winter

Operating mode : automatic

supply fan speed

alarm

Keyboard locked

Time band activated

Time band scheduling

Active compressor

Defrosting in progress

electric heaters , hot water coil - option

OFF

BUTTON LOCK / UNLOCK

Press together for 5 seconds

Symbol appears

mode

OFF

10:00

Mon

MODE CHANGE

Press to set the operating mode:

mode

°c

22.5

10:00

Mon

mode

°c

20.3

10:00

Mon

Cooling

Heating AUTO Automatic

Operating in:

Cooling

mode

°c

20.3

10:00

Mon

mode

°c

20.3

10:00

Mon

Page 21

8 - CONTROL

8.1 OPERATING MODES

SUMMER :

With ambient temperature higher than the set, the unit cools;

With a temperature lower than the set, it is in stand-by (ambient fan On, compressor OFF) .

WINTER :

With ambient temperature lower than the set, the unit heats

With a temperature higher than the set, the unit is in stand-by (ambient fan ON, water coil compressor, electric heaters, humidifier in OFF)

8.2 CHANGE OF THE OPERATING MODE

AUTO The change of the SUMMER-WINTER mode is automatic. The unit is in :

• SUMMER if the ambient temperature is higher than

the set

• WINTER if the ambient temperature is lower than the

set .

The set changes automatically according to the outside temperature. The variation is defined by the climatic curve,

which can be personalized by the parameters.....

It is anyway possible to modify any time the working set by the ▲ ▼ buttons. MANUAL The operating mode (SUMMER-WINTER) is chosen by the MODE button. It possible to modify any time the working set by the ▲ ▼ buttons.

setECO is different.

The fan is started at time intervals defined by P19 TimeECO parameter, and remains active for a time defined by the P20 TimeTestECO parameter :

• If the set is satisfied

the fan is stopped and will start again after the time defined by P19

• If the set is not satisfied

the fan, the compressor and the other thermoregulation resources are activated.

Once the set is satisfied, the cycle is repeated :

• Fan shutdown

• After P19 TimeECO time → fan ON

• The fan remains on for P20 TimeTestECO time

• Temperature check, etc.

8.4 -DAY MODIFICATION

• Press the CLOCK button for 5 sec.

• By the ▲ ▼ buttons, select the clock menu

• Confirm with OK

• The hour is flashing : set with the ▲ ▼ buttons

• Confirm with OK

• Repeat the procedure for the minutes and week’s day

• To go back to the main screen, select the Esc menu

and confirm with OK

8.3 ECONOMIC SETPOINT

The ECO setpoint is optimized to reduce the Energy consumption :

• in summer the ECO setpoint is higher than the

standard set

• in winter it is lower.

To activate the setECO , modify the P04 parameter (instructions at the following page)

In ECO mode if the setECO is satisfied, the unit stops the ambient fan and the compressor.

When the setECO is active :

• If the set is satisfied

the fan, the compressor and the other thermoregulation resources are stopped

• If the set is not satisfied

the fan, the compressor and the other thermoregulation resources are activated.

If the thermoregulation is based on the return probe(option) instead on the ambient thermostat, the behaviour with active

Page 22

8.5 TIME BAND SCHEDULING

8 - CONTROL

It Is possible to set 4 types of scheduling:

• 7 days (from monday to sunday)

• 5 days (from monday to friday)

• 2 days (from saturday to sunday)

• Day by day

Day scheduling

At home

Outside

Return to home

Night scheduling

At home

Outside the home

Return to the home

Day by day scheduling

Press for 5 seconds

Select Time bands

Press OK

Select the scheduling:

- Day by day

Press OK

Set the hour

Press OK

Set the minutes

Press OK

Set the temperature

Press OK

mode

20.0

07:15

Mon

Select the next time band

Press OK and repeat from

point 05

mode

----

--:--

Mon

As all the programming is finished, select ESC

Press OK

mode

ESC

Press OK to program the next day

mode

Time

band

Select the next day

Press OK Repeat from point 04

mode

°c

20.3

10:00

Mon

To exit from the scheduling select ESC

Press OK

Select Esc to exit

Press OK

mode

SEL

day

Mon

ON / OFF SCHEDULING

Press for deactive or enable the

mode

----

--:--

Mon

scheduling.

The deactived schedulino, the

mode

symbol doesn’t appear

OFF

07:00

Mon

mode

SEL

day

Tue

mode

ESC

mode

Time

band

mode

°c

20.3

10:00

Mon

mode

°c

20.3

10:00

Mon

OFF

07:15

Mon

Page 23

8 - CONTROL

8.6 ALARMS

Malfunctions are displayed with the ALARM icon.

