ClimateMaster TTD026, TTD049, TTD038, TTD072, TTV026 Installation Operation & Maintenance

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Page 1

Tranquility® 30

(TT) Series

Models TTD/H/V 026 - 072

60 Hz - HFC-410A

I NSTALLATION, OPERATION,

& MAINTENANCE

97B0075N05

Revised: 18 July, 2013

Table of Contents

Model Nomenclature 3 Unit Physical Data 6 Horizontal Installation 7 Field Conversion of Air Discharge 9 Horizontal Installation 10 Vertical Installation 11 Piping Installation 13 Water-Loop Heat Pump Applications 14 Ground-Loop Heat Pump Applications 15 Ground-Water Heat Pump Applications 17 Water Quality Standards 19 Electrical - Line Voltage 20 Electrical - Power Wiring 22 Electrical - Power & Low Voltage Wiring 23 Electrical - Low Voltage Wiring 24 Electrical - Thermostat Wiring 26 Blower Performance Data 27 ECM Blower Control 28 Typical Wiring Diagram - Units with CXM Board and ECM Fan Motor (Single Phase) 30 Typical Wiring Diagram - Units with ClimaDry Typical Wiring Diagram - Units with CXM Board, 32 ECM Fan Motor, and MPC (DDC) CONTROLS (SINGLE PHASE) 32 CXM Controls 33 DXM Controls 34 Safety Features - CXM and DXM Controls 36 ClimaDry Unit Starting and Operating Conditions 41 Piping System Cleaning and Flushing 42 Unit and System Checkout 44 Unit Start-Up Procedure 45 ClimaDry (When Operating in Non-ClimaDry Unit Operating Conditions 47 Preventive Maintenance 49 Functional Troubleshooting 50 Performance Troubleshooting 51 Start-Up Log Sheet 52 Functional Troubleshooting 53 Warranty (U.S. & Canada) 54 Warranty (International) 55 Revision History 56

(Single Phase) 31

Modulating Reheat Option 38

II Option Corrections

Mode) 46

Page 2

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

This Page Intentionally Left Blank

ClimateMaster Water-Source Heat Pumps

Page 3

THE SMART SOLUTION FOR ENERGY EFFICIENCY

1 2

SERIES

TT = Tranquility® Two Stage Scroll

CONFIGURATION

V = Vertical Up H = Horizontal D = Vertical Down

REVISION LEVEL

B = Current 026, 049 - 072 C = Current 038

UNIT SIZE

026 = “E, F, G, H” 038 = “F, G, H” 049 = “F, G, H” 064 = “F, G, H” 072 = “F, G, H”

4 5 6 7

A0 2 6 CG 1 0 A L K

VOLTAGE

E = 265/60/1 G = 208-230/60/1 H = 208-230/60/3 F = 460/60/3

CONTROLS

C = CXM D = DXM L= CXM w/LON M = DXM w/LON N = CXM w/MPC P = DXM w/MPC

A = CXM B = DXM E = CXM w/LON K = DXM w/LON R = CXM w/MPC S = DXM w/MPC

}

Tranquility

91011121314

HEAT EXCHANGER OPTIONS

Standard Motorized Valve

ClimaDry

WATER CIRCUIT OPTIONS

0 = None 2 = HWG (Coil Only) 5 = Internal Secondary Pump 6 = HWG (Coil Only) w/Auto Flow Regulator 2.5 GPM/Ton 7 = HWG (Coil Only) w/Auto Flow Regulator 3.0 GPM/Ton 8 = Auto Flow Regulator 2.5 GPM/Ton

Disconnect

9 = Auto Flow Regulator 3.0 GPM/Ton

Cabinet Insulation

1” FILTER

RANGE

ULTRA QUIET

YES

RAIL

YES

OPTION

1 A J K 2 C L M 3 E N P 4 G R S

30 (TT) Series

Rev.: 07/18/13

Model Nomenclature

STANDARD

S = Standard

SUPPLY AIR FLOW & MOTOR CONFIGURATION

Supply

Configuration

Top

KTTV NTTD

Down

PTTH

Back

WTTH

Straight

RETURN AIR FLOW CONFIGURATION

L = Left Return R = Right Return

Non Coated Air Coil

Copper

Cupro-Nickel

C T EPDF

2” FILTER

RAIL

YES

1” FILTER

FRAME

YES

2” FILTER

FRAME

YES

Tin Plated Air Coil

Copper

A U

Motor

ECM ECM

Cupro-Nickel

Note: Above model nomenclature is a general reference. Consult individual engineering guides for detailed information.

ClimaDry® II Option Notes:

1. Unit must have DXM control option. 460 volt unit units require a four wire power supply with neutral.

2. ClimaDry® II may not be combined with motorized water valve, internal secondary circulating pump, or automatic ﬂ ow regulator options.

3. Unit minimum entering air temperature while in the dehumidiﬁ cation, cooling, or continuous fan modes is 70ºF DB/61ºF WB. Operation below this minimum may result in nuisance faults.

4. A thermostat with dehumidiﬁ cation mode or thermostat and separate humidistat/dehumidistat is required for activation and control of ClimaDry® II.

5. Downﬂ ow and 575 volt units are not eligible for ClimaDry® II.

climatemaster.com

Page 4

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

General Information

Safety

Warnings, cautions, and notices appear throughout this manual. Read these items carefully before attempting any installation, service, or troubleshooting of the equipment.

DANGER: Indicates an immediate hazardous situation, which if not avoided will result in death or serious injury. DANGER labels on unit access panels must be observed.

WARNING: Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation or an unsafe practice, which if not avoided could result in minor or moderate injury or product or property damage.

NOTICE: Notiﬁ cation of installation, operation, or maintenance information, which is important, but which is not hazard-related.

 WARNING! 

WARNING! The EarthPure® Application and Service Manual

should be read and understood before attempting to service refrigerant circuits with HFC-410A.

 WARNING! 

WARNING! To avoid the release of refrigerant into the

atmosphere, the refrigerant circuit of this unit must be serviced only by technicians who meet local, state, and federal proﬁ ciency requirements.

torag re-Installatio

 WARNING! 

WARNING! All refrigerant discharged from this unit must

be recovered WITHOUT EXCEPTION. Technicians must follow industry accepted guidelines and all local, state, and federal statutes for the recovery and disposal of refrigerants. If a compressor is removed from this unit, refrigerant circuit oil will remain in the compressor. To avoid leakage of compressor oil, refrigerant lines of the compressor must be sealed after it is removed.

Inspection - Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the packaging of each unit, and inspect each unit for damage. Ensure that the carrier makes proper notation of any shortages or damage on all copies of the freight bill and completes a common carrier inspection report. Concealed damage not discovered during unloading must be reported to the carrier within 15 days of receipt of shipment. If not ﬁ led within 15 days, the freight company can deny the claim without recourse.

Note: It is the responsibility of the purchaser to ﬁ le all necessary claims with the carrier. Notify your equipment supplier of all damage within ﬁ fteen (15) days of shipment.

Storage - Equipment should be stored in its original

packaging in a clean, dry area. Store units in an upright position at all times. Stack units a maximum of 3 units high.

 CAUTION! 

CAUTION! To avoid equipment damage, DO NOT use

these units as a source of heating or cooling during the construction process. The mechanical components and ﬁ lters will quickly become clogged with construction dirt and debris, which may cause system damage.

 WARNING! 

WARNING! The installation of water-source heat pumps and all associated components, parts, and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

Unit Protection - Cover units on the job site with either the original packaging or an equivalent protective covering. Cap the open ends of pipes stored on the job site. In areas where painting, plastering, and/or spraying has not been completed, all due precautions must be taken to avoid physical damage to the units and contamination by foreign material. Physical damage and contamination may prevent proper start-up and may result in costly equipment clean-up.

Examine all pipes, ﬁ ttings, and valves before installing any of the system components. Remove any dirt or debris found in or on these components.

ClimateMaster Water-Source Heat Pumps

Page 5

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Pre-Installation - Installation, Operation, and Maintenance instructions are provided with each unit. Horizontal equipment is designed for installation above false ceiling or in a ceiling plenum. Other unit conﬁ gurations are typically installed in a mechanical room. The installation site chosen should include adequate service clearance around the unit. Before unit start-up, read all manuals and become familiar with the unit and its operation. Thoroughly check the system before operation.

Prepare units for installation as follows:

1. Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped.

2. Keep the cabinet covered with the original packaging until installation is complete and all plastering, painting, etc. is ﬁ nished.

3. Verify refrigerant tubing is free of kinks or dents and that it does not touch other unit components.

4. Inspect all electrical connections. Connections must be clean and tight at the terminals.

5. Remove any blower support packaging (water-to-air units only).

6. Loosen compressor bolts on units equipped with compressor spring vibration isolation until the compressor rides freely on the springs. Remove shipping restraints. (No action is required for compressors with rubber grommets.)

7. Some airﬂ ow patterns are ﬁ eld convertible (horizontal units only). Locate the airﬂ ow conversion section of this IOM.

8. Locate and verify any hot water generator (HWG), hanger, or other accessory kit located in the compressor section or blower section.

Tranquility

30 (TT) Series

Rev.: 07/18/13

General Information

 CAUTION! 

CAUTION! All three phase scroll compressors must have

direction of rotation veriﬁ ed at start-up. Veriﬁ cation is achieved by checking compressor Amp draw. Amp draw will be substantially lower compared to nameplate values. Additionally, reverse rotation results in an elevated sound level compared to correct rotation. Reverse rotation will result in compressor internal overload trip within several minutes. Verify compressor type before proceeding.

 CAUTION! 

CAUTION! DO NOT store or install units in corrosive

environments or in locations subject to temperature or humidity extremes (e.g., attics, garages, rooftops, etc.). Corrosive conditions and high temperature or humidity can signiﬁ cantly reduce performance, reliability, and service life. Always move and store units in an upright position. Tilting units on their sides may cause equipment damage.

 CAUTION! 

CAUTION! CUT HAZARD - Failure to follow this caution may

result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing heat pumps.

NOTICE! Failure to remove shipping brackets from spring-mounted compressors will cause excessive noise, and could cause component failure due to added vibration.

climatemaster.com

Page 6

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Unit Physical Data

Tranquility®

Model 026 038 049 064 072

Compressor (1 Each) Two-Stage Scroll Factory Charge (HFC-410A) (oz) [kg] 60 [1.70] 64 [1.81] 81 [2.30] 142 [4.03] 140 [3.97]

ECM Fan Motor & Blower

Fan Motor (hp) [W] 1/2 [373] 1/2 [373] 1 [746] 1 [746] 1 [746] Blower Wheel Size (dia x w) -

(in) [mm]

Water Connection Size

FPT (in) 3/4 3/4 1 1 1

HWG Connection Size

FPT (in) 1/2 1/2 1/2 1/2 1/2

Coax Volume

Volume (US Gallons) [liters] 0.76 [2.88] 0.92 [3.48] 1.24 [4.69] 1.56 [5.91] 1.56 [5.91]

Vertical Upﬂ ow/Downﬂ ow

Air Coil Dimensions (h x w) - (in) [mm]

Standard Filter - 1” [25.4mm] Throwaway, qty (in) [mm]

Weight - Operating, (lbs) [kg] 266 [121] 327 [148] 416 [189] 443 [201] 443 [201] Weight - Packaged, (lbs) [kg] 276 [125] 337 [153] 426 [193] 453 [205] 453 [205]

Horizontal

Air Coil Dimensions (h x w) - (in) [mm]

Standard Filter - 1” [25.4mm] Throwaway, qty (in) [mm]

Weight - Operating, (lbs) [kg] 266 [121] 327 [148] 416 [189] 443 [201] 443 [201] Weight - Packaged, (lbs) [kg] 276 [125] 337 [153] 426 [193] 453 [205] 453 [205]

30 Two-Stage (TT) Series (60Hz Only)

9 x 7

[229 x 178]

28 x 20

[711 x 508]

28 x 24

[711 x 610]

18 x 31

[457 x 787]

2 - 18 x 18 [457 x 457]

11 x 10

[279 x 254]

28 x 25

[711 x 635]

28 x 30

[711 x 762]

20 x 35

[508 x 889]

1 - 12 x 20

[305 x 508]

1 - 20 x 25

[508 x 635]

11 x 10

[279 x 254]

32 x 25

[813 x 635]

2 - 16 x 30

[406 x 762]

20 x 40

[508 x 1016]

1 - 18 x 20

[457 x 508]

1 - 20 x 24

[508 x 610]

11 x 10

[279 x 254]

36 x 25

[914 x 635]

1 - 16 x 30

[813 x 762]

1 - 20 x 30

[508 x 762]

20 x 45

[508 x 1143]

2 - 20 x 24

[508 x 610]

11 x 10

[279 x 254]

36 x 25

[914 x 635]

1 - 16 x 30

[813 x 762]

1 - 20 x 30

[508 x 762]

20 x 45

[508 x 1143]

2 - 20 x 24

[508 x 610]

Notes: All units have TXV expansion device and 1/2” & 3/4” electrical knockouts. 575 volt motors are two speed. For units with ClimaDry

option add 66lbs (30kg) to weights.

Unit Maximum Water Working Pressure

Options Base Unit Internal Secondary Pump (ISP)

ClimaDry Internal Motorized Water Valve (MWV) Internal Auto Flow Valve

Use the lowest maximum pressure rating when multiple options are combined.

Max Pressure PSIG [kPa]

300 [2,068]

145 [999]

145 [999] 300 [2,068] 300 [2,068]

ClimateMaster Water-Source Heat Pumps

Page 7

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Horizontal Unit Location

Units are not designed for outdoor installation. Locate the unit in an INDOOR area that allows enough space for service personnel to perform typical maintenance or repairs without removing unit from the ceiling. Horizontal units are typically installed above a false ceiling or in a ceiling plenum. Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation (such as unconditioned spaces subject to 100% outside air). Consideration should be given to access for easy removal of the ﬁ lter and access panels. Provide sufﬁ cient room to make water, electrical, and duct connection(s).

If the unit is located in a conﬁ ned space, such as a closet, provisions must be made for return air to freely enter the space by means of a louvered door, etc. Any access panel screws that would be difﬁ cult to remove after the unit is installed should be removed prior to setting the unit. Refer to Figure 3 for an illustration of a typical installation. Refer to unit submittal data or engineering design guide for dimensional data.

Conform to the following guidelines when selecting unit location:

1. Provide a hinged access door in concealed-spline or plaster ceilings. Provide removable ceiling tiles in T-bar or lay-in ceilings. Refer to horizontal unit dimensions for speciﬁ c series and model in unit submittal data. Size the access opening to accommodate the service technician during the removal or replacement of the compressor and the removal or installation of the unit itself.

2. Provide access to hanger brackets, water valves and ﬁ ttings. Provide screwdriver clearance to access panels, discharge collars and all electrical connections.

3. DO NOT obstruct the space beneath the unit with piping, electrical cables and other items that prohibit future removal of components or the unit itself.

4. Use a manual portable jack/lift to lift and support the weight of the unit during installation and servicing.

The installation of water source heat pump units and all associated components, parts and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

Tranquility

30 (TT) Series

Rev.: 07/18/13

Horizontal Installation

Mounting Horizontal Units

Horizontal units have hanger kits pre-installed from the factory as shown in Figure 1. Figure 3 shows a typical horizontal unit installation.

Horizontal heat pumps are typically suspended above a ceiling or within a sofﬁ t using ﬁ eld supplied, threaded rods sized to support the weight of the unit.

Use four (4) ﬁ eld supplied threaded rods and factory provided vibration isolators to suspend the unit. Hang the unit clear of the ﬂ oor slab above and support the unit by the mounting bracket assemblies only. DO NOT attach the unit ﬂ ush with the ﬂ oor slab above.

Pitch the unit toward the drain as shown in Figure 2 to improve the condensate drainage. On small units (less than 2.5 tons/8.8kW) ensure that unit pitch does not cause condensate leaks inside the cabinet.

Figure 1: Hanger Bracket

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Figure 2: Horizontal Unit Pitch

1/4” (6.4mm) pitch toward drain for drainage

Drain Connection

climatemaster.com

Page 8

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Horizontal Installation

Figure 3: Typical Horizontal Unit Installation

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Air Coil - To obtain maximum performance, the air coil should be cleaned before start-up. A 10% solution of dishwasher detergent and water is recommended for both sides of the coil. A thorough water rinse should follow. UV based anti-bacterial systems may damage

coated air coils.

Notice! Installation Note - Ducted Return: Many

horizontal WSHPs are installed in a return air ceiling plenum application (above ceiling). Vertical WSHPs are commonly installed in a mechanical room with free return (e.g. louvered door). Therefore, ﬁ lter rails are the industry standard and are included on ClimateMaster commercial heat pumps for the purposes of holding the ﬁ lter only. For ducted return applications, the ﬁ lter rail must be removed and replaced with a duct ﬂ ange or ﬁ lter rack. Canvas or ﬂ exible connectors should also be used to minimize vibration between the unit and ductwork.

ClimateMaster Water-Source Heat Pumps

Page 9

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Overview - Horizontal units can be ﬁ eld converted between side (straight) and back (end) discharge using the instructions below.

Note: It is not possible to ﬁ eld convert return air between left or right return models due to the necessity of refrigeration copper piping changes.

Preparation - It is best to ﬁ eld convert the unit on the

ground before hanging. If the unit is already hung it should be taken down for the ﬁ eld conversion.

Side to Back Discharge Conversion

1. Place unit in well lit area. Remove the screws as shown in Figure 4 to free top panel and discharge panel.

2. Lift out the access panel and set aside. Lift and rotate the discharge panel to the other position as shown, being careful with the blower wiring.

3. Check blower wire routing and connections for tension or contact with sheet metal edges. Re-route if necessary.

4. Check refrigerant tubing for contact with other components.

5. Reinstall top panel and screws noting that the location for some screws will have changed.

6. Manually spin the fan wheel to ensure that the wheel is not rubbing or obstructed.

7. Replace access panels.

Tranquility

Field Conversion of Air Discharge

Figure 4: Left Return Side to Back

Water

Connection End

Water

Connection End

Water

Connection End

Side Discharge

Remove Screws

Rotate

Move to Side

Replace Screws

30 (TT) Series

Rev.: 07/18/13

Return Air

Back to Side Discharge Conversion - If the discharge is changed from back to side, use above instruction noting that illustrations will be reversed.

Left vs. Right Return - It is not possible to ﬁ eld convert return air between left or right return models due to the necessity of refrigeration copper piping changes. However, the conversion process of side to back or back to side discharge for either right or left return conﬁ guration is the same. In some cases, it may be possible to rotate the entire unit 180 degrees if the return air connection needs to be on the opposite side. Note

that rotating the unit will move the piping to the other end of the unit.

Back Discharge

Figure 5: Right Return Side to Back

Return Air

Supply Duct

Side Discharge

Return Air

Drain

Discharge Air

Back Discharge

Drain

Discharge Air

Water

Connection End

Water

Connection End

climatemaster.com

Page 10

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Condensate Piping

07/18/13

Tranquility

Rev.: 07/18/13

30 (TT) Series

Duct System Installatio

Horizontal Installation

Condensate Piping - Horizontal Units - A condensate

drain line must be installed and pitched away for the unit to allow for proper drainage. This connection must meet all local plumbing/building codes.

Pitch the unit toward the drain as shown in Figure 2 to improve the condensate drainage. On small units (less than 2.5 tons/8.8 kW), ensure that unit pitch does not cause condensate leaks inside the cabinet.

Install condensate trap at each unit with the top of the trap positioned below the unit condensate drain connection as shown in Figure 6. Design the depth of the trap (water-seal) based upon the amount of ESP capability of the blower (where 2 inches [51mm] of ESP capability requires 2 inches [51mm] of trap depth). As a general rule, 1-1/2 inch [38mm] trap depth is the minimum.

