Climecon CLEANMASTER Series Installation, Adjustment, Operating And Maintenance Instructions

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09.16

INSTALLATION, ADJUSTMENT,

OPERATING AND MAINTENANCE

INSTRUCTIONS OF

CLEANMASTER® HOODS

Lämmittäjänkatu 4 A, FI-00880 HELSINKI, Finland · Telephone +358 20 198 6600, Fax +358 020 198 6609

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Contents

1. General ..................................................................................................... 1

1.1 Safety at work and safe installation of the product ........................................2

1.2 Receiving the goods ..........................................................................................2

1.3 Warnings ...........................................................................................................2

2. Content of the Cleanmaster® hood delivery ................................................ 3

3. Instructions for installation of Cleanmaster® hoods ....................................3

3.1 Installation of the hood ....................................................................................3

3.2 Installation of the air ﬂow sensor ................................................................... 4

3.3 Installation of the CCM control unit ............................................................... 4

3.4 Electrical wiring ............................................................................................... 4

3.5 Replacing the UV-lamp ....................................................................................5

3.6 Installation of grease ﬁlters and locking the SlideSafe safety lock...............5

3.7 Before you start the CleanMaster® system ....................................................5

3.8 Starting the CleanMaster® system ................................................................ 6

4. Instructions for adjustment of Cleanmaster® hoods ...................................6

4.1 Adjusting the supply air, exhaust air and capture air ﬂow ............................. 6

4.2 Table of the K-values of CleanMaster® hoods ................................................7

4.3 Calibration of the air ﬂow sensor ....................................................................7

5. Operating instructions for Cleanmaster® hoods ..........................................8

5.1 Functions of the control panel of the CCM control unit ................................. 8

5.2 Fault conditions of the CleanMaster® system ............................................... 8

6. Instructions for maitenance of Cleanmaster® hoods ...................................9

6.1 Cleaning the hood ............................................................................................ 9

6.2 Removing the grease ﬁlters ........................................................................... 9

6.3 Replacing the ﬂuorescent tubes in the lights ................................................ 9

6.4 Replacing the UV lamp ..................................................................................10

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Lämmittäjänkatu 4 A, FI-00880 HELSINKI, Finland · Telephone +358 20 198 6600, Fax +358 020 198 6609

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1. GENERAL

These are the installation, adjustment and maintenance instructions for Climecon CleanMaster® hoods.

The model range of Climecon CleanMaster® hoods includes:

• CleanMaster® hoods

• CleanMaster® hoods with capture air

• CleanMaster® hoods with supply air and capture air

Make sure you read and understand these installation, adjustment and maintenance instructions before starting to install and use the product. If you have any questions about the installation or operation of the product, please contact the Climecon customer service.

Climecon Oy

Lämmittäjänkatu 4 A 00880 HELSINKI Puh 020 198 6600 Fax 020 198 6609

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1.1 Safety at work and safe installation of the product

Failure to observe these operating and safety instructions during operation, disregarding these instructions or using the UV equipment not as speciﬁed can result in injuries!

NOTE! The electrical connection of the CleanMaster® system may only be carried out by an

authorized electrician. Warranty is subject to the condition of using Climecon spare parts and UV lamps. Only the original parts or the spare parts or UV lamps ordered from Climecon may be used in the device. The UV lamps should always be ordered from Climecon customer service (tel. 020 198 6600).

Ultraviolet radiation and ozone are hazardous to health! The areas which are especially exposed to the ultraviolet radiation are the skin and eyes. The radiation can cause burns and a long-term exposure can result in a cataract. Always make sure that the UV lamps are turned

o when removing the grease ﬁlters!

ALWAYS wear safety goggles and safety gloves during installation for protection against

quartz fragments, which can become scattered around if the UV lamp breaks.

1.2 Receiving the goods

Check that the delivered product batch is according to your order and all the parts stated in the delivery note are included. The carrier of the cargo should be informed immediately about errors in the delivery and incorrect delivery as well as possible damages occurred during transportation, and the respective notice should also be sent to Climecon or the distributor.

The term of notice is 5 days from delivery. Climecon Oy shall take no responsibility for costs arising from the replacement of products, which had not been installed according to the installation instructions.

In case of problems you should contact the Climecon customer service!

