CLIMAVENETA AW HT 0031, AW HT 0061, AW HT 0071, AW HT 0041 Installation - User - Maintenance Manual

INSTALLATION - USER - MAINTENANCE MANUAL
High temperature air/water heat pump for heating water up to 65°C and operation with outside temperatures down to -20°C. Domestic hot water production and built-in water circuit assembly.
AW HT 0031÷0071
2 AW HT GB 05/2009
U I A
User
Installer
Assistance
Important
Prohibition
Danger voltage
Danger high temperatures
INDEX
U I A
The manufacturer reserves the right to modify the data in this manual without warning.
The following symbols are used in this publication and inside the unit:
General warnings 2
Definitions 3
Waiver of liability 3
Fundamental safety rules 3
Receiving and handling the product 4
Description of standard unit 5
Dimensional drawings 6
Water connections 7
Water circuit data 9
Electrical connections 11
Mains power supply connections 12
Installer connections 14
Installer terminal block 14
Electronic controller (A1) terminal block 14
General technical data 21
Checking and starting up the unit 22
Operation of the room temperature control unit 23
Operation and functions of the room unit 24 using the buttons
Operation and functions of the room unit 24 in programming mode
Control and operating characteristics 27
System configuration 41
Maintenance and service 44
Peak limiter alarm signals 48
System operating status 49
Shutting down for long periods 51
Routine maintenance 51
Special maintenance 52
Disposal 52
Useful information 52
U I A A
A
A
A
A
A
A
A
A
A
A
A
A
AIU
U
U
U
I A
I A
I
I
I
A
A
A
I
I A
IIA
A
I A
I A
I A
I A
I A
U
I
A
GENERAL WARNINGS
U I A
These appliances have been designed to heat water
and must be used in applications compatible with their performance characteristics; these appliances are designed for residential or similar applications. Incorrect installation, regulation and maintenance or improper use absolve the manufacturer from all liability, whether contractual or otherwise, for damage to people, animals or things. Only those applications specifically indicated in this list are permitted Read this manual carefully. All work must be carried out by qualified personnel in conformity with legislation in force in the country concerned. The warranty is void if the above instructions are not respected and if the unit is started up for the first time without the presence of personnel authorised by the
Company (where specified in the supply contract) who should draw up a “start-up” report. The documents supplied with the unit must be con­signed to the owner who should keep them carefully for future consultation in the event of maintenance or ser­vice. All repair or maintenance work must be carried out by the Company’s Technical Service or qualified personnel following the instructions in this manual. The air-conditioner must under no circumstances be modified or tampered with as this may create situations of risk. Failure to observe this condition absolves the manufacturer of all liability for resulting damage.
3GB 05/2009 AW HT
FUNDAMENTAL SAFETY RULES
U I A
When operating equipment involving the use of electricity and water, a number of fundamental safety rules must be observed, namely:
The unit must not be used by children or by unfit per­sons without suitable supervision. Do not touch the unit with bare feet or with wet or damp parts of the body. Never perform any cleaning operations before having disconnected the unit from the mains power supply. Do not modify safety or control devices without authori­sation and instructions from the manufacturer. Do not pull, detach or twist the electrical cables coming from the unit, even when disconnected from the mains electricity supply. Do not open doors or panels providing access to the internal parts of the unit without first switching QF1 to OFF (see the wiring diagram). Do not introduce pointed objects through the air intake and outlet grills. Do not dispose of, abandon or leave within reach of children packaging materials (cardboard, staples, plastic bags, etc) as they may represent a hazard.
Respect safety distances between the unit and other equipment or structures. Guarantee adequate space for access to the unit for maintenance and/or service opera­tions. Power supply: the cross section of the electrical cables must be adequate for the power of the unit and the pow­er supply voltage must correspond with the value indicat­ed on the respective units. All units must be earthed in conformity with legislation in force in the country con­cerned.
The terminals may be live even when the unit has been disconnected. Make sure power is not connected before proceeding. Water connections should be carried out as indicated in the instructions to guarantee correct operation of the unit. Add glycol to the water circuit if the unit is not used dur­ing the winter or the circuit is not emptied. Handle the unit with the utmost care (see weight distrib­ution table) to avoid damage.
WAIVER OF LIABILITY
This publication is the sole property of Climaveneta. Any reproduction or disclosure of such is strictly prohibited with­out the written authorisation of Climaveneta. This document has been prepared with maximum care and attention paid to the content shown. Nonetheless, Cli- maveneta waives all liability deriving from the use of such document.
Read this document carefully. All work must be performed, components selected and materials used in complete accor­dance with the legislation in force in material in the country concerned, and considering the operating conditions and intended uses of the system, by qualified personnel.
U I A
DEFINITIONS
Owner: legal representative of the company or organisation
or physical person who owns the system where the Cli­maveneta unit is installed: this person is responsible for ensuring compliance with all the safety standards described in this manual and the national legislation in force.
Installer: legal representative of the company designated by the owner to position and connect the Climaveneta unit water circuit, electrical circuit, etc. to the system; this person is also responsible for handling and correct installation as described in this manual and by the national legislation in force.
Operator: person authorised by the owner to perform, on the Climaveneta unit, all control operations specified in this manual, acting within the allowed limits as described in this manual.
Technician: person authorised directly by Climaveneta, or in all European Union countries, excluding Italy, designated by the Climaveneta distributor, under its sole responsibility, to perform all routine and special maintenance operations, as well as all adjustments, checks, repairs and replacement of parts that may be required throughout the life of the unit.
U I A
When the items are consigned by the carrier, check that the packaging and the unit are undamaged. If damage or missing components are noted, indicate this on the delivery note. A formal complaint should be sent via fax or registered post to the After Sales Department within eight days from the date of receipt of the items.
The units are supplied complete with:
- instruction manual;
- guarantee certificate;
- CE declaration;
- list of the main components and sub-assemblies fitted on the product, all enclosed in a plastic envelope (A) attached to the heat pump.
- remote room unit A3 (installation required)
- DHW storage cylinder probe
- outside air temperature sensor (installation required)
The unit must be handled by qualified and suitably equipped personnel only using equipment appropriate for the weight of the unit, in compliance with the safety standards in force (and subsequent amendments.). If a forklift truck is used, insert the forks under the base, spacing the forks as wide apart as possible. If a crane is used, pass the cables through the bottom of the base, making sure they do not exert pressure on the unit. Once the packaging has been removed, the appliance can be lifted and moved by inserting two metal tubes (max. diameter 22mm) into the feet, and using suitable handling equipment.
The instruction manual is an integral part of the unit and should therefore be read and kept carefully.. The packaging should not be removed until the unit is located in the installation site.
Do not dispose of packaging materials in the environ­ment or leave them within reach of children as they may represent a hazard.
The weight of the unit is biased towards the compres­sor side (side of the packaging with the bar code, see the figure). During transport, the unit must be kept in a vertical position.
The unit must be stored sheltered from direct sunlight, rain, wind or sand. Avoid exposing the unit to direct sunlight, as the pres­sure inside the refrigerant circuit may reach dangerous values and cause the activation of the safety valves, where fitted. Check the instructions on the packaging for stacking units. The packaging must be removed by the operator using suitable protective equipment (gloves, glasses, etc.). Take special care not to damage the unit. Observe the local standards in force as regards disposal of the packaging, using specialist collection or recycling centres.
RECEIVING AND HANDLING THE PRODUCT
I A
4
AW HT GB 05/2009
Hole Ø22
A
H
P
L
Bar code
(compressor side)
Dimensions AW HT 0031 0041 0061 0071
Dimension W mm 970 970 970 1530 Dimension P mm 525 525 525 650 Dimension H mm 1450 1450 1600 1900 Gross weight kg 165 175 190 340
5GB 05/2009 AW HT
DESCRIPTION OF STANDARD UNIT
I A
The air-cooled units with axial-flow fans for heating only oper­ate on R407C refrigerant and are suitable for outdoor installa­tion. The units are CE marked, as established by the EU directives, including the latest amendments, and the corresponding approximated national legislation:
They are factory tested and on site installation is limited to water and electrical connections.
VERSIONS AVAILABLE
AW HT
Air/water heat pump for heating only with domestic hot water production by external 3-way valve (accesso­ry). Built-in water circuit assembly.
1
2
3
4
5
6
7
8 9
10
1112
13
14
15
16
17
18
19
20
21
21
22
1 Coil 2 Electrical panel 3 Injection heat exchanger 4 Thermostatic injection valve 5 Injection solenoid valve 6 Check valve 7 Indicator 8 System thermostatic valve 9 Filter 10 System plate heat exchanger 11 Pressure gauge 12 Installation pump 13 Liquid receiver 14 Safety valve 15 Fill valve 16 System inlet 17 HP pressure switch 18 LP pressure switch 19 Compressor 20 Reversing valve 21 Fan 22 Expansion vessel
U I A
6 AW HT GB 05/2009
DIMENSIONAL DRAWINGS
I
600
W1
W2
W4
W3
900
D
B
C
=E
A
=
400
INSTALLATION
I
CHOICE OF INSTALLATION SITE
Before installing the unit, agree with the customer the site where it will be installed, taking the following points into con­sideration:
- check that the fixing points are adequate to support the weight of the unit;
- pay scrupulous respect to safety distances between the unit and other equipment or structures to ensure that air entering the unit and discharged by the fans is free to cir­culate.
- Follow the instructions shown in the chapter on DIMEN­SIONAL DRAWINGS to allow room for maintenance oper­ations. If installing multiple units the clearances must be doubled.
POSITIONING
Before handling the unit, check the capacity of the lift equip­ment used, respecting the instructions on the packaging. To move the unit horizontally, make appropriate use of a lift truck or similar, bearing in mind the weight distribution of the unit. To lift the unit, insert tubes long enough to allow positioning of the lifting slings and safety pins in the special holes in the base of the unit. To avoid the slings damaging the unit, place protection between the slings and the unit.
The unit should be installed on special vibration dampers. See the chapter on DIMENSIONAL DRAWINGS for the sup­port positions identified by W1, W2 etc. and the correspond­ing weights for the correct sizing of the vibration dampers. Fix the unit, making sure it is level and that there is easy access to water and electrical components. If the site is exposed to strong winds, fix the unit adequately using tie rods if necessary. In heating mode the unit produces a significant quantity of condensate, which must be suitably drained. Condensate drainage must not cause problems to objects or people. If the outside air temperature is less than 0°C, the conden­sate may freeze; in these case fit a frost protection heater on the drain line. For correct operation of the unit, avoid the following: obsta­cles to air flow, leaves that may block the heat exchange coil, strong winds that stop or reinforce air flow, sources of heat too close to the unit, recirculation or stratification of air.
1 - Water connections IN 0031-0061 dia. 1”1/4 M 1 - Water connections OUT 0031-0061 dia. 1”1/4 M
Dimensions 0031 0041 0061 0071
A mm 900 900 900 1470 B mm 1240 1240 1400 1700 C mm 420 420 420 570 D mm 370 370 370 497 E mm 580 580 580 1477
Weight distribution 0031 0041 0061 0071
W1 rear R kg 64 65 71 110 W2 rear L kg 20 22 24 49 W3 front L kg 18 21 22 46 W4 front R kg 53 57 63 115 tot kg 155 165 180 320
7GB 05/2009 AW HT
WATER CONNECTIONS
I A
The choice and installation of components is the responsibil­ity of the installer who should follow good working practice and current legislation. Before connecting the pipes, make sure they do not contain stones, sand, rust, dross or other foreign bodies which might damage the system. Construction of a bypass is recommended to enable the pipes to be washed through without having to disconnect the unit (see drain valves). The connection piping should be supported in such a way as to avoid it weighing on the unit. The following components should be installed in the water circuit:
1. Two pressure gauges with a suitable scale (intake and outlet);
2. Two vibration damper joints (intake and outlet);
3. Two gate valves (normal in intake and calibrating in out­let);
4. A flow switch (inlet). The flow switch must be cali-
brated by the installer to a value equal to 70% of rat­ed flow.
5. Two thermometers (intake and outlet);
6. An intake filter must be installed as close as possi-
ble to the unit and positioned to allow easy access for routine maintenance.
7. All the pipes must be insulated with suitable material to prevent the formation of condensate and heat loss. The insulating material must be a vapour barrier. Make sure that the control and shut off devices protrude from the insulation.
8. At the lowest points in the system, install drain valves for easy emptying.
9. At the highest points in the system, install automatic or manual air vent valves.
10. The unit is fitted as standard with an expansion vessel; make sure this is correctly sized for the water content of the system and the expected operating temperature, oth­erwise install an additional expansion vessel.
La mancata installazione dei flussostati non assicura una Failure to install the flow switches will mean the heat exchangers are not protected in the event of no flow of liq­uid. Climaveneta cannot be held liable for any damage to the unit and/or the system following the failure to install these devices or the filter. The correct operation of the components that help ensure the safety of the appliance and the system should be checked regularly. Specifically, this involves cleaning the fil­ters and checking the operation of the flow switches installed. Make sure that the frost protection heaters on the heat exchanger are powered when the unit is off (unit in standby “StbY”) Water flow to the chiller unit must conform to the values shown in the section on “General Technical Data”. The flow of water must be maintained constant during oper­ation. The water content of the unit must be such as to avoid dis­turbing operation of the refrigerant circuits.
The unit must be prevented from freezing at outside air tem­peratures around 0°C. It is recommended to use suitable percentages of antifreeze (see “Water circuit data”), protect the piping with heating sheaths, and empty the system, making sure there no water remains at the lowest points in the circuit. It is recommended to use non-toxic food grade antifreeze, compliant with the standards in force in the countries where the unit is used, if domestic hot water production is also fea­tured.