Each unit must be installed with its own individual trap and connection to the condensate line (main) or riser. Provide a means to ﬂ ush or blow out the condensate line. DO NOT install units with a common trap and/or vent.

Figure 6: Horizontal Condensate Connection

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* Some units include a painted drain connection. Using a threaded pipe or similar device to clear any excess paint accumulated inside this fitting may ease final drain line installation.

 CAUTION! 

CAUTION! Ensure condensate line is pitched toward drain

1/8 inch per ft [11mm per m] of run.

Always vent the condensate line when dirt or air can collect in the line or a long horizontal drain line is required. Also vent when large units are working against higher external static pressure than other units connected to the same condensate main since this may cause poor drainage for all units on the line. WHEN A

VENT IS INSTALLED IN THE DRAIN LINE, IT MUST BE LOCATED AFTER THE TRAP IN THE DIRECTION OF THE CONDENSATE FLOW.

Duct System Installation - Proper duct sizing and design

is critical to the performance of the unit. The duct system should be designed to allow adequate and even airﬂ ow through the unit during operation. Air ﬂ ow through the unit MUST be at or above the minimum stated airﬂ ow for the unit to avoid equipment damage. Duct systems should be designed for quiet operation. Refer to Figure 3 for horizontal duct system details or Figure 8 for vertical duct system details. A ﬂ exible connector is recommended for both discharge and return air duct connections on metal duct systems to eliminate the transfer of vibration to the duct system. To maximize sound attenuation of the unit blower, the supply and return plenums should include internal ﬁ berglass duct liner or be constructed from ductboard for the ﬁ rst few feet. Application of the unit to uninsulated ductwork in an unconditioned space is not recommended, as the unit’s performance may be adversely affected.

At least one 90° elbow should be included in the supply duct to reduce air noise. If air noise or excessive air ﬂ ow is a problem, the blower speed can be changed. For airﬂ ow charts, consult submittal data for the series and model of the speciﬁ c unit.

If the unit is connected to existing ductwork, a previous check should have been made to ensure that the ductwork has the capacity to handle the airﬂ ow required for the unit. If ducting is too small, as in the replacement of a heating only system, larger ductwork should be installed. All existing ductwork should be checked for leaks and repaired as necessary.

ClimateMaster Water-Source Heat Pumps

Page 11

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Vertical Unit Location - Units are not designed for outdoor installation. Locate the unit in an INDOOR area that allows enough space for service personnel to perform typical maintenance or repairs without removing unit from the mechanical room/closet. Vertical units are typically installed in a mechanical room or closet. Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation (such as unconditioned spaces subject to 100% outside air). Consideration should be given to access for easy removal of the ﬁ lter and access panels. Provide sufﬁ cient room to make water, electrical, and duct connection(s).

If the unit is located in a conﬁ ned space, such as a closet, provisions must be made for return air to freely enter the space by means of a louvered door, etc. Any access panel screws that would be difﬁ cult to remove after the unit is installed should be removed prior to setting the unit. Refer to Figures 7 and 8 for typical installation illustrations. Refer to unit submittal data or engineering design guide for dimensional data.

Tranquility

Vertical Unit Locatio

Figure 7: V ertical Unit Mounting

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30 (TT) Series

Rev.: 07/18/13

Vertical Installation

1. Install the unit on a piece of rubber, neoprene orother mounting pad material for sound isolation. The pad should be at least 3/8” [10mm] to 1/2” [13mm] in thickness. Extend the pad beyond all four edges of the unit.

2. Provide adequate clearance for ﬁ lter replacement and drain pan cleaning. Do not block ﬁ lter access with piping, conduit or other materials. Refer to unit submittal data or engineering design guide for dimensional data.

3. Provide access for fan and fan motor maintenance and for servicing the compressor and coils without removing the unit.

4. Provide an unobstructed path to the unit within the closet or mechanical room. Space should be sufﬁ cient to allow removal of the unit, if necessary.

5. Provide access to water valves and ﬁ ttings and screwdriver access to the unit side panels, discharge collar and all electrical connections.

Notice! Installation Note - Ducted Return: Many horizontal WSHPs are installed in a return air ceiling plenum application (above ceiling). Vertical WSHPs are commonly installed in a mechanical room with free return (e.g. louvered door). Therefore, ﬁ lter rails are the industry standard and are included on ClimateMaster commercial heat pumps for the purposes of holding the ﬁ lter only. For ducted return applications, the ﬁ lter rail must be removed and replaced with a duct ﬂ ange or ﬁ lter rack. Canvas or ﬂ exible connectors should also be used to minimize vibration between the unit and ductwork.

Figure 8: Typical Vertical Unit Installation Using Ducted Return Air

Internally insulate return transition duct to reduce noise

climatemaster.com

Internally insulate supply duct for first 1.2 m each way to reduce noise

Use turning vanes in supply transition

Flexible canvas duct connector to reduce noise and vibration

Remove supply duct flanges from inside blower compartment and install on supply air opening of unit. Do not use a supply air plenum/duct smaller than the size of the supply duct flanges.

Rounded return transition

Rev.: 2/13

Page 12

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Vertical Installation

Sound Attenuation for Vertical Units - Sound

attenuation is achieved by enclosing the unit within a small mechanical room or a closet. Additional measures for sound control include the following:

1. Mount the unit so that the return air inlet is 90° to the return air grille. Refer to Figure 9. Install a sound bafﬂ e as illustrated to reduce line-of sight sound transmitted through return air grilles.

2. Mount the unit on a rubber or neoprene isolation pad to minimize vibration transmission to the building structure.

Figure 9: Vertical Sound Attenuation

Condensate Piping for Vertical Units - A condensate

line must be installed and pitched away from the unit to allow for proper drainage. This connection must meet all local plumbing/building codes. Vertical units utilize a condensate hose inside the cabinet as a trapping loop; therefore an external trap is not necessary. Figure 10a shows typical condensate connections. Figure 10b illustrates the internal trap for a typical vertical heat pump. Each unit must be installed with its own individual vent (where necessary) and a means to ﬂ ush or blow out the condensate drain line. Do not install units with a common trap and/or vent.

Figure 10a: Vertical Condensate Drain

ರ

Return Air Inlet

Notice! Units with clear plastic drain lines should have regular maintenance (as required) to avoid buildup of debris, especially in new construction.

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* Some units include a painted drain connection. Using a threaded pipe or similar device to clear any excess paint accumulated inside this fitting may ease final drain line installation.

Figure 10b: Vertical Internal Condensate Trap

ClimateMaster Water-Source Heat Pumps

Page 13

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Installation of Supply and Return Piping

Follow these piping guidelines.

1. Install a drain valve at the base of each supply and return riser to facilitate system ﬂ ushing.

2. Install shut-off / balancing valves and unions at each unit to permit unit removal for servicing.

3. Place strainers at the inlet of each system circulating pump.

4. Select the proper hose length to allow slack between connection points. Hoses may vary in length by +2% to -4% under pressure.

5. Refer to Table 1. Do not exceed the minimum bend radius for the hose selected. Exceeding the minimum bend radius may cause the hose to collapse, which reduces water ﬂ ow rate. Install an angle adapter to avoid sharp bends in the hose when the radius falls below the required minimum.

Insulation is not required on loop water piping except where the piping runs through unheated areas, outside the building or when the loop water temperature is below the minimum expected dew point of the pipe ambient conditions. Insulation is required if loop water temperature drops below the dew point (insulation is required for ground loop applications in most climates).

Pipe joint compound is not necessary when Teﬂ on® thread tape is pre-applied to hose assemblies or when ﬂ ared-end connections are used. If pipe joint compound is preferred, use compound only in small amounts on the external pipe threads of the ﬁ tting adapters. Prevent sealant from reaching the ﬂ ared surfaces of the joint.

Note: When antifreeze is used in the loop, ensure that it is compatible with the Teﬂ on® tape or pipe joint compound that is applied.

Maximum allowable torque for brass ﬁ ttings is 30 ft-lbs [41 N-m]. If a torque wrench is not available, tighten ﬁ nger-tight plus one quarter turn. Tighten steel ﬁ ttings as necessary.

Optional pressure-rated hose assemblies designed speciﬁ cally for use with ClimateMaster units are available. Similar hoses can be obtained from alternate suppliers. Supply and return hoses are ﬁ tted with swivel-joint ﬁ ttings at one end to prevent kinking during installation.

Refer to Figure 11 for an illustration of a typical supply/ return hose kit. Adapters secure hose assemblies to the unit and risers. Install hose assemblies properly and check regularly to avoid system failure and reduced service life.

Tranquility

30 (TT) Series

Rev.: 07/18/13

Piping Installation

Installer Caution: After making water connections on

units equipped with ClimaDry®, ensure the three union nuts on the internal three-way water valve are tight.

ClimaDry®-equipped units have a manual air bleed valve at the top of the reheat coil. This valve must be used to bleed the air from the reheat coil after ﬁ lling the system, for the ClimaDry® to operate properly.

 WARNING! 

WARNING! Polyolester Oil, commonly known as POE oil, is

a synthetic oil used in many refrigeration systems including those with HFC-410A refrigerant. POE oil, if it ever comes in contact with PVC or CPVS piping, may cause failure of the PVC/CPVC. PVC/CPVC piping should never be used as supply or return water piping with water source heat pump products containing HFC-410A as system failures and property damage may result.

 CAUTION! 

CAUTION! Corrosive system water requires corrosion

resistant ﬁ ttings and hoses, and may require water treatment.

 CAUTION! 

CAUTION! Do not bend or kink supply lines or hoses.

 CAUTION! 

CAUTION! Piping must comply with all applicable codes.

Table 1: Metal Hose Minimum Bend Radii

Hose Diameter Minimum Bend Radii

1/2" [12.7mm] 2-1/2" [6.4cm] 3/4" [19.1mm] 4" [10.2cm]

1" [25.4mm] 5-1/2" [14cm]

1-1/4" [31.8mm] 6-3/4" [17.1cm]

NOTICE! Do not allow hoses to rest against structural building components. Compressor vibration may be transmitted through the hoses to the structure, causing unnecessary noise complaints.

Figure 11: Supply/Return Hose Kit

MPT

Rib Crimped

Length

(2 ft [0.6m] Length Standard)

Swivel Brass Fitting

Brass

Fitting

MPT

climatemaster.com

Page 14

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Water-Loop Heat Pump Applications

Commercial Water Loop Applications

Commercial systems typically include a number of units connected to a common piping system. Any unit plumbing maintenance work can introduce air into the piping system; therefore air elimination equipment is a major portion of the mechanical room plumbing. Consideration should be given to insulating the piping surfaces to avoid condensation. ClimateMaster recommends unit insulation any time the water temperature is expected to be below 60ºF (15.6ºC). Metal to plastic threaded joints should never be used due to their tendency to leak over time.

Teﬂ on® tape thread sealant is recommended to minimize internal fouling of the heat exchanger. Do not over tighten connections and route piping so as not to interfere with service or maintenance access. Hose kits are available from ClimateMaster in different conﬁ gurations as shown in Figure 12 for connection between the unit and the piping system. Depending upon selection, hose kits may include shut off valves, P/T plugs for performance measurement, high pressure stainless steel braided hose, “Y” type strainer with blow down valve, and/or “J” type swivel connection. Balancing valves and an external low pressure drop solenoid valve for use in variable speed pumping systems may also be included in the hose kit.

The piping system should be ﬂ ushed to remove dirt, piping chips, and other foreign material prior to operation (see “Piping System Cleaning and Flushing Procedures” in this manual). The ﬂ ow rate is usually set between 2.25 and 3.5 gpm per ton [2.9 and 4.5 l/m per kW] of cooling capacity. ClimateMaster recommends 3 gpm per ton [3.9 l/m per kW] for most applications of water loop heat pumps. To ensure proper maintenance and servicing, P/T ports are imperative for temperature and ﬂ ow veriﬁ cation, as well as performance checks.

Water loop heat pump (cooling tower/boiler) systems typically utilize a common loop, maintained between 60 - 90°F [16 - 32°C]. The use of a closed circuit evaporative cooling tower with a secondary heat exchanger between the tower and the water loop is recommended. If an open type cooling tower is used continuously, chemical treatment and ﬁ ltering will be necessary.

Figure 12: Typical Water-Loop Application

3/8" [10mm] threaded rods

(by others)

Low Water Temperature Cutout Setting - CXM Control

When antifreeze is selected, the LT1 jumper (JW3) should be clipped to select the low temperature (antifreeze 10.0°F [-12.2°C]) setpoint and avoid nuisance faults (see “Low Water Temperature Cutout Selection” in this manual). Note:

Low water temperature operation requires extended range equipment.

ClimateMaster Water-Source Heat Pumps

Page 15

THE SMART SOLUTION FOR ENERGY EFFICIENCY

 CAUTION! 

CAUTION! The following instructions represent industry accepted installation practices for closed loop earth coupled heat pump systems. Instructions are provided to assist the contractor in installing trouble free ground loops. These instructions are recommendations only. State/provincial and local codes MUST be followed and installation MUST conform to ALL applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

 CAUTION! 

CAUTION! Ground loop applications require extended range equipment and optional refrigerant/water circuit insulation.

Pre-Installation

Prior to installation, locate and mark all existing underground utilities, piping, etc. Install loops for new construction before sidewalks, patios, driveways, and other construction has begun. During construction, accurately mark all ground loop piping on the plot plan as an aid in avoiding potential future damage to the installation.

Piping Installation

The typical closed loop ground source system is shown in Figure 13. All earth loop piping materials should be limited to polyethylene fusion only for in-ground sections of the loop. Galvanized or steel ﬁ ttings should not be used at any time due to their tendency to corrode. All plastic to metal threaded ﬁ ttings should be avoided due to their potential to leak in earth coupled applications. A ﬂ anged ﬁ tting should be substituted. P/T plugs should be used so that ﬂ ow can be measured using the pressure drop of the unit heat exchanger.

Earth loop temperatures can range between 25 and 110°F [-4 to 43°C]. Flow rates between 2.25 and 3 gpm [2.41 to

3.23 l/m per kW] of cooling capacity is recommended in

these applications.

Tranquility

30 (TT) Series

Rev.: 07/18/13

Ground-Loop Heat Pump Applications

Test individual horizontal loop circuits before backﬁ lling. Test vertical U-bends and pond loop assemblies prior to installation. Pressures of at least 100 psi [689 kPa] should be used when testing. Do not exceed the pipe pressure rating. Test entire system when all loops are assembled.

Flushing the Earth Loop

Upon completion of system installation and testing, ﬂ ush the system to remove all foreign objects and purge to remove all air.

Antifreeze

n areas where minimum entering loop temperatures drop below 40°F [5°C] or where piping will be routed through areas subject to freezing, antifreeze is required. Alcohols and glycols are commonly used as antifreeze; however your local sales ofﬁ ce should be consulted to determine the antifreeze best suited to your area. Freeze protection should be maintained to 15°F [9°C] below the lowest expected entering loop temperature. For example, if 30°F [-1°C] is the minimum expected entering loop temperature, the leaving loop temperature would be 22 to 25°F [-6 to -4°C] and freeze protection should be at 15°F [-10°C]. Calculation is as follows: 30°F - 15°F = 15°F [-1°C - 9°C = -10°C].

All alcohols should be premixed and pumped from a reservoir outside of the building when possible or introduced under the water level to prevent fumes. Calculate the total volume of ﬂ uid in the piping system. Then use the percentage by volume shown in table 2 for the amount of antifreeze needed. Antifreeze concentration should be checked from a well mixed sample using a hydrometer to measure speciﬁ c gravity.

Low Water Temperature Cutout Setting - CXM Control

When antifreeze is selected, the LT1 jumper (JW3) should be clipped to select the low temperature (antifreeze

10.0°F [-12.2°C]) setpoint and avoid nuisance faults (see “Low Water Temperature Cutout Selection” in this manual). Note: Low water temperature operation

requires extended range equipment.

Table 2: Antifreeze Percentages by Volume

Type

Methanol 100% USP food grade Propylene Glycol Ethanol*

* Must not be denatured with any petroleum based product

Minimum Temperature for Low Temperature Protection

10°F [-12.2°C] 15°F [-9.4°C] 20°F [-6.7°C] 25°F [-3.9°C]

25% 38% 29%

climatemaster.com

21% 25% 25%

16% 22% 20%

10% 15% 14%

Page 16

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Ground-Loop Heat Pump Applications

Figure 13: Typical Ground-Loop Application

To Thermostat

High and Low Voltage Knockouts

Vibration Isolation Pad

ClimateMaster Water-Source Heat Pumps

Page 17

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Heat Pump App

Open Loop - Ground Water Systems

- Typical open loop piping is shown in Figure 14. Shut off valves should be included for ease of servicing. Boiler drains or other valves should be “tee’d” into the lines to allow acid ﬂ ushing of the heat exchanger. Shut off valves should be positioned to allow ﬂ ow through the coax via the boiler drains without allowing ﬂ ow into the piping system. P/T plugs should be used so that pressure drop and temperature can be measured. Supply and return water piping materials should be limited to copper, PE, or similar material. PVC or CPVC should never be used as they are incompatible with the POE oils used in HFC-410A products and piping system failure and property damage may result.

 WARNING! 

WARNING! Polyolester Oil, commonly known as POE oil, is

Water quantity should be plentiful and of good quality. Consult table 3 for water quality guidelines. The unit can be ordered with either a copper or cupro-nickel water heat exchanger. Consult Table 3 for recommendations. Copper is recommended for closed loop systems and open loop ground water systems that are not high in mineral content or corrosiveness. In conditions anticipating heavy scale formation or in brackish water, a cupro-nickel heat exchanger is recommended. In ground water situations where scaling could be heavy or where biological growth such as iron bacteria will be present, an open loop system is not recommended. Heat exchanger coils may over time lose heat exchange capabilities due to build up of mineral deposits. Heat exchangers must only be serviced by a qualiﬁ ed technician, as acid and special pumping equipment is required. Desuperheater coils can likewise become scaled and possibly plugged. In areas with extremely hard water, the owner should be informed that the heat exchanger may require occasional acid ﬂ ushing. In some cases, the desuperheater option should not be recommended due to hard water conditions and additional maintenance required.

Tranquility

Ground-Water Heat Pump Applications

Water Quality Standards

- Table 3 should be consulted

30 (TT) Series

Rev.: 07/18/13

for water quality requirements. Scaling potential should be assessed using the pH/Calcium hardness method. If the pH <7.5 and the calcium hardness is less than 100 ppm, scaling potential is low. If this method yields numbers out of range of those listed, the Ryznar Stability and Langelier Saturation indecies should be calculated. Use the appropriate scaling surface temperature for the application, 150°F [66°C] for direct use (well water/open loop) and DHW (desuperheater); 90°F [32°F] for indirect use. A monitoring plan should be implemented in these probable scaling situations. Other water quality issues such as iron fouling, corrosion prevention and erosion and clogging should be referenced in Table 3.

Expansion Tank and Pump

- Use a closed, bladdertype expansion tank to minimize mineral formation due to air exposure. The expansion tank should be sized to provide at least one minute continuous run time of the pump using its drawdown capacity rating to prevent pump short cycling. Discharge water from the unit is not contaminated in any manner and can be disposed of in various ways, depending on local building codes (e.g. recharge well, storm sewer, drain ﬁ eld, adjacent stream or pond, etc.). Most local codes forbid the use of sanitary sewer for disposal. Consult your local building and zoning department to assure compliance in your area.