Lämmittäjänkatu 4 A, FI-00880 HELSINKI, Finland · Telephone +358 20 198 6600, Fax +358 020 198 6609

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1.3 Warnings

UV light and ozone are harmful

The areas which are especially exposed to the UV light are the skin and eyes. The light can cause burns and a long-term exposure can result in a cataract; UV light damages the lens and cornea of the eyes.

BEFORE STARTING TO REMOVE THE GREASE FILTERS, ALWAYS MAKE SURE THAT THE UV-LAMPS ARE SWITCHED OFF!

CAREFULLY READ THE OPERATING INSTRUCTIONS!

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The warning label shown in the ﬁgure is attached to a visible place on the product already in the factory. Stick the other label included in the package next to the UV Multi control unit.

Varoitus/Caution

• Tämä keittiöhuuva on varustettu UV/otsoni puhdistinjärjestelmällä

• Kytke virta pois ennen kuin poistat rasvasuotimia

• UV-valo voi vahingoittaa silmiä ja ihoa

• This kitchen hood is equipped with UV/ozone purifying system

• Shut down the system before removing grease ﬁlters

• UV light is harmful for eyes and skin

USE PROTECTIVE GLASSES AND PROTECTIVE GLOVES IN ALL INSTALLATION RELATED WORKS (rupture of a pipe can cause quartz shards)

The electrical connections of the CleanMaster® system may only be made by an authorized electrician.

Only the Climecon spare parts and UV lamps may be used in the CleanMaster® system.

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2. CONTENT OF THE CLEANMASTER® HOOD DELIVERY

The delivery includes the following:

• Hood according to order conﬁrmation

• Grease ﬁlters

• Grease pan(s)

• CCM control unit and possible slave units

• Air ﬂow sensor

• UV lamps according to the system, each with a ready installed quick coupling

• Wiring diagrams according to the system

• Safety switch (delivered detached)

• Warning labels for the hood

• Installation, adjustment, operating and maintenance instructions

The delivery does not include:

• Voltage conductor (e.g. MMJ 3G2.5) for the UV control unit

• Voltage conductor between the UV control unit and a possible extra cabinet

• Supply of the voltage of UV lamps from the terminal block of the UV control unit to

the quick couplings of the hood (e.g. control wire Ölfex 4 x 1.5mm2)

• Fasteners

• Wires for the SlideSafe safety lock

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3. INSTRUCTIONS FOR INSTALLATION OF CLEANMASTER® HOODS

3.1 Installation of the hood

1. Mount the thread bars (A) to the cor-

rect positions in the ceiling. NOTE! Thread bars are not included in delivery!

If the hood features an open side (AR),

the hood should also be supported from the middle of the open side (B).

2. Lift the hood up from the corners (C),

keeping it steady

3. Install adaptor brackets (D) to the

thread bars and the hood

4. Check that the hood is horizontally

5. Remove any possible transportation

supports

6. Fix adjacent hoods to one another

through the holes (E) in the upper edge of each hood, using M6 bolts and nuts.

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3.2 Installation of the air ﬂow sensor

The air ﬂow sensor is delivered together with the CCM control unit.

1. Find a suitable place for the air ﬂow sensor in the exhaust air duct. It is recommended to install

it in a straight section of the duct (less turbulence), preferably not on the bottom of the duct.

2. Drill a Ø24mm hole into the duct.

3. Fix the air ﬂow sensor to a mounting plate. Adjust the installation depth according to the dia-

meter of the exhaust air duct. It is recommended to install it in the centre of the duct (Figure 1).

4. Make sure that the air ﬂow sensor is installed according to the air ﬂow direction. See the arrow

at the bottom of the sensor (Figure 2).

5. Drill pilot holes for the ﬁxing screws of the mounting plate.

6. Fix the air ﬂow sensor to the duct.

Figure 1. Installation depth of air ﬂow sensor

min. 32 mm approx. 120 mm

Figure 2. Installation direction of the air ﬂow sensor

Installation direction of the air ﬂow sensor

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3.3 Installation of the CCM control unit

Start with the installation of the CCM control unit by looking at the wiring diagram included in the delivery.

1. The CCM control unit and possible slave units should be mounted on a wall in a visible place

which can be easily accessed.

2. Mount the safety switch included in delivery on a wall near the CCM control unit, where the

switch can be easily accessed.

3.4 Electrical wiring

3.4.1 Electrical wiring of the CCM control unit

1. Lead the voltage supply to the safety switch.

2. From the safety switch lead the voltage supply to the CCM control unit and to possible slave

units.

3. Connect the conductors coming out from the CCM control unit to the UV lamp. following the

wiring diagram provided at the end of these instructions.

4. Connect the conductors of the SlideSafe safety lock of the hoods to the CCM control unit or a

slave unit.

3.4.2 Connecting the CCM control unit with the automation system of the building

The CCM control unit gives the possibility to send operational information to the automation system of the real estate, and to request starting permission, if necessary. Detailed information is provided in the wiring diagram at the end of these instructions.

Output:

Operating status

• The system functions normally. A green light is lit in the control panel.

Common alarm

• Alarm, the system has switch o. A red light is lit in the control panel.

Warning

• Warning, action by the user is required. The system still functions. A yellow light is lit in the control panel.

Input:

External control

• The building automation has not given the permission for operation. A red light is lit in the control panel.

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3.5 Replacing the UV-lamp

1. Carefully secure the UV lamp to the holders in the grease chamber of the hood.

Note! The holders should remain in the centre of the blue plastic parts of the lamp. Tighten

the holders with the ﬁxing screws.

2. Connect the quick connector of the electricity conductor of the lamp to the counter piece in

the ceiling of the hood. Turn the locking ring of the connector.

Note! Attach the labels about UV lamp replacement and maintenance instructions of the

hood, which were included in the delivery, to a visible place close to the CCM control unit.

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3.6 Installation of grease ﬁlters and locking the SlideSafe safety lock

1. First install the grease ﬁlters at far

edges, leaving the second grease ﬁlter from the left as the last. Install also the grease pans at the bottom of the exhaust air chamber.

2. Move the grease ﬁlter on far left more

to the right.

3. Lock the SlideSafe safety lock by ﬁrst

lifting the hand screws to the upper position and then tightening the screws.

NOTE! The CleanMaster® system will

not start, when the SlideSafe safety lock has not been properly locked.

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3.7 Before you start the CleanMaster® system

Check the following points before starting the CleanMaster® system:

• UV lamps are correctly installed

• Wires led from the UV lamps are connected through their quick connections to sockets in the

hood, and tightened

• The wires of UV lamps and SlideSafe safety lock from the UV control unit to the terminal block

box of the hood are ﬁxed from both ends with a screw

• The air ﬂow sensor has been installed in the ventilation duct and adjusted

• A maintenance / safety switch has been installed to supply voltage line before the UV control unit

• All grease ﬁlters have been installed and the safety lock of grease ﬁlters has been locked

• The labels about UV lamp replacement and maintenance instructions of the hood, which were

included in the delivery, have been attached to a visible place near the hood

3.8 Starting the CleanMaster® system

Start the CleanMaster® system by turning the main switch of the CCM control unit to ON-position.

After the start, the text «restart» appears on the display of the UV system, after which in about 60 seconds the starters of UV lamps become active (starting delay of the air ﬂow sensor).

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When the UV system has been switched on, the UV lamps are preheated for 12 seconds.

During the preheating a yellow LED is illuminated on the right side of the display.

After the preheating, the UV system starts to function normally.

At this stage all UV lamps are on and a green LED is illuminated on the right side of the display.

If any of the UV lamps stops working due to a defect or a fault, the UV system display informs about the lamp fault.

At this stage the faulty UV lamp should be checked and replaced, if necessary.

New UV lamps should always be ordered directly from Climecon customer service!

Lämmittäjänkatu 4 A, FI-00880 HELSINKI, Finland · Telephone +358 20 198 6600, Fax +358 020 198 6609

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123,0

4. INSTRUCTIONS FOR ADJUSTMENT OF CLEANMASTER® HOODS

4.1 Adjusting the supply air, exhaust air and capture air ﬂow

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Adjusting the supply air ﬂow

• First measure the pressure drop at the

measuring connection (5) of the supply air chamber

• Remove supply air modules (6), using a

screwdriver

• Adjust the supply air by turning the adjusting

damper (7) inside the supply air chamber

• Lock the adjusting damper with a locking

screw

• Re-install the supply air modules (6) to their

places

• Measure the pressure drop at the measuring

connection (5) of the supply air chamber

• Repeat the above procedure, if necessary

Adjusting the exhaust air ﬂow

• Carefully remove the grease ﬁlter cartridge

(1) by pushing its bottom edge inwards while lifting the upper edge up and away from the mounting groove

• Open the locking screw (3) of the adjusting

damper (4)

• Increase or decrease the suction opening by

moving the damper in its sliding rails

• Install properly the ﬁlter cartridge(s)

• Measure the pressure drop at the measuring

connection (2) of the chamber

• Repeat the above procedure, if necessary

• Finally lock the damper with a locking screw

and check that the ﬁlter cartridges are properly in position

Adjusting the capture air

The thrust length of capture air can be adjusted. You can adjust the thrust by ﬁrst turning the hand screws of the capture air unit, then moving the screws sideways and ﬁnally locking in position by tightening the hand screws.

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4.2 Table of the K-values of CleanMaster® hoods

Exhaust air / Amount of grease ﬁlters (pcs)

Hood model 1 2 3 4 5 6 7 8 9 10 11 12

CleanMaster® 18,5 37 55,5 74 92,5 111 129,5 148 166,5 185 203,5 222 StandardPlus, grease 21,6 43,2 64,8 86,4 108 129,6 151,2 172,8 194,4 216 237,6 259,2 StandardPlus, condensate 22,7 45,4 68,1 90,8 113,5 136,2 158,9 181,6 204,3 227 249,7 272,4

Supply air / Width of the hood (mm)

Height of the hood 800 1000 1500 2000 2500 3000

H=560 mm 28 45 67 90 112 135 H=400 mm 22 42 64 85 106 127 H=300 mm 22 33 49 66 82 99

Capture air / Width of the hood (mm)

Adjustment position 800 1000 1500 2000 2500 3000

Maksimi (Fully open) 1,4 2,8 4,2 5,6 7,0 8,4 Minimi (Fully open)* 0,6 1,2 1,8 2,4 3,0 3,6 *Is only recommended if the pressure of the supply air is over 15Pa.

4.3 Calibration of the air ﬂow sensor

Before you start calibrating the air ﬂow sensor, check that

• the CCM control unit is installed

• ventilation has been adjusted and functions normally

1. Switch on the CCM control unit.

2. The air ﬂow sensor measures the air ﬂow for 60 seconds, during which both of the signal lights

are illuminated. When measuring is completed, one of the lights goes o.

a) If a red light is illuminated:

Turn the adjusting screw slowly to the right, until the red light goes o and the green led is illuminated. Then turn the adjusting screw a further 1/2 round to the right.

b) If a green light is illuminated:

Turn the adjusting screw slowly to the left, until the green light goes o and the red light is illuminated. Then turn the adjusting screw a further 1/2 round to the right, until the green light is illuminated.

When the air ﬂows change in the system, repeat the calibration of the air ﬂow sensor.

Figure 1. Calibration of the air ﬂow sensor

Adjusting screw

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Signal lights (red/green)

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5. OPERATING INSTRUCTIONS FOR CLEANMASTER® HOODS

5.1 Functions of the control panel of the CCM control unit

Functions of the keys:

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INFO

ON/OFF

ARROW DOWN

REMOTE

• changes the display screens

(Main Menu, ﬁltering hours/ operating time/hours, meter screen, depending on settings)

• cursor up in menu

• changes values (higher)

• to On/O menu

• cursor to the right

• cursor down in menu

• changes values (lower)

• to menus

• selection of a function

• conﬁrms a change

• local/remote operation (NOTE! the display should read ”local”)

• cursor to the left

5.2 Fault conditions of the CleanMaster® system

In a fault situation, the colour of the display of the CCM control unit and the colour of LED lights change into yellow or red, depending on the situation:

YELLOW LIGHT

Text on the screen: lamp age warning

The service hours of the UV lamp are approaching the end.

Order a new UV lamp from the Climecon customer service, tel. 020 198 6600.

Text on the screen: lamp age exceeded The service hours of the UV lamp have been exceeded. Replace the old UV lamp with a new UV lamp ordered from Climecon. See the instructions for replacing the UV lamp in

subsection 6.4.

RED LIGHT

Text on the screen: lamp age exceeded

The service hours of the UV lamp have been exceeded. Replace the old UV lamp with a new UV lamp ordered from Climecon. See the instructions for replacing the UV lamp in

subsection 6.4.

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5. OPERATING INSTRUCTIONS FOR CLEANMASTER® HOODS

5.1 Functions of the control panel of the CCM control unit

Functions of the keys:

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INFO

ON/OFF

ARROW DOWN

REMOTE

• changes the display screens

(Main Menu, ﬁltering hours/ operating time/hours, meter screen, depending on settings)

• cursor up in menu

• changes values (higher)

• to On/O menu

• cursor to the right

• cursor down in menu

• changes values (lower)

• to menus

• selection of a function

• conﬁrms a change

• local/remote operation (NOTE! the display should read ”local”)

• cursor to the left

5.2 Fault conditions of the CleanMaster® system

In a fault situation, the colour of the display of the CCM control unit and the colour of LED lights change into yellow or red, depending on the situation:

YELLOW LIGHT

Text on the screen: lamp age warning

The service hours of the UV lamp are approaching the end.

Order a new UV lamp from the Climecon customer service, tel. 020 198 6600.

subsection 6.4.

RED LIGHT

Text on the screen: lamp age exceeded

The service hours of the UV lamp have been exceeded. Replace the old UV lamp with a new UV lamp ordered from Climecon. See the instructions for replacing the UV lamp in

subsection 6.4.

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Page 17

6. INSTRUCTIONS FOR MAINTENANCE OF CLEANMASTER® HOODS

Due to hygiene and ﬁre safety in the kitchen, but also to ensure that the ventilation functions it is important to keep the kitchen equipment clean. The cleaning interval of Climecon CleanMaster® hoods depends on their use and should be determined on the basis of the level of use.

The hoods can be cleaned with cleaning agents, which are suitable for cleaning stainless steel. Extremely strong alkali (pH > 11) should be avoided. The Climecon UV lamps do not need cleaning in case of normal use.

6.1 Cleaning the hood

1. The surfaces of the hood should be cleaned by wiping lightly.

2. Clean the side troughs and grease pans of the hood. Grease pans are machine-washable.

3. Gently wipe the covering glass of lights, if necessary.

4. Clean the exhaust air chamber, if necessary.

See the instructions for removing the grease ﬁlters in subsection 6.2 Removing the grease ﬁlters.

5. Clean the supply air modules, if necessary.

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Supply air modules can be easily removed by opening ﬁrst the ﬁxing mechanism at the top of the module with the help of a screwdriver and then pulling the supply air module away from the supply air unit.

Supply air modules are machine-washable.

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6.2 Removing the grease ﬁlters

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2 3

1. Shut down the CleanMaster® system by turning the main switch of the CCM control system

to OFF position.

2. Open the safety locking of grease ﬁlters by loosening the hand screws on the left side of the ﬁlters.

3. Slide the hand screws to the lower position. NOTE! If the CleanMaster® system was not shut

down from the CCN control unit as instructed, the CleanMaster® system will now shut down automatically.

4. Move the grease ﬁlter on far left more to the left.

5. First remove the second grease ﬁlter from the left and then the other grease ﬁlters.

Grease ﬁlters are machine-washable. Clean the exhaust air chamber if necessary.

6.3 Replacing the ﬂuorescent tubes in the lights

1. Open the covering glass of the lights by opening the ﬁxing screws.

2. Replace the ﬂuorescent tubes.

3. Check that the gaskets are in good condition.

4. Re-install the covering glass.

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6.4 Replacing the UV lamp

2 31

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Shut down the CleanMaster by turning the main switch of the CCM control unit to OFF position.

system

First remove the second grease ﬁlter from the left and then the other grease ﬁlters.

9 10 11

Open the SlideSafe safety lock by loosening the hand screws and moving these to the lower position.

5 6

Remove the electrical connector (quick connector) of the UV lamp from the ceiling of the hood by turning the connector counter clockwise.

Turn the hand screws of the supports of the UV lamp counter clockwise and remove the UV lamp from the suppor ts.

Move the grease ﬁlter on the far lef t to the left.

Deliver the old UV lamp to the recycling station of ﬂuorescent lamps.

Replace the UV lamp with a new lamp. Only Climecon UV lamps may be used in the CleanMaster the new UV lamp from the Climecon customer service.

system. Order

Mount the new UV lamp to the holders and tighten the hand screws clockwise.

Attach the electrical connector (quick connector) of the UV lamp to the ceiling of the hood and tighten clockwise.

Install all the grease ﬁlters back into the hood. First install the grease ﬁlters at far edges, leaving the second grease ﬁlter from the left as the last.

12 13

Lock the SlideSafe safety lock by ﬁrst lifting the hand screws to the upper position and then tightening the screws. NOTE! The CleanMaster safety lock has not been properly locked.

system will not start, when the SlideSafe

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Switch on the CleanMaster® system from the operating switch of the CCM control unit.

Always when in doubt, contact the Climecon customer ser vice by calling 020 198 6600.