Before resetting an alarm, identify and remove the cause that generated it.

Repeated reset may cause irreversible damages as a system malfunction.

To reset the alarm in progress :

1. Press the Mode + Clock button for 5 sec.

2. The alarm code is displayed

3. If more alarms are active at the same time, scroll the list

▲ ▼

4. With buttons ▲ ▼ select the alarm reset menu

( resALM )

5. press OK

6. The main screen reappears without the alarm icon

The alarm can be signalled by the thermostat also by a buzzer.

To disable the buzzer, modify the P200 parameter.

LIST OF ALARMS

CODE Description

AE01 Alarm of faulty return temp. probe µPC A

AE02 Alarm of faulty supply temp. probe µPC A

AE03 Alarm of faulty outside temp. probe µPC A

AE04 Alarm of faulty coil probe temp. probe µPC A

AE05

AE06 Alarm of faulty condensing pressure probe µPC A

AE07

AE08 Alarm of faulty return temp. probe µPC A

AE09

AE10 Alarm of faulty air quality probe µPC A

AE11 Alarm of faulty ext. RH probe µPC A

AE12 Alarm of faulty return RH probe µPC A

AE13

AE14 Alarm of faulty ambient thermostat temp. probe A

Alarm of faulty differential pressure probe of the supply fan µPC

Alarm of faulty evaporating pressure probe µPC

Alarm of faulty antifreeze probe temp. probe of the additional coil µPC

Alarm of faulty diff. Detector of the fresh/ ambient air

AE15 Alarm of faulty ambient thermostat RH% A

AE20 pCOE communication alarm A

AE21 Alarm of the humidifier communication A

AE22 Alarm of ambient thermostat communication A

AE23

AE26 Compressor 1 overload alarm M

AE27 Compressor 2 overload alarm M

AE28 Phase monitor alarm M

AF01 HP alarm of the refrigerant circuit M

AF02 LP alarm of the refrigerant circuit A / M

AF03 HP1 high pressure prealarm A

AF04 LP1 low pressure prealarm A

AF05 HP2 high pressure prealarm A

AF06 LP2 low pressure prealarm A

AA01 Fire alarm M

AA02 Dirty filter warning A

AA03 Resistance high temperature alarm M

AI01 Source water flow-rate alarm A

AI02 Antifreeze alarm of the source exchanger M

AI10 Humidifier alarm group 1 A

AI11 Humidifier alarm group 2 A

Alarm of supply fan overload (cond. fan/pump) or compartment opening or supply flow alarm

Cn communication failure thermostat-main board

A = alarm at AUTOMATIC reset

M = alarm at MANUAL reset

A/M = alarm at AUTOMATIC reset, after 3 alarms in 1 hour, it

becomes at MANUAL reset

Page 24

8 - CONTROL

STORED ALARM (installer use only)

Press buttons for 5 sec

Enter password

Confirm with OK

Select S ALM

Confirm with OK

Scroll alarm list (AL1, AL2...) and dysplay alarm detail

1° alarm - 1°display

new alarm

AL1

alarm code

mode

20.3

10:00

Mon

000

CODE

SALM

21.0°

S001

AL1

21.0°

S001

8.7 PARAMETERS

°c

The setting parameters are protected by password to avoid inadvertent changes that can affect the unit operating.

To access to the parameters

1. press On/Off + Fan button for 5 sec.

2. enter password : with the ▲ ▼ button set Code = 2

3. Confirm with OK

4. Select the PAr menu and confirm with OK

5. Scroll the list ▲ ▼

6. Select the parameter with OK

7. Modify the value ▲ ▼ and confirm with OK

8. To esc, scroll the lost, select ESC and confirm with OK

P02 Economic SetPoint in heat mode

P03 Economic SetPoint in cool mode

P04 Enable the set and the economical functions

P05 Enables the automatic setpoint

P06 Set CO2

P200

Enables buzzer in case of alarm : 0=disabled, 1=enabled

1° alarm - 2°display

alarm day 1

dA1

day number after alarm

1° alarm - 3°display

alarm hour 1

HA1

hhmm

mode

dA1

mode

HA1

hhmm

21.0°

S001

21.0°

S001

Page 25

8.8 STATA

8 - CONTROL

To access to the stata:

1. Press the On/Off + Fan button for 5 sec.

2. Enter the password: with ▲ ▼ buttons, set

Code = 1

3. Confirm with OK

4. The Sta menu appears, confirm with OK

5. Scroll the list of stata with ▲ ▼ buttons

6. To esc scroll the list, select ESC

and confirm

with OK

S01 ManSet °C

S02 SetUR %

S03

Request of total Vc capacity

S04

Capacity request to compressors

S05

Capacity delivered from free cooling/heating

S06

Capacity requested to the aux. element

S07

N. of active compressors

S08

Ext. damper opening

S09

Exhaust fan modulation

S10

Return air differential pressure

Additional element modulation

S11

(electric resistances / hot water coil)

S12

Operative return temperature

S13

Supply temperature

S14

Operative ambient RH%

S15

CO2 probe

S16

Fresh air temperature

S17

Fresh air RH%

S18

Temperature of the coil probe/source exchanger

S19

Temperature of the aux. element antifreeze probe

S20

Condensing pressure

S21

Evaporating pressure

S22

Condensing fan signal

S23

Return temperature

S24

Current overheating

S25

Thermostatic valve opening

S26

Supply air flow

S27

Signal of modulating supply fan

S28

Supply differential pressure

S29

Modulating humidifier signal

S30

Post heating request

S31

Functionning compressor 1 hours

S32

Functionning compressor 2 hours

S33

Compressor 1 starts

S34

Compressor 2 starts

S35

Software type

S36

Software version number

S37

Software release day

S38

Software release month

S39

Software release year

°C

Ppm

°C

Bar

°C

m3/

h*10

Page 26

9 - MAINTENANCE

9.1 GENERAL

Maintenance must be done by authorized centres or by

qualified personnel

The maintenance enables:

• maintain the unit efficiency

• Reduce the deterioration speed to whom every equipment

is subject over time

• Assemble information and data to understand the state of

the unit efficiency and avoid possible damages

9.2 INSPECTIONS FREQUENCY

The inspections should be carried out at least:

• Every year for only the cooling units

• Every six months for the cooling and warming units

The frequency, however, depends on the use . in the event of frequent use it is recommended to plan inspec-

tions at close intervals :

• frequent use (continuous or very intermittent use, near the

operating limits, etc)

• critical use (service necessary) .

9.3 MACHINE BOOKLET

It’s advisable to create a machine booklet to take notes of the

unit interventions.

In this way will be easier marker the various interventions and

will be e facilitate any troubleshooting.

Report on the booklet :

• data

• type of intervention effected

• intervention description

• Carried out measures etc ..

9.4 PUT A REST

• If a long period of inactivity is foreseen :

• put the unit in OFF

• wait for 1 minute, so that the water valves are in rest

position

• Turn of the power in order to avoid electrical risks or

damages by lightning strike

• avoid the risk of frosts (empty or add glycol in the plant

sections subjected to temperatures below zero , power antifreeze resistances if are present )

It’s recommended that the starter after the period of detention is made by a qualified technician, especially after seasonal stops or seasonal switch.

When restarting, refer to the START-UP section .

Schedule technical assistance in advance to avoid hitches and be able to use the installation when necessary.

9.5 STRUCTURE

Check the condition of the parts making up the structure. Paint so as to eliminate or reduce oxidation at the points in the unit where this problem may occur.

Check that the paneling is fastened correctly. Poor fastening may give rise to malfunctions and abnormal noise and vibration .

9.6 PLEATED FILTERS

It is very important for the air treatment coil to be able to offer maximum thermal exchange. Therefore, the unit must always operate with the filters installed and clean.

Cleaning and replacement of filters are very important in terms of health and hygiene.

Operation with clogged filters leads to a reduction in the air flow rate, resulting in malfunctions and unit shutdowns. It may even cause the unit to break down.

How often the filters need to be checked depends on the quality of outdoor air, unit operating hours, dust and number of persons in the rooms.

As a guideline, cleaning should ideally take place between WEEKLY and MONTHLY. It is advisable to start with frequent checks, and to adjust the frequency based on how much dirt is discovered .

• Remove the closing doors

• Carefully extract the filter so that no dust reaches the

parts below

• Wash the filtering mattress in warm water with a

common detergent.

• Carefully rinse it under water while preventing to pour

water in the room

• Dry the filter

• Reinsert it to its seat

• Reassemble the closing doors

Old filters, washing residuals and residual parts must be disposed of, according to the law in force .

Page 27

9 - MAINTENANCE

9.7 INTERNAL AIR COIL

Accidental contact with the fins of the exchanger may cause

small cuts. When performing the following steps, use

protective gloves.

