CLIVET AQUA SWAN 190, AQUA SWAN 190S, AQUA SWAN 300, AQUA SWAN 300S Installation And Operating Manual

INSTALLATION AND OPERATING MANUAL
AQUA SWAN 190-300
Heat pumps for domentic hot water
M0MR40E17-00
15-11-2017
Dear Customer, We congratulate you on choosing this product For many years Clivet has been offering systems that provide maximum
comfort, together with high reliability, efficiency, quality and safety. The aim of the company is to offer advanced systems, that assure the best
comfort, reduce energy consumption and the installation and maintenance cost for the life cycle of the system.
The purpose of this manual is to provide you with information that is useful from reception of the equipment, through installation, operational usage and finally disposal so that this advanced system offers the beat solution.
Yours faithfully. CLIVET Spa
INDEX
Before any operation carefully read the GENERAL WARNINGS
1 General instructions
2 Residual risks / Disposal
3 General
4 Reception
5 Installation
6 Water connections
7 Aeraulic connections
8 Electrical connections
4
8
11
14
16
18
22
25
9 Start - up
10 Control
11 Maintenance
12 Technical data
Pay particular attention to:
INSTALLER use
USER use
WARNING, identifies particularly important operations or information
PROHIBITIONS, identifies operations that must not be carried out, that compromises the
operating of the unit or may cause damages to persons or things.
29
35
46
51
The data contained in this manual is not binding and may be modified by the manufacturer without prior notice. preliminary
3
1 - GENERAL INSTRUCTIONS
USER
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
Before cleaning, be sure to stop the operation and turn the breaker off or pull out the power plug.
Otherwise, an electric shock and injury may be caused.
Do not insert fingers, rods or other objects into the air inlet or outlet.
When the fan is rotating at high speed, it will cause injury.
Do not touch the inner parts of the controller.
Do not remove the front panel. Some parts inside are dangerous to
touch, otherwise a machine malfunction may be caused.
Never use a flammable spray such as hair spray, lacquer paint near the unit, it may cause a fire.
Do not remove, cover or deface any permanent instructions, lables, or the data label from either the outside of the unit or inside of unit panels.
It is forbidden the use of the device to children and unassisted disables .
It is forbidden to touch the device if you are barefoot and with wet body parts .
It is forbidden any cleaning, before having disconnected the device positioning the system main switch on “off”.
It is forbidden to pull, remove, twist the electric cables that come out from the device even if it is disconnected from the mains supply.
It is forbidden to trample on the device and/or to put on it any type of object.
It is forbidden to throw or spray water directly on the device.
It is forbidden to insert sharpened objects by the air return and supply grilles.
It is vorbidden to open the lids of access to the internal device parts, without having before positioned the main switch of the system on “off”.
Do not turn off the power supply. If the supply cord is damaged, it must be
replaced by the manufacturer or its service agent or a similarly qualified person.
The wiring must be performed by professional technicians in accordance with national wiring regulations.
A disconnect device for all poles having a separation distance of at least 3 mm across all poles and that a residual current device (RCD) with a power greater than 10mA is incorporated into fixed wiring.
System will stop or restart heating automatically.
A continuous power supply for water heating is necessary, except service and maintenance.
Keep this manual with the wiring diagram in an accessible place for the operator.
Children should be supervised to ensure that they do not play with the unit.
Note the unit lable data so you can provide them at the assistance centre in case of intervention (see "Unit identification" section)
Provide a unit notebook that allows any interventions carried out on the unit to be noted and tracked making it easier to suitably note the various interventions and aids the search for any breakdowns.
Water temperature over 50°C can cause severe burns instantly or death from scalds.
4
1 - GENERAL INSTRUCTIONS
Children, disabled and elderly are at highest risk of being scalded.
Feel water before bathing or showering. Water temperature limiting valves are
recommended. If the unit has not been used for a long
period of time(2 weeks or more), hydrogen gas will be produced in the water piping system.
Hydrogen gas is extremely flammable.
To reduce the risk of injury under these conditions, it is recommended that open the hot water tap for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system. When hydrogen is present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow.
There should be no smoking or open flame near the tap at the time it is open.