Water Control Valve

- Note the placement of the water control valve in Figure 14. Always maintain water pressure in the heat exchanger by placing the water control valve(s) on the discharge line to prevent mineral precipitation during the off-cycle. Pilot operated slow closing valves are recommended to reduce water hammer. If water hammer persists, a mini-expansion tank can be mounted on the piping to help absorb the excess hammer shock. Ensure that the total ‘VA’ draw of the valve can be supplied by the unit transformer. For instance, a slow closing valve can draw up to 35VA. This can overload smaller 40 or 50 VA transformers depending on the other controls in the circuit. A typical pilot operated solenoid valve draws approximately 15VA (see Figure 21). Note the special wiring diagrams for slow closing valves (Figures 22 & 23).

climatemaster.com

Page 18

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Ground-Water Heat Pump Applications

Flow Regulation

by two methods. One method of ﬂ ow regulation involves simply adjusting the ball valve or water control valve on the discharge line. Measure the pressur e dr op thr ough the unit heat exchanger, and determine ﬂ ow rate from Tables 8a through 8e. Since the pressure is constantly varying, two pressure gauges may be needed. Adjust the valve until the desired ﬂ ow of 1.5 to 2 gpm per ton [2.0 to 2.6 l/m per kW] is achieved. A second method of ﬂ ow control requires a ﬂ ow control device mounted on the outlet of the water control valve. The device is typically a brass ﬁ tting with an oriﬁ ce of rubber or plastic material that is designed to allow a speciﬁ ed ﬂ ow rate. On occasion, ﬂ ow control devices may produce velocity noise that can be reduced by applying some back pressure from the ball valve located on the dischar ge line. Slightly closing the valve will spread the pressure dr op over both devices, lessening the velocity noise.

- Flow regulation can be accomplished

Note: When EWT is below 50°F [10°C], 2 gpm per ton (2.6 l/m per kW) is required. Water Coil Low Temperature Limit Setting

open loop systems the 30°F [-1.1°C] FP1 setting (factory setting-water) should be used to avoid freeze damage to the unit. See “Low Water Temperature Cutout Selection” in this manual for details on the low limit setting.

- For all

Figure 14: Typical Open Loop/Well Application

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ClimateMaster Water-Source Heat Pumps

Page 19

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

30 (TT) Series

Water Quality Standards

Table 3: Water Quality Standards

Water Quality

Parameter

Scaling Potential - Primary Measurement

Above the given limits, scaling is likely to occur. Scaling indexes should be calculated using the limits below pH/Calcium Hardness Method

Index Limits for Probable Scaling Situations - (Operation outside these limits is not recommended)

Scaling indexes should be calculated at 66°C for direct use and HWG applications, and at 32°C for indirect HX use. A monitoring plan should be implemented.

Ryznar Stability Index If >7.5 minimize steel pipe use.

Langelier Saturation Index

Iron Fouling

Iron Fe2+(Ferrous) (Bacterial Iron potential)

Iron Fouling

Corrosion Prevention

Hydrogen Sulfide (H

Ammonia ion as hydroxide, chloride, nitrate and sulfate compounds

Maximum Chloride Levels

Erosion and Clogging

Particulate Size and Erosion

The ClimateMaster Water Quality Table provides water quality requirements for ClimateMaster coaxial heat exchangers. When water properties are outside of those requirements, an external secondary heat exchanger must be used to isolate the heat pump heat exchanger from the unsuitable water. Failure to do so will void the warranty for the coaxial heat exchanger.

Notes:

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15Application not recommended. 1RGHVLJQ0D[LPXP

Material

All

Copper

Cupronickel

304 S

S - <400 ppm <250 ppm <150 ppm

316 S

S - <1000 ppm <550 ppm < 375 ppm

Titanium - >1000 ppm >550 ppm >375 ppm

All

closed pressurized piping system.

Closed

Recirculating

- 6.0 - 7.5

6 - 8.5

Monitor/treat as

needed

- <0.5 ppm

- <20ppm NR NR

- <150 ppm NR NR

<10 ppm of particles and a maximum velocity of 1.8 m/s Filtered for maximum 841 micron [0.84 mm, 20 mesh] size.

Open Loop and Recirculating Well

pH < 7.5 and Ca Hardness <100ppm

If <-0.5 minimize steel pipe use. Based upon 66°C HWG and

(ferrous)>0.2 ppm with pH 6 - 8, O2<5 ppm check for iron bacteria.

If Fe

Above this level deposition will occur.

Minimize steel pipe below 7 and no open tanks with pH <8

At H

S>0.2 ppm, avoid use of copper and copper nickel piping or HX's.

Copper alloy (bronze or brass) cast components are OK to <0.5 ppm.

<10 ppm (<1 ppm "sandfree” for reinjection) of particles and a maximum velocity of 1.8 m/s. Filtered for maximum 841 micron 0.84 mm, 20 mesh] size. Any particulate that is not removed can potentially clog components.

Rotten egg smell appears at 0.5 ppm level.

Maximum Allowable at maximum water temperature.

10$C24$C38

-0.5 to +0.5

Direct well, 29°C Indirect Well HX

<0.2 ppm (Ferrous)

<0.5 ppm of Oxygen

6 - 8.5

<0.5 ppm

Rev.: 07/18/13

Rev.: 3/22/2012

climatemaster.com

Page 20

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Electrical - Line Voltage

including electrical ground, must comply with the National Electrical Code as well as all applicable local codes. Refer to the unit electrical data for fuse sizes. Consult wiring diagram for ﬁ eld connections that must be made by the installing (or electrical) contractor. All ﬁ nal electrical connections must be made with a length of ﬂ exible conduit to minimize vibration and sound transmission to the building.

General Line Voltage Wiring

power is the same voltage and phase shown on the unit serial plate. Line and low voltage wiring must be done in accordance with local codes or the National Electric Code, whichever is applicable.

Transformer

for 208 volt. If supply voltage is 230 volt, installer must rewire transformer. See wire diagram for connections.

- All 208/230 voltage units are factory wired

- All ﬁ eld installed wiring,

- Be sure the available

 WARNING! 

WARNING! To avoid possible injury or death due to electrical

shock, open the power supply disconnect switch and secure it in an open position during installation.

 CAUTION! 

CAUTION! Use only copper conductors for ﬁ eld installed

electrical wiring. Unit terminals are not designed to accept other types of conductors.

ClimateMaster Water-Source Heat Pumps

Page 21

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

30 (TT) Series

Rev.: 07/18/13

Electrical - Line Voltage

Table 4a: Tranquility® 30 (TT) Series Electrical Data (Standard Units)

All TT Units Standard TT Units

Model

026

038

049

064

072

HACR circuit breaker in USA only Wire length based on one way measurement with 2% voltage drop Wire size based on 60°C copper conductor All fuses Class RK-5

* NEUTRAL CONNECTION REQUIRED! All F Voltage (460 vac) units with ECM motors require a four wire power supply with neutral. ECM motor is rated 265 vac and is wired between one hot leg and neutral.

Voltage

Code

G 208/230/60/1 197/252 1 11.7 58.3 3.9 15.6 18.5 30 E 265/60/1 239/292 1 9.1 54.0 3.2 12.3 14.6 20 H 208/230/60/3 197/252 1 6.5 55.4 3.9 10.4 12.0 15

F* 460/60/3* 414/506 1 3.5 28.0 3.2 6.7 7.6 15

G 208/230/60/1 197/252 1 15.3 83.0 3.9 19.2 23.0 35 H 208/230/60/3 197/252 1 11.6 73.0 3.9 15.5 18.4 30

F* 460/60/3* 414/506 1 5.7 38.0 3.2 8.9 10.3 15

G 208/230/60/1 197/252 1 21.2 104.0 6.9 28.1 33.4 50 H 208/230/60/3 197/252 1 14.0 83.1 6.9 20.9 24.4 35

F* 460/60/3* 414/506 1 6.4 41.0 6.0 12.4 14.0 20

G 208/230/60/1 197/252 1 27.1 152.9 6.9 34.0 40.8 60 H 208/230/60/3 197/252 1 16.5 110.0 6.9 23.4 27.5 40

F* 460/60/3* 414/506 1 7.2 52.0 6.0 13.2 15.0 20

G 208/230/60/1 197/252 1 29.7 179.2 6.9 36.6 44.0 70 H 208/230/60/3 197/252 1 17.6 136.0 6.9 24.5 28.9 45

F* 460/60/3* 414/506 1 8.5 66.1 6.0 14.5 16.6 25

Voltage

Min/Max

Voltage

Compressor

QTY RLA LRA

Fan

Motor FLA

Total

Unit FLA

Min

Circuit Amp

Max

Fuse/

HACR

Table 4b: Tranquility® 30 (TT) Series Electrical Data Units with Secondary Pump or ClimaDry® Reheat

All TT Units TT Units with ClimaDry

Reheat

Pump

FLA

Total

Unit FLA

Min

Circuit Amp

026

038

049

064

072

Voltage

Code

G 208/230/60/1 197/252 0.8 16.4 19.3 30 0.8 16.4 19.3 30 E 265/60/1 239/292 0.7 13.0 15.3 20 0.7 13.0 15.3 20 H 208/230/60/3 197/252 0.8 11.2 12.8 15 0.8 11.2 12.8 15

F* 460/60/3* 414/506 0.7 7.4 8.3 15 0.7 7.4 8.3 15

G 208/230/60/1 197/252 0.8 20.0 23.8 35 0.8 20.0 23.8 35 H 208/230/60/3 197/252 0.8 16.3 19.2 30 0.8 16.3 19.2 30

F* 460/60/3* 414/506 0.7 9.6 11.0 15 0.7 9.6 11.0 15

G 208/230/60/1 197/252 0.8 29.2 34.5 50 0.8 28.9 34.2 50 H 208/230/60/3 197/252 0.8 22.0 25.5 35 0.8 21.7 25.2 35

F* 460/60/3* 414/506 0.7 13.5 15.1 20 0.7 13.1 14.7 20

G 208/230/60/1 197/252 1.1 35.1 41.8 60 1.1 35.1 41.8 60 H 208/230/60/3 197/252 1.1 24.5 28.6 45 1.1 24.5 28.6 45

F* 460/60/3* 414/506 1.1 14.3 16.1 20 1.1 14.3 16.1 20

G 208/230/60/1 197/252 1.1 37.7 45.1 70 1.1 37.7 45.1 70 H 208/230/60/3 197/252 1.1 25.6 30.0 45 1.1 25.6 30.0 45

F* 460/60/3* 414/506 1.1 15.6 17.7 25 1.1 15.6 17.7 25

Voltage

Model

HACR circuit breaker in USA only Wire length based on one way measurement with 2% voltage drop Wire size based on 60°C copper conductor All fuses Class RK-5

* NEUTRAL CONNECTION REQUIRED! All F Voltage (460 vac) units with ECM motors require a four wire power supply with neutral. ECM motor is rated 265 vac and is wired between one hot leg and neutral.

Min/Max

Voltage

Max

Fuse/HACR

TT Units with Secondary Pump

Pump

FLA

Total

Unit FLA

Min

Circuit

Amp

Max

Fuse/

HACR

climatemaster.com

Page 22

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Electrical - Power Wiring

 WARNING! 

WARNING! Disconnect electrical power source to prevent

injury or death from electrical shock.

 CAUTION! 

CAUTION! Use only copper conductors for ﬁ eld installed

electrical wiring. Unit terminals are not designed to accept other types of conductors.

Electrical - Line Voltage

- All ﬁ eld installed wiring,

Power Connection -

Line voltage connection is made by connecting the incoming line voltage wires to the “L” side of the contractor as shown in Figure 15. Consult electrical data tables for correct fuse size.

Transformer -

All 208/230 voltage units are factory wired for 208 volt. If supply voltage is 230 volt, installer must rewire transformer. See wire diagram for connections.

General Line Voltage Wiring

- Be sure the available power is the same voltage and phase shown on the unit serial plate. Line and low voltage wiring must be done in accordance with local codes or the National Electric Code, whichever is applicable.

Figure 15: Single Phase Line V oltage Field Wiring. Three phase wiring is similar except that all three power wires are directly connected to the contactor.

Unit Power Supply

(see electrical table for wire and

breaker size)

Note: 460V units with ECM motor require a neutral wire.

ClimateMaster Water-Source Heat Pumps

Page 23

THE SMART SOLUTION FOR ENERGY EFFICIENCY

ELECTRICAL - LOW VOLTAGE WIRING Thermostat Connections - Depending on the unit model

the thermostat will be wired to either the ECM control board or a terminal block, both are located within the unit control box. Refer to the unit wiring diagram for speciﬁ c details.

Figure 16: Low Voltage Field Wiring

Low voltage ﬁ eld wiring for units with ECM fan

Tranquility

30 (TT) Series

Rev.: 07/18/13

Electrical - Power & Low Voltage Wiring

Low Water Temperature Cutout Selection - The CXM/

DXM control allows the ﬁ eld selection of low water (or water-antifreeze solution) temperature limit by clipping jumper JW3, which changes the sensing temperature associated with thermistor FP1. Note that the FP1 thermistor is located on the refrigerant line between the coaxial heat exchanger and expansion device (TXV). Therefore, FP1 is sensing refrigerant temperature, not water temperature, which is a better indication of how water ﬂ ow rate/temperature is affecting the refrigeration circuit.

The factory setting for FP1 is for systems using water (30°F [-1.1°C] refrigerant temperature). In low water temperature (extended range) applications with antifreeze (most ground loops), jumper JW3 should be clipped as shown in Figure 17 to change the setting to 10°F [-12.2°C] refrigerant temperature, a more suitable temperature when using an antifreeze solution. All ClimateMaster units operating with entering water temperatures below 60°F [15.6°C] must include the optional water/refrigerant circuit insulation package to prevent internal condensation.

climatemaster.com

Page 24

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Electrical - Low Voltage Wiring

Figure 17: LT1 Limit Setting

JW3-LT1 jumper should

LT1 LT2

CXM PCB

Accessory Connections

A terminal paralleling the compressor contactor coil has been provided on the CXM/DXM control. Terminal “A” is designed to control accessory devices, such as water valves. Note: This terminal should be used only with 24 Volt signals and not line voltage. Terminal “A” is energized with the compressor contactor. See Figure 18 or the speciﬁ c unit wiring diagram for details.

Low Voltage VA Ratings

Component VA Typical Blower Relay 6 - 7 Typical Reversing Valve Solenoid 4 - 6 30A Compressor Contactor 6 - 9 Subtotal 16 - 22 + CXM board (5 - 9 VA)* 21 - 31 Remaing VA for Accessories 19 - 29

+ DXM board (8 - 12 VA)* 24 - 34 Remaing VA for Accessories 41 - 51

*Standard transformer for CXM board is 50VA. Optional DXM board and/or DDC controls include 75VA transformer.

be clipped for low

temperature operation

Figure 18: Accessory Wiring

Water Solenoid Valves - An external solenoid valve(s)

should be used on ground water installations to shut off ﬂ ow to the unit when the compressor is not operating. A slow closing valve may be required to help reduce water hammer. Figure 18 shows typical wiring for a 24VAC external solenoid valve. Figures 19 and 20 illustrate typical slow closing water control valve wiring for Taco 500 series (ClimateMaster P/N AVM) and Taco SBV series valves. Slow closing valves take approximately 60 seconds to open (very little water will ﬂ ow before 45 seconds). Once fully open, an end switch allows the compressor to be energized. Only relay or triac based electronic thermostats should be used with slow closing valves. When wired as shown, the slow closing valve will operate properly with the following notations:

1. The valve will remain open during a unit lockout.

2. The valve will draw approximately 25-35 VA through the “Y” signal of the thermostat.

Note: This valve can overheat the anticipator of an electromechanical thermostat. Therefore, only relay or triac based thermostats should be used.

Two-stage Units

Tranquility® 30

(TT) two-stage units should be designed with two parallel valves for ground water applications to limit water use during ﬁ rst stage operation. For example, at 1.5 gpm/ton [2.0 l/m per kW], a TT049 unit requires 6 gpm [23 l/m] for full load (2nd stage) operation, but only 4 gpm [15 l/m] during 1st stage operation. Since the unit will operate on ﬁ rst stage 80-90% of the time, signiﬁ cant water savings can be realized by using two parallel solenoid valves with two ﬂ ow regulators. In the example above, stage one solenoid would be installed with a 4 gpm [15 l/m] ﬂ ow regulator on the outlet, while stage two would utilize a 2 gpm [8 l/m] ﬂ ow regulator. When stage one is operating, the second solenoid valve will be closed. When stage two is operating, both valves will be open, allowing full load ﬂ ow rate.

ClimateMaster Water-Source Heat Pumps

Figure 21 illustrates piping for two-stage solenoid valves. Review ﬁ gures 21-23 for wiring of stage one valve. Stage two valve should be wired between terminal “Y2” (ECM board) and terminal “C.” NOTE: When EWT is below 50°F [10°C], 2 gpm per ton (2.6 l/m per kW) is required.

Page 25

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

Electrical - Low Voltage Wiring

Water V alve Wirin

Figure 19: AVM Valve Wiring Figure 20: Taco SBV Valve Wiring

Heater Switch

Thermostat

Figure 21: Two-Stage Piping

Taco Valve

AVM

Solenoid

Valve

Flow

Regulator

30 (TT) Series

Rev.: 07/18/13

OUT

Stage 2

Stage 1

From Water Source

NOTE: Shut-off valves, strainers and other required components not shown.

To Discharge

climatemaster.com

Page 26

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Electrical - Thermostat Wiring

Thermostat Installation - The thermostat should be

located on an interior wall in a larger room, away from supply duct drafts. DO NOT locate the thermostat in areas subject to sunlight, drafts or on external walls. The wire access hole behind the thermostat may in certain cases need to be sealed to prevent erroneous temperature measurement. Position the thermostat back plate against the wall so that it appears level and so the thermostat wires protrude through the middle

Figure 22a: Auto-dehumidiﬁ cation Control

Connection to ECM Control

ATP32U04 Thermostat

Compressor

Compressor Stage 2

Dehumidification Reversing Valve

Fan

24Vac Hot

24Vac Common

Fault LED

Electric Heat

Y1 Y2 DH

O G R C

ECM

Y1 Y2

O G R C

AL1

of the back plate. Mark the position of the back plate mounting holes and drill holes with a 3/16” (5mm) bit. Install supplied anchors and secure plate to the wall. Thermostat wire must be 18 AWG wire. Representative thermostat wiring is shown in Figures 22a-c however, actual wiring connections should be determined from the thermostat IOM and or unit wiring diagram. Practically any heat pump thermostat will work with ClimateMaster units, provided it has the correct number of heating and cooling stages.

Figure 22b: No Dehumidiﬁ cation Control.

Connection to ECM Control

ATP32U03 or ATA22U01 Thermostat

Fan

Y1 Y2

O G R C L

Compressor

Compressor Heating Stage 2

Reversing Valve

24Vac Hot

24Vac Common

Fault LED

ECM

Interface

Board

O G R C

AL1

Units with CXM or DXM board and ECM fan motor, utilizing ECM dehumidification mode (w/o ClimaDry option)

Notes:

1) ECM dehumidification mode slows down fan speed in the cooling mode when dehumidification output from thermostat is active. Normal heating and cooling fan speeds are not affected.

2) ECM board DIP switch SW9 must be in dehumid. mode.