The finned surfaces of the cooling coils and especially the

condensation collection trays are the places where micro-

organisms and moulds most easily flourish. It is therefore

very important to clean regularly with suitable detergents and

disinfect with appropriate products as necessary.

9.8 CONDENSATE DISCHARGE

Dust and deposits could cause obstructions .

In the tank can also proliferate microorganisms and mold.

Very important to provide for a periodic cleaning with

appropriate detergents and in case to a disinfection with

sanitizing products.

Clean the tank, pour some water into the tank and check

water flows normally.

9.9 DUCTING

Check the fixing screws and the operation of the anti-vibration

devices in order to prevent the transmission of vibrations in

the room .

9.13 WATER FILTER

Verify that there are no impurities which hinder the smooth

passage of water.

9.14 TENSIONS

After switching off the power, wait at least 5 minutes before

accessing to the electrical panel or any other electrical

component. Check with a multimeter that there are no residual tensions

9.15 OIL COMPRESSOR ELECTRIC HEATERS

Regularly check the fixing status .

9.10 ELECTRICAL HEATING ELEMENTS

Regularly check the cleaning and the fixing status .

9.11 ELECTRIC FANS

Check :

• the fans and the relative protection gridsare well fixed

• The fan bearings (evident by noise and anomalous

vibrations )

• the terminal protection covers are closed and the cable

holders are properly positioned

9.12 WATER EXCHANGER

It is very important for the exchanger to be able to provide the

maximum thermal exchange. Therefore, it is essential for the

inner surfaces to be clean of dirt and incrustations.

Periodically check the difference between the temperature of

the supply water and the condensation temperature. If the

difference is greater than 8 °C – 10 ° C it is advisable to clean

the exchanger.

The clearing must be effected :

• With circulation opposite to the usual one

• With a speed at least 1,5 times higher than the nominal one

• With an appropriate product moderately acid (95% water +

5% phosphoric acid

• After the cleaning rince with water to inhibe the detergent

rests.

Page 28

9 - MAINTENANCE

9.16 CONTROL BOARD

Controls effected on ……………………………..By …………………………………. Of the Company………..……………………………….

STRUCTURE

1. Presence of corrosions

2. Panel fixing

3. Fan fixing

4. Coil cleaning

CONDENSATE DISCHARGE

1. Drain pain cleaning + sanification

2. down flow test

AERAULIC CIRCUIT

1. Air filter cleaning

2. Air flow test

3. Ducting : test of fixing and vibration isolators

WATER CIRCUIT

1. Water filter cleaning

2. Check the exchanger efficiency

3. Circulating pumps, valve, pressure and flow switches

ELECTRICAL CIRCUIT

1. Check of the fixing and the insulation of the power lead

2. Electric panel cleaning

3. Capacity contactor status, terminal closing, cable insulation integrity

4. Voltage and phase unbalancing (no load and on-load)

5. Absorptions of the single electrical loads

6. Test of the compressor carter resistances

REFRIGERANT CIRCUIT

1. Leak check ( tapping connections, fittings, saftey valves, etc…)

2. Survey of the refrigerant circuit operating parameters (see TECHNICAL INFORMATION section)

CONTROL & CONTROL

1. Protective device test : safety valves, pressure switches, thermostats, flow switches etc

2. Control system test: setpoint, climatic compensations, capacity stepping, water / air flow-rate variations etc

3. Control device test : alarm signalling, thermometers, probes, pressure gauges etc

OPTIONAL COMPONENTS

1. Check of the electrical resistances

2. Check of the water coil

Notes / interventions recommended to the owner

*European regulation 303/2008

Refer to the local actuation regulations; in short and just as an indication the regulation order as follow.

Companies and technicians that effect interventions of installation, maintenance/repairs, leak control and recovery must be CERTIFIED as expected by

the local regulations.

The leak control must be effected with annual renewal.

Page 29

9 - MAINTENANCE

9.17 MALFUNCTIONINGS

No power supply

NUL AIR FLOW

unit in alarm

HP alarm (in summer)

INSUFFICIENT AIR FLOW Dirty filters Clean the filters

Check the alarm code Contact the authorized service centre

Dirty exchanger

Water temperature out of operating limits

WATER DRAGGING

NOISINESS

THE AMBIENT DOESN’T REACH THE DESIRED TEMPERATURE

siphon or clogged tray discharge Clean the siphon / tray

No siphon / not well produced See WATER CONNECTIONS section

Ducting or loosened panels Check closings

Fan bearings Replace fans

Wrong compressor phase sequence See START-UP section

To much flow Calibrate the flow

Dirty exchanger

Clean the exchanger see previous pages

Page 30

10 - DECOMMISSIONING

10.1 DISCONNECTING

Only authorised personnel must disconnect the unit.