Ask qualified person for relocating, repairing and maintaining the unit instead of doing by yourself.
In case of breakdown or malfunction:
- immediately deactivate the unit
- Contact a constructor certified assistance service.
- Use original spares parts only
Ask the installer to be trained on:
- start-up / shutdown
- set points change
- standby mode
- maintenance
- what to do / what not to do in case of breakdown
GENERAL INSTRUCTIONS
Preliminaries
Read carefully the IOM and use the unit strictly according to the instructions in order to avoid personal injuries, damages to the unit, damages to property and litigations. Our company does not assume any legal liability for any damage caused by improper use of the unit. The positioning, hydraulic system, refrigerating, electrics and the air duct must be determined by the system designer or by experts and must take into consideration both the decidedly technical requirements as well as any local regulations in act regarding specific authorisations. Only qualified personnel can operate on the unit, as required by the regulation in force. Using the unit in case of breakdown or malfunction :
 voids the warranty  may compromise the safety of the
unit
 may increase time and repair costs.
Follow local safety regulations. Keep packing material out of children’s reach it may be dangerous. Recycle and dispose of packing material in conformity with local regulations.
Risk situations
The unit has been designed and created to prevent injures to people. During designing it is not possible to plane and operate on all risk situation. Read carefully "Residual risk" section where all situation which may cause damages to things and injuries to people are reported. Installation, starting, maintenance and repair required specific knowledge; if they are carried out by inexperienced personnel, they may cause damages to things and injuries people.
Intended use
Use the unit for cooling/heating air only
5
1 - GENERAL INSTRUCTIONS
and domestic hot water, within limits defined in the technical bulletin and on this manual. Any use other than intended does not involve the manufacturer in any commitment or obligation.
HYDRAULIC SYSTEM
Components
Selection and installation of system components must be carry out by installer.
Water quality
The water quality is determined by the following factors, avoid therefore:
- Inorganic salts
- pH
- Biological load (seaweeds etc)
- Suspended solids
- Dissolved oxygen
Water with inadequate characteristics can cause:
- pressure drop increase
- energy efficiency decrease
- corrosive symptom increase
Risk of freeze
If the unit or the relative water connections can be subject to temperatures close to 0°C adopt measures for prevent risk of freeze.
The appliance is intended to be permanently connected to the water mains and not connected by a hose-set .
The water may drip from the discharge pipe of the pressure-relief device and that this pipe must be left open to the atmosphere.
The pressure-relief device is to be operated regularly to remove lime deposits and to verify that is not blocked.
A discharge pipe connected to the pressure-relief device is to be installed in a continuously downward direction and in a frost-free environment.
ELETTRIC SYSTEM
This unit is required reliable earthing before usage, otherwise might cause death or injury.
General
The characteristics of the electrical lines must be determined by specialized personnel able to design electrical installations; moreover, the lines must be in conformity with regulations in force. Operate in compliance with safety regulations in force .
This unit is required reliable earthing before usage, otherwise might cause death or injury.
If you can't make sure that your house power supply is earthed well, please don't install the unit if it does not in conformity with regulations in force.
The power supply should be an independent circuit with rated voltage.
Power supply circuit should be earthed effectively.
Do not use water pipes to earthing connection of the unit
Use single protection devices : gloves, glasses ecc.
The power cables and the protection cable section must be defined in accordance with the characteristics of the protections adopted. The serial number label reports the unit specific electrical data, included any electrical accessories.
Connection
All electrical operations should be performed by trained personnel having the necessary requirements by the regulations in force and being informed about the risks relevant to these activities. Refer to the unit electrical diagram (the number of the diagram is
6
1 - GENERAL INSTRUCTIONS
shown on the serial number label). Verify that the network has characteristics conforming to the data shown on the serial number label .
Make sure that the unit supply line is selected at start.
Shelter the cables using adequate measure fairleads.
Before starting work, verify that the sectioning device at the start of the unit power line is open, blocked and equipped with sign warning.
First create the earthing connection. After wire connection, check it again and
make sure the correctness before power on.
Prior to powering the unit ensure that all the protections that were removed during the electrical connection work have been restored.