Field Wiring Factory Wiring

Figure 22c: Units with ClimaDry® Reheat

Connection to ECM & DXM Control

ATP32U04 Thermostat

Compressor

Compressor Stage 2

Dehumidification

Reversing Valve

Fan

24Vac Hot

24Vac Common

Fault LED

Electric Heat

Y1 Y2 DH

O G R C L W

Terminal

Block

4 3 7 6 8 5

ECM

AL1

DXM

O/W2

G R C

ClimateMaster Water-Source Heat Pumps

Page 27

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

TT Standard Unit - No Reheat

Airﬂ ow in CFM with wet coil and clean air ﬁ lter

Fan

Motor

(hp)

Tap

Setting

026

038

049

064

072

Max ESP

(in. wg)

0.50 1/2 4 810 950 475 630 740 475 920 1060 475

0.50 1/2 3 725 850 425 560 660 425 825 950 425

0.50 1/2 2 620 730 370 490 570 370 710 820 370

0.50 1/2 1 520 610 300 600 690 300

0.50 1/2 4 1120 1400 700 870 1090 700 1120 1400 700

0.50 1/2 3 1000 1250 630 780 980 630 1000 1250 630

0.50 1/2 2 860 1080 540 670 840 540 860 1080 540

0.50 1/2 1 730 900 450 730 900 450

0.75 1 4 1460 1730 870 1140 1350 870 1560 1850 870

0.75 1 3 1300 1550 780 1020 1210 780 1400 1650 780

0.75 1 2 1120 1330 670 870 1040 670 1200 1430 670

0.75 1 1 940 1120 560 1010 1200 560

0.75 1 4 1670 2050 1020 1300 1600 1020 1860 2280 1020

0.75 1 3 1500 1825 920 1160 1430 920 1650 2050 920

0.75 1 2 1280 1580 790 1000 1230 790 1430 1750 790

0.75 1 1 1080 1320 660 1200 1470 660

0.75 1 4 1620 2190 1050 1270 1650 1050 1690 2230 1050

0.75 1 3 1500 1950 980 1170 1520 980 1600 2100 980

0.75 1 2 1400 1830 910 1100 1420 910 1400 1850 910

0.75 1 1 1320 1700 850 1240 1620 850

Model

Factory shipped on Tap Setting 2 During Auxiliary operation (residential units only) the CFM will run at the higher if the heating (delay jumper) or AUX settings Airﬂ ow is controlled within +/- 5% up to Max ESP shown with wet coil and standard 1” ﬁ berglass ﬁ lter Do not select Dehumidiﬁ cation mode if HP CFM is on setting 1 All units AHRI/ISO/ASHRAE 13256-1 rated HP (Cooling) Delay (Heating) CFM Setting 3

Cooling Mode Dehumid Mode Heating Mode

Stg 1 Stg 2 Fan Stg 1 Stg 2 Fan Stg 1 Stg 2 Fan

30 (TT) Series

Rev.: 07/18/13

Blower Performance Data

Tranquility

30 (TT) Series with ClimaDry® Reheat Option - All Tranquility® 30 (TT) units have an ECM fan motor as a

standard feature. The small additional pressure drop of the reheat coil causes the ECM motor to slightly increase RPM to overcome the added pressure drop, and maintain selected CFM up to the maximum ESP.

Unit minimum entering air temperature while in the dehumidiﬁ cation, cooling, or continuous fan modes is 70ºF DB/61ºF WB. Operation below this minimum may result in nuisance faults.

climatemaster.com

Page 28

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

ECM Blower Control

The ECM fan is controlled by an interface board that converts thermostat inputs and ﬁ eld selectable CFM settings to signals used by the ECM motor controller. Units manufactured before July 2005 have version I (P/N

69243707). Units manufactured after July 2005 have version II (P/N 17B0019N01). Fan speeds are selected with jumpers for version I or via a nine position DIP switch for version II. To take full advantage of the ECM motor features, a multi-stage thermostat should be used (2-stage heat/2-stage cool or 3-stage heat/2-stage cool).

Note: Power must be off to the unit for at least three seconds before the ECM motor will recognize a speed change. The motor will recognize a change in the CFM Adjust or dehumidiﬁ cation mode settings while the unit is powered.

There are four different airﬂ ow settings from lowest airﬂ ow rate (speed tap 1) to the highest airﬂ ow rate (speed tap 4).

The charts below indicate settings for both versions of the ECM interface board, followed by detailed information for each setting.

Cooling Settings: The cooling setting determines the cooling (normal) CFM for all units with ECM motor. Cooling (normal) setting is used when the unit is not in dehumidiﬁ cation mode. Tap 1 is the lowest CFM setting, while tap 4 is the highest CFM setting. To avoid air coil freeze-up, tap 1 may not be used if the dehumidiﬁ cation mode is selected. Consult submittal data or speciﬁ cations catalog for the speciﬁ c unit series and model to correlate speed tap setting to airﬂ ow in CFM.

Heati

ng Settings: The heating setting determines the

heating CFM. Tap 1 is the lowest CFM setting, while tap 4 is the highest CFM setting. Consult submittal data or speciﬁ cations catalog for the speciﬁ c unit series and model to correlate speed tap setting to airﬂ ow in CFM.

Auxiliary/Emergency Heat Settings: The auxiliary/ emergency heat setting determines the CFM when the unit is in auxiliary heat or emergency heat mode. This setting is used for residential units with internal electric heat. When auxiliary electric heat is energized (i.e. compressor and electric heat), the greater of the auxiliary/emergency or heating setting will be used. A “G” (fan) signal must be present from the thermostat for electric heat to operate. Consult the submittal data or speciﬁ cations catalog for the speciﬁ c unit series and model to correlate speed tap setting to airﬂ ow in CFM.

CFM Adjust Settings: The CFM adjust setting allows four selections. The NORM setting is the factory default position. The + or – settings adjust the airﬂ ow by +/- 5%. The +/- settings are used to “ﬁ ne tune” airﬂ ow adjustments. The TEST setting runs the ECM motor at 400 cfm/ton, which causes the motor to operate like a standard PSC motor, and disables the CFM counter.

Dehumidiﬁ cation Mode Settings: The dehumidiﬁ cation mode setting provides ﬁ eld selection of humidity control. When operating in the normal mode, the cooling airﬂ ow settings are determined by the cooling tap setting above. When dehumidiﬁ cation is enabled there is a reduction in airﬂ ow in cooling to increase the moisture removal of the heat pump. Consult submittal data or speciﬁ cations catalog for the speciﬁ c unit series and model to correlate speed tap to airﬂ ow in CFM. The dehumidiﬁ cation mode can be enabled in two ways.

1. Constant Dehumidiﬁ cation Mode: When the dehumidiﬁ cation mode is selected (via DIP switch or jumper setting), the ECM motor will operatewith a multiplier applied to the cooling CFM settings (approx. 20-25% lower airﬂ ow). Any time the unit is running in the cooling mode, it will operate at the lower airﬂ ow to improve latent capacity. The “DEHUM” LED will be illuminated at all times. Heating airﬂ ow is not affected Note: Do not select

dehumidiﬁ cation mode if cooling setting is tap 1.

2. Automatic (Humidistat-controlled)

Dehumidiﬁ cation Mode: When the dehumidiﬁ cation

mode is selected (via DIP switch or jumper setting AND a humidistat is connected to terminal DH(version II) or HUM (version I), the cooling airﬂ ow will only be reduced when the humidistat senses that additional dehumidiﬁ cation is required. The DH (or HUM) terminal is reverse logic. Therefore, a humidistat (not dehumidistat) is required. The “DEHUM” LED will be illuminated only when the humidistat is calling for dehumidiﬁ cation mode. Heating airﬂ ow is not affected. Note: Do not select

dehumidiﬁ cation mode if cooling setting is tap 1.

The ECM motor includes “soft start” and “ramp down” features. The soft start feature is a gentle increase of motor rpm at blower start up. This creates a much quieter blower start cycle.

The ramp down feature allows the blower to slowly decrease rpm to a full stop at the end of each blower cycle. This creates a much quieter end to each blower cycle and adds overall unit efﬁ ciency.

ClimateMaster Water-Source Heat Pumps

Page 29

THE SMART SOLUTION FOR ENERGY EFFICIENCY

To ‘ESD’ on DXM

To ‘R’ on DXM

ESD Signal

(eld input)

The ramp down feature may be eliminated during an ESD (Emergency Shut Down) situation when using a DXM unit controller. A DPDT relay is required to break the line voltage to the ECM motor during ESD. This relay can be wired as shown below to eliminate the ramp down (and operation) of the ECM blower motor.

Tranquility

ECM Blower Control

30 (TT) Series

Rev.: 07/18/13

Table 5: ECM Board Tap Settings

Figure 23: ECM Version II Interface Layout

1/4" Spade

Connections

to CXM or

DXM Board

Thermostat

Connections

Dehumidification

LED

GGGGR

TB1

Y2 Y1

G O W C R

DH AL1

DEHUM

AL1

Fan Speed Selection DIP Switch

OFF

SW9

SW8

SW7

SW6

SW5

SW4

SW3

SW2

SW1

CFM

Thermostat Input LEDs

CFM Counter 1 flash per 100 CFM

ECM Motor Low Voltage Connector

climatemaster.com

Page 30

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Typical Wiring Diagram - Units with CXM Board and ECM Fan Motor (Single Phase)

ClimateMaster Water-Source Heat Pumps

Page 31

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

30 (TT) Series

Rev.: 07/18/13

Typical Wiring Diagram - Units with ClimaDry® (Single Phase)

climatemaster.com

Page 32

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Typical Wiring Diagram - Units with CXM Board, ECM Fan Motor, and MPC (DDC) CONTROLS (SINGLE PHASE)

ClimateMaster Water-Source Heat Pumps

Page 33

THE SMART SOLUTION FOR ENERGY EFFICIENCY

CXM Control - For detailed control information, see CXM Application, Operation and Maintenance (AOM) manual (part # 97B0003N12).

Field Selectable Inputs - Test mode: Test mode allows the service technician to check the operation of the control in a timely manner. By momentarily shorting the test terminals, the CXM control enters a 20 minute test mode period in which all time delays are sped up 15 times. Upon entering test mode, the status LED will ﬂ ash a code representing the last fault. For diagnostic ease at the thermostat, the alarm relay will also cycle during test mode. The alarm relay will cycle on and off similar to the status LED to indicate a code representing the last fault, at the thermostat. Test mode can be exited by shorting the test terminals for 3 seconds. Retry Mode: If the control is attempting a retry of a fault, the status LED will slow ﬂ ash (slow ﬂ ash = one ﬂ ash every 2 seconds) to indicate the control is in the process of retrying.

Field Conﬁ guration Options - Note: In the following ﬁ eld conﬁ guration options, jumper wires should be clipped ONLY when power is removed from the CXM control.

Water coil low temperature limit setting: Jumper 3 (JW3LT1 Low Temp) provides ﬁ eld selection of temperature limit setting for LT1 of 30°F or 10°F [-1°F or -12°C] (refrigerant temperature).

Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].

Air coil low temperature limit setting: Jumper 2 (JW2LT2 Low Temp) provides ﬁ eld selection of temperature limit setting for LT2 of 30°F or 10°F [-1°F or -12°C] (refrigerant temperature). Note: This jumper should

only be clipped under extenuating circumstances, as recommended by the factory.

Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].

Alarm relay setting: Jumper 1 (JW1-AL2 Dry) provides ﬁ eld selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact (no connection).

Not Clipped = AL2 connected to R. Clipped = AL2 dry contact (no connection).

DIP Switches - Note: In the following ﬁ eld conﬁ guration options, DIP switches should only be changed when power is removed from the CXM control.

DIP switch 1: Unit Performance Sentinel Disable provides ﬁ eld selection to disable the UPS feature.

On = Enabled. Off = Disabled.

Tranquility

30 (TT) Series

Rev.: 07/18/13

CXM Controls

DIP switch 2: Stage 2 Selection - provides selection of whether compressor has an “on” delay. If set to stage 2, the compressor will have a 3 second delay before energizing. Also, if set for stage 2, the alarm relay will NOT cycle during test mode.

On = Stage 1. Off = Stage 2

DIP switch 3: Not Used. DIP switch 4: DDC Output at EH2 - provides selection for

DDC operation. If set to “DDC Output at EH2,” the EH2 terminal will continuously output the last fault code of the controller. If set to “EH2 normal,” EH2 will operate as standard electric heat output. On = EH2 Normal. Off = DDC Output at EH2.

Note: Some CXM controls only have a 2 position DIP switch package. If this is the case, this option can be selected by clipping the jumper which is in position 4 of SW1.

Jumper not clipped = EH2 Normal. Jumper clipped = DDC Output at EH2.

DIP switch 5: Factory Setting - Normal position is “On.” Do not change selection unless instructed to do so by the factory.

Table 6a: LED And Alarm Relay Operations

Description of Operation LED Alarm

Normal Mode

Normal Mode w/UPS Warning

CXM is non-functional

Fault Retry

Lockout

Over/Under Voltage Shutdown

Test Mode - No Fault in Memory Test Mode - HP Fault in Memory

Test Mode - LP Fault in Memory Test Mode - LT1 Fault in Memory Test Mode - LT2 Fault in Memory

Test Mode - CO Fault in Memory

Test Mode - Over/Under

Shutdown in Memory

Test Mode - UPS in Memory

Test Mode - Swapped Thermistor

ON Open ON

OFF Open Slow Flash Open Fast Flash Closed

Slow Flash

Flashing Code 1 Cycling Code 1 Flashing Code 2 Cycling Code 2 Flashing Code 3 Cycling Code 3 Flashing Code 4 Cycling Code 4 Flashing Code 5 Cycling Code 5 Flashing Code 6 Cycling Code 6

Flashing Code 7 Cycling Code 7 Flashing Code 8 Cycling Code 8

Flashing Code 9 Cycling Code 9

Cycle (Closed 5 seconds,

Open 25 seconds)

Open (Closed after 15

Minutes)

-Slow Flash = 1 ﬂ ash every 2 seconds

-Fast Flash = 2 ﬂ ashes every 1 second

-Flash code 2 = 2 quick ﬂ ashes, 10 second pause, 2 quick ﬂ ashes, 10 second pause, etc.

-On pulse 1/3 second; off pulse 1/3 second

 CAUTION! 

CAUTION! Do not restart units without inspection and remedy

of faulting condition. Equipment damage may occur.

climatemaster.com

Page 34

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Description of Operation

Status LED

(green)

Test LED

(yellow)

Fault LED

(red)

Alarm Relay

Normal mode On - Off Open Normal mode with UPS On - Flashing Code 8

Cycle (closed 5 sec,

open 25 sec)

DXM is non-functional Off Off Off Open Fault Retry Slow Flash - Flashing fault code Open Lockout Fast Flash - Flashing fault code Closed Test Mode -On - - Night Setback Flashing Code 2 - - - ESD Flashing Code 3 - - -

HP Fault Slow Flash - Flashing Code 2 Open LP Fault Slow Flash - Flashing Code 3 Open LT1 Fault Slow Flash - Flashing Code 4 Open LT2 Fault Slow Flash - Flashing Code 5 Open CO Fault Slow Flash - Flashing Code 6 Open

Over/Under Voltages Slow Flash - Flashing Code 7

Open (closed after 15

minutes)

Invalid T-stat Inputs Flashing Code 4 - - -

Tranquility

Rev.: 07/18/13

30 (TT) Series

DXM Controls

DXM Control - For detailed control information, see

DXM AOM (part #97B0003N13), Lon controller AOM (part #97B0013N01) or MPC AOM (part # 97B0031N01).

Table 6b: DXM LED And Alarm Relay Operations

-Slow Flash = 1 ﬂ ash every 2 seconds

-Fast Flash = 2 ﬂ ashes every 1 second

-Flash code 2 = 2 quick ﬂ ashes, 10 second pause, 2 quick ﬂ ashes, 10 second pause, etc.

-On pulse 1/3 second; off pulse 1/3 second Field Selectable Inputs - Test mode: Test mode allows

the service technician to check the operation of the control in a timely manner. By momentarily shorting the test terminals, the DXM control enters a 20 minute test mode period in which all time delays are sped up 15 times. Upon entering test mode, the status LED will ﬂ ash a code representing the last fault. For diagnostic ease at the thermostat, the alarm relay will also cycle during test mode. The alarm relay will cycle on and off similar to the status LED to indicate a code representing the last fault, at the thermostat. Test mode can be exited by shorting the test terminals for 3 seconds.

Retry mode: If the control is attempting a retry of a fault,

the status LED will slow ﬂ ash (slow ﬂ ash = one ﬂ ash every 2 seconds) to indicate the control is in the process of retrying.

Field Conﬁ gu r a t i o n O p t i o n s - Note: In the following ﬁ eld conﬁ guration options, jumper wires should be clipped ONLY when power is removed from the DXM control.

Water coil low temperature limit setting: Jumper 3 (JW3-LT1 Low Temp) provides ﬁ eld selection of temperature limit setting for LT1 of 30°F or 10°F [-1°F or

ClimateMaster Water-Source Heat Pumps

-12°C] (refrigerant temperature). Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C]. Air coil low temperature limit setting: Jumper 2 (JW2-LT2 Low Temp) provides ﬁ eld selection of temperature limit

Not Clipped = LP normally closed. Clipped = LP normally open.

DIP Switches - Note: In the following ﬁ eld conﬁ guration options, DIP switches should only be changed when power is removed from the DXM control.

DIP Package #1 (S1) - DIP Package #1 has 8 switches

and provides the following setup selections:

1.1 - Unit Performance Sentinel (UPS) disable: DIP Switch

1.1 provides ﬁ eld selection to disable the UPS feature. On = Enabled. Off = Disabled.

1.2 - Compressor relay staging operation: DIP 1.2 provides selection of compressor relay staging operation. The compressor relay can be selected to turn on with a stage 1 or stage 2 call from the thermostat. This is used with dual stage units (2 compressors where 2 DXM controls are being used) or with master/ slave applications. In master/slave applications, each compressor and fan will stage according to its appropriate DIP 1.2 setting. If set to stage 2, the compressor will have a 3 second on-delay before energizing during a Stage 2 demand. Also, if set for stage 2, the alarm relay will NOT cycle during test mode. On = Stage 1. Off = Stage 2.

1.3 - Thermostat type (heat pump or heat/cool): DIP 1.3 provides selection of thermostat type. Heat pump or heat/cool thermostats can be selected. When in heat/ cool mode, Y1 is the input call for cooling stage 1; Y2 is the input call for cooling stage 2; W1 is the input call for heating stage 1; and O/W2 is the input call for heating

setting for LT2 of 30°F or 10°F [-1°F or -12°C] (refrigerant temperature). Note: This jumper

should only be clipped under extenuating circumstances, as recommended by ClimateMaster technical services.

Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C]. Alarm relay setting: Jumper 4 (JW4-AL2 Dry) provides ﬁ eld selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact (no connection). Not Clipped = AL2 connected to R. Clipped = AL2 dry contact (no connection). Low pressure normally open: Jumper 1 (JW1LP norm open) provides ﬁ eld selection for low pressure input to be normally closed or normally open.

Page 35

THE SMART SOLUTION FOR ENERGY EFFICIENCY

stage 2. In heat pump mode, Y1 is the input call for compressor stage 1; Y2 is the input call for compressor stage 2; W1 is the input call for heating stage 3 or emergency heat; and O/W2 is the input call for reversing valve (heating or cooling, depending upon DIP 1.4). On = Heat Pump. Off = Heat/Cool.

1.4 - Thermostat type (O/B): DIP 1.4 provides selection of thermostat type for reversing valve activation. Heat pump thermostats with “O” output (reversing valve energized for cooling) or “B” output (reversing valve energized for heating) can be selected with DIP 1.4. On = HP stat with “O” output for cooling. Off = HP stat with “B” output for heating.

1.5 - Dehumidiﬁ cation mode: DIP 1.5 provides selection of normal or dehumidiﬁ cation fan mode. In dehumidiﬁ cation mode, the fan speed relay will remain off during cooling stage 2. In normal mode, the fan speed relay will turn on during cooling stage 2. On = Normal fan mode. Off = Dehumidiﬁ cation mode.

1.6 - DDC output at EH2: DIP 1.6 provides selection for DDC operation. If set to “DDC Output at EH2,” the EH2 terminal will continuously output the last fault code of the controller. If set to “EH2 normal,” EH2 will operate as standard electric heat output. On = EH2 Normal. Off = DDC Output at EH2.

1.7 - Boilerless operation: DIP 1.7 provides selection of boilerless operation. In boilerless mode, the compressor is only used for heating when LT1 is above the temperature speciﬁ ed by the setting of DIP 1.8. Below DIP 1.8 setting, the compressor is not used and the control goes into emergency heat mode, staging on EH1 and EH2 to provide heating. On = normal. Off = Boilerless operation.