• Avoid leak or spills into the environment .

• Before disconnecting the unit, the following must be

recovered, if present:

- refrigerant gas

- Anti-freeze solutions in the hydraulic circuit

• Awaiting dismantling and disposal, the unit can also be

stored outdoors, as bad weather and rapid changes in

temperature will not cause damage to the environment, if

electric, cooling and hydraulic circuits of the unit are

integral and closed.

10.2 DISMANTLING AND DISPOSAL

THE UNIT MUST ALWAYS BE SENT TO AUTHORISED CENTRES FOR DISMANTLING AND DISPOSAL.

When dismantling the unit, the fan, the motor and the coil, if operating, may be recovered by the specialist centres for reuse.

All the materials must be recovered or disposed of in compliance with the corresponding national standards in force.

For further information on the decommissioning of the unit, contact the manufacturer.

cycle as urban waste. It must instead be handed over to

appropriate collection centres as set forth by current

standards or as instructed by the distributor.

• If disposal takes places at the same time as delivery of a

new electrical or electronic equipment for the same

family, the product may be collected directly by the

distributor.

10.3 CE RAEE CE DIRECTIVE

• The units covered by the legislation in question are

marked with the symbol on the side.

• With the aim of protecting the environment, all of our

units are produced in compliance with Directive EC on

waste electrical and electronic equipment (WEEE).

• The potential effects on the environment and on human

health due to the presence of hazardous substances are

shown in the use and maintenance manual in the section

on residual risks.

• Information in addition to that indicated below, if

required, can be obtained from the manufacturer/

distributor/importer, who are responsible for the

collection/handling of waste originating from equipment

covered by EC - WEEE. This information is also

available from the retailer who sold this appliance or

from the local authorities who handle waste.

•

• Directive EC - WEEE requires disposal and recycling of

electrical and electronic equipment as described therein

to be handled through appropriate collection, in suitable

centres, separate from collection for the disposal of

mixed urban waste.

• The user must not dispose of the unit at the end of its life

Page 31

11.1 DIMENSIONS 31 - 51

11 - TECHNICAL INFORMATION

1. COMPRESSOR

2. ELECTRICAL PANEL

3. ACCESS TO THE ELECTRICAL PANEL

4. SUPPLY FAN

5. DIRECT EXPANSION COIL

6. PLATE EXCHANGER

7. G4 AIR FILTERS

8. WATER COIL (OPTIONAL) OR ELECTRIC HEATERS (OPTIONAL)

9. POWER INPUT

10. WATER LINE OUTPUT OF THE HEATING COIL Ø1" GAS

11. WATER LINE INPUT OF THE HEATING COIL Ø1" GAS

12. PLATE EXCHANGER WATER OUTPUT Ø 1”

13. PATE EXCHANGER WATER INLET Ø 1”

SIZE 31

Weigt kg 178

179

188

14. CONDENSATE DISCHARGE

15. ONAL CLEARANCES

16. WATER CONNECTION SIDE

17. FRONT OUTLET PLENUM (OPTIONAL)

(R ) AMBIENT AIR INTAKE STANDARD (M ) AIR SUPPLY STANDARD (MP ) REAR AIR OUTLET (OPTIONAL) (MF) FRONT AIR OUTLET (OPTIONAL) (RP ) REAR AIR INLET (OPTIONAL)

Page 32

11.2 DIMENSIONS 61 - 81

11 - TECHNICAL INFORMATION

1. COMPRESSOR

2. ELECTRICAL PANEL

3. ACCESS TO THE ELECTRICAL PANEL

4. SUPPLY FAN

5. DIRECT EXPANSION COIL

6. PLATE EXCHANGER

7. G4 AIR FILTERS

8. WATER COIL (OPTIONAL) OR ELECTRIC HEATERS (OPTIONAL)

9. POWER INPUT

10. WATER LINE OUTPUT OF THE HEATING COIL Ø1" GAS

11. WATER LINE INPUT OF THE HEATING COIL Ø1" GAS

12. PLATE EXCHANGER WATER OUTPUT Ø 1”

13. PATE EXCHANGER WATER INLET Ø 1”

SIZE 61 71 81

Weigt kg 207 208 210

14. CONDENSATE DISCHARGE

15. ONAL CLEARANCES

16. WATER CONNECTION SIDE

17. FRONT OUTLET PLENUM (OPTIONAL)

(R ) AMBIENT AIR INTAKE STANDARD (M ) AIR SUPPLY STANDARD (MP ) REAR AIR OUTLET (OPTIONAL) (MF) FRONT AIR OUTLET (OPTIONAL) (RP ) REAR AIR INLET (OPTIONAL)