Signal lines/data-lay
Do not overpass the maximum power allowed, which varies, according to the type of signal.
Lay the cables far from power cables or cables having a different voltage and that are able to emit electromagnetic disturbances. Do not lay the cable near devices which can generate electromagnetic interferences.
Do not lay the cables parallel to other cables; cable crossings are possible, only if laid at 90°.
Connect the screen to the ground, only if there aren’t disturbances .
Guarantee the continuity of the screen for the entire extension of the cable.
Respect impendency, capacity and attenuation indications.
MODIFICATION
All unit modifications will end the warranty coverage and the manufacturer responsibility.
BREAKDOWN/MALFUCTION
Disable the unit immediately in case of breakdown or malfunction. Contact a constructor certified assistance service. Use original spares parts only.
USER TRAINING
The installer has to train the user on :
- ON / OFF
- set points change;
- standby mode;
- Maintenance;
- what to do / what not to do in ca­se of breakdown.
DATA UPDATE
Continual product improvements may imply manual data changes Visit manufacturer web site for updated data.
7
2 - RESIDUAL RISKS / DISPOSAL
RESIDUAL RISKS
General
In this section the most common situations are signalled. As these cannot be controlled by the manufacturer these could be a source of risk situations for people or things.
Danger zone
This is an area in which only an authorised operator may work. The danger zone is the area inside the unit which is accessible only with the deliberate removal of protections or parts thereof.
Handling
The handling operations, if implemented without all of the protection necesssary and without due caution, may cause the fall or the tipping of the unit with the consequent damage, even serious, to persons, things or the unit itself. Handle the unit following the instructions provided in the present manual regarding the packaging and in compliance with the local regulations in force.
Should the gas refrigerant leak please refer to the refrigerant "Safety sheet".
Installation
An incorrect installation of the unit could cause water leaks, condensate accumulation, leaking of the refrigerant, electric shock, bad functioning or damage to the unit itself.
Check that the installation has been implemented by qualified technical personnel only and that the instructions contained in the present manual and the local regulations in force have been adhered to. The installation of the unit in a place where even infrequent leaks of inflammable gas and the accumulation of this gas in the area surrounding the area occur could cause explosions or fires. Carefully check the positioning of the
unit. The installation of the unit in a place unsuited to support its weight and/or guarantee adequate anchorage may cause the fall or the tipping of the unit with the consequent damage to things, people or the unit itself. Carefully check the positioning and the anchoring of the unit.
Easy access to the unit by children, unauthorised persons or animals may be the source of accidents, some serious.
Install the unit in areas which are only accessible to authorised person and/or provide protection against intrusion into the danger zone .
General risks
Smell of burning, smoke or other signals of serious anomalies may indicate a situation which could cause damage to people, things or the unit itself. Electrically isolate the unit (yellow-red isolator).
Contact the authorised service centre to identify and resolve the problem at the source of the anomaly.
Accidental contact with exchange batteries, compressors, air delivery pipes or other components may cause injuries and/or burns. Always wear suitable clothing including protective gloves to work inside the danger zone.
Maintenance and repair operations carried out by non-qualified personnel may cause damage to persons, things or the unit itself.
Always contact the qualified assistance centre.
Failing to close the unit panels or failure to check the correct tightening of all of the panelling fixing screws may cause damage to persons, things or the unit itself. Periodically check that all of the panels are correctly closed and fixed. If there is a fire the temperature of the
8
2 - RESIDUAL RISKS / DISPOSAL
refrigerant could reach values that increase the pressure to beyond the safety valve with the consequent possible projection of the refrigerant itself or explosion of the circuit parts that remain isolated by the closure of the tap. Do not remain in the proximity of the safety valve and never leave the refrigerating system taps closed.
Electric parts
An incomplete attachment line to the electric network or with incorrectly sized cables and/or unsuitable protective devices can cause electric shocks, intoxication, damage to the unit or fires. Carry out all of the work on the electric system referring to the electric layout and the present manual ensuring the use of a system thereto dedicated. An incorrect fixing of the electric components cover may favour the entry of dust, water etc inside and may consequently can electric shocks, damage to the unit or fires.
Always fix the unit cover properly. When the metallic mass of the unit is under voltage and is not correctly connected to the earthing system it may be as source of electric shock and electrocution.
Always pay particular attention to the implementation of the earthing system connections. Contact with parts under voltage accessible inside the unit after the removal of the guards can cause electric shocks, burns and electrocution.
Open and padlock the general isolator prior to removing the guards and signal work in progress with the appropriate shield.
Contact with parts that could be under voltage due to the start up of the unit may cause electric shocks, burns and electrocution.
When voltage is necessary for the circuit open the isolator on the attachment line of the unit itself, padlock it and display
the appropriate warning shield.
Moving parts
Contact with the transmissions or with the fan aspiration can cause injuries. Prior to entering the inside of the unit open the isolater situated on the connection line of the unit itself, padlock and display the suitable sign.
Contact with the fans can cause incurie. to removing the protective grill or the
fans, open the isolator on the attachment line of the unit itself, padlock it and display the appropriate warning sign.
Refrigerant
The intervention of the safety valve and the consequent expulsion of the gas refrigerant may cause injuries and intoxication. Always wear suitable clothing including protective gloves and eyeglasses for operations inside the danger zone.
Should the gas refrigerant leak please refer to the refrigerant "Safety sheet".
Contact between open flames or heat sources with the refrigerant or the heating of the gas circuit under pressure (e.g. during welding operations) may cause explosions or fires.
Do not place any heat source inside the danger zone.
The maintenance or repair interventions which include welding must be carried out with the system off.
Hydraulic parts
Defects in ducting , the attachments or the cut-off parts may cause a leak or water projection with the consequent damages to people, things or shortcircuit the unit.
9
2 - RESIDUAL RISKS / DISPOSAL
DISCONNECTION
Only authorised personnel must disconnect the unit.
Avoid leak or spills into the environment. Before disconnecting the unit, the
following must be recovered, if present:
- refrigerant gas
When awaiting dismantling and disposal, the unit can also be stored outdoors, as bad weather and rapid changes in temperature will not cause damage to the environment, if the unit's electric, cooling and hydraulic circuits are integral and
closed.
DISPOSAL
CE WEEE DIRECTIVE
The units covered by the legislation in question are marked with the symbol on the side. With the aim of protecting the environment, all of our units are produced in compliance with CE Directive on waste electrical and electronic equipment (WEEE). The potential effects on the environment and on human health due to the
CE-WEEE directive requires disposal and recycling of electrical and electronic equipment as described therein to be handled through appropriate collection, in suitable centres, separate from collection for the disposal of mixed urban waste. The user must not dispose of the unit at the end of its life cycle as urban waste. It must instead be handed over to appropriate collection centres as set forth by current standards or as instructed by the distributor. If disposal takes places at the same time as delivery of a new electrical or electronic equipment for the same family, the product may be collected directly by the distributor.
Dismantling and disposal
THE UNIT MUST ALWAYS BE SENT TO AUTHORISED CENTRES FOR DISMANTLING AND DISPOSAL. When dismantling the unit, the fan, the motor and the coil, if operating, may be recovered by the specialist centres for reuse. All the materials must be
presence of hazardous substances are shown in the use and maintenance
manual in the section on residual risks.
Information in addition to that indicated below, if required, can be obtained from the manufacturer/distributor/importer, who are responsible for the collection/ handling of waste originating from equipment covered by CE-WEEE. This information is also available from the retailer who sold this appliance or from the local authorities who handle waste.
10
3 - GENERAL
UNIT INDENTIFICATION
Serial number label
The serial number label is positioned on the unit and allows to indentify all the unit features.
It has not to be removed for any reason.
It reports the regulations indications such as:
 machine type, exmple:
Series SWAN Size 190-190S-300-300S
 serial number
12 characters Axxxxxxxxxxx
 year of manufacture
 wiring diagram number
 electrical data
 manufacturer logo and address .
Serial number It identifies uniquely each machine.
It identifies specific spare parts for the machine. Assistance request
Note data from the serial number label and write them in the
chart on side, so you will find them easily when needed.
In case of intervention you have to provide data.
Serie
Size
Serial number
Year of manufacture
Wiring diagram
PRELIMINARY INFORMATION
Before beginning the work, ensure you that have the final
project for installing the aeraulic, hydraulic, electric,drains and
positioning the units.
Operate in compliance with safety regulations in force .
Use single protection devices.
Recommended instruments
Set of Philips and flathead screwdrivers; Cutters;
Drill; Scissors; Set of open spanners or pipe wrenches; Range; Hydraulic material for the sealing of the threads; Electrical equipment for the connections;
Cut prevention gloves;
Tester and amperometric pliers.
BEFORE REQUESTING START-UP
Completed aeraulic system and free of dirt

 Completed water system, circuit loading and venting
 Discharges unit connected
 Electric connections
11
3 - GENERAL
PARTS NAMES - 190 LITRES
1) Water inlet 3/4” F
2) Domestic hot water outlet 3/4” F (ACS)
3) Sacrificial anode
4) Anode cap
5) Electric heater
6) Heating element cap
7) Front mask
8) Front cover
9) Unit control keypad
10) Fan
11) Top cover
12) Air outlet flange
13) Air inlet flange
When ordering repair parts please always give the following information: Model, serial and product number. Parts name.
All the picture in this manual are for explanation purpose only. They may be slightly different from the unit you purchased (depand on model). Please refer to the real sample instead of the picture of this manual.
14) Air filter
15) Electric panel
16) Evaporator
17) Compressor
18) Rear closure
19) Electrical connector cover
20) Electrical connections box
21) Solar inlet 3/4” F (Solar version only)
22) Solar outlet 3/4” F (Solar version only)
23) DHW recirculation (Solar version only)
24) Probe sump for solar A - ATCO (automatic temperature Switch) TCO (temperature Switch)
12
3 - GENERAL
PARTS NAMES - 300 LITRES
1) Water inlet 3/4” F
2) Domestic hot water outlet 3/4” F (ACS)
3) Sacrificial anode
4) Anode cap
5) Electric heater
6) Heating element cap
7) Front mask
8) Front cover
9) Unit control keypad
10) Fan
11) Top cover
12) Air outlet flange
13) Air inlet flange
When ordering repair parts please always give the following information: Model, serial and product number. Parts name.
All the picture in this manual are for explanation purpose only. They may be slightly different from the unit you purchased (depand on model). Please refer to the real sample instead of the picture of this manual.
14) Air filter
15) Electric panel
16) Evaporator
17) Compressor
18) Rear closure
19) Electrical connector cover
20) Electrical connections box
21) Solar inlet 3/4” F (Solar version only)
22) Solar outlet 3/4” F (Solar version only)
23) DHW recirculation (Solar version only)
24) Probe sump for solar A - ATCO (automatic temperature Switch) TCO (temperature Switch)
13
4 - RECEPTION
4.1 - DELIVERY CONTROL
Before accepting the delivery you have to check:
 that the unit hasn’t been damaged during transport.  Check that the materials delivered correspond with that
indicated on the transport document comparing the data with the identification label ‘A’ positioned on the packa-
ging.
In case of damage or anomaly:
 Write down on the transport document the damage you
found and quote this sentence: "Conditional acceptance
clear evidence of deficiencies/damages during transport".
 Contact supplier and the carrier by fax and registered mail
with advice of receipt.
Any disputes must be made within the 8 days following the
delivery. Complaints after this period are invalid.
Use protection (A) to avoid the unit damaging
Stair climbing trolley.
4.2 - HANDLING
The following examples are indications the choice of the means and of the handling modes will depend on factors.
Verify the lifting equipment's load-bearing capacity: the ship­ped unit weighs
Unit
190 litres kg 126
190 litres (with solar) kg 149
300 litres kg 149
300 litres (with solar) kg 171
Identify critical points during handling (disconnected routes, flights, steps, doors).
Shipping weight
Maximum inclination
When transporting the unit, do not carry it by holding on to the top part of the circuit.
This unit is heavy, it need to be carried by two or more per­sons, otherwise might cause injury and damage.
In order to avoid scratch or deformation of the unit surface, apply guard boards to the contacting surface. No contact of fingers and other things with the vanes.
While moving it, do not tip the unit to an angle less than 45° and keep it in a vertical position during installation.
If the unit has been tipped during transport, wait at least 2 hours before starting it up
14
4 - RECEPTION
4.3 - PACKAGING REMOVING
Be careful not to damage the unit.
Keep packing material out of children’s reach it may be dan­gerous.
Recycle and dispose of the packaging material in conformity with local regulations.
Cut the hoops
1
Front
Cut along the joint (A)
2
Rear
3
A
15
5 - POSITIONING
5.1 - INSTALLATION REQUIREMENTS
The installation has been implemented by qualified technical personnel only and that the instructions contained in the present manual and the local regulations in force have been adhered to.
Choose the installation place according to the following criteria:
 customer approval
 Internal
 in a dry room/compartment where the temperature cannot
fall below 0 degrees
 guarantee good unit operation
 safe accessible position
 enough space for installation and maintenance shall be
preserved.
 the air inlet and outlet should be free from obstacles and
strong wind.
 the base surface should be flat, surface should be inclined
no more than 2°and able to bear the weight of the unit and suitable for installing the unit without increasing noise or vibration.
 the operation noise and air flow expelled shall not affect
neighbors.
 If the unit has to be installed on a metal part of building,
make sure the well electric insulation which should meet the relevant local electric standard.
 use of air from heated rooms could penalise the heating
performance of the building
 The unit must be securely fixed, elsewise, noise and
shaking may be resulted.
 Make sure that there’s no obstacle around the unit.
The external air temperature must also be considered when installing this unit, in heat pump mode the external air temperature must be above -7°C and below 43°CIf the externalair temperature falls outside these upper and lower limits, the electrical elements will activated to meet the hot water demand and the heat pump does not operate.
The unit should be located in an area not subject to freezing temperatures. The unit located in unconditioned spaces(i.e., garages, basements, etc.) may require the water piping, condensate piping, and drain piping to be insulated to shelter against freezing.
Installing the unit in any of the following places may lead to malfunction:
 The site contains mineral oils such as cutting lubricant
 Seaside where the air contains much salt.
 Hot spring area where corrosive gases exist, e.g., sulfide
gas.
 Factories where the power voltage fluctuates seriously.
 Inside a car or cabin.
 The place with direct sunlight and other heat supplies. If
there’s no way to avoid these, please install a covering.
 Place like kitchen where oil permeates.
 Place where strong electromagnetic waves exist.
 Place where flammable gases or materials exist.
 Place where acid or alkali gases evaporate.
5.2 - CONSIDER SOUND EMISSIONS
Noise levels could represent an inconvenience if installed in areas that require extreme silence, exsample near bedrooms.
Unit dimension / Functional spaces
Unit 190L
Width A 560 650
Height B 1830 1930
Diameter C 560 650
Functional spaces
190L (with solar)
D = 600 = 600
300L
300L (with solar)
16
5 - POSITIONING
Check that the floor can support the weight of the unit in operation:
A - > 287 Kg/m > 310 Kg/m
B - > 412 Kg/m > 435 Kg/m
2
(190L)
2
(190S with solar)
2
(300L)
2
(300S with solar)
If installed in inclosed space
The unit must be located in a space >15m³, and must have unrestricted air flow.
Make sure there is enough Installation space.
For optimal efficiency and serviceability, the following clearances should be maintained: 400mm on the air inlet side, 400mm on the air outlet side, 600mm in the back, and 600mm in the front.
Install the unit in the indoor space, it is not allow to install the unit at the rainy space
In case of rain entering to internal components of the unit, the component might be damaged or causing physical danger.
5.5 ELECTRICAL OUTLET
The installation height of power supply should be over 1.5m, if separate the power supply from water.
Barrier
Configuration for electric power socket (schuko + On/Off switch) close to the unit
The plug must be accessible at all moment.
5.6 - CONDENSATE DRAIN
Condensate may be leaked from unit if drainage pipe is blocked, a drainage pan is recommended as shown as following figure.
Heat pump
50mm larger than the diameter of unit
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