1.8 - Boilerless changeover temperature: DIP 1.8 provides selection of boilerless changeover temperature setpoint. Note that the LT1 thermistor is sensing refrigerant temperature between the coaxial heat exchanger and the expansion device (TXV). Therefore, the 50°F [10°C] setting is not 50°F [10°C] water, but approximately 60°F [16°C] EWT. On = 50°F [10°C]. Off = 40°F [16°C].

DIP Package #2 (S2) - DIP Package #2 has 8 switches and provides the following setup selections:

2.1 - Accessory1 relay personality: DIP 2.1 provides selection of ACC1 relay personality (relay operation/ characteristics). See table 5c for description of functionality.

2.2 - Accessory1 relay personality: DIP 2.2 provides selection of ACC 1 relay personality (relay operation/ characteristics). See table 5c for description of functionality.

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DXM Controls

2.3 - Accessory1 relay personality: DIP 2.3 provides

selection of ACC 1 relay options. See table 5c for description of functionality.

2.4 - Accessory2 relay personality: DIP 2.4 provides selection of ACC 2 relay personality (relay operation/ characteristics). See table5c for description of functionality.

2.5 - Accessory2 relay personality: DIP 2.5 provides selection of ACC 2 relay personality (relay operation/ characteristics). See table 5c for description of functionality.

2.6 - Accessory2 relay personality: DIP 2.6 provides selection of ACC 2 relay options. See table 5c for description of functionality.

2.7 - Auto dehumidiﬁ cation fan mode or high fan mode: DIP 2.7 provides selection of auto dehumidiﬁ cation fan mode or high fan mode. In auto dehumidiﬁ cation mode, the fan speed relay will remain off during cooling stage 2 IF the H input is active. In high fan mode, the fan enable and fan speed relays will turn on when the H input is active. On = Auto dehumidiﬁ cation mode. Off = High fan mode.

2.8 - Special factory selection: DIP 2.8 provides special factory selection. Normal position is “On”. Do not change selection unless instructed to do so by the factory.

Table 6c: Accessory DIP Switch Settings

DIP 2.1 DIP 2.2 DIP 2.3 ACC1 Relay Option

On Off On On Off Off

DIP 2.4 DIP 2.5 DIP 2.6 ACC2 Relay Option

On Off On On

All other DIP combinations are invalid

On On Cycle with fan On On Digital NSB Off On Water Valve - slow opening On Off OAD Off Off Reheat Option - Humidistat On Off Reheat Option - Dehumidistat

On On Cycle with compressor On On Digital NSB Off On Water Valve - slow opening On Off OAD

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CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

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30 (TT) Series

Safety Features - CXM and DXM Controls

Safety Features – CXM/DXM Control

The safety features below are provided to protect the compressor, heat exchangers, wiring, and other components from damage caused by operation outside of design conditions.

Anti-short cycle protection: The control features a 5 minute anti-short cycle protection for the compressor.

Note: The 5 minute anti-short cycle also occurs at power up.

Random start: The control features a random start upon power up of 5-80 seconds. Fault Retry: In Fault Retry mode, the Status LED begins slowly ﬂ ashing to signal that the control is trying to recover from a fault input. The control will stage off the outputs and then “try again” to satisfy the thermostat input call. Once the thermostat input call is satisﬁ ed, the control will continue on as if no fault occurred. If 3 consecutive faults occur without satisfying the thermostat input call, the control will go into “lockout” mode. The last fault causing the lockout will be stored in memory and can be viewed at the “fault” LED (DXM board) or by going into test mode (CXM board). Note: LT1/LT2 faults

are factory set at only one try.

Lockout: In lockout mode, the status LED will begin fast ﬂ ashing. The compressor relay is turned off immediately. Lockout mode can be “soft” reset by turning off the thermostat (or satisfying the call). A “soft” reset keeps the fault in memory but resets the control. A “hard” reset (disconnecting power to the control) resets the control and erases fault memory. Lockout with emergency heat: While in lockout mode, if W becomes active (CXM), emergency heat mode will occur. If DXM is conﬁ gured for heat pump thermostat type (DIP 1.3), emergency heat will become active if O/W2 is energized. High pressure switch: When the high pressure switch opens due to high refrigerant pressures, the compressor relay is de-energized immediately since the high pressure switch is in series with the compressor contactor coil. The high pressure fault recognition is immediate (does not delay for 30 continuous seconds before de-energizing the compressor).

High pressure lockout code = 2

Example: 2 quick ﬂ ashes, 10 sec pause, 2 quick ﬂ ashes, 10 sec. pause, etc. Low pressure switch: The low pressur e switch must be open and remain open for 30 continuous seconds during “on” cycle to be recognized as a low pressure fault. If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure (loss of char ge) fault. The low pressure switch input is bypassed for the initial 120 seconds of a compressor run cycle.

ClimateMaster Water-Source Heat Pumps

Low pressure lockout code = 3

Water coil low temperature (LT1): The LT1 thermistor temperature must be below the selected low temperature limit setting for 30 continuous seconds during a compressor run cycle to be recognized as a LT1 fault. The LT1 input is bypassed for the initial 120 seconds of a compressor run cycle. LT1 is set at the factory for one try. Therefore, the control will go into lockout mode once the LT1 fault has occurred.

LT1 lockout code = 4

Air coil low temperature (LT2): The LT2 thermistor temperature must be below the selected low temperature limit setting for 30 continuous seconds during a compressor run cycle to be recognized as a LT2 fault. The LT2 input is bypassed for the initial 60 seconds of a compressor run cycle. LT2 is set at the factory for one try. Therefore, the control will go into lockout mode once the LT2 fault has occurred.

LT2 lockout code = 5

Condensate overﬂ ow: The condensate overﬂ ow sensor must sense overﬂ ow level for 30 continuous seconds to be recognized as a CO fault. Condensate overﬂ ow will be monitored at all times.

CO lockout code = 6

Over/under voltage shutdown: An over/under voltage condition exists when the control voltage is outside the range of 19VAC to 30VAC. Over/under voltage shut down is a self-resetting safety. If the voltage comes back within range for at least 0.5 seconds, normal operation is restored. This is not considered a fault or lockout. If the CXM/DXM is in over/under voltage shutdown for 15 minutes, the alarm relay will close.

Over/under voltage shut down code = 7

Unit Performance Sentinel-UPS (patent pending): The UPS feature indicates when the heat pump is operating inefﬁ ciently. A UPS condition exists when:

a. In heating mode with compressor energized, LT2 is greater

than 125°F [52°C] for 30 continuous seconds, or:

b. In cooling mode with compressor energized, LT1 is greater

than 125°F [52°C] for 30 continuous seconds, or:

c. In cooling mode with compressor energized, LT2 is less

than 40°F [4.5°C] for 30 continuous seconds.

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THE SMART SOLUTION FOR ENERGY EFFICIENCY

If a UPS condition occurs, the control will immediately go to UPS warning. The status LED will remain on as if the control is in normal mode. Outputs of the control, excluding LED and alarm relay, will NOT be affected by UPS. The UPS condition cannot occur during a compressor off cycle. During UPS warning, the alarm relay will cycle on and off. The cycle rate will be “on” for 5 seconds, “off” for 25 seconds, “on” for 5 seconds, “off” for 25 seconds, etc.

UPS warning code = 8

Swapped LT1/LT2 thermistors: During test mode, the control monitors to see if the FP1 and FP2 thermistors are in the appropriate places. If the control is in test mode, the control will lockout with code 9 after 30 seconds if:

a. The compressor is on in the cooling mode and the LT1

sensor is colder than the LT2 sensor, or:

b. The compressor is on in the heating mode and the LT2

sensor is colder than the LT1 sensor.

Swapped LT1/LT2 thermistor code = 9.

ESD (DXM only): The ESD (Emergency Shut Down) mode can be enabled from an external common signal to terminal ESD to shut down the unit. The green status light will ﬂ ash code 3 when the unit is in ESD mode. ESD mode = code 3 (green “status” LED)

Tranquility

30 (TT) Series

Rev.: 07/18/13

Safety Features - CXM and DXM Controls

CXM/DXM Control Start-up Operation

The control will not operate until all inputs and safety controls are checked for normal conditions. The compressor will have a 5 minute anti-short cycle delay at power-up. The ﬁ rst time after power-up that there is a call for compressor, the compressor will follow a 5 to 80 second random start delay. After the random start delay and anti-short cycle delay, the compressor relay will be energized. On all subsequent compressor calls, the random start delay is omitted.

Diagnostic Features

The LED on the CXM board advises the technician of the current status of the CXM control. The LED can display either the current CXM mode or the last fault in memory if in test mode. If there is no fault in memory, the LED will ﬂ ash Code 1 (when in test mode). The green status LED and red fault LED on the DXM board advise the technician of the current status of the DXM control. The status LED will indicate the current mode that the DXM control is in. The fault LED will ALWAYS ﬂ ash a code representing the LAST fault in memory. If there is no fault in memory, the fault LED will ﬂ ash Code 1. The yellow test LED will turn on when in test mode. CAUTION: Do not restart units without

inspection and remedy of faulting condition. Damage may occur.

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CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

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30 (TT) Series

ClimaDry® Modulating Reheat Option

ClimaDry® Sequence Of Operation

A heat pump equipped with ClimaDry® can operate in three modes, cooling, cooling with reheat, and heating. The cooling/heating modes are like any other ClimateMaster WSHP. The reversing valve (“O” signal) is energized in cooling, along with the compressor contactor(s) and blower relay. In the heating mode the reversing valve is de-energized. Almost any thermostat will activate the heat pump in heating or cooling modes. The DXM microprocessor board, which is standar d with the ClimaDry® option, will accept either heat pump (Y,O) thermostats or non-heat pump (Y,W) thermostats.

The reheat mode requires either a separate humidistat/ dehumidistat or a thermostat that has an integrated dehumidiﬁ cation function for activation. The DXM board is conﬁ gured to work with either a humidistat or dehumidistat input to terminal “H” (DIP switch settings for the DXM board are shown below in table 7). Upon receiving an “H” input, the DXM board will activate the cooling mode and engage reheat. Table 8 shows the relationship between thermostat input signals and unit operation.

There are four operational inputs for single stage units and six operational inputs for dual stage units:

-Fan Only

-1st Stage Cooling

-2nd Stage Cooling

-1st Stage Heating

-2nd Stage Heating

-Reheat Mode

• Fan Only: A (G) call from the thermostat to the (G terminal of the DXM control board will bring the unit on in fan only mode.

• 1st Stage Cooling: A simultaneous call from (G), (Y1), and (O) to the (G), (Y1), (O/W2) terminals of the DXM control board will bring the unit on in 1st Stage Cooling.

• 2nd Stage Cooling: A simultaneous call from (G), (Y1), (Y2), and (O) to the (G), (Y1), (Y2), and (O/W2)terminals of the DXM control board will bring the unit on in 2nd Stage Cooling. When the call is satisﬁ ed at the thermostat the unit will continue to run in 1st Stage Cooling until the 1st Stage Cooling call is removed or satisﬁ ed, shutting down the unit. Note: Not all units have two-stage cooling functionality (e.g. GC series units).

• 1st Stage Heating: A simultaneous call from (G) and (Y1) to the (G) and (Y1) terminals of the DXM control board will bring the unit on in 1st Stage Heating.

• 2nd Stage Heating: A simultaneous call from (G), (Y1), and (Y2) to the (G), (Y1), and (Y2) terminals of the DXM control board will bring the unit on in 2nd Stage Heating. When the call is satisﬁ ed at the thermostat the unit will continue to run in 1st Stage Heating until the call is removed or satisﬁ ed, shutting down the unit. NOTE: Not all units have two-stage heating functionality (e.g. GC series units).

• Reheat Mode: A call from the Humidistat/Dehumidistat to the (H) terminal of the DXM control board will bring the unit on in Reheat Mode if there is no call for cooling at the thermostat. When the Humidistat Dehumidiﬁ cation call is removed or satisﬁ ed the unit will shut down. Note: Cooling always overrides Reheat Mode. In the Cooling mode, the unit cools and dehumidiﬁ es. If the cooling thermostat is satisﬁ ed but there is still a call for dehumidiﬁ cation, the unit will continue to operate in Reheat Mode.

ClimaDry® Component Functions

The ClimaDry® option consists of the following components:

• Proportional Controller

• Supply Air Sensor

• Motorized Valve

• Loop Pump

• Hydronic Coil

The Proportional Controller operates on 24 VAC power supply and automatically adjusts the water valve based upon the Supply Air Sensor. The Supply Air Sensor senses supply air temperature at the blower inlet providing the input signal necessary for the proportional control to drive the motorized valve during the reheat mode of operation. The Motorized Valve is a proportional actuator/three-way valve combination used to divert the condenser water from the coax to the hydronic reheat coil during the reheat mode of operation. The proportional controller sends a signal to the motorized valve based on the supply air temperature of the supply air sensor.

ClimateMaster Water-Source Heat Pumps

Page 39

THE SMART SOLUTION FOR ENERGY EFFICIENCY

The Loop Pump circulates condenser water through the hydronic reheat coil during the reheat mode of operation. In this application, the loop pump is only energized during the reheat mode of operation. The Hydronic Coil is utilized during the reheat mode of operation to reheat the air to the setpoint of the proportional controller. Condenser water is diverted by the motorized valve and pumped through the hydronic coil by the loop pump in proportion to the control setpoint. The amount of reheating is dependent on the setpoint and how far from setpoint the supply air temperature is. The factory setpoint is 70–75°F [21-24°C], generally considered “neutral” air.

ClimaDry® Application Considerations

Unlike most hot gas reheat options, the ClimaDry® option will operate over a wide range of EWTs. Special ﬂ ow regulation (water regulating valve) is not required for low EWT conditions. However, below 55°F [13°C], supply air temperatures may not be maintained at 72°F [22°C] because the cooling capacity exceeds the reheat coil capacity at low water temperatures. Below 55°F [13°C], essentially all water is diverted to the

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30 (TT) Series

Rev.: 07/18/13

ClimaDry® Modulating Reheat Option

reheat coil (no heat of rejection to the building loop). Although the ClimaDry® option will work ﬁ ne with low EWTs, overcooling of the space may result with well water systems or on rare occasions with ground loop (geothermal) systems (Note: Extended range units are

required for well water and ground loop systems).

Since dehumidiﬁ cation is generally only required in cooling, most ground loop systems will not experience overcooling of the supply air temperature. If overcooling of the space is a concern (e.g. computer room well water application), auxiliary heating may be required to maintain space temperature when the unit is operating in the dehumidiﬁ cation mode.

Unit minimum entering air temperature while in the dehumidiﬁ cation, cooling, or continuous fan modes is 65ºF DB/55ºF WB. Operation below this minimum may result in nuisance faults.

Water-Source Heat Pumps with ClimaDry® should not be used as make-up air units. These applications should use equipment speciﬁ cally designed for makeup air.

Figure 24: ClimaDry® Schematic

WATER OUT

(TO WATER LOOP)

MODULATING

MIXING

VA LVE

WATER IN

(FROM WATER LOOP)

REFRIGERANT IN

(COOLING)

INTERNAL

PUMP

REFRIGERANT OUT

(COOLING)

1RWH $OOFRPSRQHQWVVKRZQ DUHLQWHUQDOWRWKHKHDW SXPSXQLW

COAX

ENTERING

AIR

EVAPORATOR

COIL

LEAVING

AIR

REHEAT

COIL

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CLIMATEMASTER WATER-SOURCE HEAT PUMPS

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30 (TT) Series

ClimaDry® Modulating Reheat Option

Table 7: Humidistat/Dehumidistat Logic & DXM (2.1, 2.2., 2.3) DIP Settings

Sensor 2.1 2.2 2.3 Logic Reheat (ON) - H Reheat (OFF) - H

Humidistat

Dehumidistat

Table 8: ClimaDry® Operating Modes

Mode

No Demand

Fan Only

Cooling 1st Stage

Cooling 2nd Stage

Cooling & Dehumidistat

Dehumidistat Only

Heating 1st Stage

Heating 2nd Stage

Heating & Dehumidistat

Cooling input takes priority over dehumidify input.

DXM is programmed to ignore the H demand when the unit is in heating mode.

N/A for single stage units; Full load operation for dual capacity units.

ON/OFF = Either ON or OFF.

OFF OFF OFF Reverse 0 VAC 24 VAC OFF ON OFF Standard 24 VAC 0 VAC

Input Output

O G Y1 Y2

ON/OFF OFF OFF OFF OFF ON/OFF OFF OFF OFF OFF

ON/OFF ON OFF OFF OFF ON/OFF ON OFF OFF OFF

ON ON ON OFF OFF ON ON ON OFF OFF ON ON ON ON OFF ON ON ON ON OFF

ON ON ON ON/OFF ON ON ON ON ON/OFF OFF

ON/OFF OFF OFF OFF ON ON ON ON ON ON

OFF ON ON OFF OFF OFF ON ON OFF OFF OFF ON ON ON OFF OFF ON ON ON OFF

OFF ON ON ON/OFF ON OFF ON ON ON/OFF OFF

HOGY1Y23Reheat

UNIT STARTING AND OPERATING CONDITIONS

Operating Limits

Environment – Units are designed for indoor installation only. Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation (such as unconditioned spaces subject to 100% outside air).

Power Supply – A voltage variation of +/– 10% of nameplate utilization voltage is acceptable. Determination of operating limits is dependent primarily upon three factors: 1) return air temperature. 2) water

temperature, and 3) ambient temperature. When any one of these factors is at minimum or maximum levels, the other two factors should be at normal levels to ensure proper unit operation. Extreme variations in temperature and humidity and/or corrosive water or air will adversely affect unit performance, reliability, and service life. Consult Table 9a for operating limits.

Table 9a: Operating Limits

Operating Limits

Air Limits

Min. ambient air, DB 45ºF [7ºC] 39ºF [4ºC] Rated ambient air, DB 80.6ºF [27ºC] 68ºF [20ºC] Max. ambient air, DB 130ºF [54.4ºC] 85ºF [29ºC] Min. entering air, DB/WB Rated entering air, DB/WB 80.6/66.2ºF [27/19ºC] 68ºF [20ºC] Max. entering air, DB/WB 100/75ºF [38/24ºC] 80ºF [27ºC]

Water Limits

Min. entering water 30ºF [-1ºC] 20ºF [-6.7ºC] Normal entering water 50-110ºF [10-43ºC] 30-70ºF [-1 to 21ºC] Max. entering water 120ºF [49ºC] 90ºF [32ºC]

Normal Water Flow

Cooling Heating

*60/45ºF [16/7ºC] 40ºF [4.4ºC]

1.5 to 3.0 gpm / ton

[1.6 to 3.2 l/m per kW]

*If with ClimaDry® 65/55°

ClimateMaster Water-Source Heat Pumps

Page 41

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

30 (TT) Series

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Unit Starting and Operating Conditions

Commissioning Conditions

Consult Table 9b for the particular model. Starting conditions vary depending upon model and are based upon the following notes:

Notes:

1. Conditions in Table 9b are not normal or continuous operating conditions. Minimum/maximum limits are start-up conditions to bring the building space up to occupancy temperatures. Units are not designed to operate under these conditions on a regular basis.

2. Voltage utilization range complies with AHRI Standard 110.

Table 9b: Building Commissioning Limits

Commissioning Limits

Air Limits

Min. ambient air, DB 45ºF [7ºC] 39ºF [4ºC] Rated ambient air, DB 80.6ºF [27ºC] 68ºF [20ºC] Max. ambient air, DB 130ºF [54.4ºC] 85ºF [29ºC] Min. entering air, DB/WB *50/45ºF [10/7ºC] 40ºF [4.5ºC] Rated entering air, DB/WB 80.6/66.2ºF [27/19ºC] 68ºF [20ºC] Max. entering air, DB/WB 110/83ºF [43/28ºC] 80ºF [27ºC]

Water Limits

Min. entering water 30ºF [-1ºC] 20ºF [-6.7ºC] Normal entering water 50-110ºF [10-43ºC] 30-70ºF [-1 to 21ºC] Max. entering water 120ºF [49ºC] 90ºF [32ºC]

Normal Water Flow

*If with ClimaDry® 65/55°

Cooling Heating

1.5 to 3.0 gpm / ton

[1.6 to 3.2 l/m per kW]

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CLIMATEMASTER WATER-SOURCE HEAT PUMPS

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30 (TT) Series

Piping System Cleaning and Flushing

Piping System Cleaning and Flushing - Cleaning and

ﬂ ushing the WLHP piping system is the single most important step to ensure proper start-up and continued efﬁ cient operation of the system.