Page 33

11.3 DIMENSIONSI 82 - 102

500

11 - TECHNICAL INFORMATION

1980

54 942

1050

860

742

1050

400 **

780

400 **

1000**

138

504

138

154 154

SIZE 82

Weigt kg 310

102 315

400 **

340

282

106

(1) COMPRESSOR (2) ELECTRICAL PANEL (3) ACCESS TO THE ELECTRICAL PANEL (4) SUPPLY FAN (5) DIRECT EXPANSION COIL (6) PLATE EXCHANGER (7) G4 AIR FILTERS (8) WATER COIL (OPTIONAL) - RE-HEATING COIL (OPTIONAL) (9) 3 WAYS-VALVE (OPTIONAL) (10) ELECTRIC HEATERS (OPTIONAL) (11) POWER INPUT (12) HOT WATER HEAT EXCHANGER WATER OUTLET Ø 3 / 4 " (13) HOT WATER HEAT EXCHANGER WATER INLET Ø 3 / 4 " (14) EXCHANGER WATER OUTLET Ø1" 1/2 GAS (15) EXCHANGER WATER INLET Ø1" 1/2 GAS (16) CONDENSATE DISCHARGE (17) FUNCTIONAL CLEARANCES (18) WATER CONNECTION SIDE (19) FRONT OUTLET PLENUM (OPTIONAL) (R ) AMBIENT AIR INTAKE STANDARD (M ) AIR SUPPLY STANDARD (MP ) REAR AIR OUTLET (OPTIONAL) (MF) FRONT AIR OUTLET (OPTIONAL) (RP ) REAR AIR INLET (OPTIONAL) (RI ) FLOOR AIR INLET (OPTIONAL) (**) CLEARANCE ACCESS RECOMMENDED

238

Page 34

11.4 DIMENSIONS 122 - 162

11 - TECHNICAL INFORMATION

500

340

1980

1342

1450

282

10 6

238

1260

1142

1450

162 410

400 ** 400 **

138

780

504

138

15 4 154

400 * *

1000**

SIZE 122

Weight kg 400

(1) COMPRESSOR (2) ELECTRICAL PANEL (3) ACCESS TO THE ELECTRICAL PANEL (4) SUPPLY FAN

(5) DIRECT EXPANSION COIL (6) PLATE EXCHANGER (7) G4 AIR FILTERS (8) WATER COIL (OPTIONAL) - RE-HEATING COIL (OPTIONAL) (9) 3 WAYS-VALVE (OPTIONAL) (10) ELECTRIC HEATERS (OPTIONAL) (11) POWER INPUT (12) HOT WATER HEAT EXCHANGER WATER OUTLET Ø 3 / 4 " (13) HOT WATER HEAT EXCHANGER WATER INLET Ø 3 / 4 " (14) EXCHANGER WATER OUTLET Ø1" 1/2 GAS (15) EXCHANGER WATER INLET Ø1" 1/2 GAS (16) CONDENSATE DISCHARGE (17) FUNCTIONAL CLEARANCES (18) WATER CONNECTION SIDE (19) FRONT OUTLET PLENUM (OPTIONAL) (R ) AMBIENT AIR INTAKE STANDARD (M ) AIR SUPPLY STANDARD (MP ) REAR AIR OUTLET (OPTIONAL) (MF) FRONT AIR OUTLET (OPTIONAL) (RP ) REAR AIR INLET (OPTIONAL) (RI ) FLOOR AIR INLET (OPTIONAL) (**) CLEARANCE ACCESS RECOMMENDED

Page 35

11.5 DIMENSIONS 182 - 222

11 - TECHNICAL INFORMATION

500

1980

340

95 1660

138

1742

282

106

238

400 **

780

504

138

15 4

400 **

1000**

SIZE 182

Weight kg 490

15 42

1850

222 500

15 4

Page 36

11 - TECHNICAL INFORMATION

11.6 GENERAL TECHNICAL SPECIFICATIONS

Page 37

11.7 SOUND LEVELS

11 - TECHNICAL INFORMATION

The sound levels are referred to units working at full load in nominal conditions. The sound pressure level is referred at a distance of 1 m. from the ducted unit surface working in free field conditions.