Factory connected Installer connections
UTILITY RETURN
UTILITY OUTLET
Utility water circuit connection diagram
1 Pressure gauge 2 Vibration damper joint 3 Shut-off valve 4 Calibrating valve
5 Flow switch 6 Thermometer 7 Pump 8 Safety valve
9 Expansion vessel 10 Mesh filter 11 Unit fill/drain valve 12 Temperature probe
13 Drain/chemical washing valve
8
AW HT GB 05/2009
The heat pumps must be fitted with a filling/top-up sys-
tem connected to the return line and a drain valve in the lowest part of the system. Systems containing antifreeze or covered by specific legislation must be fitted with low-loss headers.
The manufacturer is not liable for obstruction, breakage or noise resulting from the failure to install filters or vibration dampers. Particular types of water used for filling or topping up must be treated with appropriate treatment systems. For reference values, see the table.
CONDENSATE DRAIN
The unit is fitted with condensate pan; this must be connect­ed to a drain system to take away the water that forms, see the drawing. If the outside air temperature is less than 0°C, the conden­sate may gradually freeze. The unit must be supported on a suitable structure or brack­ets to keep it off the ground, with a frost protection heater fit­ted on the drain line.
PH 6-8 Electrical conductivity less than 200 mV/cm (25°C) Chlorine ions less than 50 ppm Sulphuric acid ions less than 50 ppm Total iron less than 0,3 ppm Alkalinity M less than 50 ppm Total hardness less than 50 ppm Sulphur ions none Ammonia ions none Silicon ions less than 30 ppm
CONDENSATE DRAIN POSITION 0031÷0061
OPENING FOR CONDENSATE DRAIN CONNECTION
B
A
Outlet G1 –1/4 male
Safety valve discharge G1/2 female
Fill tap G1/2 female
Inlet G1 –1/4 male
Unit drain valve G1/2 female
Electrical connections
90 70
OUTLET G1 –1/4 MALE
INLET G1 –1/4 MALE
A
B
FILL TAP G1-1/4 FEMALE
SAFETY VALVE DISCHARGE
90.5
Dimensions 0031 0041 0061 0071
A mm 210 322 322 452 B mm 975 1000 1000 1183 Water connections M in/out Ø 1"1/4 1"1/4 1"1/4 1”1/4
0031÷0061
0071
9GB 05/2009 AW HT
WATER CIRCUIT DATA
I A
Water content in the system
cPf
cQ
cdp
0 1 1 1
12%
0,985
1,02 1,07
20% 0,98 1,04 1,11
28% 0,974 1,075
1,18
35% 0,97 1,11 1,22
40%
0,965
1,14 1,24
Ethylene glycol solutions
Water and ethylene glycol solutions used as a heat carrier in the place of water reduce the performance of the unit. Multiply the performance figures by the values given in the following table.
0 -5 -10 -15 -20 -25
Freezing point (°C)
Percentage of ethylene glycol by weight
cPf: correction factor refrigerating capacity cQ: flow rate correction factor cdp: pressure drop correction factor
f1: capacity correction factor fk1: compressor power input correction factor fx1: total power input correction factor
Fouling factors
The performance data given refer to conditions with clean evaporator plates (fouling factor = 1). For different fouling factors, multiply the figures in the perfor­mance tables by the coefficient given in the following table.
4,4 x 10
-5
0,86 x 10
-4
1,72 x10
-4
­0,96 0,93
­0,99 0,98
­0,99 0,98
Fouling factors
(m2°C/W) f1
Evaporator
fk1 fx1
FILLING THE SYSTEM
- Before starting to fill, place the unit mains switch QF1 in the OFF position.
- Before filling, check that the system drain valve is closed.
- Open all system and terminal air vents.
- Open system shut off valves.
- Start filling by slowly opening the system water fill valve out­side the unit.
- When water begins to leak out of the terminal air vent valves, close them and continue filling until the pressure gauge indi­cates a pressure of 1.5 bars.
The system must be filled to a pressure of between 1 and 2 bars. It is recommended that this operation be repeated after the unit has been operating for a number of hours. The pressure should be checked regularly and if it drops below 1 bar, the water content should be topped-up.
Check the tightness of the joints.
EMPTYING THE SYSTEM
- Before starting to empty, place switch QF1 in the OFF position
- Make sure the system fill/top-up water valve is closed.
- Open the drain cock outside the unit and all the installation and terminal air vent valves..
If the fluid in the circuit contains antifreeze, it should not be allowed to drain freely, as it is pollutant. It should be collected for possible reuse. When draining after heat pump operation, take care as the water may be hot (up to 50°).
ON
OFF
ON
OFF
Size 0031 0041 0061 0071
Minimum water content
l 75 105 130 175
Size 0031 0041 0061 0071
Expansion vessel volume
l 455
8
10 AW HT GB 05/2009
PUMP CURVES
The pressure head refers to the values at the fittings.
0
10
20
30
40
50
60
70
80
90
100
110
120
0 0,5 1 1,5 2 2,5 3 3,5 4
Useful head [kPa]
Water flow-rate [m3/h]
0031
0071
0041-0061
11GB 05/2009 AW HT
ELECTRICAL CONNECTIONS
I A
The heat pumps must be installed downstream of a main switch (QF1, see wiring diagram), as required by the stan­dards in force in the country where the unit is installed. Con­nection to the mains power supply and the connection of the flow switch to the corresponding terminals must be per­formed by authorised personnel in compliance with the stan­dards in force.
For all electrical work, refer to the electrical wiring diagrams in this manual. It is also recommended to check that:
- The characteristics of the mains electricity supply are ade­quate for the power ratings indicated in the electrical spec­ifications below, also bearing in mind the possible use of other equipment at the same time.
Power to the unit must be turned on only after installa­tion work (plumbing and electrical) has been completed. All electrical connections must be carried out by quali­fied personnel in accordance with legislation in force in the country concerned Respect instructions for connecting phase, neutral and earth conductors. The power line should be fitted upstream with a suitable device to protect against short-circuits and leakage to earth, isolating the installation from other equipment.
Voltage must be within a tolerance of ±10% of the rated power supply voltage for the unit (for three phase units, the unbalance between the phases must not exceed 3%). If these parameters are not respected, contact the elec­tricity supply company. For electrical connections, use double insulation cable in conformity with legislation in force in the country con­cerned.
A thermal overload switch and a lockable mains dis­connect switch, in compliance with the CEI-EN stan­dards (contact opening of at least 3mm), with ade­quate switching and residual current protection capacity based on the electrical data table shown below, must be installed as near as possible to the appliance.
An efficient earth connection is obligatory. The manufacturer cannot be held liable for any damage caused by the failure to correctly earth the unit. In the case of three phase units, ensure the phases are connected correctly.
Do not use water pipes to earth the unit.
Electrical data at maximum conditions allowed (full load)
Size Power supply Maximum values
Fuses (5x20T 250V)
Compressor Fan/fans Pump Total FU1 FU2
F.L.I. F.L.A. L.R.A. F.L.I. F.L.A. F.L.I. F.L.A. F.L.I. F.L.A.
(V-Ph-Hz) (kW) (A) (A) (kW) (A) (kW) (A) (kW) (A)
0031ms 230~50 3,9 20,8 44 0,2 0,6 0,2 1 4,3 22,4 6,3 6,3 0041ms 230~50 4,8 30 45 0,2 0,6 0,2 1 5,2 31,6 6,3 6,3 0041t 400-3N~50 5,2 10 64 0,2 0,6 0,2 1 5,6 11,6 6,3 6,3 0061t 400-3N~50 6,3 14 101 0,2 0,6 0,2 1 6,7 15,6 6,3 6,3 0071t 400-3N~50 10,2 17,2 99 0,16 0,72 0,41 2,1 11,1 21,5 6,3 6,3 0041ts 400-3N~50 5,2 10 35 0,2 0,6 0,2 1 5,6 11,6 6,3 6,3 0061ts 400-3N~50 6,3 14 55 0,2 0,6 0,2 1 6,7 15,6 6,3 6,3 0071ts 400-3N~50 10,2 17,2 54,5 0,16 0,72 0,41 2,1 11,1 21,5 6,3 6,3
F.L.I. Maximum power input F.L.A. Maximum current input L.R.A. Start-up current
12 AW HT GB 05/2009
MAINS POWER SUPPLY CONNECTIONS
I A
- Before connecting the unit to the power supply, make sure that switch QF1 is open, suitably padlocked and marked.
- Remove the inspection panel by removing the ten screws.
- Use cable gland A for the main electrical power cable and cable gland B for other external cables to be connected by the installer.
- Identify the terminals used for electrical connections on the layout drawing shown in this manual. For the functional connection of the unit, bring the power supply cable to the electrical panel inside the unit and con­nect it to terminals U-N, respecting the (U) phase, (N) neu­tral and (PE) earth in the case of single phase units (230V~50Hz), or U-V-W phases, N neutral and PE earth in three phase units (400V-3N~ 50 Hz).
- Replace the inspection panel.
- Check that all the covers removed to make the electrical connections have been replaced before powering up the unit.
- Position the main switch QF1 (outside the unit) in the “ON” position.
- The message “Updating Data” is shown on the room unit display.
- The room unit is ready for operation after a few seconds.
A
B
ELECTRICAL PANEL LAYOUT AW 0031-0041 HT SINGLE-PHASE WITH PEAK LIMITER
A1 Electronic controller A4 Peak limiter C1 Compressor start capacitor C2/C3 Fan start capacitor FU1 Auxiliary circuit protection fuse ”L” 230VAC FU2 Auxiliary circuit protection fuse ”N” 230VAC KA2 Alarm relay (K10) KA3 Electric heater control relay (K6) KA4 Boiler control relay (K27) KA5 High pressure switch relay KA6 Steam injection valve bypass relay KA7 Compressor control relay (K1) KA8 Domestic hot water 3-way valve relay QM1 Compressor thermal overload switch QS1 Door lock disconnect switch
13GB 05/2009 AW HT
ELECTRICAL PANEL LAYOUT AW 0041-0071 HT THREE-PHASE
ELECTRICAL PANEL LAYOUT AW 0041-0071 HT THREE-PHASE WITH PEAK LIMITER
KM1QM1 KA1
QS1
A1
FU1
400V-3Ph-50Hz
KA2
KA3 KA4 KA5
FU2
C2 C3
KA6
KA8
C4
A1 Electronic controller C2/C3/C4 Fan start capacitor FU1 Auxiliary circuit protection fuse ”L” 230VAC FU2 Auxiliary circuit protection fuse ”N” 230VAC KA1 Phase sequence control relay KA2 Alarm relay (K10) KA3 Electric heater control relay (K6) KA4 Boiler control relay (K27) KA5 High pressure switch relay KA6 Steam injection valve bypass relay KA8 Domestic hot water 3-way valve relay KM1 Compressor control contact (K1) QM1 Compressor thermal overload switch QS1 Door lock disconnect switch
KM1QM1
A4
QS1
A1
FU1
KA2
KA3 KA4 KA5
FU2
C2 C3
KA6
KA8
C4
400V-3Ph-50Hz
A1 Electronic controller A4 Peak limiter C2/C3/C4 Fan start capacitor FU1 Auxiliary circuit protection fuse ”L” 230VAC FU2 Auxiliary circuit protection fuse ”N” 230VAC KA2 Alarm relay (K10) KA3 Electric heater control relay (K6) KA4 Boiler control relay (K27) KA5 High pressure switch relay KA6 Steam injection valve bypass relay KA8 Domestic hot water 3-way valve relay KM1 Compressor control contact (K1) QM1 Compressor thermal overload switch QS1 Door lock disconnect switch
14 AW HT GB 05/2009
All the terminals referred to in the following explanations are to be found on the terminal board located inside the elec­trical panel and called “installer terminal block” or “electronic controller A1 terminals” (see wiring diagram).
FIXED SET POINT OPERATION CONTACT (SA6)
Contact SA6 allows operation of the heat pump with a fixed outlet set point defined by parameter 5952 (default = 50°C). Closing the contact disables the outside temperature probe and the room unit, the outlet temperature depends exclu­sively on the set point set for parameter 5952.
ROOM UNIT (A3) Installation instructions
The room unit must be located in a reference room to con­trol the room temperature, keeping in the following factors consideration:
INSTALLER CONNECTIONS
I A
REMOTE ALARM (RD1)
For remote display of unit shut-down due to an operating fault, an audible or visual alarm warning device can be con­nected between terminals 6 and 7. Connect the phase to terminal 7 and the alarm signal device between terminal 6 and the neutral N.
ELECTRIC HEATER CONTACT (SA1)
To use an electric heater as an auxiliary heating element for the production of domestic hot water. Follow the instructions shown on the instruction sheet enclosed with the electric heater kit if supplied by Cli­maveneta, otherwise see the wiring diagram in this manual. For further details see the chapter “Control”.
BOILER CONTACT (SA2)
To use a boiler as an auxiliary heating element or to replace the heat pump, connect the phase to terminal 11 and the control device, auxiliary relay, between terminal 10 and the neutral N. For further details see the chapter “Control”.
DEACTIVATION CONTACT FOR EXCESS POWER CON­SUMPTION (SA3)
The heat pump accepts a external deactivation signal from contact SA3, if using a system for managing power con­sumption that disconnects active devices based on set prior­ity, so as to avoid the overload switch on the power meter from being triggered. Connect the external contact to terminals 16 and 17. Contact SA3 closed, heat pump operation disabled. Contact SA3 open, heat pump operation enabled.
REDUCED ELECTRICITY RATE CONTACT (SA4)
The heat pump accepts an external signal from contact SA4 to activate the forced refilling of the reserve storage tanks based on different electricity rates during the day. During reduced rate periods, the heat pump can be forced on so as to heat the domestic hot water or system storage tank, where fitted.
Connect the external contact to terminals 18 and 19. Contact SA4 closed, heat pump operation enabled (forced operation during the reduced rate period). Contact SA3 open, heat pump operation disabled.
CONTACT (SA5)
Not used
COMPRESSOR ON SIGNAL (GN1)
For remote display of the compressor operating status, an audible or visual alarm warning device can be connected between terminals 12 and 13. Connect the phase to terminal 13 and the signal device between terminal 12 and the neutral.
CONNECTING A FLOW SWITCH (F3)
If a flow switch is used, connect it to terminals 14 and 15 on the installer terminal board, after having removed the jumper.
DOMESTIC HOT WATER 3-WAY VALVE (YV3)
To configure a 3-way for the production of domestic hot water (supplied by Climaveneta), make the following con­nections as shown on the instruction sheet enclosed with the accessory. The 3-way valve for the domestic hot water production, if not supplied by Climaveneta, should have the following charac­teristics:
- Voltage 230V AC, 50/60 Hz
- Opening and closing time 10s.
- P delta 500 kPa
- Fluid temperature 0°C to 90°C Use three-way valves with a pressure drop below 20 kPa. For further details, see the chapter on “Operating character­istics”.
INSTALLER TERMINAL BLOCK
I A
ELECTRONIC CONTROLLER TERMINAL BLOCK (A1)
I A
min. 10 cm
15GB 05/2009 AW HT
• The room unit must be located around 1.5 metres from the floor, in a part of the room where the sensor can measure the room temperature as precisely as possible; it must be sheltered from streams of cold air, sunlight or other sources of heat.
• If mounted on the wall, at the top of the room unit there must be enough space for assembly and removal when necessary. The room unit, once removed from its base, is no longer powered and consequently is not working.
Installation procedure:
1. Press the plastic hooks, right and left, on the
support.
2. Remove the top part of the support
3. Fasten the support to the wall
4. Make the electrical connections, see the
wiring diagram, and attach the top part of the support
5. Attach the room unit to the support.
Electrical connection Room unit dimensions and support drilling template for installation.
1 2 3
CL+
CL-
G+
Terminal block
Room unit
Terminal block
Controller A1
42
185
100
82
4,2
9
56
60
100
80
11
39
67
Technical specifications Room temperature measurement
Interface
Index of protection and safety class
Climate conditions
Weight
Power supply Measurement According to EN 12098: Range 15 to 25 °C Range 0 to 15 °C or 25 to 50 °C Resolution Maximum cable length Case index of protection to EN 60 529 Safety class to EN 60 730 Degree of pollution EN 60 730 CE electromagnetic compatibility conformity
- Immunity
- Emissions Low voltage
- Electrical safety Storage IEC721-3-1 class 1K3 Transport IEC721-3-2 class 2K3 Operation IEC721-3-3 class 3K5 Weight (excluding packaging)
Bus
0...50 °C
0.8 K tolerance
1.0 K tolerance 1/10 K 200m IP20 for QAA7 …/ QAA55 … Class 2 low-voltage if correctly installed Normal pollution 89/336/EEC+2004/108/EEC and subsequent amend­ments
- EN 61000-6-2
- EN 61000-6-3 2006/95/EEC and subsequent amendments
- EN 60730-1, EN 50090-2-2 temperature -20 to 65 °C temperature -20 to 75 °C temperature 0 to 50 °C (non-condensing) 170 g
16 AW HT GB 05/2009
OUTSIDE AIR TEMPERATURE SENSOR (BT2) Installation instructions
The outside air temperature sensor must be installed outside of the home in a reference position to correctly measure the tem­perature, without being affected by sunlight, flue gas, near air outlets, doors and windows. The outside air temperature sensor must be located on a perimeter wall facing north-north/west, minimum 2.5 metres from the ground or maximum half way up the height of the home.
Installation procedure:
1. Remove the cover from the probe using a special tool
2. Identify the correct installation position for the probe
3. Fasten the probe to the wall at the cor­rect height (see the drawings)
4. Make the electrical connections, see the wiring diagram, and attach the top of the probe.
Electrical connection: Dimensions:
H
H
2
/
1
N
N-W
3
min2,5 m
1
2
4
M
B9
Terminal block
Outside air
temperature sensor
Terminal block
Controller A1
49,7
91,6
79,8
3
8,5
5,5
14,1
25
24,5
49,5
9,5
4
5,5
6
Technical specifications
Probe NTC 1000Ω at 25 °C Index of protection IP54 Cover colour RAL 9003 Base colour RAL 7001 Storage -20...65 °C Transport -20...70 °C Operation 0...50°C
(non-condensing)
Measurement -50…70°C
DOMESTIC HOT WATER STORAGE TEMPERATURE SENSOR (BT1)
The domestic hot water temperature inside the storage cylinder is measured using sensor BT1, connected to terminals M and BX1.
17GB 05/2009 AW HT
U NPE
230V - 1Ph - 50Hz
SA3 SA4 SA5
RD1 SA1 SA2 GN1
N
L
230 VAC 1A max
Blu Nero
Marrone
G/V
PE
F3
4 5 6 7 8 9 10 11 1213 1415 1617 1819 20 21
INSTALLER TERMINAL BOARD AW 0031-0041 HT SINGLE-PHASE
UVPE W N
SA3 SA4 SA5
400V - 3N ~ 50Hz
RD1 SA1 SA2 GN1
N
L
230 VAC 1A max
4 5 6 7 8 9 10 11 1213 1415 1617 1819 2021
Blu Nero
Marrone
G/V
PE
F3
INSTALLER TERMINAL BOARD AW 0041-0071 HT THREE-PHASE
SA6 A2
X50
BT1
A3
A1
M
BX5qM
BX4nM
B84/92
p
M
B91rM
B9kM
BX1hM
UX
z
CL-
CL+bMB
DB
a
H3MH1eG+
CL-
CL+
b
123
+to
BT2
+to
X50
ELECTRONIC CONTROLLER (A1) TERMINAL BLOCK
18 AW HT GB 05/2009
AW 0031-0041 HT SINGLE-PHASE WITH PEAK LIMITER
A1 Electronic controller
A2 Expansion module
A3 Room unit
A4 Compressor start
BT1 DHW temperature probe (B3)
BT2 Outside air temperature sensor (B9)
BT3 Evaporator air inlet temperature probe (B91)
BT4 Evaporator temperature probe (B84)
BT5 Water return temperature probe (B71)
BT6 Hot gas temperature probe (B81)
C1 Compressor start capacitor
C2-3 Fan start capacitors
E1 System water pump (Q9)
EV1-2 Fans (K19)
F1 High pressure safety switch (E10)
F2 Low pressure safety switch (E9)
F3 Flow switch (E24)
F4 High pressure switch
FU1 Auxiliary circuit protection fuse "L" 230VAC
FU2 Auxiliary circuit protection fuse "N" 230VAC
GN1 Green compressor ON light
KA2 Alarm relay (K10)
KA3 Electric heater control relay (K6)
KA4 Boiler control relay (K27)
KA5 High pressure switch relay
KA6 Steam injection valve bypass relay
KA7 Compressor control relay (K1)
KA8 Domestic hot water 3-way valve relay
QF1 Chiller assembly thermal overload switch
QM1 Compressor thermal overload switch
R1 Compressor oil sump heater
SA1 Electric heater control output (K6)
SA2 Boiler control output (K27)
SA3 Deactivation input for power consumption (E6)
SA4 Low electricity rate input (E5)
SA5 Free input
SA6 Hot call input
YV1 Defrost valve (Y22)
YV2 Steam injection valve
YV3 Domestic hot water 3-way valve (Q3)
Z1 Compressor
1 Switch not supplied
2 Components not supplied
3 Components supplied
CL-EX7 H1 B91 M B84MEX6EX5
Sensor InputDigital Output
EX1 M BX1 M MEX2 EX4
Digital Input
ersh
A1
E
EX3
b
CL+
k
B9G+L
L N
N
Power Supply
N
QX3
S
QX5
Q
FX8 QX8QX6 QX7
Room Unit
0÷10V Input
MBX4
n
MBX5
q
E1
M
1~
brown
blue
N
R
QX1
00
11
1
QX4
N
X
A3
14 13
KM1
99
11
KA5
40 19
KA5
118
QM1
2121
1515
17
14
A
F3
1
17 17
3
15
4
F2
KA1
20
B
YV1
15
1
89
32
YV2
0
14
C
21
32
1
SA3
BT1
+to
+to
BT2
+to
BT3
+to
BT4
+to
BT5
KA2
1010
KA3
1111
KA4
BT6
+to
2222
1
1716
22
SA4 SA6
U
N
U-V-W-NPE
400V-3N ~ 50Hz
QF1
U-V-W-N
L1-L2-L3-N
1
QS1
3~
M
T1 T2 T3
1L1
1L2
1L3
KM1
Z1
QM1
L2L1
KA1
L3
L2
L1
L3
FU1
1
0
1
2 3
BSB bus
X50
A2
X50
KA5
16
12
F1
16 16
1
321
R1
KM1
C
12
0
0
11
FU2
27
KA3
30
25
GN1
76
230VAC 1A MAX
KA2
541110
KM1
RD1 SA1
31
2
26
24
SA2
98
28
KA4
29
19
SA5
23
1
2323
78
777
888
18
A
569
C65402984E_00
KA6
KA6
7
333333
343434
KA8
35
36
1312
YV3
37
KA8
38
2120
333
56 87
UN
F5
D
4
1
0
1
40
blue
black
1~
M
EV2
brown
blue
black
1~
M
EV1
brown
B
3214 7658
41
4
5
41
4
6
EV3
39 4
41
brown
M
1~
black
blue
D
1234
C3C2
4
5
41
4
6
39 4
41
QX2
N
U
L
B1
+5V
GND
N
C
4657
L1
green
white
black
P
BP1
333
444
41 41
41
A5
44
Black
Ye-Gn
Blue
Grey
19GB 05/2009 AW HT
AW 0041-0071 HT THREE-PHASE
A1 Electronic controller
A2 Expansion module
A3 Room unit
A5 Compressor controller
BP1 Pressure sensor
BT1 DHW temperature probe (B3)
BT2 Outside air temperature sensor (B9)
BT3 Evaporator air inlet temperature probe (B91)
BT4 Evaporator temperature probe (B84)
BT5 Water return temperature probe (B71)
BT6 Hot gas temperature probe (B81)
C2-3-4 Fan start capacitors
E1 System water pump (Q9)
EV1-2-3 Fans (K19)
F1 High pressure safety switch (E10)
F2 Low pressure safety switch (E9)
F3 Flow switch (E24)
F4 High pressure switch
F5 Compressor protection
FU1-2 Auxiliary circuit protection fuse
GN1 Green compressor ON light
KA1 Phase sequence control relay
KA2 Alarm relay (K10)
KA3 Electric heater control relay (K6)
KA4 Boiler control relay (K32)
KA5 High pressure switch relay
KA6 Steam injection valve bypass relay
KA8 3 ways valve relay
KM1 Compressor contactor (K1)
QF1 Chiller assembly thermal overload switch
QM1 Compressor thermal overload switch
QS1 Door lock disconnect switch
R1 Compressor oil sump heater
RD1 Warning light (alarm)
SA1 Electric heater control output (K6)
SA2 Boiler control output (K32)
SA3 Deactivation input for power consumption (E6)
SA4 Low electricity rate input (E5)
SA5 Free input
SA6 Hot call input
YV1 Defrost valve (Y22)
YV2 Steam injection valve
YV3 3 ways plant valve (Q3)
Z1 Compressor
1 Switch not supplied
2 Components not supplied
3 Components supplied
4 Only for 0071 size
CL-EX7 H1 B91 M B84MEX6EX5
Sensor InputDigital Output
EX1 MBX1M MEX2 EX4
Digital Input
ersh
A1
E
EX3
b
CL+
k
B9G+L
L N
N
Power Supply
N
QX3
S
QX5
Q
FX8 QX8QX6 QX7
Room Unit
0÷10V Input
MBX4
n
MBX5
q
E1
M
1~
brown
blue
blue
black
1~
M
N
R
QX1
EV2
0
1
1
QX4
N
X
A3
brown
13
9
blue
black
1~
M
EV1
brown
1
19
18
21
15
17
14
F3
1
17
3
15
4
F2
B
YV1
15
1
89
32
YV2
0
C
21
32
1
SA3
BT1
+to
+to
BT2
+to
BT3
+to
BT4
+to
BT5
10
11
BT6
+to
22
1
1716
22
SA4 SA6
U
N
U-V-W-NPE
400V-3N ~ 50Hz
QF1
U-V-W-N
L1-L2-L3-N
1
QS1
FU1
1
0
BSB bus
X50
A2
X50
12
F1
16
1
321
R1
2 0
1
FU2
27
KA3
30
25
GN1
76
230VAC 1A MAX
KA2
541110
KM1
RD1 SA1
31
2
26
24
SA2
98
28
KA4
29
B
3214 7658
19
SA5
23
1
23
41
4
5
41
4
6
78
77
88
18
A
569
C65402985E_01
3333
3434
1312
YV3
37
KA8
38
2120
333
EV3
39 4
41
brown
M
1~
black
blue
NU
F5
C
AD
1234
D56 78
0
1
C3
14
KM1
9
C2
1
KA5 KA5
1
QM1
21
15
17
14
KA2
10
KA3
11
KA4
22
KA5
16
16
KM1
1
0
1
23
4
5
41
4
6
7
8
KA6
KA6
7
33
34
KA8
35
36
39 4
41
C4
4
1
0
1
2 0
20
3~
M
T1 T2 T3
KM1
Z1
QM1
1
2
3 L2 L1
L2 L3
T1
L1
A4
T2T3 A2
A1
L3
QX2
N
U
C
4657
BP1
333
444
41 41
41
44
green
white
black
P
A5
L1 N
GND
+5V
B1
L
Blue
Grey
Black
Ye-Gn
20 AW HT GB 05/2009
AW 0041-0071ts HT THREE-PHASE WITH PEAK LIMITER
A1 Electronic controller
A2 Expansion module
A3 Room unit
A4 Compressor start
A5 Evaporation control
BT1 DHW temperature probe (B3)
BT2 Outside air temperature sensor (B9)
BT3 Evaporator air inlet temperature probe (B91)
BT4 Evaporator temperature probe (B84)
BT5 Water return temperature probe (B71)
BT6 Hot gas temperature probe (B81)
C2-3-4 Fan start capacitors
E1 System water pump (Q9)
EV1-2-3 Fans (K19)
F1 High pressure safety switch (E10)
F2 Low pressure safety switch (E9)
F3 Flow switch (E24)
F4 High pressure switch
F5 Compressor protection
FU1-2 Auxiliary circuit protection fuse
GN1 Green compressor ON light
KA2 Alarm relay (K10)
KA3 Electric heater control relay (K6)
KA4 Boiler control relay (K32)
KA5 High pressure switch relay
KA6 Steam injection valve bypass relay
KA8 3 ways valve relay
KM1 Compressor contactor (K1)
QF1 Chiller assembly thermal overload switch
QM1 Compressor thermal overload switch
QS1 Door lock disconnect switch
R1 Compressor oil sump heater
RD1 Warning light (alarm)
SA1 Electric heater control output (K6)
SA2 Boiler control output (K32)
SA3 Deactivation input for power consumption (E6)
SA4 Low electricity rate input (E5)
SA5 Free input
SA6 Hot call input
YV1 Defrost valve (Y22)
YV2 Steam injection valve
YV3 3 ways plant valve (Q3)
Z1 Compressor
1 Switch not supplied
2 Components not supplied
3 Components supplied
4 Only for 0071 size
21GB 05/2009 AW HT
Data measured in the following conditions: (1) Heat pump operation: Outside air temperature 7°C DB- 6°C WB, water inlet 30°C and outlet 35°C (2) Heat pump operation: Outside air temperature 7°C DB- 6°C WB, water inlet 40°C and outlet 45°C (3) Average sound pressure level above one reflecting surgafe (Q=2). The distance refers to the outside dimensions of the unit The power input does not include the water circulating pump.
GENERAL TECHNICAL DATA
I A
Water temperature head min/max= 3/8 °C Water circuit pressure min/max = 1/6 bar Maximum glycol percentage = 40%
OPERATING LIMITS
-25
-20
-15
-10
-5
0
5
10
15
20
25
30
35
40
45
50
30 35 40 45 50 55 60 65 70
Outside air temperature (°C)
Outlet water temperature (°C)
Heating
AW HT 0031 0041 0041 0061 0071
Heating capacity (1) kW 10,4 14,9 14,1 19,7 26,6 Power input (1) kW 2,5 3,5 3,3 4,7 6,1 C.O.P. (1) 4,16 4,26 4,27 4,19 4,36 Heating capacity (2) kW 10,4 15,1 14,3 19,7 27,1 Power input (2) kW 3,0 4,2 4,0 5,6 7,4 C.O.P. (2) 3,47 3,60 3,58 3,52 3,66 Rated water flow (1) m3/h 1,79 2,56 2,43 3,39 4,58 Useful pressure head (1) kPa 54 60 60 49 70 No. of fans no. 22223 Air flow-rate m3/s 1,9 2 2 1,8 2,9 Type pf compressor SCROLL Number of compressors no. 11111 Number of circuits no. 11111 Refrigerant R407c Kg 2,5 3,0 3,0 4,0 5,9 Oil Mobil EAL ARCTIC 22cc Kg 1,45 1,89 1,89 1,89 4 Type of pump circulating Number of pumps no. 11111 Operating weight kg 140 160 170 180 320 Water connections inches 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 Sound power EN ISO 3744 dB(A) 70 70 70 71 74 Sound pressure level (3) dB(A) 55 55 55 56 59 Power supply V/ph/Hz 230~50 400-3N~50
22 AW HT GB 05/2009
CHECKING AND STARTING UP THE UNIT
A
PREPARING FOR FIRST START UP
The unit must be started up for the first time by the Techni­cal Service.
Before starting up the units, make sure that:
- All safety conditions have been respected;
- The unit is adequately fixed to the surface it rests on;
- Clearances have been respected;
- Water connections have been carried out as indicated in the instruction manual;
- The water circuit is filled and vented. If emptying after heating operation beware of the water temperature;
- The water valves are open;
- Electrical connections have been carried out correctly;
- Voltage is within a tolerance of 10% of the rated voltage for the unit;
- The unit is correctly earthed;
- All electrical connections are tight and all water connec­tions have been carried out correctly.
Before starting up, power up the unit for at least two hours by switching QF1 and QS1 to ON (see the wiring diagram and the control panel in standby) to allow the oil in the com­pressor sump to heat up.
STARTING UP FOR THE FIRST TIME (AFTER TWO HOURS)
Before starting the unit:
- Make sure the switch QF1 is in the OFF position.
- Make sure the contact of the on/off device SA1 (see the wiring diagram) is open (if featured).
- Make sure the remote keypad “A3” (see wiring diagram) shows OFF (if featured).
- Close the door of the electrical panel.
- Position the main unit switch QS1 in the ON position.
- Move the switch QF1 (outside the unit) to “ON”.
- Once the heat pump has been powered up, the room unit display, described in chap. 1, shows the message “Data update”.
- The room unit is ready for operation after a few seconds.
- The room unit is ready for operation after a few seconds.
When commissioning the heat pump, the type of system needs to be configured by the user. See the chapter “System configuration” and check the diagrams of the applications that the controller can man­age.
ON
OFF
AUTO
Data update
AUTO
0
4 8 12 16 20 24
Room temperature
23GB 05/2009 AW HT
OPERATION OF THE ROOM TEMPERATURE CONTROL UNIT
A
BUTTONS
Select heating mode
Room temperature probe
Select central heating or DHW
Display information
Correct ambient Comfort set point
Browse and set parameters
Occupancy button
Confirm setting
Display
Heating to Comfort set point
Heating to reduced set point
Heating to frost protection set point
Process in progress - please wait
Replace battery
Vacation function active
Reference to heating circuit
Maintenance / Special functions
Error messages
Info level active
Programming level activated
Heating temporarily OFF - ECO function active
Xxxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Hour and minutes
Temperature and parameters display
Programming menu display
24 AW HT GB 05/2009
OPERATION AND FUNCTIONS OF THE ROOM UNIT USING THE BUTTONS
A
Select heating operating modes
Repeatedly pressing button 1 selects the different heating operating modes:
Automatic heating mode
Automatic operation controls the room tem­perature based on the set time program.
Characteristics of automatic opera­tion:
• Characteristics of automatic opera­tion:
• Heating mode based on the time program.
• Temperature set point according to the “Comfort set point” or “Reduced set point” program
• Protection functions active.
• Summer / winter switching (ECO functions) and 24 hour heating limit not active.
Continuous operation or
Continuous operation keeps the room temperature constant at the selected level.
Characteristics of continuous operation:
• Heating without considering the time program.
• Protection functions active.
• Summer / winter switching (ECO functions) and 24 hour heating limit not active, for continuous operation with Com­fort set point.
Protection mode
In Protection mode, the heating sys­tem is not active. However the frost protection function is guaranteed (frost protection temperature), as long as the power supply is connected. On the display the operating mode is indicated by a line under the corresponding symbol.
Select domestic hot water mode (DHW)
Operating mode only available only if the three way selector valve is installed as an accessory outside of the unit. Pressing button 3 starts and stops domestic hot water production.
DHW mode
• Active (indicator shown under the symbol) Domestic water is heated based on the selected operating program.
• Not active (no indicator shown under the symbol). No domestic water is heated; the frost protection function is active.
Push DHW
This is activated by pressing the DHW mode button for at least three seconds. This manually activates the production of domestic hot water only. Activating this function starts the heat pump in DHW mode until reaching the DHW set point, and cannot be deactivated.
Room temperature control
Knob 4 is used to control the desired room temperature.
Temperature correction in Heating mode: For the Comfort set point select the temperature value by turning the knob and confirming by pressing OK.
For the Reduced set point
• Press OK.
• Select the “Heating circuit” page
• Set the “Reduced set point” parameter 712.
After having made the settings, wait at least 2 hours to allow the desired room temperature to be reached.
Occupancy button (extended absence)
If the rooms are not used for long periods, the room temperature can be reduced by pressing the occupancy button 5, thus sav­ing energy. When the rooms are used again, pressing the pressing the occupancy button 5 returns the room temperature to the set value.
• The occupancy button is only enabled in automatic opera­tion.
• The setting remains active until the heating program is next changed.
Information button
The information button 6 displays different types of information, as described in this manual, such as temperature, heat pump operating status and errors.
In exceptional situations, the display shows the following symbols:
Error warning
This symbol indicates an error in the system. Press the information button and read the additional infor­mation shown on the display. Follow the instructions described in the paragraph “Maintenance and Service”.
Maintenance warning
This symbol indicates the need for maintenance or a special operating mode. Press the information button and read the additional infor­mation shown on the display. Follow the instructions described in the paragraph “Mainte­nance and Service”.
1
4
5
6
3
Operating mode
indication
Operating mode
indication
Operating mode
indication
Operating mode
indication
Heating to daytime room tem­perature setting Heating to reduced room tem­perature setting
25GB 05/2009 AW HT
The settings that are not available directly using the buttons are managed in programming mode. The individual settings are arranged into operating pages and rows and are divided into levels, “Enduser and Engi­neer”, so as to allow access only to specific groups of para­meters. The “OEM” level is protected against accidental modifications by a password.
The main screen shown in the figure is the starting point for all the settings.
ENDUSER level.
The procedure described below is used to access the oper­ating pages in the “Enduser Level” and set the correspond­ing group of parameters. Below is an example of the procedure used to set the lan­guage. The same procedure is valid for displaying and set­ting all the Enduser level parameters.
1. Main display If the main display is not shown, press ESC.
2. Press OK The operating pages are shown at the bottom of the dis­play.
3. Turn the knob and select the desired operating page. For example Operator section.
4. Press OK to confirm. In this example the bottom of the display shows the first row “language” and at the top right the parameter num­ber, “20”.
5. Press OK to set the parameter. The display shows the value flashing, in the example “Italian”.
6. Turn the knob and select the desired value of the para­meter. For example, “English”.
7. Press OK to confirm. The settings have been saved. The display stops flashing.
8. Either continue setting other parameters or press ESC once to access other operating pages twice to return to the main display.
AUTO
0
4 8 12 16 20 24
Room temperature
AUTO
0
4 8 12 16 20 24
Room temperature
Time of day and date
0
4 8 12 16 20 24
AUTO
Operator section
PROG
No.
0
4 8 12 16 20 24
AUTO
PROG
Time of day and date Operator section Programma orario CR 1
No.
Operating page
0
4 8 12 16 20 24
AUTO
PROG
No. 20
Operator section Language
English
0
4 8 12 16 20 24
AUTO
PROG
No.
20
Operator section Language
English
Parameter number
0
4 8 12 16 20 24
AUTO
PROG
No.
20
Operator section Language
English
0
4 8 12 16 20 24
AUTO
PROG
No.
20
Operator section Language
English
AUTO
0
4 8 12 16 20 24
Room temperature
OPERATION AND FUNCTIONS OF THE ROOM UNIT IN PROGRAMMING MODE
A
26
AW HT GB 05/2009
Example of subdivision into Enduser levels, operating pages and rows:
The rows shown in light grey cannot be selected as they are not available in the Enduser level. They can be selected in higher levels.
User level
User level
Enduser
Commissioning
Engineer OEM
Time of day and date Operator section
Radio
User diagnostics
Time program heating circuit 1 Time program 3/HCP
Hours / Minutes Day / Month Year
Hours 1...24 h Minutes 0 to 60 min
Start daylight saving End daylight saving
Page
ENGINEER LEVEL
The procedure shown below is used by authorised person­nel to access the operating pages and set the correspond­ing group of parameters.
1. Main display. If the main display is not shown, press ESC.
2. Press OK . The operating pages are shown at the bottom of the dis­play.
3. Press the info button for 3 seconds. The operating pages corresponding to the access level are shown at the bottom of the display.
4. Turn the knob and select the operating page correspond­ing to the ENGINEER level
5. Press OK to display the ENGINEER level operating pages. Proceed as described from point 3 to point 8 in the Enduser paragraph, to access the desired operating pages and corresponding parameters.
AUTO
0
4 8 12 16 20 24
Room temperature
Time of day and date
0
4 8 12 16 20 24
AUTO
Operator section
PROG
No.
Pagina operativa
0
4 8 12 16 20 24
PROG
Enduser Commissioning
No.
0
4 8 12 16 20 24
AUTO
PROG
Commissioning Engineer OEM
No.
27GB 05/2009 AW HT
OEM LEVEL (WITH PASSWORD)
The procedure shown below is used by authorised person­nel to access the operating pages and set the correspond­ing group of parameters.
1. Main display. If the main display is not shown, press ESC.
2. Press OK . The operating pages are shown at the bottom of the dis­play.
3. Press the info button for 3 seconds. The operating pages corresponding to the access level are shown at the bottom of the display.
4. Turn the knob and select the operating page correspond­ing to the OEM level, “Authorised Technician”.
5. Press OK to confirm. The password contains numbers. Turn the knob to set the value of the first number and confirm by pressing OK. Proceed in the same way for the following numbers. At the end the operating pages corresponding to the “OEM” level will be displayed.
AUTO
0
4 8 12 16 20 24
Room temperature
Time of day and date
0
4 8 12 16 20 24
AUTO
Operator section
PROG
No.
Operating page
0
4 8 12 16 20 24
AUTO
Code
00000
0
4 8 12 16 20 24
PROG
Enduser Commissioning
No.
0
4 8 12 16 20 24
AUTO
PROG
Engineer OEM
No.
TEMPERATURE CONTROL
The water outlet temperature to the heating circuit is calcu­lated by the controller based on the following factors:
• slope of the heating curve (see paragraph)
• comfort set point in relation to the room temperature (see the corresponding paragraph)
• reduced set point in relation to the room temperature (see the corresponding paragraph)
• influence of the room temperature (see the corresponding paragraph)
• minimum and maximum limit outlet temperature set point (see the corresponding paragraph)
To display the calculated outlet temperature set point press the info button , and turn the knob until displaying “Flow temp setpoint 1”.
COMPRESSOR START UP DELAY
To prevent the compressor from starting up too frequently the minimum time since last shut-down is 5 minutes.
CIRCULATING PUMP
The electronic board has an output for managing the circu­lating pump. The circulating pump is stopped, after a few minutes, when reaching the room set point plus 0.5°C. After the first few seconds of pump operation when the water flow is at full speed, the water flow alarm functions are activated (flow switch). In protection mode the circulating pump is off.
CONTROL AND OPERATING CHARACTERISTICS
A
28 AW HT GB 05/2009
SETTING THE TIME AND DATE
The controller is fitted with a clock that manages the hour, minutes, month, day of the week and year. To ensure correct operation of the controller, the time and date must be set correctly.
Parameter
number
Screen displayed
Description
Hour and minutes setting
Month and day setting
Year setting
AUTO
0
4 8 12 16 20 24
Room Temperature
0
4812162024
AUTO
Operator section
PROG
+
-
OK OK
2x
OK
Time of day and date
0
4 8 12 16 20 24
AUTO
PROG
No.
1
Time of day and date
Hours / minutes
00 : 00
0
4 8 12 16 20 24
AUTO
PROG
No.
1
Time of day and date
Hours / minutes
14 : 00
0
4812162024
AUTO
PROG
No.
2
Time of day and date
Day / month
00 : 00
0
4812162024
AUTO
PROG
No.
2
Time of day and date
Day / month
02 : 05
0
4812162024
AUTO
PROG
No.
3
Time of day and date
Year
0000
0
4812162024
AUTO
PROG
No.
2
Time of day and date
Day / month
00 : 05
+
-
OK
0
4812162024
AUTO
PROG
No.
1
Time of day and date
Hours / minutes
14 : 25
+
-
OK
+
-
OK
+
-
OK
+
-
OK
+
-
OK
0
4812162024
AUTO
PROG
No.
3
Time of day and date
Year
2009
ESC
2x
1
2
3
Parameters contained on the TIME OF DAY AND DATE operating page (Enduser level)
29GB 05/2009 AW HT
AUTOMATIC DAYLIGHT SAVING CHANGEOVER
Parameter
number
Screen displayed
Description
Setting the start of the summer period ensures automatic changeover of the time. On the first Saturday following to the date set, the time changes from 02:00 (winter) to 03:00 (summer).
Default setting: Day 25 Month 03
Setting the end of the summer period ensures automatic changeover of the time. On the first Saturday following to the date set, the time changes from 03:00 (summer) to 02:00 (winter).
Default setting Day 25 Month 10
AUTO
0
4 8 12 16 20 24
Room Temperature
0
4812162024
AUTO
Operator section
PROG
OK
Time of day and date
0
4 8 12 16 20 24
AUTO
PROG
No.
5
Time of day and date
Day / Month
27 : 04
+
-
+
-
OK
+
-
OK
+
-
OK
+
-
OK
+
-
OK
+
-
OK
ESC
2x
OK
2x
3sec.
0
4 8 12 16 20 24
AUTO
PROG
No.
6
Time of day and date
Day / Month
End of summertime
25 : 10
0
4 8 12 16 20 24
AUTO
PROG
No.
6
Time of day and date
Day / Month
End of summertime
24 : 09
0
4 8 12 16 20 24
AUTO
PROG
No.
5
Time of day and date
Day / Month
Start of summertime Start of summertime
25 : 04
0
4 8 12 16 20 24
AUTO
PROG
Commissioning Engineer OEM
0
4812162024
AUTO
PROG
No.
1
Time of day and date
Hours / minutes
14 : 25
0
4812162024
AUTO
PROG
No.
5
Time of day and date
Day / Month
Start of summertime
25 : 03
0
4 8 12 16 20 24
AUTO
PROG
No.
6
Time of day and date
Day / Month
End of summertime
25 : 09
5
6
Parameters contained on the TIME OF DAY AND DATE operating page (Engineer level)
30 AW HT GB 05/2009
LANGUAGE SETTING
Parameter
number
Screen displayed
Description
The following languages can be selected: German English French Italian
Default setting: Italian
AUTO
0
4 8 12 16 20 24
Room Temperature
0
4 8 12 16 20 24
AUTO
Operator section
PROG
OK
Time of day and date
+
-
+
-
OK
ESC
2x
OK
ESC
2x
OK
2x
0
4 8 12 16 20 24
AUTO
PROG
Time of day and date Operator section Time prog heating circuit 1
0
4 8 12 16 20 24
AUTO
PROG
No.
20
Operator section Language
English
0
4812162024
AUTO
PROG
No.
20
Interface utilisateur Langue
Francais
0
4 8 12 16 20 24
AUTO
PROG
No.
20
Operator section Language
Italiano
20
Parameters contained on the OPERATOR SECTION operating page (Enduser level)
31GB 05/2009 AW HT
AUTO
0
4 8 12 16 20 24
Room temperature
0
4 8 12 16 20 24
AUTO
Operator section
PROG
OK
Time of day and date
+
-
+
-
+
-
OK
+
-
OK
+
-
OK
+
-
OK
+
-
OK
OK
OK
2x
0
4 8 12 16 20 24
AUTO
PROG
Operator section Time prog heating circuit 1 Time program 3 / HCP
0
4 8 12 16 20 24
AUTO
PROG
No.
500
Time prog heating circuit 1 Preselection
0
4 8 12 16 20 24
AUTO
PROG
No.
500
Time prog heating circuit 1 Preselection
0
4 8 12 16 20 24
AUTO
PROG
No.
500
Time prog heating circuit 1 Preselection Mo
+
-
+
-
OK
0
4 8 12 16 20 24
AUTO
PROG
No.
501
Time prog heating circuit 1
Mo : 1st phase On
06 : 00
0
4812162024
AUTO
PROG
No.
501
Time prog heating circuit 1 Mo : 1st phase On
07 : 15
0
4 8 12 16 20 24
AUTO
PROG
No.
502
Time prog heating circuit 1
Mo : 1st phase Off
22 : 00
0
4812162024
AUTO
PROG
No.
502
Time prog heating circuit 1
Mo : 1st phase Off
09 : 30
0
4812162024
AUTO
PROG
No.
503
Time prog heating circuit 1
Mo : 2st phase On
-- : --
0
4812162024
AUTO
PROG
No.
500
Time prog heating circuit 1 Preselection Tu
Mo - Su
Mo - Su
TIME BAND PROGRAMMING
Time prog heating circuit 1
Parameter
number
Description
The controller manages the heating circuit based on the time and the day of the week. The on and off times can be selected in groups, that is, common for a group of days, or individually, different for each day. The presetting of the days into groups, for example Mon to Fri and Sat-Sun simplifies the time band set­tings. Groups: Mon-Sun; Mon-Fri; Sat-Sun; Individual: Mon, Tue, Wed, Thu, Fri, Sat, Sun
1st On Time 1st Off Time 2nd On Time 2nd Off Time 3rd On Time 3rd Off Time
The time programs can be reset to the original values (default setting).
Default setting
Mon – Sun
6:00 (h:min) 22:00 (h:min)
--:-- (h:min)
--:-- (h:min)
--:-- (h:min)
--:-- (h:min) Yes or no
Repeat the same sequence to pro­gram the 2nd and 3rd On / Off period.
The procedure for programming the 1st, 2nd and 3rd On / Off period must be repeated for each group or for each day. In this example: once having pro­grammed the On and Off times for Monday, select Tuesday (par. 500) and repeat the procedure for pro­gramming the 1st, 2nd and 3rd On / Off period.
500
501 502 503 504 505 506 516
Parameters contained on the TIME PROG HEATING CIRCUIT 1 operating page (Enduser level)
32 AW HT GB 05/2009
AUTO
0
4 8 12 16 20 24
Room temperature
0
4 8 12 16 20 24
AUTO
Operator section
PROG
OK
Time of day and date
+
-
+
-
+
-
OK
+
-
OK
+
-
OK
+
-
OK
+
-
OK
OK
OK
2x
0
4 8 12 16 20 24
AUTO
PROG
Time program 3 / HCP Time program 4 / DHW Time program 5
0
4 8 12 16 20 24
AUTO
PROG
No.
560
Time program 4 / DHW Preselection Mo - Su
0
4 8 12 16 20 24
AUTO
PROG
No.
560
Time program 4 / DHW Preselection Mo - Su
0
4 8 12 16 20 24
AUTO
PROG
No.
560
Time program 4 / DHW Preselection Mo
+
-
+
-
OK
0
4 8 12 16 20 24
AUTO
PROG
No.
561
Time program 4 / DHW Mo : 1st phase On
06 : 00
0
4812162024
AUTO
PROG
No.
561
Time program 4 / DHW Mo : 1st phase On
07 : 15
0
4 8 12 16 20 24
AUTO
PROG
No.
562
Time program 4 / DHW Mo : 1st phase Off
22 : 00
0
4812162024
AUTO
PROG
No.
562
Time program 4 / DHW
Mo : 1st phase Off
09 : 30
0
4812162024
AUTO
PROG
No.
563
Time program 4 / DHW
Mo : 2st phase On
-- : --
0
4812162024
AUTO
PROG
No.
560
Time program 4 / DHW Preselection Tu
Time program 4/DHW (domestic hot water production)
Parameter
number
Description
The controller manages domestic hot water production based on the time and the day of the week. The on and off times can be selected in groups, that is, common for a group of days, or individually, different for each day. The presetting of the days into groups, for example Mon to Fri and Sat-Sun simplifies the time band settings. Groups: Mon-Sun; Mon-Fri; Sat-Sun; Individual: Mon, Tue, Wed, Thu, Fri, Sat, Sun
1st On Time 1st Off Time 2nd On Time 2nd Off Time 3rd On Time 3rd Off Time
The time programs can be reset to the original values (default setting).
Default setting
Mon – Sun
6:00 (h:min) 22:00 (h:min)
--:-- (h:min)
--:-- (h:min)
--:-- (h:min)
--:-- (h:min) Yes or no
Repeat the same sequence to pro­gram the 2nd and 3rd On / Off period.
The procedure for programming the 1st, 2nd and 3rd On / Off period must be repeated for each group or for each day. In this example: once having pro­grammed the On and Off times for Monday, select Tuesday (par. 500) and repeat the procedure for pro­gramming the 1st, 2nd and 3rd On / Off period.
560
561 562 563 564 565 566 576
Parameters contained on the TIME PROGRAM 4/DHW operating page (Enduser level)
33GB 05/2009 AW HT
AUTO
0
4 8 12 16 20 24
Room Temperature
0
4 8 12 16 20 24
AUTO
Operator section
PROG
OK
Time of day and date
+
-
+
-
+
-
OKOK
OK
0
4 8 12 16 20 24
AUTO
PROG
Time program 5 Holidays heating circuit 1 Heating circuit 1
+
-
OK
+
-
OK
+
-
OK
OR
0
4 8 12 16 20 24
AUTO
PROG
No.
642
Holidays heating circuit 1 Period 1: Start Day / month
-- : --
+
-
OK
0
4 8 12 16 20 24
AUTO
PROG
No.
642
Holidays heating circuit 1 Period 1: Start Day / month
01 : 08
0
4 8 12 16 20 24
AUTO
PROG
No.
642
Holidays heating circuit 1 Period 1: Start Day / month
01 : 08
0
4 8 12 16 20 24
AUTO
PROG
No.
642
Holidays heating circuit 1 Period 1: Start Day / month
05 : 08
+
-
+
-
OK
0
4 8 12 16 20 24
PROG
No.
643
Holidays heating circuit 1 Period 1: End Day / month
01 : 08
0
4 8 12 16 20 24
PROG
No.
648
Holidays heating circuit 1
Operating level
Frost protection
0
4812162024
PROG
No.
648
Holidays heating circuit 1 Operating level
0
4 8 12 16 20 24
AUTO
AUTO
AUTO
PROG
No.
643
Holidays heating circuit 1 Period 1: End Day / month
-- : --
0
4 8 12 16 20 24
AUTO
PROG
No.
643
Holidays heating circuit 1 Period 1: End Day / month
01 : 08
0
4 8 12 16 20 24
AUTO
AUTO
PROG
No.
643
Holidays heating circuit 1 Period 1: End Day / month
26 : 08
OK
ESC
2x
Reduced
Holidays program
The holidays program can only be used in “Automatic” mode
Parameter
number
Description
Start Vacation period End Vacation period Operating modes during the vacation period. The operating modes may be:
- Frost protection
- Reduced set point (Temperature selected by parameter 712).
Default setting
--.-- (day/month)
--.-- (day/month) Frost protection
642 643 648
Parameters contained on the HOLIDAYS HEATING CIRCUIT 1 operating page (Enduser level)
34 AW HT GB 05/2009
HEATING CIRCUIT
Direct heating circuit
The heat pump is connected directly to the heating circuit (radiant panels, radiators, fan coils). The temperature is controlled by starting and stopping the heat pump.
ROOM TEMPERATURE SET POINT CONTROL
Parameter
number
Description
The room temperature can be controlled based on different set points, which are active according to the operating conditions selected by button 1, see the paragraph "operation and functions of the room unit using the buttons". This allows different levels of temperature in the room. The range of set points is shown in the following diagram.
Set the following parameters to select the desired room temperature set point: Comfort set point in heating Reduced set point in heating (economy) Room frost protection set point Maximum comfort set point (“OEM level” default setting)
Default setting
710 = 20°C 712 = 18°C 714 = 8°C 716 = 26°C (Engineer level)
710 712 714 716
Parameters contained on the HEATING CIRCUIT 1 operating page
TRKmax Maximum comfort set point
TRK Comfort set point
TRR Reduced set point
TRF Frost protection set point
0 2 4 6 8 10 12 14 16 18 20 22 24 26 °C
TRK
TRR
TRF
TRKmax
INFLUENCE OF THE ROOM TEMPERATURE
Parameter
number
Description
The room unit is fitted with a sensor for measuring the room temperature. Parameter 750 is used to select the influence of the room temperature on the calculation of the heating curve. a 750= - - - % the room temperature is not used for the calculation of the heating curve.
The outlet temperature is calculated by the heating curve based solely on the outside temperature.
b) 750= 100% the outlet temperature is calculated based on the room temperature set point.
The outside air temperature has no influence. A slight increase in the room temperature brings an immedi­ate decrease in the outlet temperature.
c) 750= 1…99% The value of the room temperature is used in the calculation of the outlet temperature.
The heating curve selected by parameter 720 will be shifted along an axis in parallel and consequently the outlet temperature will be different The better the reference room temperature (suitable choice of the room and positioning of the room unit), the more readily the room temperature will be satisfied. Example:
- If a value of around 60 % is selected for parameter 750, this indicates a reference room temperature and good positioning of the room unit.
- If a value of around 20 % is selected for parameter 750, this indicates a less-than-perfect reference room temperature and poor positioning of the room unit.
For settings b) and c) there must not be thermostatic valves in the reference room (the same where the room unit is located). If these are present, they must be opened completely.
Default setting
750= - - -%
750
Parameters contained on the HEATING CIRCUIT 1 operating page
Water outlet temperature
Outside air temperature
20 10 0 -10-5 -20
-30
90
80
70
60
50
40
30
°C
°C
°C
100
10
0
30
55
45
1,5
1,5
Room temperature
(Enduser level)
(Engineer level)
35GB 05/2009 AW HT
WATER OUTLET SET POINT COMPENSATION BASED ON OUTSIDE AIR TEMPERATURE, HEATING CURVE (SLOPE).
Parameter
number
Description
The heating curve compares the outside temperature and the water outlet temperature fort heating. The slope can be modified to allow correct operation of the heat pump based on the type of heating circuit (radiant panels, radiators etc.).
Example: Selecting heating curve 1.5, with an outside air temperature of -5°C, gives a water outlet tempera­ture of +55°C. To display the calculated outlet temperature set point, press the info button, then turn the knob until dis­playing “outlet set point 1”. Select the desired slope of the heating curve using parameter 720. A heating curve that is too high means an excessive outlet temperature, a curve that is too low may mean the desired room temperature is not reached.
Default setting
720 = 1,5
720
Parameters contained on the HEATING CIRCUIT 1 operating page
20 10 0 -10 -20
-30
-5
90
80
70
60
50
40
55
30
°C
°C
4
3,5
3
2,75 2,5 2,25
2
1,75
1,5
1,25
1
0,75
0,5
0,25
100
Water outlet temperature
Outside air temperature
OUTLET TEMPERATURE SET POINT LIMIT
Parameter
number
Description
Parameters 740 and 741 define the temperature limits (minimum and maximum) for the circuit that will never be exceeded, as shown in the following graph:
TVw Outlet temperature set point 740 = Tvmin Minimum outlet temperature set point 741 = TVmax Maximum outlet temperature set point
Default setting
740= 10°C 741= 60°C
740 741
Parameters contained on the HEATING CIRCUIT 1 operating page
0 10 20 30 40 50 60 70 80 90 100
TV
max
min
akt
°C
TVw
TVmin
TVmax
(Enduser level)
(Engineer level)
36 AW HT GB 05/2009
SUMMER/WINTER CHANGEOVER LIMIT
Parameter
number
Description
The limit for summer / winter changeover is used to activate and deactivate the heating circuit throughout the year, based on the outside temperature. In “Automatic” mode, the heating function starts and stops automatically, meaning no manual intervention is required by the user.
- The function is not active in Comfort mode (corresponding to the symbol)
- When reaching an outside temperature of 25°C (730=25°C default setting) the heating function stops and the "ECO” symbol is shown on the display.
Default setting
730 = 25°C
730
Parameters contained on the HEATING CIRCUIT 1 operating page
Outside air temperature (°C)
SWHG SWHG Summer / winter changeover limit parameter 730 SWHG + 1°C SWHG + 1°C Summer / winter changeover limit + hysteresis SWHG - 1°C SWHG - 1°C Summer / winter changeover limit + hysteresis HP Heat pump status
ON
SWHG
Outside air temperature trend
OFF
Days
HP
SWHG
+1 °C
SWHG
-1 °C
18
19
20
21
22
23
551010
ACCELERATED HEATING
Parameter
number
Description
Accelerated heating is used to switch over more rapidly from the reduced set point to the Comfort set point, reaching a new set point (Comfort set point + the value parameter of 770). In this way, the heating operating time is reduced. During accelerated heating, the room temperature set point is increased to the value set for parameter 770. The higher this value, the lower the heating time; the lower the value, the longer the heating time.
Accelerated heating is only active when switching from the reduced set point to the Comfort set point. To activate the function, set a value from 0 to 20°C.
Default setting
770 = - - -
770
Parameters contained on the HEATING CIRCUIT 1 operating page
(Enduser level)
(Engineer level)
TRw Room temperature set point TRx Room temperature DTRSA Increase in the room temperature set point
Reduced set point
Comfort set point
Set point from parameter 770
20
18
°C
time
TR
w
TR
x
DTRSA
37GB 05/2009 AW HT
ACCELERATED SHUT-DOWN
Parameter
number
Description
Accelerated shut-down is used to switch over more rapidly from the Comfort set point to the reduced set point, keeping the heat pump off.
The function keeps the heating system off until the room temperature reaches the reduced set point or the frost protection set point. When reaching one of these set points, the pump and/or the mixer valve in the heating circuit are reactivated.
During the accelerated shut-down phase, the pump in the heating circuit is not operating while, in the case of circuits with radiant panels, the mixer valve is completely closed.
Default setting
780 = Down to
reduced set point
780
Parameters contained on the HEATING CIRCUIT 1 operating page
SCREED FUNCTION
Parameter
number
Description
The screed function must be activated by setting the parameter:
850 = Functional/ready-to-lay heating.
Default setting
850 = off
850
Parameters contained on the HEATING CIRCUIT 1 operating page
50
45
40
35
30
20
5101518
t
0
25
55
Fh
Bh
11
57
X
Fh + Bh
1 25
Tw °C
X Starting day Fh Functional heating Bh Ready-to-lay heating Bh Ready-to-lay heating Tw Water outlet temperature t Time in days
(Engineer level)
(Engineer level)
38 AW HT GB 05/2009
DOMESTIC HOT WATER
The controller manages domestic hot water production using a 3-way valve installed outside of the unit. The production of domestic hot water is guaranteed in both summer and winter, according to the operating limits shown in this manual. An electric heater should be installed inside the DHW storage cylinder to ensure the temperature does not fall below 15/20°C in the event of extended periods of heat pump inactivity (standby). DHW= Domestic hot water
DHW SET POINT CONTROL AND TIME PROGRAM
Parameter
number
Description
Select DHW set point
The temperature of the domestic hot water inside the storage cylinder can be controlled between a Standard set point and a Reduced set point. This allows a sufficient DHW storage temperature even during production of hot water for the heating system.
Set point examples
1610 Nominal DHW set point 1612 Reduced DHW set point
TWWmax Maximum standard DHW set point
Select DHW storage fill mode
1) Parameter 1620 = 24 hours/day
The DHW storage cylinder will be filled whenever the water temperature falls below the standard DHW set point. The filling of the storage cylinder is not associated with a time program.
Example
2) Parameter 1620 = Time program HCs
The DHW storage cylinder will be filled based on the Comfort and Reduced set points selected and at the same times set for the heating system (time program CR1).
Example
3) Parameter 1620 = Time program 4/DHW
The DHW storage cylinder will be filled based on the Comfort and Reduced set points selected and at the set times (time program 4/DHW). The production of domestic hot water is independent from the heating system, and in any case always has priority.
Example
Default setting
1610 = 55 1612 = 50 1620 = 24h/day
1610 1612
1620
Parameters contained on the DOMESTIC HOT WATER operating page
0 10 20 30 40 50 60 70 80 90 100 °C
TWWR
TWWN
TWWmax
0 6121824
h
0 422165
h
16 17
0 6121824
h
(Engineer level)
39GB 05/2009 AW HT
ADDITIONAL ELECTRIC HEATER FOR DHW STORAGE CYLINDER
Parameter
number
Description
The heat pump can manage an additional electric heater used for the DHW storage cylinder, using contact SA1 (see the instruction sheet enclosed with the electric heater kit). The additional electric heater is not enabled in the default settings.
- Enable operation of DHW electric heater
5896 = Electric heater DHW K6 (select the CONFIGURATION operating page)
- Select the operating mode for the DHW electric heater
(select the DHW STORAGE TANK operating page)
5060 = Substitute The electric heater is activated only in order to reach the temperatures that the heat pump cannot reach on its own. The electric heater is only activated if the domestic hot water set point is >58°C.
5060 = Always The domestic hot water is only heated using the electric heater until the set point is reached (parameters 1610 or 1612)
- Select DHW electric heater activation mode
5061 = 24 hours a day
The electric heater can operate whenever the water temperature falls below the standard DHW set point. The filling of the storage cylinder is not associated with a time program.
5061 = DHW release
The electric heater is enabled when the production of domestic hot water is enabled.
5061 = time program 4/DHW
The electric heater works according to time program 4/DHW.
Default setting
5896 = none 5060 = substitute 5061 = DHW release
5896 5060 5061
Parameters contained on the operating page
0 6121824
h
0 42216
h
17
0 6121824
h
(Engineer level)
40 AW HT GB 05/2009
ANTI-LEGIONELLA FUNCTION
Parameter
number
Description
Anti-Legionella function
The Anti-Legionella function ensures the elimination of the Legionella bacteria that reside in domestic water vessels; such bacteria typically die when the water temperature is above 70°C.
The Anti-Legionella function must be activated by an authorised technician. This function is only available if an electric heater is fitted inside the DHW storage cylinder.
1640 = Off 1640 = Periodically. The Anti-Legionella cycle is activated after the time interval (in days) set by parameter
1641.
1640 = Fixed weekday. The Anti-Legionella cycle is activated every week on the same day, selected by para­meter 1642. By setting this parameter, heating will be activated to reach the Anti-Legionella set point on the specified day.
1 to 7 days. Time interval between one Anti-Legionella cycle and the next. Monday to Sunday. Anti-Legionella cycle day hh:min. Anti-Legionella cycle time of day Anti-Legionella cycle temperature set point Minutes. Anti-Legionella cycle duration DHW circulating pump
Default setting
1640 = off
7 Thursday 02:00 70°C 60 min. On
1640
1641 1642 1644 1645 1646 1647
Parameters contained on the DOMESTIC HOT WATER operating page
HEAT PUMP OPERATION WITH FIXED SET POINT
Parameter
number
Description
Digital input SA6 allows operation of the heat pump with a fixed outlet set point, defined by parameter 5952. Closing the contact disables the outside temperature probe and the room unit.
This is used to select the water outlet temperature set point.
Default setting
5950 = Minimum flow temperature set point
5952=50°C
5950
5952
Parameters contained on the CONFIGURATION operating page
FROST PROTECTION
Frost protection for system water temperature
The frost protection function is always active, even when the heat pump is off. If the outlet temperature falls below 5 degrees, the compressor and the heating circuit pump are activated, irrespective of the operating mode. When the outlet temperature rises back above of 7°C, the controller waits a further 5 minutes and then stops the production of heat and pumps.
Frost protection for room temperature
The frost protection function is always active, even when the heat pump is off. If the inside room temperature falls below 8°C (value set for parameter 714), the heat pump is started to prevent freezing in the pipes inside the home.
Frost protection for outside temperature
The frost protection function is always active, even when the heat pump is off. The pump is activated according to the outside temperature, as shown in the following graph:
Parameter 6120 = On
-2
TA °C
OFF
01234-3-4-5-6 -1
takt
ON
-2
TA °C
OFF
01234-3-4-5-6 -1
takt
ON
Outside temperature Pump Diagram
...-4 °C ON continuously ON
-5....1.5 °C ON for 10 minutes at 6 hour intervals (Cycles)
1.5 °C OFF continuously OFF
(Engineer level)
(OEM level)
41GB 05/2009 AW HT
SYSTEM CONFIGURATION
A
The system must be configured by the operator.
SYSTEM DIAGRAM WITH DIRECT HEATING
No changes are required to the parameters, simply connect the probes and the utilities as shown in the diagram for correct operation.
5
4
6
34 34
11
14
13
B9
10
F
1
T
Heat pump connected directly to the heating circuit.The storage tank 14 is required to ensure the minimum water content required for correct heat pump operation. Check the minimum content required in the chap. “Water circuit data”.
Parameter
number
Description
Direct heating system
Sensors and utilities to be connected
: B9 Outside air temperature sensor 13 Room unit
Default setting
Key 1 Heat pump AW HT 3 Control valve 4 Shut off valve 5 Expansion vessel
6 Air separator 10 Flow switch 11 Safety valve 13 Room unit
14 Storage tank B9 Outside air temperature sensor
Example water circuit diagram
42 AW HT GB 05/2009
SYSTEM DIAGRAM WITH DIRECT HEATING AND DOMESTIC HOT WATER PRODUCTION
No changes are required to the parameters, simply connect the probes and the utilities as shown in the diagram for correct operation.
B9
F
5
4
6
34 34
11
14
13
15
10
F
1
T
7
B3
Q3
M
F
Heat pump connected directly to the heating circuit with domestic hot water produc­tion Q3. The storage tank 14 is required to ensure the minimum water content required for correct heat pump operation. Check the minimum content required in the chap. “Water circuit data”.
Key 1 Heat pump AW HT 3 Control valve 4 Shut off valve 5 Expansion vessel 6 Air separator
10 Flow switch 11 Safety valve 13 Room unit 14 Storage tank 15 Electrical panel for DHW 3-way valve
Q3 3-way valve for domestic hot water production B3 DHW storage temperature sensor B9 Outside air temperature sensor
Example water circuit diagram
Parameter
number
Description
Direct heating system and DHW storage.
Sensors and utilities to be connected: B9 outside air temperature sensor B3 DHW storage temperature sensor Q3 3-way valve for domestic hot water production 15 electrical panel for DHW3-way valve 13 Room unit
Default setting
43GB 05/2009 AW HT
SYSTEM DIAGRAM WITH DIRECT HEATING, DOMESTIC HOT WATER PRODUCTION AND ELECTRIC HEATER
B9
5
4
6
34 34
11
14
13
10
F
1
T
7
B3
K6
Q3
M
15
Heat pump connected directly to the heating circuit with domestic hot water produc­tion Q3 and auxiliary heating element DHW K6. The storage tank 14 is required to ensure the minimum water content required for correct heat pump operation. Check the minimum content required in the chap. “Water circuit data”.
Key 1 Heat pump AW HT 3 Control valve 4 Shut off valve 5 Expansion vessel 6 Air separator 10 Flow switch
11 Safety valve 13 Room unit 14 Storage tank 15 Electrical panel for DHW 3-way valve Q3 3-way valve for domestic hot water production B3 DHW storage temperature sensor
B9 Outside air temperature sensor K6 DHW storage electric heater
Example water circuit diagram
Parameter
number
Description
IDirect heating system, with DHW storage and additional electric heater.
Sensors and utilities to be connected: B9 outside air temperature sensor B3 DHW storage temperature sensor Q3 3-way valve for domestic hot water production 15 electrical panel for DHW 3-way valve 13 Room unit K6 DHW auxiliary heater on terminals 6-7
Parameter settings: 5896 = electric heater DHW K6 for further information see paragraph “Additional electric heater for DHW storage cylinder”
Default setting
5896 = electric heater DHW K6
5896
44 AW HT GB 05/2009
MAINTENANCE AND SERVICE
A
ERROR SIGNALS
When a fault occurs, an error message is displayed , pressing the button on the remote unit shows the causes on the dis­play. The following error messages are possible.
Location. Reset
Heat pump on
Priority
Man. Auto
B9 No No Yes 6
B10 No No Yes 6
B1 No No Yes 6 B16 No No Yes 6 B12 No No Yes 6 B21 No No Yes 6 B91 No No Not for ground 9
source units B81 No No Yes 6 B82 No No Yes 6 B15 No No Yes 6 B84 No No Not in air 9 B71 No No Depends on 6
the diagram B92 No No No in water 9 B70 No No Yes 6 B83 No No Yes 6
B3 No No Yes 6 B31 No No Yes 6 B35 No No Yes 6 B39 No No Yes 6
No No Yes 6 No No Yes 6 No No Yes 6
B4 No No Depends on 6
the diagram
B41 No No Depends on 6
the diagram
B42 No No Yes 6
B6 No No Yes 6 B61 No No Yes 6
BX No No Yes 3
No No Yes 6 No No Yes 3 No No Yes 8
No No Yes 3 No No Yes 8 No No Yes 8 No No Yes 8
No No Yes 3
No No Yes 3 No No Yes 5
Yes Yes no 6 Yes Sys. sit.* No 9
Yes Sys. sit.* No 9 H1 No No Yes 6 H1 No No No 6
No No Yes 6 No No Yes 6 No No Yes 6 No No Yes 6
E20 Yes Sys. sit.* No 9
No Yes No 1 No No Yes 3 No No Yes 6
H2 No No Yes 6
No.: error message
0: No error 10: Outside probe
26: General outlet probe 30: Outlet probe 1 31: Outlet probe cooling 1 32: Outlet probe 2 33: Outlet probe heat pump 35: Inlet probe – source
36: Outlet probe compressor 1 37: Outlet probe compressor 2 38: Outlet probe controller 39: Evaporator probe 44: Heat pump return probe
45: Outlet probe – source 46: Cascading return probe 48: Refrigerant probe 50: Domestic hot water probe 1 52: Domestic hot water probe 2 54: Primary control probe 57: Circulation probe 60: Room temperature probe 1 65: Room temperature probe 2 68: Room temperature probe 3 70: Storage tank temperature sensor 1
71: Storage tank temperature sensor 2
72: Storage tank temperature sensor 3 73: Collector probe 1 74: Collector probe 2 76: Special probe 1 81: LPB corto-circuito/comm 82: LPB collisione indirizzo 83: BSB corto-circuito 84: BSB collisione indirizzo 85: BSB Comunicazioni Radio 98: Modulo aggiuntivo 1 99: Modulo aggiuntivo 2 100: Main time
102: Clock without backup
105: Wait prompt
106: Source temperature too low
107: Superheated gas compressor 1
108: Superheated gas compressor 2
117: Water pressure too high
118: Water pressure too low
121: Heating circuit 1 outlet temperature too low
122: Heating circuit 2 outlet temperature too low
126: Domestic hot water fill control
127: Anti-Legionella function temperature
134: Heat pump total disturbance
138: No heat pump control probe
146: Probe configuration
171: Alarm contact 1 active
172: Alarm contact 2 active
45GB 05/2009 AW HT
Location Reset
Heat pump on
Priority
Man. Auto
H3 No No Yes 6 H2 No No Yes 6 H2 No No No 6
No No Yes 3 No No Yes 3
B21/71 Yes No No 9
E16 Yes Sys. sit.* No 9 E10 Yes Sys. sit.* No 9 E10 Yes No No 9 E10 Yes No No 9
E9 Yes Sys. sit.* No 9 E11 Yes Sys. sit.* No 9 E12 Yes Sys. sit.* No 9 E15 Yes Sys. sit.* No 9 E15 Yes Sys. sit.* No 9 E14 Yes Sys. sit.* No 9 B63 No No Yes 6 B64 No No Yes 6 B13 No No Yes 6
Yes Sys. sit.* No 9 B36 No No Yes 6 B38 No No Yes 6
H3 No No Yes 6 H3 No No No 6
No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3
no No yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3
BX No No Yes 3
E21-23 Yes Sys. sit.* No 9
E24 Yes Sys. sit.* No 9
No No Yes 6
E25 No No No 9
No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3 No No Yes 3
* These system conditions do not directly generate an error signal but rather initially show a status signal
Only when the error occurs the set number of times within the set period is an error signal generated.
No.: error message
174: Alarm contact 4 active 176: Water pressure 2 too high 177: Water pressure 2 too low 178: Heating circuit 1 control temperature 179: Heating circuit 2 control temperature 201: Frost alarm 204: Fan overload 222: High pressure during pump heat operation 223: High pressure starting heating circuit 224: High pressure starting DHW production 225: Low pressure 226: Compressor 1 overload 227: Compressor 2 overload 228: Water source current control 229: Water source pressure control 230: Source pump overload 241: Outlet probe, solar probe error 242: Return probe, solar probe error 243: Pool temperature probe 247: Defrost disturbance 320: DHW fill temperature probe 321: DHW heater temperature probe instant error 322: Water pressure 3 too high 323: Water pressure 3 too low 324: BX same probes 325: BX/same probe as additional module 327: Same function as additional module 329:
Expansion module / same function as mixing valve assembly 330: BX1 no function 331: BX2 no function 332: BX3 no function 333: BX4 no function 334: BX5 no function 335: BX21 no function 336: BX22 no function 339: No pump on collector Q5 340: No pump on collector Q16 341: No probe on collector B6 343: No solar connection 344: No buffer solar K8 345: No pool solar K18 350: Buffer address error 351: Primary control/system pump address error 352: Hyd comm. address error 353: No cascading probe B10 354: Special probe 2 355: Asymmetrical three-phase current 356: Consumer current control 357: Outlet temperature KK not reached 358: Soft start 359: No cooling valve Y21 360: No mixer valve Y22 361: No source inlet B91 362: No source outlet B92 363: No evaporator probe B84 364: Heat pump cooling system false 365: TWW No pump Q34
46 AW HT GB 05/2009
* When refilling the DHW cylinder again, and the minimum DHW storage refill temperature is exceeded, the maintenance signal is cancelled.
Nonetheless, if the temperature is not reached again, the maintenance message will remain active.
Parameter
number
Description
If the remote alarm contact RD1 is featured, the alarm relay can be reset by setting parameter 6710 = YES. The alarm still remains active. The pending error messages originating from the heat pump are reset by setting parameter 6711 = YES.
Errors should not be reset when the unit is operating. Displaying parameters from 6800 to 6819 shows the last 10 errors saved in the memory For each error, the code, date and time the error occurred are saved.
Default setting
6710
6711
6800…6819
Parameters contained on the FAULT operating page
Parameter
number
Description
If the heat pump is not working correctly, emergency operation can be activated. Emergency operation activates the system using the electric immersion heaters available (outlet, storage, DHW storage). The compressor will remain off. Activate the function by setting 7141 = on
Default setting
7141= off
7141
Parameters contained on the SERVICE/SPECIAL OPERATION operating page
Maintenance message Description
If the time interval (in months) for performing a routine maintenance operation is exceeded, message 17 is displayed. Time interval disabled by default. Activate the counter by setting the interval in months with parameter 7070. If the time interval (in months) for performing routine maintenance on the DHW storage cylin­der is exceeded, message 11 is displayed. Activate the counter by setting the interval in months with parameter 7090. Minimum temperature level for filling the domestic hot water cylinder by the heat pump with­out interrupting the refill defined by parameter 7092 = 40°C .
Manual reset
SI
SI
NO*
17: HP interval
11: Interval for domestic hot water tank
12: DHW fill temperature too low
Parameters contained on the SERVICE/SPECIAL OPERATION operating page
MAINTENANCE/SERVICE SIGNAL
The maintenance symbol shown on the display indicates the need for maintenance or a special operating mode. Pressing shows the code and the type of maintenance required. If a Maintenance/Service signal is displayed, contact the authorised service centre. The Maintenance/Service messages are:
EMERGENCY OPERATION
Parameter
number
Description
To simplify commissioning and check for errors during service operations, an outside temperature between –50 and +50 °C can be simulated. The function is deactivated by selecting “-.- -“ on the corresponding row or automatically after 5 hours. The display shows the maintenance symbol .
Parameter number
7150 = - - - °C
7150
Parameters contained on the SERVICE/SPECIAL OPERATION operating page
OUTSIDE TEMPERATURE SIMULATION
(Engineer level)
(Engineer level)
(Engineer level)
(Engineer level)
47GB 05/2009 AW HT
Maintenance message Description
Parameter 7700 is used to test all the relays on the controller that are connected to the heat pump components
Message displayed for parameter 7700 Component
No Test Everything Off Relay output QX23 Expansion module see system diagram Relay output QX21 Expansion module see system diagram Relay output QX22 Expansion module see system diagram Relay output QX1 DHW 3-way valve Relay output QX2 Fan Relay output QX3 Installation pump Relay output QX4 Reversing valve Relay output QX5 Remote alarm Relay output QX6 Electric heater Relay output QX7 External heat source (Boiler) Relay output QX8 Compressor
WARNING: when testing the inputs/outputs, the limits are not active
Manual reset
7700
Parameters contained on the INPUT/OUTPUT TEST operating page
TEST INPUTS/OUTPUTS
Parameters visible only at the “OEM level” to check the correct operation of the components and sensors connected to the heat pump.
Warning: when testing the inputs/outputs, the limits are not active
TEST RELAY OUTPUTS
Parameter
number
Description
Outside temperature B9 Source inlet temperature B91 Sensor temperature B92, B84 Sensor temperature BX1 Sensor temperature BX4 Sensor temperature BX5 Sensor temperature BX21 expansion module 1 Sensor temperature BX22 expansion module 1
Default setting
Outside air temperature sensor Evaporator air inlet Evaporation temperature DHW probe Compressor outlet temp. System return temp. See system diagram See system diagram
7730 7775 7777 7820 7823 7824 7830 7831
Parameters contained on the INPUT/OUTPUT TEST operating page
Parameters from 7730 to 7831 are used to read the temperatures measured by the probes connected to the controller.
The values read by the selected probe are updated after a maximum of 5 seconds.
TEST PROBES
Parameter
number
Description
H1 voltage signal Describes the value of the 0-10V signal in relation to whether the contact is opened or closed H1 contact state The contact can be configured as Open ¦ Closed
Default setting
Open = 0V Closed =10V 7841= open
7840
7841
Parameters contained on the INPUT/OUTPUT TEST operating page
Parameters 7840 and 7841 are used to test auxiliary input H1
TEST AUXILIARY CONTACT INPUT H1
(OEM level)
(OEM level)
(OEM level)
48 AW HT GB 05/2009
Parameter
number
Description
Input EX1 Input EX2 Input EX3 Input EX4 Input EX5 Input EX6 Input EX7
Default setting
Flow switch Low pressure switch High pressure switch Compressor protector for high power input Remote heat pump off SA3 Low rate signal from electricity company SA4 Not used
7911 7912 7913 7914 7915 7916 7917
Parameters contained on the INPUT/OUTPUT TEST operating page
Parameters from 7911 to 7917 are used to test the ‘E’ group of inputs
TEST CONTACT INPUT E
The message 0 V indicates that there is no voltage and the corresponding input is currently inactive. The message 230 V indicates that voltage is available at the corresponding input and it can be activated.
(OEM level)
The heat pumps can be fitted with a single-phase or three-phase peak limiter to reduce compressor start-up current.
Peak limiter single-phase
The LED on the peak limiter identifies different operating or alarm conditions based on the sequence of flashes:
• 2 flashes every 5 sec.: line voltage present, correct operation
• LED on for 5 sec. and LED off for 5 sec.: peak limiter faulty
• quick flashes for 10 sec.: line voltage out-of-range
Three-phase peak limiter
The three-phase peak limiter has 2 built-in indicator LEDs. The green LED indicates line voltage is present and correct operation. The red LED identifies different alarm conditions based on the sequence of flashes, as shown in the enclosed table.
PEAK LIMITER ALARM SIGNALS
A
Number of flashes
of red LED
Condition
Incorrect phase sequence Line voltage out-of-range Frequency out-of-range Locked rotor (during ramp) Ramp starting > 1 sec Excess temperature Low current (during bypass) Voltage unbalanced
Action
Reverse phases Autoreset with 5 minute reset time Autoreset with 5 minute reset time Autoreset with 5 minute reset time Autoreset with 5 minute reset time Automatic reset Autoreset with 5 minute reset time Autoreset with 5 minute reset time if all three phases (L1, L2, L3) are connected
2 3 4 5 6 7 8 9
Alarms
49GB 05/2009 AW HT
“ENDUSER LEVEL” SYSTEM OPERATING STATUS”
The operating status of the heat pump in the different modes can be checked as follows:
• Press the INFO button (6)
• Read the message shown on the display
• Turn the knob (4) to display the operating status of each utility (Heat pump, DHW, etc.)
• Press ESC (7) to exit.
The message displayed is shown in the following table under the column
“Enduser (from INFO button)”.
“ENGINEER LEVEL” SYSTEM OPERATING STATUS
Parameters from 8000 to 8022 are used to check the operating status of the heat pump and the connected utilities. Accessing the parameters displays the extended message for the operating status of each utility. The message displayed is shown in the following table under the column “Engineer level (from parameter 8000)”.
SYSTEM OPERATING STATUS
A
4
7
6
Parameter
number
Description
Heating circuit 1 status Domestic hot water production status Heat pump status Buffer storage status Additional external source status
Default setting
8000 8003 8006 8010 8022
Parameters contained on the STATUS operating page
50 AW HT GB 05/2009
User Enduser (from INFO button) Engineer level (from parameter 8000)
The thermostat is off The thermostat is off
Manual control active Manual control active
Ready-to-lay function active Ready-to-lay function active
Restricted heating mode Excess temperature protection active
Restricted, boiler protection
Restricted, domestic water priority
Restricted, buffer priority
Forced heating enabled Forced discharge of storage buffer
Forced discharge of domestic hot water
Forced discharge of heat source
Excess active
Heating circuit status Forced discharge of storage buffer
Comfort heating mode Start control + heating boost option
Optimum start control
Heating boost
Comfort heating mode
Reduced heating mode Optimum interruption control
Reduced heating mode
Frost protection active Room frost protection active
Flow frost protection active
System frost protection active
Summer operation Summer operation
Off Eco 24 hours active
Reduced stop
Frost protection stop
Room temperature limit
Off
User Enduser (from INFO button) Engineer level (from parameter 8000)
The thermostat is off The thermostat is off
Manual control active Manual control active
Mode without absorption Mode without absorption
Cooling active Cooling using collector
Cooling using DHW/HC
Stop refill active Discharge protection active
Refill period limitation active
DHW refill blocked
Forced refill active Max forced tank temp
Maximum forced refill temperature
Forced Legionella set point
Forced standard set point
Refill with electric immersion heater Electric refill, Legionella set point
Electric refill, standard set point
Domestic hot water production Electric refill, red set point status Electric refill, defrost set point
Electric immersion heater activated
Acceleration active Acceleration, Legionella set point
Acceleration, standard set point
Refill active Refill, Legionella set point
Refill, standard set point
Refill, reduced set point
Frost protection active Frost protection active
Overload active Overload active
Refill standby Refill standby
Fill Fill, maximum tank temperature
Fill, maximum refill temperature
Fill, Legionella temperature
Fill, standard temperature
Fill, reduced temperature
Off Off
Wait Wait
51GB 05/2009 AW HT
User Enduser (from INFO button) Engineer level (from parameter 8000)
Emergency operation Emergency operation
Fault Fault
Shutdown Shutdown, Outside temperature
Shutdown, Externally
Shutdown, economy mode
Limitation period active Asymmetrical three-phase current
Low pressure
Fan overload Compressor 1 overload Compressor 2 overload
Source pump overload
Switch outlet to utilities
Minimum OT limitation
Maximum OT limitation
Minimum source water temperature limit Minimum source glycol temperature limit
Maximum source temperature limit
High pressure in HP operation
Switch outlet to heat source
Switch pressure to heat source
Hot gas limit to compressor 1 Hot gas limit to compressor 2
Maximum shutdown temperature limit
Maximum shutdown temperature limit in cooling
Minimum shutdown temperature limit
Minimum compressor shutdown period active
Compensation for excess heat
Frost protection active Heat pump frost protection
Heat pump status Defrost active Forced compressor defrost
Forced fan defrost
Forced defrost active
Dripping
Defrost with compressor
Defrost with fan
Defrost active
Cooling mode active Minimum compressor on period active
Compressors 1 and 2 on
Compressor 1 on Compressor 2 on
Heating mode Evaporator cooling
Minimum compressor on period active
Compensation for lack of heat
Pre-heating for defrost Maximum condenser temperature difference limit Minimum condenser temperature difference limit
Maximum evaporator temperature difference limit
Minimum evaporator temperature difference limit
Compressor 1 and electric on
Compressors 1 and 2 on
Compressor 1 on Compressor 2 on
Electric on
Passive cooling mode Minimum source temperature limit in cooling
Frost protection active System frost protection active
Off Flow active
Overload active
Released, evaporator ready
No request
52 AW HT GB 05/2009
ROUTINE MAINTENANCE
A
Never perform any cleaning operations before having
disconnected the unit from the mains power supply. Make sure power is not connected before proceeding. Control maintenance is fundamental to maintain the efficien­cy of the unit both in terms of operation and energy con­sumption. The Technical Service maintenance plan must be observed, with an annual service which includes the following opera­tions and checks:
- Filling of the water circuit;
- Presence of air bubbles in the water circuit;
- Efficiency of safety devices;
- Power supply voltage;
- Electrical power input;
- Tightness of electrical and water connections;
- Condition of the compressor contactor;
- Efficiency of the plate heat exchanger resistor;
- Verification of operating pressure, superheating and sub­cooling
- Efficiency of the compressor heater
- Cleaning of the finned coil every three months
- Cleaning of the fan grills
- Cleaning of condensate drain pan (if installed);
For units installed near the sea, the intervals between main­tenance should be halved.
SHUTTING DOWN FOR LONG PERIODS
A
After deactivating the heat pump:
- Disconnect the unit from the power supply.
- Make sure the remote keypad (if featured) is in the “OFF” position.
- Place QF1 in the OFF position (see wiring diagram).
- Deactivate the indoor terminal units by placing the switch of each unit in the “OFF” position.
- Close the water valves.
If the outside temperature may fall below zero; there is the risk of freezing. The water circuit MUST BE EMPTIED AND CLOSED (if draining after operation in heat pump mode, beware that
the water may be hot), or antifreeze must be added in the proportion recommended by the manufacturer. It is recommended to use non-toxic food grade antifreeze, compliant with the standards in force in the countries where the unit is used, if domestic hot water production is also featured. If the mains switch is turned to “off” for more than four hours, after turning it on and before reactivating the unit, leave the power on but the unit deactivated for at least two hours to preheat the oil in the compressor sump.
53GB 05/2009 AW HT
SPECIAL MAINTENANCE
A
Never perform any cleaning operations before having
disconnected the unit from the mains power supply. Make sure power is not connected before proceeding.
REFRIGERANT GAS CHARGE
It is recommended to chemically flush the plate heat exchanger after every 3 years of operation. For instructions on how to carry out this operation, call the toll free number.
REFRIGERANT GAS CHARGE
The chillers are filled with R410A refrigerant gas and tested in the factory. In normal conditions, there should be no need for the Tech­nical Service to intervene to check the refrigerant gas. However, over time, small leaks may develop at the joints leading to loss of refrigerant and draining of the circuit, causing the unit to function poorly. In this case, the leaks of refrigerant must be identified and repaired and the refrigerant circuit recharged. Proceed as follows:
- Empty and dry the entire refrigerant circuit using a vacuum pump connected to the low and high pressure tap until the vacuometer reads about 10 Pa. Wait a couple of minutes and check that this value does not rise to more than 50 Pa.
- Connect the refrigerant gas cylinder or a filling cylinder to the low pressure line pressure gauge connection
- Charge the quantity of refrigerant indicated on the unit’s rating plate.
- Always check the superheating and subcooling values, which should be between 5 and 10°C and 4 and 8°C.
- After a couple of hours operation, check that the liquid indicator indicates a dry circuit (dry-green).
In the event of partial leaks, the circuit must be com­pletely emptied before being recharged. The R407C refrigerant must only be charged in the liq­uid state. Operating conditions other than rated conditions may produce considerably different values. Tightness testing or identification of leaks must only be carried out using R407C refrigerant gas, checking with a suitable leak detector. The refrigerant circuit must not be charged with a refrigerant other than that indicated on page 16. The use of a different refrigerant may cause serious damage to the compressor.
Oxygen, acetylene or other flammable or poisonous gas­es must never be used in the refrigerant circuit as they may cause explosion or poisoning. Oils other than those indicated on page 16 must not be used. The use of different oil may cause serious dam­age to the compressor.
DISPOSAL
A
The unit must be disposed of according to the legislation
in force in the country concerned
USEFUL INFORMATION
U I A
For information on technical assistance and obtaining spare parts, contact
CLIMAVENETA S.P.A. AFTER SALES DEPARTMENT - RESIDENTIAL BUSINESS Via Duca d’Aosta 121 - 31031 Mignagola di Carbonera (TV) ITALY
Tel: +39.0424.509500 Fax: +39.0424.509563
www.climaveneta.com - info@climaveneta.com
www.climaveneta.com
Climaveneta S.p.A.
Via Sarson 57/c 36061 Bassano del Grappa (VI) Italy Tel +39 0424 509 500 Fax +39 0424 509 509 info@climaveneta.com www.climaveneta.com
Climaveneta France
3, Village d’Entreprises ZA de la Couronne des Prés Avenue de la Mauldre 78680 Epône France Tel +33 (0)1 30 95 19 19 Fax +33 (0)1 30 95 18 18 info@climaveneta.fr www.climaveneta.fr
Climaveneta Deutschland
Rhenus Platz 2 59439 Holzwickede Germany Tel +49 2301 91222-0 Fax +49 2301 91222-99 info@climaveneta.de www.climaveneta.de
Climaveneta España - Top Clima
Londres 67, 1 4 08036 Barcelona Spain Tel +34 934 195 600 Fax +34 934 195 602 topclima@topclima.com www.climaveneta.com
Climaveneta Chat Union Refrig. Equipment Co Ltd
88 Bai Yun Rd, Pudong Xinghuo New dev. zone 201419 Shanghai China Tel 008 621 575 055 66 Fax 008 621 575 057 97
Climaveneta Polska Sp. z o.o.
Ul. Sienkiewicza 13A, 05-120 Legionowo, Poland Tel +48 22 766 34 55-57 Fax +48 22 784 39 09 info@climaveneta.pl www.climaveneta.pl
COD. C01001378E_02
Loading...