Follow the instructions below to properly clean and ﬂ ush the system:

1. Ensure that electrical power to the unit is disconnected.

2. Install the system with the supply hose connected directly to the return riser valve. Use a single length of ﬂ exible hose.

3. Open all air vents. Fill the system with water. DO NOT allow system to overﬂ ow. Bleed all air from the system. Pressurize and check the system for leaks and repair as appropriate. ClimaDry®-equipped units have a manual air bleed valve at the top of the reheat coil. This valve must be used to bleed the air from the reheat coil after ﬁ lling the system, for ClimaDry® to operate properly.

4. Verify that all strainers are in place (ClimateMaster recommends a strainer with a #20 stainless steel wire mesh). Start the pumps, and systematically check each vent to ensure that all air is bled from the system.

5. Verify that make-up water is available. Adjust make-up water as required to replace the air which was bled from the system. Check and adjust the water/air level in the expansion tank.

6. Set the boiler to raise the loop temperature to approximately 86°F [30°C]. Open a drain at the lowest point in the system. Adjust the make-up water replacement rate to equal the rate of bleed.

7. Reﬁ ll the system and add trisodium phosphate in a proportion of approximately one pound per 150 gallons (.8 kg per 1000 l) of water (or other equivalent approved cleaning agent). Reset the boiler to raise the loop temperature to 100°F [38°C]. Circulate the solution for a minimum of 8 to 24 hours. At the end of this period, shut off the circulating pump and drain the solution. Repeat system cleaning if desired.

8. When the cleaning process is complete, remove the short-circuited hoses. Reconnect the hoses to the proper supply, and return the connections to each of the units. Reﬁ ll the system and bleed off all air.

9. Test the system pH with litmus paper. The system water should be in the range of pH 6.0 - 8.5 (see table 3). Add chemicals, as appropriate to maintain neutral pH levels.

10. When the system is successfully cleaned, ﬂ ushed, reﬁ lled and bled, check the main system panels, safety cutouts and alarms. Set the controls to properly maintain loop temperatures.

DO NOT use “Stop Leak” or similar chemical agent in this system. Addition of chemicals of this type to the loop water will foul the heat exchanger and inhibit unit operation.

Note: The manufacturer strongly recommends all piping connections, both internal and external to the unit, be pressure tested by an appropriate method prior to any ﬁ nishing of the interior space or before access to all connections is limited. Test pressure may not exceed the maximum allowable pressure for the unit and all components within the water system. The manufacturer will not be responsible or liable for damages from water leaks due to inadequate or lack of a pressurized leak test, or damages caused by exceeding the maximum pressure rating during installation.

ClimateMaster Water-Source Heat Pumps

Page 43

THE SMART SOLUTION FOR ENERGY EFFICIENCY

When ﬂ ushing/purging units equipped with ClimaDry® the unit should be fully ﬂ ushed/purged before attempt- ing to ﬂ ush/purge the ClimaDry® coil. Once the unit is ﬂ ushed, energize the modulating three-way dehu- midiﬁ cation valve to allow ﬂ ow through the ClimaDry® hydronic circuit.

The unit must be powered (but not operating) during ﬂ ushing/purging. Unit power is required to operate the three-way modulating valve during ﬂ ushing.

Disable the ClimaDry® sensor located in the supply air stream by removing the white wire from the low voltage terminal block (LVTB) as shown in the ﬁ gure that follows. Energize the modulating three-way dehumidiﬁ cation valve by removing the red wire from the ACC1 ‘N.O.’ terminal on the DXM board. Connect this wire to the ACC1 ‘NC’ terminal of the DXM controller, as shown in ﬁ gure 1, to energize the modulating three-way dehumidiﬁ ca- tion valve. Once energized, the valve will take 45 – 75 seconds to fully shift. Continue ﬂ ushing during this time. After the valve has completed its shift, use the air bleed from the top of the reheat coil to purge air from the coil.

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Flushing/Purging Units with ClimaDry

De-energize the valve by removing the red wire from the ACC1 ‘NC’ terminal on the DXM board. The valve will spring return to its normal position in just a few seconds. After the valve has fully returned, repeat the process of running the valve through its cycle and purging air from the reheat coil.

Under extreme circumstances this procedure may be required multiple times to purge all air from the circuit. After completing the ﬂ ushing/purging procedure, recon- nect the red wire to the ACC1 ‘N.O.’ terminal on the DXM for normal operation. Reconnect the white sensor wire to the LVTB, as shown below. If air is allowed to collect in the ClimaDry® piping, nuisance trips may occur. Additional ﬂ ush/purge cycles may be used when required.

Normal Unit Wiring

White Thermistor Wire

Red Three-Way Valve Wire

White Thermistor Wire Red Three-Way Valve Wire

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CLIMATEMASTER WATER-SOURCE HEAT PUMPS

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30 (TT) Series

Unit and System Checkout

 WARNING! 

WARNING! Polyolester Oil, commonly known as POE oil, is

Unit and System Checkout

BEFORE POWERING SYSTEM, please check the following:

UNIT CHECKOUT

 Balancing/shutoff valves: Ensure that all isolation

valves are open and water control valves are wired.

 Line voltage and wiring: Verify that voltage is within

an acceptable range for the unit and wiring and fuses/breakers are properly sized. Verify that low voltage wiring is complete.

 Unit control transformer: Ensure that transformer has

the properly selected voltage tap.

 Entering water and air: Ensure that entering water

and air temperatures are within operating limits of Table 9a-b.

 Low water temperature cutout: Verify that low water

temperature cut-out on the CXM/DXM control is properly set.

 Unit fan: Manually rotate fan to verify free rotation

and ensure that blower wheel is secured to the motor shaft. Be sure to remove any shipping supports if needed. DO NOT oil motors upon startup. Fan motors are pre-oiled at the factory. Check unit fan speed selection and compare to design requirements.

 Condensate line: Verify that condensate line is open

and properly pitched toward drain.

 Water ﬂ ow balancing: Record inlet and outlet water

temperatures for each heat pump upon startup. This check can eliminate nuisance trip outs and high velocity water ﬂ ow that could erode heat exchangers.

 Unit air coil and ﬁ lters: Ensure that ﬁ lter is clean and

accessible. Clean air coil of all manufacturing oils.

 Unit controls: Verify that CXM or DXM ﬁ eld selection

options are properly set.

SYSTEM CHECKOUT

 System water temperature: Check water temperature

for proper range and also verify heating and cooling set points for proper operation.

 System pH: Check and adjust water pH if necessary

to maintain a level between 6 and 8.5. Proper pH promotes longevity of hoses and ﬁ ttings (see table 3).

 System ﬂ ushing: Verify that all hoses are connected

end to end when ﬂ ushing to ensure that debris bypasses the unit heat exchanger, water valves and other components. Water used in the system must be potable quality initially and clean of dirt, piping slag, and strong chemical cleaning agents. Verify that all air is purged from the system. Air in the system can cause poor operation or system corrosion.

 Cooling tower/boiler: Check equipment for proper

setpoints and operation.

 Standby pumps: Verify that the standby pump is

properly installed and in operating condition.

 System controls: Verify that system controls function

and operate in the proper sequence.

 Low water temperature cutout: Verify that low water

temperature cut-out controls are provided for the outdoor portion of the loop. Otherwise, operating problems may occur.

 System control center: Verify that the control center

and alarm panel have appropriate setpoints and are operating as designed.

 Miscellaneous: Note any questionable aspects of the

installation.

 CAUTION! 

CAUTION! Verify that ALL water control valves are open and

allow water ﬂ ow prior to engaging the compressor. Freezing of the coax or water lines can permanently damage the heat pump.

 CAUTION! 

CAUTION! To avoid equipment damage, DO NOT

leave system ﬁ lled in a building without heat during the winter unless antifreeze is added to the water loop. Heat exchangers never fully drain by themselves and will freeze unless winterized with antifreeze.

NOTICE! Failure to remove shipping brackets from spring-mounted compressors will cause excessive noise, and could cause component failure due to added vibration.

ClimateMaster Water-Source Heat Pumps

Page 45

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Unit Start-up Procedure

1. Turn the thermostat fan position to “ON”. Blower should start.

2. Balance air ﬂ ow at registers.

3. Adjust all valves to their full open positions. Turn on the line power to all heat pumps.

4. Room temperature should be within the minimummaximum ranges of table 9b. During start-up checks, loop water temperature entering the heat pump should be between 60°F [16°C] and 95°F [35°C].

5. Two factors determine the operating limits of ClimateMaster heat pumps, (a) return air temperature, and (b) water temperature. When any one of these factors is at a minimum or maximum level, the other factor must be at normal level to ensure proper unit operation.

a. Adjust the unit thermostat to the warmest setting.

Place the thermostat mode switch in the “COOL” position. Slowly reduce thermostat setting until the compressor activates.

b. Check for cool air delivery at the unit grille within a

few minutes after the unit has begun to operate.

Note: Units have a ﬁ ve minute time delay in

the control circuit that can be eliminated on the CXM/DXM control board as shown below in Figure 25. See controls description for details.

c. Verify that the compressor is on and that the water

ﬂ ow rate is correct by measuring pressure drop through the heat exchanger using the P/T plugs and comparing to table 10.

d. Check the elevation and cleanliness of the

condensate lines. Dripping may be a sign of a blocked line. Check that the condensate trap is ﬁ lled to provide a water seal.

e. Refer to table 12. Check the temperature of both

entering and leaving water. If temperature is within range, proceed with the test. Verify correct water ﬂ ow by comparing unit pressure drop across the heat exchanger versus the data in table 10. Heat of rejection (HR) can be calculated and compared to submittal data capacity pages. The formula for HR for systems with water is as follows: HR (Btuh) = TD x GPM x 500,where TD is the temperature difference between the entering and leaving water, and GPM is the ﬂ ow rate in U.S. GPM, determined by comparing the pressure drop across the heat exchanger to table 10. In S-I units, the formula is as follows: HR (kW) = TD x l/s x 4.18.

f. Check air temperature drop across the air coil when

compressor is operating. Air temperature drop should be between 15

°F and 25°F [

g. Turn thermostat to “OFF” position. A hissing noise

indicates proper functioning of the reversing valve.

8°C and 14°C].

climatemaster.com

Tranquility

30 (TT) Series

Rev.: 07/18/13

Unit Start-Up Procedure

6. Allow ﬁ ve (5) minutes between tests for pressure to equalize before beginning heating test.

a. Adjust the thermostat to the lowest setting. Place

the thermostat mode switch in the “HEA T” position.

b. Slowly raise the thermostat to a higher

temperature until the compressor activates.

c. Check for warm air delivery within a few minutes

after the unit has begun to operate.

d. Refer to table 12. Check the temperature of both

entering and leaving water. If temperature is within range, proceed with the test. If temperature is outside of the operating range, check refrigerant pressures and compare to table 11. Verify correct water ﬂ ow by comparing unit pressure drop across the heat exchanger versus the data in table 10. Heat of extraction (HE) can be calculated and compared to submittal data capacity pages. The formula for HE for systems with water is as follows:

HE (kW) = TD xGPM x 500, where TD is the

temperature difference between the entering and leaving water, and l/s is the ﬂ ow rate in U.S. GPM, determined by comparing the pressure drop across the heat exchanger to table 10. In S-I units, the formula is as follows: HE (kW) = TD x l/s x 4.18.

e. Check air temperature rise across the air coil when

compressor is operating. Air temperature rise should be between 20°F and 30°F [11°C and 17°C].

f. Check for vibration, noise, and water leaks.

7. If unit fails to operate, perform troubleshooting analysis (see troubleshooting section). If the check described fails to reveal the problem and the unit still does not operate, contact a trained service technician to ensure proper diagnosis and repair of the equipment.

8. When testing is complete, set system to maintain desired comfort level.

Note: If performance during any mode appears abnormal, refer to the CXM/DXM section or troubleshooting section of this manual. To obtain maximum performance, the air coil should be cleaned before start-up. A 10% solution of dishwasher detergent and water is recommended.

Page 46

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Unit Start-Up Procedure

Figure 25: Test Mode Pins

Short test pins together to enter Test Mode and speed-up timing and delays for 20 minutes.

LT1 LT2

Motorized Water Valve Option Corrections

Model Cv MOPD

10.3 150

026

10.3 150

038

10.3 150

049

10.3 150

8.9 150

064

8.9 150

072

8.9 150

WPD Adders (Part Load) WPD Adders (Full Load)

GPM PSI FT GPM PSI FT

3.5 0.12 0.27 4.0 0.15 0.35

5.8 0.31 0.72 6.0 0.34 0.78

7.0 0.46 1.07 8.0 0.60 1.39

4.0 0.15 0.35 4.5 0.19 0.44

6.0 0.34 0.78 6.8 0.43 0.99

8.0 0.60 1.39 9.0 0.76 1.76

5.5 0.29 0.66 6.0 0.34 0.78

8.3 0.64 1.48 9.0 0.76 1.76

11.0 1.14 2.63 12.0 1.36 3.14

7.0 0.62 1.43 7.5 0.71 1.64

10.5 1.39 3.22 11.3 1.60 3.69

14.0 2.47 5.72 15.0 2.84 6.56

7.5 0.71 1.64 8.5 0.91 2.11

11.3 1.61 3.72 12.8 2.07 4.78

15.0 2.84 6.56 17.0 3.65 8.43

WARNING! When the disconnect switch is closed, high voltage is present in some areas of the electrical panel. Exercise caution when working with energized equipment.

CAUTION! Verify that ALL water control valves are open and allow water ﬂ ow prior to engaging the compressor. Freezing of the coax or water lines can permanently damage the heat pump.

UNIT OPERATING CONDITIONS

ClimaDry® II Option Corrections (When Operating in Non-ClimaDry® Mode)

Model

015

018

024

030

036

042

048

060

 WARNING! 

 CAUTION! 

Additional WPD

GPM PSI FT

1.8 0.32 0.73

2.8 0.77 1.77

2.3 0.52 1.20

3.4 1.13 2.62

3.0 0.88 2.04

4.5 1.98 4.58

3.8 0.62 1.44

5.6 1.35 3.12

4.5 0.87 2.02

6.8 1.99 4.60

5.3 1.21 2.80

7.9 2.69 6.21

6.0 1.55 3.58

9.0 3.49 8.06

7.5 1.49 3.45

11.3 3.39 7.82

Table 10: TT Coax Water Pressure Drop

Model

026

038

049

064

072

*Note: To convert to kPa millibars, multiply by 10.

U.S.

GPM

4.0 0.252 15 1.5 [10.3] 1.3 [9.0] 1.1 [7.6] 1.0 [6.9]

6.0 0.378 23 3.1 [21.4] 2.6 [17.9] 2.3 [15.9] 2.1 [14.5]

7.0 0.441 26 4.1 [28.3] 3.4 [23.4] 3.0 [20.7] 2.7 [18.6]

8.0 0.504 30 5.1 [35.2] 4.3 [29.7] 3.8 [26.2] 3.4 [23.4]

4.0 0.252 15 1.2 [8.3] 1.0 [6.9] 0.8 [5.5] 0.6 [4.1]

6.0 0.378 23 2.6 [17.9] 2.5 [17.2] 2.3 [15.9] 2.1 [14.5]

8.0 0.504 30 4.5 [31.0] 4.2 [29.0] 4.0 [27.6] 3.7 [25.5]

9.0 0.567 34 5.7 [39.3] 5.2 [35.9] 4.8 [33.1] 4.4 [30.3]

5.5 0.347 21 1.1 [7.6] 0.9 [6.2] 0.8 [5.5] 0.7 [4.8]

8.3 0.523 31 2.2 [15.2] 2.1 [14.5] 2.0 [13.8] 1.8 [12.4]

11.0 0.693 42 3.9 [26.9] 3.6 [24.8] 3.2 [22.1] 3.1 [21.4]

12.0 0.756 45 4.5 [31.0] 4.2 [29.0] 3.8 [26.2] 3.5 [24.1]

7.0 0.441 26 0.5 [3.4] 0.3 [2.1] 0.2 [1.4] 0.1 [0.7]

10.5 0.662 40 1.9 [13.1] 1.8 [12.4] 1.7 [11.7] 1.6 [11.0]

14.0 0.882 53 3.9 [26.9] 3.5 [24.1] 3.2 [22.1] 2.9 [20.0]

15.0 0.945 57 4.8 [33.1] 4.3 [29.7] 3.9 [26.9] 3.5 [24.1]

7.5 0.473 29 1.7 [11.7] 1.5 [10.3] 1.3 [9.0] 1.3 [9.0]

11.3 0.712 43 3.9 [26.9] 3.4 [23.4] 3.0 [20.7] 2.8 [19.3]

15.0 0.945 57 6.9 [47.6] 6.0 [41.4] 5.4 [37.2] 5.0 [34.5]

17.0 1.071 64 8.9 [61.4] 7.7 [53.1] 6.9 [47.6] 6.5 [44.8]

l/s l/m

30ºF [-1ºC] 50ºF [10ºC] 70ºF [21ºC] 90ºF [32ºC]

ClimateMaster Water-Source Heat Pumps

Pressure Drop, psi [kPa]*

Page 47

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

Unit Operating Conditions

Operating Pressure/Temperature tables include the following notes:

• Airflow is at nominal (rated) conditions;

• Entering air is based upon 70°F [21°C] DB in heating and 80/67°F [27/19°C] in cooling;

Table 11: TT Series Typical Unit Operating Pressures and Temperatures (60Hz - I-P Units)

TT026 Full Load Cooling - without HWG active Full Load Heating - without HWG active

Entering

Water Temp

°F

30*

110

Water

Flow

GPM/ton

1.5

2.25 3

1.5

2.25 3

1.5

2.25 3

1.5

2.25 3

1.5

2.25 3

Suction

Pressure

PSIG

118-128 118-128 118-128

128-138 128-138 128-138

136-146 136-146 136-146

139-149 139-149 139-149

143-153 143-153 143-153

Discharge

Pressure

PSIG

159-179 146-166 132-152

186-206 172-192 158-178

281-301 267-287 253-273

368-388 354-374 340-360

465-485 450-470 433-453

*Based on 15% Methanol antifreeze solution

Superheat Subcooling

25-30 25-30 25-30

18-23 18-23 18-23

7-12 7-12 7-12

6-11 6-11 6-11

9-14 7-12 7-12

8-13 6-11 6-11

7-12 5-10

4-9

7-12 5-10 5-10

Water

Temp

Rise

16.7-18.7

12.3-14.3

7.9-9.9

16.3-18.3

12.1-14.1

7.8-9.8

15.7-17.7

11.6-13.6

7.6-9.6

14.9-16.9 11-13

7.2-9.2

13.9-15.9

10.2-12.2

6.5-8.5

• Subcooling is based upon head pressure at compressor service port;

• Cooling air and water values can vary greatly with changes in humidity level.

Air Temp

Drop °F

°F

19-25 20-26 20-26

19-25 19-25 19-25

18-24 18-24 18-24

17-23 17-23 17-23

Suction

Pressure

PSIG

72-83 75-85 78-88

102-112 106-116 110-120

128-138 134-144 141-151

162-172 166-176 171-181

Discharge

Pressure

PSIG

273-293 275-295 277-297

302-322 303-323 305-325

330-350 332-352 334-354

367-387 372-392 377-397

Superheat Subcooling

6-11 6-11 6-11

8-12 8-12 8-12

10-15 10-15 10-15

14-19 15-20 17-22

30 (TT) Series

Rev.: 07/18/13

3-8 3-8 3-8

6-11 6-11 6-11

8-13 8-13 8-13

10-15 10-15 10-15

Water

Temp Drop

°F

5.9-7.9

4.2-6.2

2.7-4.7

8.9-10.9

6.7-8.7

4.5-6.5

11.3-13.3

8.5-10.5

5.8-7.8

14.4-16.4

10.8-12.8

7.1-9.1

Air

Temp

Rise °F

16-22 17-23 18-24

22-28 23-29 23-29

27-34 28-35 28-35

33-41 34-42 34-42

TT038 Full Load Cooling - without HWG active Full Load Heating - without HWG active

Entering

Water Temp

°F

30*

110

Water

Flow

GPM/ton

2.25

1.5

Suction

Pressure

PSIG

120-130 119-129

119-129 129-139

128-138 128-138

136-146 135-145

135-145 140-150

140-150

140-150 145-155

145-155

Discharge

Pressure

PSIG

156-176 148-168 138-158

225-245

211-231

197-217 302-322

283-303 265-285

390-410 369-389 349-369

488-508 467-487 447-467

Superheat Subcooling

*Based on 15% Methanol antifreeze solution

25-30 25-30 25-30

15-20 15-20 15-20

9-14 9-14 9-14

7-12 8-13 8-13

Water Temp

Rise

°F

9-14 8-13 8-13

10-15

9-14 9-14

13-18 12-17 12-17

13-18

8-13 8-13

13-18

8-13 8-13

22.1-24.1

16.8-18.8

10.5-12.5

21.9-23.9

16.1-18.1

10.3-12.3

21.5-23.5

15.8-17.8 10-12

20.5-22.5

14.9-16.9

9.3-11.3 19-21

14-16

9-11

climatemaster.com

Air Temp

Drop °F

18-24 19-25 19-25

17-23 17-23 17-23

Suction

Pressure

PSIG

69-79 73-83 76-86

96-106 100-110 105-115

123-133 129-139 135-145

157-167 169-179 181-191

Discharge

Pressure

PSIG

293-313 297-317 300-320

322-342 326-346 331-351

352-372 358-378 364-384

390-410 399-419 408-428

Superheat Subcooling

7-12 7-12 7-12

10-15 10-15 10-15

11-16 11-16 11-16

13-18 13-18 14-19

14-19 14-19 14-19

17-22 17-22 17-22

19-24 19-24 19-24

18-23

16.5-21.5 15-20

Water Temp

Drop

°F

8.9-10.9

6.7-8.7

4.5-6.5

12.2-14.2

9.3-11.3

6.4-8.4 15-17

11.6-13.6

8.2-10.2 21-23

15.5-17.5

10.5-12.5

Air

Temp

Rise °F

17-23 18-24 19-25

23-29 24-30 24-30

28-35 29-36 30-37

36-44 37-45 39-47

Page 48

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

30 (TT) Series

Rev.: 07/18/13

Unit Operating Conditions

TT049 Full Load Cooling - without HWG active Full Load Heating - without HWG active

Entering

Water

Temp

30*

110

Water

Flow

GPM/ton

°F

2.25

1.5

Suction

Pressure

PSIG

112-122 111-121

111-121 125-135

123-133

122-132 133-143

132-142

131-141 138-148

137-147

136-146 144-154

143-153

142-152

Discharge

Pressure

PSIG

187-207 167-187 147-167

242-262 224-244 205-225

310-330 290-310 270-290

396-416 374-394 352-372

497-517 472-492 447-467

Superheat Subcooling

22-27 22-27 23-28

13-18 13-18 14-19

8-13 8-13 9-14

7-12 7-12 7-12

14-19 12-17 11-16

10-15

9-14 7-12

8-13 7-12 5-10

7-12 6-11

4-9

5-10

4-9 3-8

*Based on 15% Methanol antifreeze solution

TT064 Full Load Cooling - without HWG active Full Load Heating - without HWG active

Entering

Water Temp

30*

110

Water

Flow

GPM/ton

°F

1.5

2.25 3

1.5

2.25 3

1.5

2.25 3

1.5

2.25 3

1.5

2.25 3

Suction

Pressure

PSIG

117-127 116-126 115-125

128-138 126-136 125-135

135-145 134-144 133-143

139-149 138-148 138-148

144-154 143-153 142-152

Discharge

Pressure

PSIG

170-190 143-163 135-155

238-258 222-242 205-225

315-335 296-316 276-296

408-428 386-406 364-384

515-535 493-513 469-489

Superheat Subcooling

27-32 28-33 29-34

16-21 21-26 26-31

10-15 12-17 15-20

10-15 10-15 10-15

8-13 8-13 8-13

15-20 13-18 12-17

14-19 13-18 12-17

14-19 13-18

11-16

15-20 13-18

11-16

14-19 13-18 12-17

*Based on 15% Methanol antifreeze solution

TT072 Full Load Cooling - without HWG active Full Load Heating - without HWG active

Entering

Water Temp

°F

30*

110

Water

Flow

GPM/

ton

1.5

2.25 3

1.5

2.25 3

1.5

2.25 3

1.5

2.25 3

1.5

2.25 3

Suction

Pressure

PSIG

119-129 117-127 115-125

131-141 130-140 129-139

135-145 131-141 128-138

139-149 137-147 135-145

145-155 145-155 144-154

Discharge

Pressure

PSIG

155-175 150-170 144-164

210-230 205-225 200-220

300-320 295-315 290-310

390-410 370-390 350-370

490-510 470-490 452-472

Superheat Subcooling

25-30 25-30 28-32

10-15 11-16 13-18

10-15 10-15 10-15

10-15 10-15

9-14

17-22 17-22 17-22

12-17 12-17 12-17

15-20 14-19 14-19

16-21 14-19 13-18

*Based on 15% Methanol antifreeze solution

Table 12: Water Temperature Change Through Heat Exchanger

Water Flow, gpm [l/m]

For Closed Loop: Ground Source or Closed Loop

Systems at 3 gpm per ton [3.2 l/m per kW]

For Open Loop: Ground Water

Systems at 1.5 gpm per ton [1.6 l/m per kW]

Water Temp

Rise

°F

20.7-22.7

15.5-17.5

10.2-12.2

20.9-22.9

15.6-17.6

10.2-12.2

20.5-22.5

15.2-17.2

9.9-11.9

19.2-21.2

14.3-16.3

9.3-11.3 18-20

13.3-15.3

8.5-10.5

Water Temp

Rise

°F

18.2-20.2

12.6-14.6 7-9

20.5-22.5

14.9-16.9

9.2-11.2 21-23

15.5-17.5 10-12

20.1-22.1

14.8-16.8

9.5-11.5 19-21

14-16

9-11

Water Temp

Rise

°F

18-20

13.2-15.2

8.4-9.4

18.5-20.5

14-16

9.5-11.5

17.6-19.6

13.8-15.8

10-12

16.7-18.7

12.6-14.6

8.5-10.5

15.9-17.9

11.7-13.7

7.4-9

Rise, Cooling

°F, [°C]

9 - 12

[5 - 6.7]

20 - 26

[11.1 - 14.4]

Air Temp

Drop °F

18-24 18-24 18-24

19-25 19-25 19-25

18-24 18-24 18-24

17-23 17-23 17-23

Air Temp

Drop °F

17-23 17-23 17-23

21-27 21-27 21-27

22-28 22-28 22-28

21-27 21-27 21-27

20-26 20-26 20-26

Air

Temp

Drop °F

21-27 21-27 22-28

22-28 23-29 24-30

23-29 23-29 23-29

22-28 22-28 22-28

20-27 20-27 20-27

Drop, Heating

°F, [°C]

[2.2 - 4.4]

[5.6 - 9.4]

Suction

Pressure

93-103 98-108

103-113 123-133

130-140 137-147

165-175 175-185 185-195

Pressure

4 - 8

10 - 17

PSIG

66-76 69-79 72-82

Suction

PSIG

66-76 69-79 72-82

90-100 95-105 99-109

115-125 120-130 126-136

157-167 161-171 166-176

Suction

PSIG

61-71 65-75 68-78

89-99

98-108

106-116 119-129

132-142 144-154

162-172 172-182 182-192

Discharge

Pressure

PSIG

286-306 289-309 292-312

314-334 320-340 326-346

344-364 354-374 361-381

390-410 401-421 413-433

Discharge

Pressure

PSIG

282-302 285-305 289-309

310-330 313-333 316-336

337-357 341-361 345-365

390-410 394-414 398-418

Discharge

Pressure

PSIG

292-312 296-316 300-320

327-347 337-357 348-368

365-385 380-400 395-415

418-438 430-450 444-464

Superheat Subcooling

7-12 7-12 7-12

8-13 8-13 8-13

9-14 9-14 9-14

13-18 15-20 17-22

Superheat Subcooling

10-16 10-16 10-16

11-17 11-17 11-17

12-18 12-18 12-18

15-20 15-20 15-20

8-13 9-14 9-14

10-15 10-15 10-15

9-14 9-14 9-14

8-13 8-13 8-13

9-14 9-14

10-15 12-17

12-17 12-17

14-19 14-19 15-20

Superheat Subcooling

11-16 11-16

10-15 10-15

10-15 10-15 10-15

10-15 10-15

11-16

13-18 14-19 15-20

19-24 14-19

9-14

21-26 16-21 11-16

19-24 19-24 19-24

Water

Temp Drop

°F

8-10

6-8 4-6

11.5-13.5

8.7-10.7

5.9-7.9 15-17

11.5-13.5

7.9-9.9

19.6-21.6 15-17

10.3-12.3

Water Temp

Drop

°F

8-10

6-8 4-6

11.3-13.3

8.5-10.5

5.7-7.7 14-16

10.6-12.6

7.3-9.3

18.2-20.2

13.9-15.9

9.6-11.6

Water Temp

Drop

7.2-9.2

5.4-7.4

3.5-5.5

10.9-12.9

8.3-10.3

5.7-7.7

14.7-16.7

11.3-13.3

7.9-9.9

19.4-21.4

14.7-16.7

10.1-12.1

°F

Air

Temp

Rise °F

18-24 19-25 19-25

23-29 24-30 25-31

28-35 29-36 30-37

37-45 38-46 39-47

Air

Temp

Rise °F

19-25 19-25 20-26

24-30 25-31 26-32

28-35 29-36 30-37

37-45 38-46 39-47

Air

Temp

Rise

°F DB

19-25 20-26 21-27

26-32 28-34 30-36

33-39 36-42 38-44

43-49 45-51 47-53

ClimateMaster Water-Source Heat Pumps

Page 49

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Water Coil Maintenance - (Direct ground water applications only) If the system is installed in an area with a known high mineral content (125 P.P.M. or greater) in the water, it is best to establish a periodic maintenance schedule with the owner so the coil can be checked regularly. Consult the well water applications section of this manual for a more detailed water coil material selection. Should periodic coil cleaning be necessary, use standard coil cleaning procedures, which are compatible with the heat exchanger material and copper water lines. Generally, the more water ﬂ owing through the unit, the less chance for scaling. Therefore, 1.5 gpm per ton [1.6 l/m per kW] is recommended as a minimum ﬂ ow. Minimum ﬂ ow rate for entering water temperatures below 50°F [10°C] is 2.0 gpm per ton [2.2 l/m per kW].

Water Coil Maintenance - (All other water loop applications) Generally water coil maintenance is not needed for closed loop systems. However, if the piping is known to have high dirt or debris content, it is best to establish a periodic maintenance schedule with the owner so the water coil can be checked regularly. Dirty installations are typically the result of deterioration of iron or galvanized piping or components in the system. Open cooling towers requiring heavy chemical treatment and mineral buildup through water use can also contribute to higher maintenance. Should periodic coil cleaning be necessary, use standard coil cleaning procedures, which are compatible with both the heat exchanger material and copper water lines. Generally, the more water ﬂ owing through the unit, the less chance for scaling. However, ﬂ ow rates over 3 gpm per ton (3.9 l/m per kW) can produce water (or debris) velocities that can erode the heat exchanger wall and ultimately produce leaks.

Hot Water Generator Coils - See water coil maintenance for ground water units. If the potable water is hard or not chemically softened, the high temperatures of the desuperheater will tend to scale even quicker than the water coil and may need more frequent inspections. In areas with extremely hard water, a HWG is not recommended.

Filters - Filters must be clean to obtain maximum performance. Filters should be inspected every month under normal operating conditions and be replaced when necessary. Units should never be operated without a ﬁ lter.

Washable, high efﬁ ciency, electrostatic ﬁ lters, when dirty, can exhibit a very high pressure drop for the fan motor and reduce air ﬂ ow, resulting in poor performance. It is especially important to provide consistent washing of

these ﬁ lters (in the opposite direction of the normal air ﬂ ow) once per month using a high pressure wash similar

to those found at self-serve car washes. Condensate Drain - In areas where airborne bacteria

may produce a “slimy” substance in the drain pan, it may be necessary to treat the drain pan chemically with an algaecide approximately every three months to minimize the problem. The condensate pan may also need to be cleaned periodically to ensure indoor air quality. The condensate drain can pick up lint and dirt, especially with dirty ﬁ lters. Inspect the drain twice a year to avoid the possibility of plugging and eventual overﬂ ow.

Compressor - Conduct annual amperage checks to ensure that amp draw is no more than 10% greater than indicated on the serial plate data.

Fan Motors - All units have lubricated fan motors. Fan motors should never be lubricated unless obvious, dry operation is suspected. Periodic maintenance oiling is not recommended, as it will result in dirt accumulating in the excess oil and cause eventual motor failure. Conduct annual dry operation check and amperage check to ensure amp draw is no more than 10% greater than indicated on serial plate data.

Air Coil - The air coil must be clean to obtain maximum performance. Check once a year under normal operating conditions and, if dirty, brush or vacuum clean. Care must be taken not to damage the aluminum ﬁ ns while cleaning. When the heat pump has experienced less than 100 operational hours and the coil has not had sufﬁ cient time to be “seasoned”, it is necessary to clean the coil with a mild surfactant such as Calgon to remove the oils left by manufacturing processes and enable the condensate to properly “sheet” off of the coil. CAUTION: Fin edges are sharp.

Cabinet - Do not allow water to stay in contact with the cabinet for long periods of time to prevent corrosion of the cabinet sheet metal. Generally, vertical cabinets are set up from the ﬂ oor a few inches [7 - 8 cm] to prevent water from entering the cabinet. The cabinet can be cleaned using a mild detergent.

Refrigerant System - To maintain sealed circuit integrity, do not install service gauges unless unit operation appears abnormal. Reference the operating charts for pressures and temperatures. Verify that air and water ﬂ ow rates are at proper levels before servicing the refrigerant circuit.

climatemaster.com

Tranquility

Preventive Maintenance

30 (TT) Series

Rev.: 07/18/13

Page 50

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

30 (TT) Series

Rev.: 07/18/13

Functional Troubleshooting

Fault Htg Clg Possible Cause Solution

Main power problems

HP Fault Code 2

XXGreen Status LED Off

X Reduced or no water ﬂ ow in cooling X Water Temperature out of range in cooling Bring water temp within design parameters.

X Reduced or no air ﬂ ow in heating

High Pressure

X Air temperature out of range in heating Bring return air temp within design parameters. XXOvercharged with refrigerant Check superheat/subcooling vs typical operating condition table. XXBad HP Switch Check switch continuity and operation. Replace.

LP/LOC Fault Code 3

Low Pressure / Loss of Charge

LT1 Fault Code 4

Water coil low temperature limit

LT2 Fault Code 5

Air coil low temperature limit

Condensate Fault Code 6

Over/Under Voltage Code 7

(Auto resetting)

Unit Performance Sentinel Code 8

Swapped Thermistor Code 9

No Fault Code Shown

Unit Short Cycles

Only Fan Runs

Only Compressor Runs

Unit Doesn’t Operate in Cooling

XXInsufﬁ cient charge Check for refrigerant leaks

X Compressor pump down at start-up Check charge and start-up water ﬂ ow.

X Reduced or no water ﬂ ow in heating

X Inadequate antifreeze level Check antifreeze density with hydrometer.

Improper temperature limit setting (30°F vs

10°F [-1°C vs -2°C])

X Water Temperature out of range Bring water temp within design parameters. XXBad thermistor Check temp and impedance correlation per chart

X Reduced or no air ﬂ ow in cooling

X Air Temperature out of range Too much cold vent air? Bring entering air temp within design parameters.

Improper temperature limit setting (30°F vs

10°F [-1°C vs -12°C])

XXBad thermistor Check temp and impedance correlation per chart. XXBlocked drain Check for blockage and clean drain. XXImproper trap Check trap dimensions and location ahead of vent.

X Poor drainage

X Moisture on sensor Check for moisture shorting to air coil.

XXPlugged air ﬁ lter Replace air ﬁ lter.

xXRestricted Return Air Flow Find and eliminate restriction. Increase return duct and/or grille size.

XXUnder Voltage

XXOver Voltage X Heating mode LT2>125°F [52°C] Check for poor air ﬂ ow or overcharged unit.

Cooling Mode LT1>125°F [52°C] OR LT2<

40ºF [4ºC])

XXLT1 and LT2 swapped Reverse position of thermistors

XXNo compressor operation See "Only Fan Operates". XXCompressor overload Check and replace if necessary. XXControl board Reset power and check operation. XXDirty air ﬁ lter Check and clean air ﬁ lter. XXUnit in "test mode" Reset power or wait 20 minutes for auto exit. XXUnit selection Unit may be oversized for space. Check sizing for actual load of space. XXCompressor overload Check and replace if necessary XXThermostat position Ensure thermostat set for heating or cooling operation. XXUnit locked out Check for lockout codes. Reset power. XXCompressor Overload Check compressor overload. Replace if necessary.

XXThermostat wiring

XXThermostat wiring Check G wiring at heat pump. Jumper G and R for fan operation XX

Fan motor relay

XX Check fan power enable relay operation (if present). XXFan motor Check for line voltage at motor. Check capacitor.

XXThermostat wiring

X Reversing valve

X Thermostat setup Check for ‘O’ RV setup not ‘B’. X Thermostat wiring Check O wiring at heat pump. Jumper O and R for RV coil ‘click’.

X Thermostat wiring

Check line voltage circuit breaker and disconnect. Check for line voltage between L1 and L2 on the contactor. Check for 24VAC between R and C on CXM/DXM' Check primary/secondary voltage on transformer. Check pump operation or valve operation/setting. Check water ﬂ ow adjust to proper ﬂ ow rate.

Check for dirty air ﬁ lter and clean or replace. Check fan motor operation and airﬂ ow restrictions. Dirty Air Coil- construction dust etc. Too high of external static. Check static vs blower table.

Check pump operation or water valve operation/setting. Plugged strainer or ﬁ lter. Clean or replace.. Check water ﬂ ow adjust to proper ﬂ ow rate.

Clip JW3 jumper for antifreeze (10°F [-12°C]) use.

Check for dirty air ﬁ lter and clean or replace. Check fan motor operation and airﬂ ow restrictions. Too high of external static. Check static vs blower table.

Normal airside applications will require 30°F [-1°C] only.

Check for piping slope away from unit. Check slope of unit toward outlet. Poor venting. Check vent location.

Check power supply and 24VAC voltage before and during operation. Check power supply wire size. Check compressor starting. Need hard start kit? Check 24VAC and unit transformer tap for correct power supply voltage. Check power supply voltage and 24VAC before and during operation. Check 24VAC and unit transformer tap for correct power supply voltage.

Check for poor water ﬂ ow, or air ﬂ ow.

Check thermostat wiring at heat pump. Jumper Y and R for compressor operation in test mode.

Jumper G and R for fan operation. Check for Line voltage across BR contacts.

Check thermostat wiring at heat pump. Jumper Y and R for compressor operation in test mode

Set for cooling demand and check 24VAC on RV coil and at CXM/DXM board. If RV is stuck, run high pressure up by reducing water ﬂ ow and while operating

engage and disengage RV coil voltage to push valve.

Put thermostat in cooling mode. Check 24 VAC on O (check between C and O); check for 24 VAC on W (check between W and C). There should be voltage on O, but not on W. If voltage is present on W, thermostat may be bad or wired incorrectly.

ClimateMaster Water-Source Heat Pumps

Page 51

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Performance Troubleshooting Htg Clg Possible Cause Solution

Insufﬁ cient capacity/ Not cooling or heating

High Head Pressure

Low Suction Pressure

Low Discharge Air Temperature in Heating

High humidity

XXDirty ﬁ lter Replace or clean.

X Reduced or no air ﬂ ow in heating

X Reduced or no air ﬂ ow in cooling

XXLeaky duct work XXLow refrigerant charge Check superheat and subcooling per chart.

XXRestricted metering device Check superheat and subcooling per chart. Replace.

X Defective reversing valve Perform RV touch test. XXThermostat improperly located Check location and for air drafts behind stat. XXUnit undersized Recheck loads & sizing. Check sensible clg. load and heat pump capacity. XXScaling in water heat exchanger Perform scaling check and clean if necessary. XXInlet water too hot or too cold Check load, loop sizing, loop backﬁ ll, ground moisture.

X Reduced or no air ﬂ ow in heating

X Reduced or no water ﬂ ow in cooling

X Inlet water too hot Check load, loop sizing, loop backﬁ ll, ground moisture. X Air temperature out of range in heating Bring return air temperature within design parameters.

X Scaling in water heat exchanger Perform scaling check and clean if necessary. XXUnit overcharged Check superheat and subcooling. Re-weigh in charge. XXNon-condensables in system Vacuum system and re-weigh in charge. XXRestricted metering device. Check superheat and subcooling per chart. Replace.

X Reduced water ﬂ ow in heating.

X Water temperature out of range. Bring water temperature within design parameters.

X Reduced air ﬂ ow in cooling.

X Air temperature out of range Too much cold vent air? Bring entering air temperature within design parameters. XXInsufﬁ cient charge Check for refrigerant leaks. X Too high of air ﬂ ow Check fan motor speed selection and air ﬂ ow chart. X Poor performance See ‘Insufﬁ cient Capacity’

X Too high of air ﬂ ow Check fan motor speed selection and airﬂ ow chart.

X Unit oversized Recheck loads & sizing. Check sensible clg load and heat pump capacity.

Check for dirty air ﬁ lter and clean or replace. Check fan motor operation and airﬂ ow restrictions. Too high of external static. Check static vs. blower table. Check for dirty air ﬁ lter and clean or replace. Check fan motor operation and airﬂ ow restrictions. Too high of external static. Check static vs. blower table. Check supply and return air temperatures at the unit and at distant duct registers

if signiﬁ cantly different, duct leaks are present.

Check for dirty air ﬁ lter and clean or replace. Check fan motor operation and air ﬂ ow restrictions. Too high of external static. Check static vs. blower table. Check pump operation or valve operation/setting. Check water ﬂ ow. Adjust to proper ﬂ ow rate.

Check pump operation or water valve operation/setting. Plugged strainer or ﬁ lter. Clean or replace. Check water ﬂ ow. Adjust to proper ﬂ ow rate.

Check for dirty air ﬁ lter and clean or replace. Check fan motor operation and air ﬂ ow restrictions. Too high of external static. Check static vs. blower table.

Tranquility

30 (TT) Series

Rev.: 07/18/13

Performance Troubleshooting

climatemaster.com

Page 52

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 07/18/13

30 (TT) Series

Start-Up Log Sheet

Installer: Complete unit and system checkout and follow unit start-up procedures in the IOM. Use this form to record unit information, temperatures and pressures during start-up. Keep this form for future reference.

Job Name: Street Address:

Model Number: Serial Number:

Unit Location in Building:

Date: Sales Order No:

In order to minimize troubleshooting and costly system failures, complete the following checks and data entries before the system is put into full operation.

Fan Motor: CFM Settings (ECM) Temperatures: F or C Antifreeze: % Pressures: PSIG or kPa Type

Cooling Mode Heating Mode

Entering Fluid Temperature Leaving Fluid Temperature Temperature Differential Return-Air Temperature DB WB DB Supply-Air Temperature DB WB DB Temperature Differential

Water Coil Heat Exchanger (Water Pressure IN)

Water Coil Heat Exchanger (Water Pressure OUT)

Pressure Differential Water Flow GPM

Compressor

Amps Volts Discharge Line Temperature

Motor

Amps Volts

Allow unit to run 15 minutes in each mode before taking data.

Note: Never connect refrigerant gauges during startup procedures. Conduct water-side analysis using P/T ports to determine water flow and temperature difference. If water-side analysis shows poor performance, refrigerant troubleshooting may be required. Connect refrigerant gauges as a last resort.

ClimateMaster Water-Source Heat Pumps

Page 53

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Refrigerant Circuit Diagram

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36, 36,

:$7(5,1 :$7(5287

Tranquility

30 (TT) Series

Functional Troubleshooting

36,

68&7,21

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36,

Look up pressure drop in I.O.M. or spec. catalog to determine flow rate.

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Rev.: 07/18/13

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climatemaster.com

Page 54

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

30 (TT) Series

Rev.: 07/18/13

Warranty (U.S. & Canada)

CLIMATE MASTER, INC.

LIMITED EXPRESS WARRANTY/ LIMITATION OF REMEDIES AND LIABILITY

GRANT OF LIMITED EXPRESS WARRANTY

CM warrants CM products purchased and retained in the United States of America and Canada to be free from defects in material and workmanship under normal use and maintenance as follows: (1) All complete air condition-

ing, heating and/or heat pump units built or sold by CM for twelve (12) months from date of unit start up or eighteen (18) months from date of shipment (from factory), whichever comes À rst; (2) Repair and replacement parts,

which are not supplied under warranty, for nintey (90) days from date of shipment (from factory). All parts must be returned to CM’s factory in Oklahoma City, Oklahoma, freight prepaid, no later than sixty (60) days after

the date of the failure of the part; if CM determines the part to be defective and within CM’s Limited Express Warranty, CM shall, when such part has been either replaced or repaired, return such to a factory recognized dealer,

contractor or service organization, F.O.B. CM’s factory, Oklahoma City, Oklahoma, freight prepaid. The warranty on any parts repaired or replaced under warranty expires at the end of the original warranty period.

This warranty does not cover and does not apply to: (1) Air À lters, fuses, refrigerant, Á uids, oil; (2) Products relocated after initial installation; (3) Any portion or component of any system that is not supplied by CM, regardless

ClimateMaster Water-Source Heat Pumps

written or contained in any sales literature, catalog or any other agreement, are not express warranties and do not form a part of the basis of the bargain, but are merely CM’s opinion or commendation of CM’s products.

EXCEPT AS SPECIFICALLY SET FORTH HEREIN, THERE IS NO EXPRESS WARRANTY AS TO ANY OF CM’S PRODUCTS. CM MAKES NO WARRANTY AGAINST LATENT DEFECTS. CM MAKES

NO WARRANTY OF MERCHANTABILITY OF THE GOODS OR OF THE FITNESS OF THE GOODS FOR ANY PARTICULAR PURPOSE.

It is expressly understood that unless a statement is speciÀ cally identiÀ ed as a warranty, statements made by Climate Master, Inc., a Delaware corporation, (“CM”) or its representatives, relating to CM’s products, whether oral,

uct; (7) Products which have defects or damage which result from a contaminated or corrosive air or liquid supply, operation at abnormal temperatures, or unauthorized opening of refrigerant circuit; (8) Mold, fungus or bacteria

damages; (9) Products subjected to corrosion or abrasion; (10) Products manufactured or supplied by others; (11) Products which have been subjected to misuse, negligence or accidents; (12) Products which have been operated

in a manner contrary to CM’s printed instructions; or (13) Products which have defects, damage or insufÀ cient performance as a result of insufÀ cient or incorrect system design or the improper application of CM’s products.

CM is not responsible for: (1) The costs of any Á uids, refrigerant or other system components, or associated labor to repair or replace the same, which is incurred as a result of a defective part covered by CM’s Limited Express

Warranty; (2) The costs of labor, refrigerant, materials or service incurred in removal of the defective part, or in obtaining and replacing the new or repaired part; or, (3) Transportation costs of the defective part from the installa-

of the cause of the failure of such portion or component; (4) Products on which the unit identiÀ cation tags or labels have been removed or defaced; (5) Products on which payment to CM is or has been in default; (6) Products

which have defects or damage which result from improper installation, wiring, electrical imbalance characteristics or maintenance; or are caused by accident, misuse or abuse, À re, Á ood, alteration or misapplication of the prod-

tion site to CM or of the return of any part not covered by CM’s Limited Express Warranty.

Limitation: This Limited Express Warranty is given in lieu of all other warranties. If, notwithstanding the disclaimers contained herein, it is determined that other warranties exist, any such warranties, including without limita-

tion any express warranties or any implied warranties of À tness for particular purpose and merchantability, shall be limited to the duration of the Limited Express Warranty.

LIMITATION OF REMEDIES

In the event of a breach of the Limited Express Warranty, CM will only be obligated at CM’s option to repair the failed part or unit or to furnish a new or rebuilt part or unit in exchange for the part or unit which has failed. If

after written notice to CM’s factory in Oklahoma City, Oklahoma of each defect, malfunction or other failure and a reasonable number of attempts by CM to correct the defect, malfunction or other failure and the remedy fails

of its essential purpose, CM shall refund the purchase price paid to CM in exchange for the return of the sold good(s). Said refund shall be the maximum liability of CM. THIS REMEDY IS THE SOLE AND EXCLUSIVE

REMEDY OF THE BUYER OR THEIR PURCHASER AGAINST CM FOR BREACH OF CONTRACT, FOR THE BREACH OF ANY WARRANTY OR FOR CM’S NEGLIGENCE OR IN STRICT LIABILITY.

LIMITATION OF LIABILITY

OBTAINING WARRANTY PERFORMANCE

CM shall have no liability for any damages if CM’s performance is delayed for any reason or is prevented to any extent by any event such as, but not limited to: any war, civil unrest, government restrictions or restraints, strikes

or work stoppages, À re, Á ood, accident, shortages of transportation, fuel, material, or labor, acts of God or any other reason beyond the sole control of CM. CM EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABIL-

ITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGE IN CONTRACT, FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, OR IN TORT, WHETHER FOR CM’s NEGLIGENCE OR AS

STRICT LIABILITY.

Climate Master, Inc. • Customer Service • 7300 S.W. 44th Street • Oklahoma City, Oklahoma 73179 (405) 745-6000

Normally, the contractor or service organization who installed the products will provide warranty performance for the owner. Should the installer be unavailable, contact any CM recognized dealer, contractor or service organiza-

tion. If assistance is required in obtaining warranty performance, write or call:

Please refer to the CM Installation, Operation and Maintenance Manual for operating and maintenance instructions.

NOTE: Some states or Canadian provinces do not allow limitations on how long an implied warranty lasts, or the limitation or exclusions of consequential or incidental damages, so the foregoing exclusions and limitations may

not apply to you. This warranty gives you speciÀ c legal rights, and you may also have other rights which vary from state to state and from Canadian province to Canadian province.

Rev.: 11/09 LC083

*LC083*

Page 55

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Rev.: 10/09

Tranquility

expires at the end of the original warranty period.

of such portion or component; (4) Products on which the unit identiÀ cation tags or labels have been removed or defaced; (5) Products on which payment by Customer to CM or its distributors or Representatives, or the Customer’s seller is in default;

(6) Products which have defects or damage which result from improper installation, wiring, electrical imbalance characteristics or maintenance; or from parts or components manufactured by others; or are caused by accident, misuse, negligence, abuse,

À re, Á ood, lightning, alteration or misapplication of the product; (7) Products which have defects or damage which result from a contaminated or corrosive air or liquid supply, operation at abnormal temperatures or Á ow rates, or unauthorized opening

of the refrigerant circuit; (8) Mold, fungus or bacteria damages; (9) Products subjected to corrosion or abrasion; (10) Products, parts or components manufactured or supplied by others; (11) Products which have been subjected to misuse, negligence

or accidents; (12) Products which have been operated in a manner contrary to CM’s printed instructions; (13) Products which have defects, damage or insufÀ cient performance as a result of insufÀ cient or incorrect system design or the improper

application, installation, or use of CM’s products; or (14) Electricity or fuel costs, or any increases or unrealized savings in same, for any reason.

APPLICABLE LAW, THIS REMEDY IS THE SOLE AND EXCLUSIVE REMEDY OF THE CUSTOMER AGAINST CM FOR BREACH OF CONTRACT, FOR THE BREACH OF ANY WARRANTY OR FOR CM’S NEGLIGENCE

OR IN STRICT LIABILITY.

LIMITATION OF LIABILITY

À re, Á ood, accident, allocation, shortages of transportation, fuel, materials, or labor, acts of God or any other reason beyond the sole control of CM. TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW AND SUBJECT TO

THE NEXT SENTENCE, CM EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR LOSS OF PROFITS, LOSS OF BUSINESS OR GOODWILL, CONSEQUENTIAL, INCIDENTAL, SPECIAL, LIQUIDATED, OR

PUNITIVE DAMAGE IN CONTRACT, FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, OR IN TORT, WHETHER FOR CM’s NEGLIGENCE OR AS STRIC

exclude CM’s liability for death, personal injury or fraud.

OBTAINING WARRANTY PERFORMANCE

performance, write or call:

Climate Master, Inc. • Customer Service • 7300 S.W. 44th Street • Oklahoma City, Oklahoma, U.S.A. 73179 • (405) 745-6000 • FAX (405) 745-6068

NOTE: Some countries do not allow limitations on how long an implied warranty lasts, or the limitation or exclusions of consequential or incidental damages, so the foregoing exclusions and limitations may not apply to you. This warranty gives you

speciÀ c legal rights, and you may also have other rights which vary from state to state and country to country.

Please refer to the CM Installation, Operation and Maintenance Manual for operating and maintenance instructions.

mandatory and that may not be excluded under applicable imperative law.

LIMITATION OF REMEDIES

In the event of a breach of this Limited Express Warranty or any warranty that is mandatory under applicable imperative law, CM will only be obligated at CM’s option to either repair the failed part or unit or to furnish a new or rebuilt part or unit in ex-

change for the part or unit which has failed. If after written notice to CM’s factory in Oklahoma City, Oklahoma, U.S.A. of each defect, malfunction or other failure and a reasonable number of attempts by CM to correct the defect, malfunction or other

failure and the remedy fails of its essential purpose, CM shall refund the purchase price paid to CM in exchange for the return of the sold good(s). Said refund shall be the maximum liability of CM. TO THE FULLEST EXTENT PERMITTED BY

CM is not responsible for: (1) The cost of any Á uids, refrigerant or other system components, or the associated labor to repair or replace the same, which is incurred as a result of a defective part covered by CM’s Limited Express Warranty; (2) The cost

part not covered by CM’s Limited Express Warranty; or (4) The costs of normal maintenance.

Limitation: This Limited Express Warranty is given in lieu of all other warranties. If, notwithstanding the disclaimers contained herein, it is determined by a court or other qualiÀ ed judicial body that other warranties exist, any such warranty, including

without limitation any express warranty or any implied warranty of À tness for particular purpose and merchantability, shall be limited to the duration of the Limited Express Warranty. This Limited Express Warranty does not exclude any warranty that is

of labor, refrigerant, materials or service incurred in diagnosis and removal of the defective part, or in obtaining and replacing the new or repaired part; (3) Transportation costs of the defective part from the installation site to CM or of the return of any

30 (TT) Series

Rev.: 07/18/13

Warranty (International)

Disclaimer: It is expressly understood that unless a statement is speciÀ cally identiÀ ed as a warranty, statements made by Climate Master, Inc., a Delaware corporation, U. S. A. (“CM”) or its representatives, relating to CM’s products, whether oral, writ-

ten or contained in any sales literature, catalog, this or any other agreement or other materials, are not express warranties and do not form a part of the basis of the bargain, but are merely CM’s opinion or commendation of CM’s products. EXCEPT AS

SPECIFICALLY SET FORTH HEREIN AND TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW, CM MAKES NO WARRANTY AS TO ANY OF CM’S PRODUCTS, AND CM MAKES NO WARRANTY AGAINST

LATENT DEFECTS OR ANY WARRANTY OF MERCHANTABILITY OF THE GOODS OR OF THE FITNESS OF THE GOODS FOR ANY PARTICULAR PURPOSE.

GRANT OF LIMITED EXPRESS WARRANTY

CM warrants CM products purchased and installed outside the United States of America (“U.S.A.”) and Canada to be free from material defects in materials and workmanship under normal use and maintenance as follows: (1) All complete air

conditioning, heating or heat pump units built or sold by CM for twelve (12) months from date of unit start-up or eighteen (18) months from date of shipment (from CM’s factory), whichever comes À rst; and, (2) Repair and replacement parts, which are

not supplied under warranty, for ninety (90) days from date of shipment (from factory).

Warranty parts shall be furnished by CM if ordered through an authorized sales representative of CM (“Representative”) within sixty (60) days after the failure of the part. If CM determines that a parts order qualiÀ es for replacement under CM’s

warranty, such parts shall be shipped freight prepaid to the Representative or the ultimate user, as requested by Representative. All duties, taxes and other fees shall be paid by the ultimate user through the Representative.

If requested by CM, all defective parts shall be returned to CM’s factory in Oklahoma City, Oklahoma, U.S.A, freight and duty prepaid, not later than sixty (60) days after the date of the request. If the defective part is not timely returned or if CM

determines the part to not be defective or otherwise not to qualify under CM’s Limited Express Warranty, CM shall invoice Customer the costs for the parts furnished, including freight. The warranty on any part repaired or replaced under warranty

CLIMATE MASTER, INC.

LIMITED EXPRESS WARRANTY /LIMITATION OF REMEDIES AND LIABILITY

(FOR INTERNATIONAL CLASS PRODUCTS)

*LC079*

LC079

T LIABILITY. Nothing in this Agreement is intended to

climatemaster.com

Page 56

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

30 (TT) Series

Rev.: 07/18/13

Revision History

Date: Item: Action:

07/18/13

04/29/13 11/09/12

09/27/12

08/17/12 All Updated Tranquility 04/16/12

12/14/11 TT026, 072 Added new voltages 08/09/11 Unit Maximum Working Water Pressure Updated to Reﬂ ect New Safeties 08/01/11 First Published

EAT Minimum Limit ClimaDry and ECM Fan Motor (Single Phase) Wiring Diagram

and Units with CXM Board

Updated

Model Nomenclature Updated Revision Levels POE Oil Warning Added EAT Limits

Water Quality Table Condensate Drain Connection

Updates to Text - ClimaDry Updated Updated

Option

27 to Tranquility® 30

All Updated ClimaDry® II Information

ISO 9001:2008 Certified

Quality: First & Always

*97B0075N05*

97B0075N05

ClimateMaster works continually to improve its products. As a result, the design and speciﬁ cations of each product at the time for order may be changed without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at 1-405-745-6000 for speciﬁ c information on the current design and speciﬁ cations. Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties, but are merely ClimateMaster’s opinion or commendation of its products.

The management system governing the manufacture of ClimateMaster’s products is ISO 9001:2008 certiﬁ ed. ClimateMaster is a proud supporter of the Geothermal Exchange Organization - GEO. For more information visit geoexchange.org.

ClimateMaster Water-Source Heat Pumps

7300 S.W. 44th Street

Oklahoma City, OK 73179

Phone: 405-745-6000

Fax: 405-745-6058

climatemaster.com