External static pressure 50 Pa.

Measurements are made in compliance with UNI EN ISO 9614-2.

Please note that when the unit is installed in conditions different from nominal test conditions (e.g. near walls or obstacles in general), the sound levels may undergo substantial variations.

11.8 OPERATING LIMITS - COOLING

°C

(2)

(1)

Ta W.B. [°C]

10 15 20 25 30 35 40 45 50

T H2O [°C]

WET TEMPERATURE - EXAMPLE

24°C D.B. / 63% R.H.

19° C W. B.

26°C D.B. / 52% R.H.

27°C D.B. / 4 8% R .H.

°C

the limits are indicative and have been calculated considering:

- values general and not specifications,

- standard air flow-rate,

- non-critical positioning and correct use of the unit,

- operation at full load

- difference between inlet / outlet water temperature = 5°C

Ta = air temperature entering the air handling coil (°C)

CAUTION! temperature measured with wet bulb

(W.B.=WET BULB)

TH2O = Water temperature at plate exchanger input (°C)

1 = Standard operating range

2 = field of use for unit equipped with plumbing

assembly for waste water system (Optional)

Page 38

12 - RESIDUAL RISKS

12.1 General

In this section the most common situations are signalled. As these cannot be controlled by the manufacturer these could be a source of risk situations for people or things

12.2 Danger zone

This is an area in which only an authorised operator may work.

The danger zone is the area inside the unit which is accessible only with the deliberate removal of protections or parts thereof

12.3 Handling

The handling operations, if implemented without all of the protection necesssary and without due caution, may cause the fall or the tipping of the unit with the consequent damage, even serious, to persons, things or the unit itself.

Handle the unit following the instructions provided in the present manual regarding the packaging and in compliance with the local regulations in force.

Should the gas refrigerant leak please refer to the refrigerant "Safety sheet".

12.4 Installation

An incorrect installation of the unit could cause water leaks, condensate accumulation, leaking of the refrigerant, electric shock, bad functioning or damage to the unit itself.

Check that the installation has been implemented by qualified technical personnel only and that the instructions contained in the present manual and the local regulations in force have been adhered to.

The installation of the unit in a place where even infrequent leaks of inflammable gas and the accumulation of this gas in the area surrounding the area occur could cause explosions or fires.

Carefully check the positioning of the unit.

The installation of the unit in a place unsuited to support its weight and/or guarantee adequate anchorage may cause the fall or the tipping of the unit with the consequent damage to things, people or the unit itself.

Carefully check the positioning and the anchoring of the unit.

Easy access to the unit by children, unauthorised persons or animals may be the source of accidents, some serious.

Install the unit in areas which are only accessible to authorised person and/or provide protection against intrusion into the danger zone .

12.5 General risks

Smell of burning, smoke or other signals of serious anomalies may indicate a situation which could cause damage to people, things or the unit itself. Electrically isolate the unit (yellow-red isolator).

Contact the authorised service centre to identify and resolve the problem at the source of the anomaly.

Accidental contact with exchange batteries, compressors, air delivery tubes or other components may cause injuries and/or burns.

Always wear suitable clothing including protective gloves to work inside the danger zone.

Maintenance and repair operations carried out by non-qualified personnel may cause damge to persons, things or the unit itself.

Always contact the qualified assistance centre.

Failing to close the unit panels or failure to check the correct tightening of all of the panelling fixing screws may cause damage to persons, things or the unit itself.

Periodically check that all of the panels are correctly closed and fixed.

If there is a fire the temperature of the refrigerant could reach values that increase the pressure to beyond the safety valve with the consequent possible projection of the refrigerant itself or explosion of the circuit parts that remain isolated by the closure of the tap.

Do not remain in the vicinity of the safety valve and never leave the refrigerating system taps closed.

12.6 Electric parts

An incomplete attachment line to the electric network or with incorrectly sized cables and/or unsuitable protective devices can cause electric shocks, intoxication, damage to the unit or fires.

Carry out all of the work on the electric system referring to the electric layout and the present manual ensuring the use of a system thereto dedicated.

An incorrect fixing of the electric components cover may favour the entry of dust, water etc inside and may consequently can electric shocks, damage to the unit or fires.

Always fix the unit cover properly.

When the metallic mass of the unit is under voltage and is not correctly connected to the earthing system it may be as source of electric shock and electrocution.

Always pay particular attention to the implementation of the earthing system connections.

Contact with parts under voltage accessible inside the unit after the removal of the guards can cause electric shocks, burns and electrocution.

Open and padlock the general isolator prior to removing the guards and signal work in progress with the appropriate shield.

Contact with parts that could be under voltage due to the start up of the unit may cause electric shocks, burns and electrocution.

When voltage is necessary for the circuit open the isolator on the attachment line of the unit itself, padlock it and display the appropriate warning shield.

12.7 Moving parts

Contact with the transmissions or with the fan aspiration can cause injuries.

Prior to entering the inside of the unit open the isolater situated on the connection line of the unit itself, padlock and display the suitable sign.

Contact with the fans can cause incurie.

Prior to removing the protective grill or the fans, open the

Page 39

12 - RESIDUAL RISKS

isolator on the attachment line of the unit itself, padlock it and display the appropriate warning sign.

12.8 Refrigerant

The intervention of the safety valve and the consequent expulsion of the gas refrigerant may cause injuries and intoxication. Always wear suitable clothing including protective gloves and eyeglasses for operations inside the danger zone.

Should the gas refrigerant leak please refer to the refrigerant "Safety sheet".

Contact between open flames or heat sources with the refrigerant or the heating of the gas circuit under pressure (e.g. during welding operations) may cause explosions or fires.

Do not place any heat source inside the danger zone.

The maintenance or repair interventions which include welding must be carried out with the system off.

12.9 Hydraulic parts

Defects in tubing, the attachments or the cut-off parts may cause a leak or water projection with the consequent damages to peopl, things or shortcircuit the unit.

Page 40

CLIVET SPA

Via Camp Lonc 25, Z.I. Villapaiera - 32032 Feltre (BL) - Italy Tel. + 39 0439 3131 - Fax + 39 0439 313300 - info@clivet.it

CLIVET UK LTD 4 Kingdom Close, Segensworth East - Fareham, Hampshire - PO15 5TJ - United Kingdom Tel. + 44 (0) 1489 572238 - Fax + 44 (0) 1489 573033 - info@clivet-uk.co.uk

CLIVET AIRCON LTD (Service and Maintenance Division) Units F5&F6 Railway Triangle Ind Est, Walton Road - Portsmouth, Hampshire - PO6 1TG - United Kingdom Tel. + 44 (0) 2392 381235 - Fax + 44 (0) 2392 381243 - info@clivetaircon.co.uk

CLIVET ESPAÑA COMERCIAL S.L. (Sales)

Calle Gurb, 17 1° 1

- 08500 Vic, Barcelona - España

Tel. + 34 93 8606248 - Fax + 34 93 8855392 - info@clivetcomercial.com

CLIVET ESPAÑA S.A.U.(Service and Maintenance Division)

Calle Real de Burgos N° 12 - 28860, Paracuellos del Jarama, Madrid - España Tel. + 34 91 6658280 - Fax + 34 91 6657806 - info@clivet.es

CLIVET GmbH

Hummelsbütteler Steindamm 84, 22851 Norderstedt - Germany Tel. + 49 (0) 40 32 59 57-0 - Fax + 49 (0) 40 32 59 57-194 - info.de@clivet.com

CLIVET NEDERLAND B.V.

Siliciumweg 20a, 3812 SX Amersfoort - Netherlands Tel. + 31 (0) 33 7503420 - Fax + 31 (0) 33 7503424 - info@clivet.nl

CLIVET RUSSIA

Elektrozavodskaya st. 24, office 509 - 107023, Moscow, Russia Tel. + 74956462009 - Fax + 74956462009 - info.ru@clivet.com

CLIVET MIDEAST FZCO

Dubai Silicon Oasis (DSO), High Bay Complex, Ind Unit No. 3, PO BOX 28178 - Dubai, UAE Tel. + 9714 3208499 - Fax + 9714 3208216 - info@clivet.ae

CLIVET AIRCONDITIONING SYSTEMS PRIVATE LIMITED 4BA, Gundecha Onclave - Kherani Road, Saki Naka, Andheri (East) - Mumbai 400 072 - India Tel. + 91 22 6193 7000 - Fax + 91 22 6193 7001 - info.in@clivet.com

I dati contenuti nel presente manuale non sono impegnativi e possono venire cambiati dal costruttore senza obbligo di preavviso.

www.clivet.com

CLIVET CAS Series, CAS-41, CAS-51, CAS-31, CAS-61 Installation, Use And Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual