ClimateMaster TSD 006, TSD 036, TSD 012, TSD 009, TSD 030 Installation Operation & Maintenance

...

Tranquility®

(TS) Series

Models TSD/H/V 006 - 070

60Hz - HFC-410A

INSTALLATION, OPERATION

& MAINTENANCE

97B0075N06

Revised: 17 June, 2015

Model Nomenclature - General Overview 3 General Information 4 Unit Physical Data 6 Horizontal Installation 7 Field Conversion of Air Discharge 9 Horizontal Installation 10 Vertical Installation 11 Piping Installation 13 Water-Loop Heat Pump Applications 14 Ground-Loop Heat Pump Applications 15 Ground-Water Heat Pump Applications 17 Water Quality Standards 19 Electrical - Line Voltage 20 Electrical - Power Wiring 26 Electrical - Power & Low Voltage Wiring 27 Electrical - Low Voltage Wiring 28 Electrical - Thermostat Wiring 29 TS Blower Performance Data - (ECM Motor) Standard Unit - No Reheat 30 TS Blower Performance Data - Standard Unit No Reheat (PSC Motor) 31 TS Blower Performance Data - Units with ClimaDry ECM Blower Control 33 Typical Wiring Diagram - Units with CXM Board and ECM Fan Motor (Single Phase) 35 Typical Wiring Diagram - Units with CXM Board and PSC Fan Motor (Single Phase) 36 CXM Controls 39 DXM Controls 40 Safety Features - CXM and DXM Controls 42 ClimaDry Piping System Cleaning and Flushing 47 Unit and System Checkout 49 Unit Start-Up Procedure 50 Unit Operating Conditions 52 ClimaDry (When Operating in Non-ClimaDry Preventive Maintenance 57 Functional Troubleshooting 58 Performance Troubleshooting 59 Start-Up Log Sheet 60 Functional Troubleshooting 61 Warranty (U.S. & Canada) 62 Warranty (International) 63 Revision History 64

(PSC Motor) 32

Modulating Reheat Option 44

II Option Corrections

Mode) 52

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 06/17/15

20 (TS) Series

This Page Intentionally Left Blank

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

20 (TS) Series

Rev.: 06/17/15

Model Nomenclature - General Overview

Model Type

TS = Tranquility Single Stage Scroll

(Rotary: Size 006-012)

Configuration

V = Vertical Upflow

D = Vertical Downflow

Unit Size

006 - E,G 009 - E,G 012 - E,G 018 - E,G 024 - E,F,G,H 030 - E,F,G,H 036 - E,F,G,H 042 - E,F,G,H,N 048 - E,F,G,H,N 060 - E,F,G,H,N 070 - F,G,H,N

1 2

H = Horizontal

4 5 6 7

A0 2 4 CG 3 0 C L T

Revision Level

A = Current Revision Sizes 006-012 B = Current Revision Sizes 018 C = Current Revision Sizes 024-070

AVAILABLE VOLTAGES

Voltage

G = 208/230/60/1

E = 265/60/1

H = 208/230/60/3

F = 460/60/3 N = 575/60/3

Controls

Control w/o Disconnect w/ Disconnect CXM DXM CXM w/LON DXM w/LON CXM w/MPC DXM w/MPC

OPTION

RANGE

1 A J K 2 C L M 3 E N P 4 G R S

ULTRA QUIET

YES

C D L M N P

1” FILTER

RAIL

YES

2” FILTER

RAIL

YES

A B E K R S

1” FILTER

FRAME

YES

91011121314

Cabinet

2” FILTER

FRAME

YES

Water Circuit Options

0 = None 2 = HWG (Coil Only) 5 = Secondary Circulating Pump 6 = HWG (Coil Only) w/Auto Flow Regulator 2.5 GPM/T on 7 = HWG (Coil Only) w/Auto Flow Regulator 3.0 GPM/T on 8 = Auto Flow Regulator 2.5 GPM/Ton 9 = Auto Flow Regulator 3.0 GPM/Ton

Standard

S = Standard

Supply Air & Motor Option

Option Supply Configuration Motor

Top

Down

Back

S Straight TSH PSC

Top

V TSV PSC Hi Static

Down

UTSD

Back

YTSH

Straight

ZTSH

K TSV ECM

Top

N TSD ECM

Down

P TSH ECM

Back

W TSH ECM

Straight

* N/A for Sizes 006-012

Return Air

L = Left Return R = Right Return

Heat Exchanger Options

Non Coated Air Coil

Copper Cupro-Nickel Copper Cupro-Nickel

Standard

Reheat

ClimaDry Motorized Valve

ClimaDry® reheat coil not coated *Microchannel On Sizes 024-048

C E TSUW

TSV TSD TSH

Tin Plated Air Coil / Microchannel Air Coil*

N P

PSC PSC PSC

PSC Hi Static PSC Hi Static PSC Hi Static

A D

J F

Note: Above model nomenclature is a general reference. Consult individual engineering guides for detailed information.

ClimaDry® II Option Notes:

1. Unit must have DXM control option. 460 volt unit units require a four wire power supply with neutral.

2. ClimaDry® II may not be combined with motorized water valve, internal secondary circulating pump, or automatic ﬂ ow regulator options.

3. Unit minimum entering air temperature while in the dehumidiﬁ cation, cooling, or continuous fan modes is 65ºF DB/55ºF WB. Operation below this minimum may result in nuisance faults.

4. A thermostat with dehumidiﬁ cation mode or thermostat and separate humidistat/dehumidistat is required for activation and control of ClimaDry® II.

5. Downﬂ ow and 575 volt units are not eligible for ClimaDry® II.

climatemaster.com

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 06/17/15

20 (TS) Series

General Information

Safety

Warnings, cautions, and notices appear throughout this manual. Read these items carefully before attempting any installation, service, or troubleshooting of the equipment.

DANGER: Indicates an immediate hazardous situation, which if not avoided will result in death or serious injury. DANGER labels on unit access panels must be observed.

WARNING: Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation or an unsafe practice, which if not avoided could result in minor or moderate injury or product or property damage.

NOTICE: Notiﬁ cation of installation, operation, or maintenance information, which is important, but which is not hazard-related.

 WARNING! 

WARNING! The EarthPure® Application and Service Manual

should be read and understood before attempting to service refrigerant circuits with HFC-410A.

 WARNING! 

WARNING! To avoid the release of refrigerant into the

atmosphere, the refrigerant circuit of this unit must be serviced only by technicians who meet local, state, and federal proﬁ ciency requirements.

WARNING! All refrigerant discharged from this unit must be recovered WITHOUT EXCEPTION. Technicians must follow industry accepted guidelines and all local, state, and federal statutes for the recovery and disposal of refrigerants. If a compressor is removed from this unit, refrigerant circuit oil will remain in the compressor. To avoid leakage of compressor oil, refrigerant lines of the compressor must be sealed after it is removed.

Inspection - Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the packaging of each unit, and inspect each unit for damage. Ensure that the carrier makes proper notation of any shortages or damage on all copies of the freight bill and completes a common carrier inspection report. Concealed damage not discovered during unloading must be reported to the carrier within 15 days of receipt of shipment. If not ﬁ led within 15 days, the freight company can deny the claim without recourse.

Note: It is the responsibility of the purchaser to ﬁ le all necessary claims with the carrier. Notify your equipment supplier of all damage within ﬁ fteen (15) days of shipment.

Storage - Equipment should be stored in its original

packaging in a clean, dry area. Store units in an upright position at all times. Stack units a maximum of 3 units high.

 WARNING! 

 CAUTION! 

CAUTION! To avoid equipment damage, DO NOT use these units as a source of heating or cooling during the construction process. The mechanical components and ﬁ lters will quickly become clogged with construction dirt and debris, which may cause system damage.

 WARNING! 

WARNING! The installation of water-source heat pumps and all associated components, parts, and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

Unit Protection - Cover units on the job site with either the original packaging or an equivalent protective covering. Cap the open ends of pipes stored on the job site. In areas where painting, plastering, and/or spraying has not been completed, all due precautions must be taken to avoid physical damage to the units and contamination by foreign material. Physical damage and contamination may prevent proper start-up and may result in costly equipment clean-up.

Examine all pipes, ﬁ ttings, and valves before installing any of the system components. Remove any dirt or debris found in or on these components.

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Pre-Installation - Installation, Operation, and Maintenance instructions are provided with each unit. Horizontal equipment is designed for installation above false ceiling or in a ceiling plenum. Other unit conﬁ gurations are typically installed in a mechanical room. The installation site chosen should include adequate service clearance around the unit. Before unit start-up, read all manuals and become familiar with the unit and its operation. Thoroughly check the system before operation.

Tranquility

20 (TS) Series

Rev.: 06/17/15

General Information

 CAUTION! 

CAUTION! All three phase scroll compressors must have

direction of rotation veriﬁ ed at start-up. Veriﬁ cation is achieved by checking compressor Amp draw. Amp draw will be substantially lower compared to nameplate values. Additionally, reverse rotation results in an elevated sound level compared to correct rotation. Reverse rotation will result in compressor internal overload trip within several minutes. Verify compressor type before proceeding.

Prepare units for installation as follows:

1. Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped.

2. Keep the cabinet covered with the original packaging until installation is complete and all plastering, painting, etc. is ﬁ nished.

3. Verify refrigerant tubing is free of kinks or dents and that it does not touch other unit components.

4. Inspect all electrical connections. Connections must be clean and tight at the terminals.

5. Remove any blower support packaging (water-to-air units only).

6. Loosen compressor bolts on units equipped with compressor spring vibration isolation until the compressor rides freely on the springs. Remove shipping restraints. (No action is required for compressors with rubber grommets.)

7. Some airﬂ ow patterns are ﬁ eld convertible (horizontal units only). Locate the airﬂ ow conversion section of this IOM.

8. Locate and verify any hot water generator (HWG), hanger, or other accessory kit located in the compressor section or blower section.

 CAUTION! 

CAUTION! DO NOT store or install units in corrosive

environments or in locations subject to temperature or humidity extremes (e.g., attics, garages, rooftops, etc.). Corrosive conditions and high temperature or humidity can signiﬁ cantly reduce performance, reliability, and service life. Always move and store units in an upright position. Tilting units on their sides may cause equipment damage.

 CAUTION! 

CAUTION! CUT HAZARD - Failure to follow this caution may

result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing heat pumps.

NOTICE! Failure to remove shipping brackets from spring-mounted compressors will cause excessive noise, and could cause component failure due to added vibration.

climatemaster.com

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

20 (TS) Series

Rev.: 06/17/15

Unit Physical Data

Tranquility®

20 Single-Stage (TS) Series (60Hz)

Model 006 009 012 018 024 030 036 042 048 060 070

Compressor (1 Each) Factory Charge HFC-410A

(oz) [kg]

24 [0.68] 32 [0.91] 34 [0.96] 50 [1.13] 41 [1.16] 41 [1.16] 48 [1.36] 68 [1.93] 68 [1.93] 136 [3.86] 141 [4.0]

Rotary Scroll

ECM Fan Motor & Blower

Blower Wheel Size (dia x w) (in) [mm]

N/A N/A N/A

9 x 7

[229 x 178]

9 x 7

[229 x 178]

9 x 7

[229 x 178]

11 x 10

[279 x 254]

11 x 10

[279 x 254]

11 x 10

[279 x 254]

11 x 10

[279 x 254]

PSC Fan Motor & Blower (3 Speeds)

Blower Wheel Size (dia x w) (in) [mm]

6 X 5

[152 X 127]

6 X 5

[152 X 127]

6 X 5

[152 X 127]

9 x 7

[229 x 178]

9 x 7

[229 x 178]

9 x 7

[229 x 178]

10 x 10

[254 x 254]

10 x 10

[254 x 254]

10 x 10

[254 x 254]

11 x 10

[279 x 254]

Water Connection Size

FPT (in)

1/2” 1/2” 1/2” 3/4” 3/4” 3/4” 3/4” 1” 1” 1” 1”

HWG Connection Size

FPT (in)

N/A N/A N/A 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2”

Coax Volume

Volume (US Gallons) [liters]

0.17 [0.64] 0.29 [1.10] 0.45 [1.70] 0.56 [2.12] 0.76 [2.88] 0.76 [2.88] 0.92 [3.48] 1.24 [4.69] 1.24 [4.69] 1.56 [5.91] 1.56 [5.91]

Vertical Upﬂ ow/Downﬂ ow

Air Coil Dimensions (h x w) (in) [mm]

Standard Filter - 1” [25.4mm] Throwaway, qty (in) [mm]

Weight - Operating, (lbs) [kg] Weight - Packaged, (lbs) [kg]

16 x 16

[406 x 406]

Upﬂ ow Only

16 x 20

[406 x 508]

136 [62] 156 [71] 160 [73] 257 [117] 266 [121] 268 [122] 327 [148] 414 [188] 416 [189] 441 [200] 443 [201] 146 [66] 166 [75] 170 [77] 267 [121] 276 [125] 278 [126] 337 [153] 424 [192] 426 [193] 451 [205] 453 [205]

16 x 16 [406 x 406] Upﬂ ow Only

16 x 20 [406 x 508]

16 x 16

[406 x 406]

Upﬂ ow Only

16 x 20

[406 x 508]

24 x 20

[610 x 508]

24 x 24

[610 x 610]

28 x 20

[711 x 508]

28 x 24

[711 x 610]

28 x 20

[711 x 508]

28 x 24

[711 x 610]

28 x 25

[711 x 635]

28 x 30

[711 x 762]

32 x 25

[813 x 635]

2 - 16 x 30

[2 - 406 x 762]

32 x 25

[813 x 635]

2 - 16 x 30

[2 - 406 x 762]

36 x 25

[914 x 635] 1 - 16 x 30;

1 - 20 x 30 [1 - 406 x 762; 1 - 508 x 762]

[914 x 635] 1 - 16 x 30;

1 - 20 x 30 [1 - 406 x 762; 1 - 508 x 762]

Horizontal

Air Coil Dimensions (h x w ) (in) [mm]

Standard Filter - 1” [25.4mm] Throwaway, qty (in) [mm]

Weight - Operating, (lbs) [kg] Weight - Packaged, (lbs) [kg]

16 x 16

[406 x 406]

16 x 20

[406 x 508]

16 x 16

[406 x 406]

16 x 20

[406 x 508]

16 x 16

[406 x 406]

16 x 20

[406 x 508]

18 x 27

[457 x 686]

2 - 18 x 18

[2 - 457 x 457]

18 x 31

[457 x 787]

2 - 18 x 18

[2 - 457 x 457]

18 x 31

[457 x 787]

2 - 18 x 18

[2 - 457 x 457]

20 x 35

[508 x 889] 1 - 12 x 20;

1- 20 x 25 [1 - 305 x 508; 1 - 508 x 635]

20 x 40

[508 x 1016]

1 - 18 x 20;

1 - 20 x 24 [1 - 457 x 508; 1 - 508 x 610]

20 x 40

[508 x 1016]

1 - 18 x 20;

1 - 20 x 24 [1 - 457 x 508; 1 - 508 x 610]

20 x 45

[508 x 1143]

2 - 20 x 24

[2 - 508 x 610]

[508 x 1143]

2 - 20 x 24

[2 - 508 x 610]

Notes: All units have TXV expansion device and 1/2” & 3/4” electrical knockouts. 575 volt motors are two speed. For units with ClimaDry

II option add 66lbs (30kg) to weights.

11 x 10

36 x 25

20 x 45

Unit Maximum Water Working Pressure

Options Base Unit Internal Secondary Pump (ISP)

ClimaDry Internal Motorized Water Valve (MWV) Internal Auto Flow Valve

Max Pressure PSIG [kPa]

500 [3,447]

145 [999]

145 [999] 300 [2,068] 300 [2,068]

Use the lowest maximum pressure rating when multiple options are combined.

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

20 (TS) Series

Rev.: 06/17/15

Horizontal Installation

Horizontal Unit Location

Units are not designed for outdoor installation. Locate the unit in an INDOOR area that allows enough space for service personnel to perform typical maintenance or repairs without removing unit from the ceiling. Horizontal units are typically installed above a false ceiling or in a ceiling plenum. Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation (such as unconditioned spaces subject to 100% outside air). Consideration should be given to access for easy removal of the ﬁ lter and access panels. Provide sufﬁ cient room to make water, electrical, and duct connection(s).

If the unit is located in a conﬁ ned space, such as a closet, provisions must be made for return air to freely enter the space by means of a louvered door, etc. Any access panel screws that would be difﬁ cult to remove after the unit is installed should be removed prior to setting the unit. Refer to Figure 3 for an illustration of a typical installation. Refer to unit submittal data or engineering design guide for dimensional data.

Conform to the following guidelines when selecting unit location:

1. Provide a hinged access door in concealed-spline or plaster ceilings. Provide removable ceiling tiles in T-bar or lay-in ceilings. Refer to horizontal unit dimensions for speciﬁ c series and model in unit submittal data. Size the access opening to accommodate the service technician during the removal or replacement of the compressor and the removal or installation of the unit itself.

2. Provide access to hanger brackets, water valves and ﬁ ttings. Provide screwdriver clearance to access panels, discharge collars and all electrical connections.

3. DO NOT obstruct the space beneath the unit with piping, electrical cables and other items that prohibit future removal of components or the unit itself.

4. Use a manual portable jack/lift to lift and support the weight of the unit during installation and servicing.

The installation of water source heat pump units and all associated components, parts and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

Mounting Horizontal Units

Horizontal units have hanger kits pre-installed from the factory as shown in Figure 1. Figure 3 shows a typical horizontal unit installation.

Horizontal heat pumps are typically suspended above a ceiling or within a sofﬁ t using ﬁ eld supplied, threaded rods sized to support the weight of the unit.

Use four (4) ﬁ eld supplied threaded rods and factory provided vibration isolators to suspend the unit. Hang the unit clear of the ﬂ oor slab above and support the unit by the mounting bracket assemblies only. DO NOT attach the unit ﬂ ush with the ﬂ oor slab above.

Pitch the unit toward the drain as shown in Figure 2 to improve the condensate drainage. On small units (less than 2.5 tons/8.8kW) ensure that unit pitch does not cause condensate leaks inside the cabinet.

Figure 1: Hanger Bracket

>PP@7KUHDGHG

5RGE\RWKHUV

9LEUDWLRQ,VRODWRU

IDFWRU\VXSSOLHG

:DVKHU

E\RWKHUV

'RXEOH+H[1XWV

E\RWKHUV

Figure 2: Horizontal Unit Pitch

1/4” (6.4mm) pitch toward drain for drainage

Drain

Connection

climatemaster.com

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 06/17/15

20 (TS) Series

Horizontal Installation

Figure 3: Typical Horizontal Unit Installation

>PP@WKUHDGHGURGV

E\RWKHUV

5HWXUQ$LU

3RZHU:LULQJ

6XSSO\$LU

8QLW3RZHU

,QVXODWHGVXSSO\GXFWZLWK DWOHDVWRQHGHJHOERZ WRUHGXFHDLUQRLVH

)OH[LEOH'XFW

&RQQHFWRU

8QLW3RZHU 'LVFRQQHFW

E\RWKHUV

8QLW+DQJHU

Air Coil - To obtain maximum performance, the air coil should be cleaned before start-up. A 10% solution of dishwasher detergent and water is recommended for both sides of the coil. A thorough water rinse should follow. UV based anti-bacterial systems may damage

coated air coils.

2SWLRQDO/RZ3UHVVXUH'URS:DWHU

7KHUPRVWDW

:LULQJ

&RQWURO9DOYH

FDQEHLQWHUQDOO\PRXQWHG

RQVRPHPRGHOV

6WDLQOHVVVWHHOEUDLGKRVH

ZLWKLQWHJUDO- VZLYHO

2SWLRQDO%DODQFLQJ9DOYH

:DWHU,Q

%DOO9DOYHZLWKRSWLRQDO

LQWHJUDO37SOXJ

%XLOGLQJ

/RRS

:DWHU2XW

Notice! Installation Note - Ducted Return: Many horizontal WSHPs are installed in a return air ceiling plenum application (above ceiling). Vertical WSHPs are commonly installed in a mechanical room with free return (e.g. louvered door). Therefore, ﬁ lter rails are the industry standard and are included on ClimateMaster commercial heat pumps for the purposes of holding the ﬁ lter only. For ducted return applications, the ﬁ lter rail must be removed and replaced with a duct ﬂ ange or ﬁ lter frame. Canvas or ﬂ exible connectors should also be used to minimize vibration between the unit and ductwork.

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Water

Connection End

Return Air

Remove Screws

Water

Connection End

Return Air

Rotate

Move to Side

Side Discharge

Return Air

Water

Connection End

Discharge Air

Drain

Back Discharge

Replace Screws

Tranquility

20 (TS) Series

Rev.: 06/17/15

Field Conversion of Air Discharge

Overview - Horizontal units can be ﬁ eld converted

between side (straight) and back (end) discharge using the instructions below.

Note: It is not possible to ﬁ eld convert return air between left or right return models due to the necessity of refrigeration copper piping changes.

Preparation - It is best to ﬁ eld convert the unit on the

ground before hanging. If the unit is already hung it should be taken down for the ﬁ eld conversion.

Side to Back Discharge Conversion

1. Place unit in well lit area. Remove the screws as shown in Figure 4 to free top panel and discharge panel.

2. Lift out the access panel and set aside. Lift and rotate the discharge panel to the other position as shown, being careful with the blower wiring.

3. Check blower wire routing and connections for tension or contact with sheet metal edges. Re-route if necessary.

4. Check refrigerant tubing for contact with other components.

5. Reinstall top panel and screws noting that the location for some screws will have changed.

6. Manually spin the fan wheel to ensure that the wheel is not rubbing or obstructed.

7. Replace access panels.

Figure 4: Left Return Side to Back

Back to Side Discharge Conversion - If the discharge is

changed from back to side, use above instruction noting that illustrations will be reversed.

Left vs. Right Return - It is not possible to ﬁ eld convert return air between left or right return models due to the necessity of refrigeration copper piping changes. However, the conversion process of side to back or back to side discharge for either right or left return conﬁ guration is the same. In some cases, it may be possible to rotate the entire unit 180 degrees if the return air connection needs to be on the opposite side. Note

that rotating the unit will move the piping to the other end of the unit.

Figure 5: Right Return Side to Back

Return Air

Supply Duct

Side Discharge

Return Air

Drain

Discharge Air

Back Discharge

Water

Connection End

Water

Connection End

climatemaster.com

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Condensate Piping

06/17/15

Tranquility

Rev.: 06/17/15

ev.:

20 (TS) Series

Duct System Installatio

Horizontal Installation

Condensate Piping - Horizontal Units - A condensate

drain line must be installed and pitched away for the unit to allow for proper drainage. This connection must meet all local plumbing/building codes.

Pitch the unit toward the drain as shown in Figure 2 to improve the condensate drainage. On small units (less than 2.5 tons/8.8 kW), ensure that unit pitch does not cause condensate leaks inside the cabinet.

Install condensate trap at each unit with the top of the trap positioned below the unit condensate drain connection as shown in Figure 6. Design the depth of the trap (water-seal) based upon the amount of ESP capability of the blower (where 2 inches [51mm] of ESP capability requires 2 inches [51mm] of trap depth). As a general rule, 1-1/2 inch [38mm] trap depth is the minimum.

Each unit must be installed with its own individual trap and connection to the condensate line (main) or riser. Provide a means to ﬂ ush or blow out the condensate line. DO NOT install units with a common trap and/or vent.

Always vent the condensate line when dirt or air can collect in the line or a long horizontal drain line is required. Also vent when large units are working against higher external static pressure than other units connected to the same condensate main since this may cause poor drainage for all units on the line. WHEN A

VENT IS INSTALLED IN THE DRAIN LINE, IT MUST BE LOCATED AFTER THE TRAP IN THE DIRECTION OF THE CONDENSATE FLOW.

Figure 6: Horizontal Condensate Connection

ರ

CAUTION! Ensure condensate line is pitched toward drain 1/8” per ft [11mm per m] of run.

Duct System Installation - Proper duct sizing and design is critical to the performance of the unit. The duct system should be designed to allow adequate and even airﬂ ow through the unit during operation. Air ﬂ ow through the unit MUST be at or above the minimum stated airﬂ ow for the unit to avoid equipment damage. Duct systems should be designed for quiet operation. Refer to Figure 3 for horizontal duct system details or Figure 8 for vertical duct system details. A ﬂ exible connector is recommended for both discharge and return air duct connections on metal duct systems to eliminate the transfer of vibration to the duct system. To maximize sound attenuation of the unit blower, the supply and return plenums should include internal ﬁ berglass duct liner or be constructed from ductboard for the ﬁ rst few feet. Application of the unit to uninsulated ductwork in an unconditioned space is not recommended, as the unit’s performance may be adversely affected.

At least one 90° elbow should be included in the supply duct to reduce air noise. If air noise or excessive air ﬂ ow is a problem, the blower speed can be changed. For airﬂ ow charts, consult submittal data for the series and model of the speciﬁ c unit.

If the unit is connected to existing ductwork, a previous check should have been made to ensure that the ductwork has the capacity to handle the airﬂ ow required for the unit. If ducting is too small, as in the replacement of a heating only system, larger ductwork should be installed. All existing ductwork should be checked for leaks and repaired as necessary.

 CAUTION! 

ರ

* Some units include a painted drain connection. Using a threaded pipe or similar device to clear any excess paint accumulated inside this fitting may ease final drain line installation.

ರ3HU

)RRW

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Flexible canvas duct connector to reduce noise and vibration

Use turning vanes in supply transition

Internally insulate return transition duct to reduce

noise

Rev.: 2/13

Internally insulate supply

GXFWIRUWKHILUVW·P

each way to reduce noise

Rounded return transition

Remove supply duct flanges from inside blower compartment and install on supply air opening of unit. Do not use a supply air plenum/duct smaller than the size of the supply duct flanges.

Tranquility

20 (TS) Series

Rev.: 06/17/15

Vertical Installation

Vertical Unit Location - Units are not designed for

outdoor installation. Locate the unit in an INDOOR area that allows enough space for service personnel to perform typical maintenance or repairs without removing unit from the mechanical room/closet. Vertical units are typically installed in a mechanical room or closet. Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation (such as unconditioned spaces subject to 100% outside air). Consideration should be given to access for easy removal of the ﬁ lter and access panels. Provide sufﬁ cient room to make water, electrical, and duct connection(s).

If the unit is located in a conﬁ ned space, such as a closet, provisions must be made for return air to freely enter the space by means of a louvered door, etc. Any access panel screws that would be difﬁ cult to remove after the unit is installed should be removed prior to setting the unit. Refer to Figures 7 and 8 for typical installation illustrations. Refer to unit submittal data or engineering design guide for dimensional data.

1. Install the unit on a piece of rubber, neoprene or

other mounting pad material for sound isolation. The pad should be at least 3/8” [10mm] to 1/2” [13mm] in thickness. Extend the pad beyond all four edges of the unit.

2. Provide adequate clearance for ﬁ lter replacement

and drain pan cleaning. Do not block ﬁ lter access with piping, conduit or other materials. Refer to unit submittal data or engineering design guide for dimensional data.

3. Provide access for fan and fan motor maintenance

and for servicing the compressor and coils without removing the unit.

4. Provide an unobstructed path to the unit within the

closet or mechanical room. Space should be sufﬁ cient to allow removal of the unit, if necessary.

5. Provide access to water valves and ﬁ ttings and

screwdriver access to the unit side panels, discharge collar and all electrical connections.

Figure 7: Vertical Unit Mounting

$LU3DGRUH[WUXGHG SRO\VW\UHQHLQVXODWLRQERDUG

Figure 8: Typical Vertical Unit Installation Using Ducted Return Air

Notice! Installation Note - Ducted Return: Many

horizontal WSHPs are installed in a return air ceiling plenum application (above ceiling). Vertical WSHPs are commonly installed in a mechanical room with free return (e.g. louvered door). Therefore, ﬁ lter rails are the industry standard and are included on ClimateMaster commercial heat pumps for the purposes of holding the ﬁ lter only. For ducted return applications, the ﬁ lter rail must be removed and replaced with a duct ﬂ ange or ﬁ lter frame. Canvas or ﬂ exible connectors should also be used to minimize vibration between the unit and ductwork.

climatemaster.com

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 06/17/15

20 (TS) Series

Vertical Installation

Sound Attenuation for Vertical Units - Sound

attenuation is achieved by enclosing the unit within a small mechanical room or a closet. Additional measures for sound control include the following:

1. Mount the unit so that the return air inlet is 90° to the return air grille. Refer to Figure 9. Install a sound bafﬂ e as illustrated to reduce line-of sight sound transmitted through return air grilles.

2. Mount the unit on a rubber or neoprene isolation pad to minimize vibration transmission to the building structure.

Figure 9: Vertical Sound Attenuation

Return Air Inlet

Figure 10a: Vertical Condensate Drain

*3/4" FPT

Vent

3/4" PVC

1/8" per foot

slope to drain

Water

Connections

* Some units include a painted drain connection. Using a threaded pipe or similar device to clear any excess paint accumulated inside this fitting may ease final drain line installation.

Alternate

Condensate

Location

Figure 10b: Vertical Internal Condensate Trap

Notice! Units with clear plastic drain lines should have regular maintenance (as required) to avoid buildup of debris, especially in new construction.

Condensate Piping for Vertical Units - A condensate

line must be installed and pitched away from the unit to allow for proper drainage. This connection must meet all local plumbing/building codes. Vertical units utilize a condensate hose inside the cabinet as a trapping loop; therefore an external trap is not necessary. Figure 10a shows typical condensate connections. Figure 10b illustrates the internal trap for a typical vertical heat pump. Each unit must be installed with its own individual vent (where necessary) and a means to ﬂ ush or blow out the condensate drain line. Do not install units with a common trap and/or vent.

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

20 (TS) Series

Rev.: 06/17/15

Piping Installation

Installation of Supply and Return Piping

Follow these piping guidelines.

1. Install a drain valve at the base of each supply and return riser to facilitate system ﬂ ushing.

2. Install shut-off / balancing valves and unions at each unit to permit unit removal for servicing.

3. Place strainers at the inlet of each system circulating pump.

4. Select the proper hose length to allow slack between connection points. Hoses may vary in length by +2% to -4% under pressure.

5. Refer to Table 1. Do not exceed the minimum bend radius for the hose selected. Exceeding the minimum bend radius may cause the hose to collapse, which reduces water ﬂ ow rate. Install an angle adapter to avoid sharp bends in the hose when the radius falls below the required minimum.

Insulation is not required on loop water piping except where the piping runs through unheated areas, outside the building or when the loop water temperature is below the minimum expected dew point of the pipe ambient conditions. Insulation is required if loop water temperature drops below the dew point (insulation is required for ground loop applications in most climates).

Pipe joint compound is not necessary when Teﬂ on

thread tape is pre-applied to hose assemblies or when ﬂ ared-end connections are used. If pipe joint compound is preferred, use compound only in small amounts on the external pipe threads of the ﬁ tting adapters. Prevent sealant from reaching the ﬂ ared surfaces of the joint.

Note: When antifreeze is used in the loop, ensure that

it is compatible with the Teﬂ on

tape or pipe joint

compound that is applied.

Maximum allowable torque for brass ﬁ ttings is 30 ft-lbs [41 N-m]. If a torque wrench is not available, tighten ﬁ nger-tight plus one quarter turn. Tighten steel ﬁ ttings as necessary.

Optional pressure-rated hose assemblies designed speciﬁ cally for use with ClimateMaster units are available. Similar hoses can be obtained from alternate suppliers. Supply and return hoses are ﬁ tted with swivel-joint ﬁ ttings at one end to prevent kinking during installation.

Refer to Figure 11 for an illustration of a typical supply/ return hose kit. Adapters secure hose assemblies to the unit and risers. Install hose assemblies properly and check regularly to avoid system failure and reduced service life.

Installer Caution: After making water connections on units equipped with ClimaDry

, ensure the three union

nuts on the internal three-way water valve are tight.

ClimaDry®-equipped units have a manual air bleed valve at the top of the reheat coil. This valve must be used to bleed the air from the reheat coil after ﬁ lling the system, for the ClimaDry® to operate properly.

 WARNING! 

WARNING! Polyolester Oil, commonly known as POE oil, is

a synthetic oil used in many refrigeration systems including those with HFC-410A refrigerant. POE oil, if it ever comes in contact with PVC or CPVC piping, may cause failure of the PVC/CPVC. PVC/CPVC piping should never be used as supply or return water piping with water source heat pump products containing HFC-410A as system failures and property damage may result.

 CAUTION! 

CAUTION! Corrosive system water requires corrosion

resistant ﬁ ttings and hoses, and may require water treatment.

 CAUTION! 

CAUTION! Do not bend or kink supply lines or hoses.

 CAUTION! 

CAUTION! Piping must comply with all applicable codes.

Table 1: Metal Hose Minimum Bend Radii

Hose Diameter Minimum Bend Radii

1/2" [12.7mm] 2-1/2" [6.4cm] 3/4" [19.1mm] 4" [10.2cm]

1" [25.4mm] 5-1/2" [14cm]

1-1/4" [31.8mm] 6-3/4" [17.1cm]

NOTICE! Do not allow hoses to rest against structural building components. Compressor vibration may be transmitted through the hoses to the structure, causing unnecessary noise complaints.

Figure 11: Supply/Return Hose Kit

Rib Crimped

Length

MPT

(2 ft [0.6m] Length Standard)

Swivel Brass Fitting

Brass

Fitting

MPT

climatemaster.com

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 06/17/15

20 (TS) Series

Water-Loop Heat Pump Applications

Commercial Water Loop Applications

Commercial systems typically include a number of units connected to a common piping system. Any unit plumbing maintenance work can introduce air into the piping system; therefore air elimination equipment is a major portion of the mechanical room plumbing. Consideration should be given to insulating the piping surfaces to avoid condensation. ClimateMaster recommends unit insulation any time the water temperature is expected to be below 60ºF (15.6ºC). Metal to plastic threaded joints should never be used due to their tendency to leak over time.

Teﬂ on

tape thread sealant is recommended to

minimize internal fouling of the heat exchanger. Do not over tighten connections and route piping so as not to interfere with service or maintenance access. Hose kits are available from ClimateMaster in different conﬁ gurations as shown in Figure 12 for connection between the unit and the piping system. Depending upon selection, hose kits may include shut off valves, P/T plugs for performance measurement, high pressure stainless steel braided hose, “Y” type strainer with blow down valve, and/or “J” type swivel connection. Balancing valves and an external low pressure drop solenoid valve for use in variable speed pumping systems may also be included in the hose kit.

The piping system should be ﬂ ushed to remove dirt, piping chips, and other foreign material prior to operation (see “Piping System Cleaning and Flushing Procedures” in this manual). The ﬂ ow rate is usually set between 2.25 and 3.5 gpm per ton [2.9 and 4.5 l/m per kW] of cooling capacity. ClimateMaster recommends 3 gpm per ton [3.9 l/m per kW] for most applications of water loop heat pumps. To ensure proper maintenance and servicing, P/T ports are imperative for temperature and ﬂ ow veriﬁ cation, as well as performance checks.

Water loop heat pump (cooling tower/boiler) systems typically utilize a common loop, maintained between 60 - 90°F [16 - 32°C]. The use of a closed circuit evaporative cooling tower with a secondary heat exchanger between the tower and the water loop is recommended. If an open type cooling tower is used continuously, chemical treatment and ﬁ ltering will be necessary.

Figure 12: Typical Water-Loop Application

3/8" [10mm] threaded rods

(by others)

Low Water Temperature Cutout Setting - CXM Control

When antifreeze is selected, the LT1 jumper (JW3) should be clipped to select the low temperature (antifreeze

10.0°F [-12.2°C]) setpoint and avoid nuisance faults (see “Low Water Temperature Cutout Selection” in this manual).

Note: Low water temperature operation requires extended range equipment.

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

20 (TS) Series

Rev.: 06/17/15

Ground-Loop Heat Pump Applications

 CAUTION! 

CAUTION! The following instructions represent industry accepted installation practices for closed loop earth coupled heat pump systems. Instructions are provided to assist the contractor in installing trouble free ground loops. These instructions are recommendations only. State/provincial and local codes MUST be followed and installation MUST conform to ALL applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

 CAUTION! 

CAUTION! Ground loop applications require extended range equipment and optional refrigerant/water circuit insulation.

Pre-Installation

Prior to installation, locate and mark all existing underground utilities, piping, etc. Install loops for new construction before sidewalks, patios, driveways, and other construction has begun. During construction, accurately mark all ground loop piping on the plot plan as an aid in avoiding potential future damage to the installation.

Piping Installation

The typical closed loop ground source system is shown in Figure 13. All earth loop piping materials should be limited to polyethylene fusion only for in-ground sections of the loop. Galvanized or steel ﬁ ttings should not be used at any time due to their tendency to corrode. All plastic to metal threaded ﬁ ttings should be avoided due to their potential to leak in earth coupled applications. A ﬂ anged ﬁ tting should be substituted. P/T plugs should be used so that ﬂ ow can be measured using the pressure drop of the unit heat exchanger.

Earth loop temperatures can range between 25 and 110°F [-4 to 43°C]. Flow rates between 2.25 and 3 gpm [2.41 to

3.23 l/m per kW] of cooling capacity is recommended in

these applications.

Test individual horizontal loop circuits before backﬁ lling. Test vertical U-bends and pond loop assemblies prior to installation. Pressures of at least 100 psi [689 kPa] should be used when testing. Do not exceed the pipe pressure rating. Test entire system when all loops are assembled.

Flushing the Earth Loop

Upon completion of system installation and testing, ﬂ ush the system to remove all foreign objects and purge to remove all air.

Antifreeze

n areas where minimum entering loop temperatures drop below 40°F [5°C] or where piping will be routed through areas subject to freezing, antifreeze is required. Alcohols and glycols are commonly used as antifreeze; however your local sales ofﬁ ce should be consulted to determine the antifreeze best suited to your area. Freeze protection should be maintained to 15°F [9°C] below the lowest expected entering loop temperature. For example, if 30°F [-1°C] is the minimum expected entering loop temperature, the leaving loop temperature would be 22 to 25°F [-6 to -4°C] and freeze protection should be at 15°F [-10°C]. Calculation is as follows: 30°F - 15°F = 15°F [-1°C - 9°C = -10°C].

All alcohols should be premixed and pumped from a reservoir outside of the building when possible or introduced under the water level to prevent fumes. Calculate the total volume of ﬂ uid in the piping system. Then use the percentage by volume shown in table 2 for the amount of antifreeze needed. Antifreeze concentration should be checked from a well mixed sample using a hydrometer to measure speciﬁ c gravity.

Low Water Temperature Cutout Setting - CXM Control

When antifreeze is selected, the LT1 jumper (JW3) should be clipped to select the low temperature (antifreeze

10.0°F [-12.2°C]) setpoint and avoid nuisance faults (see “Low Water Temperature Cutout Selection” in this manual). Note: Low water temperature operation

requires extended range equipment.

Table 2: Antifreeze Percentages by Volume

Type

Methanol 100% USP food grade Propylene Glycol Ethanol*

* Must not be denatured with any petroleum based product

Minimum Temperature for Low Temperature Protection

10°F [-12.2°C] 15°F [-9.4°C] 20°F [-6.7°C] 25°F [-3.9°C]

25% 38% 29%

climatemaster.com

21% 25% 25%

16% 22% 20%

10% 15% 14%

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

High and Low Voltage Knockouts

Vibration Isolation Pad

To Thermostat

Tranquility

Rev.: 06/17/15

20 (TS) Series

Ground-Loop Heat Pump Applications

Figure 13: Typical Ground-Loop Application

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

20 (TS) Series

Rev.: 06/17/15

Ground-Water Heat Pump Applications

Open Loop - Ground Water Systems - Typical open

loop piping is shown in Figure 14. Shut off valves should be included for ease of servicing. Boiler drains or other valves should be “tee’d” into the lines to allow acid ﬂ ushing of the heat exchanger. Shut off valves should be positioned to allow ﬂ ow through the coax via the boiler drains without allowing ﬂ ow into the piping system. P/T plugs should be used so that pressure drop and temperature can be measured.

Supply and return water piping materials should be limited to copper, PE, or similar material. PVC or CPVC should never be used as they are incompatible with the POE oils used in HFC-410A products and piping system failure and property damage may result.

 WARNING! 

WARNING! Polyolester Oil, commonly known as POE oil, is

Water quantity should be plentiful and of good quality. Consult table 3 for water quality guidelines. The unit can be ordered with either a copper or cupro-nickel water heat exchanger. Consult Table 3 for recommendations. Copper is recommended for closed loop systems and open loop ground water systems that are not high in mineral content or corrosiveness. In conditions anticipating heavy scale formation or in brackish water, a cupro-nickel heat exchanger is recommended. In ground water situations where scaling could be heavy or where biological growth such as iron bacteria will be present, an open loop system is not recommended. Heat exchanger coils may over time lose heat exchange capabilities due to build up of mineral deposits. Heat exchangers must only be serviced by a qualiﬁ ed technician, as acid and special pumping equipment is required. Desuperheater coils can likewise become scaled and possibly plugged. In areas with extremely hard water, the owner should be informed that the heat exchanger may require occasional acid ﬂ ushing. In some cases, the desuperheater option should not be recommended due to hard water conditions and additional maintenance required.

Water Quality Standards - Table 3 should be consulted for water quality requirements. Scaling potential should be assessed using the pH/Calcium hardness method. If the pH <7.5 and the calcium hardness is less than 100 ppm, scaling potential is low. If this method yields numbers out of range of those listed, the Ryznar Stability and Langelier Saturation indecies should be calculated. Use the appropriate scaling surface temperature for the application, 150°F [66°C] for direct use (well water/open loop) and DHW (desuperheater); 90°F [32°F] for indirect use. A monitoring plan should be implemented in these probable scaling situations. Other water quality issues such as iron fouling, corrosion prevention and erosion and clogging should be referenced in Table 3.

Expansion Tank and Pump - Use a closed, bladdertype expansion tank to minimize mineral formation due to air exposure. The expansion tank should be sized to provide at least one minute continuous run time of the pump using its drawdown capacity rating to prevent pump short cycling. Discharge water from the unit is not contaminated in any manner and can be disposed of in various ways, depending on local building codes (e.g. recharge well, storm sewer, drain ﬁ eld, adjacent stream or pond, etc.). Most local codes forbid the use of sanitary sewer for disposal. Consult your local building and zoning department to assure compliance in your area.

Water Control Valve - Note the placement of the water control valve in Figure 14. Always maintain water pressure in the heat exchanger by placing the water control valve(s) on the discharge line to prevent mineral precipitation during the off-cycle. Pilot operated slow closing valves are recommended to reduce water hammer. If water hammer persists, a mini-expansion tank can be mounted on the piping to help absorb the excess hammer shock. Ensure that the total ‘VA’ draw of the valve can be supplied by the unit transformer. For instance, a slow closing valve can draw up to 35VA. This can overload smaller 40 or 50 VA transformers depending on the other controls in the circuit. A typical pilot operated solenoid valve draws approximately 15VA (see Figure 19). Note the special wiring diagrams for slow closing valves (Figures 20 & 21).

climatemaster.com

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 06/17/15

20 (TS) Series

Ground-Water Heat Pump Applications

Flow Regulation - Flow regulation can be accomplished

by two methods. One method of ﬂ ow regulation involves simply adjusting the ball valve or water control valve on the discharge line. Measure the pressure drop through the unit heat exchanger, and determine ﬂ ow rate from Table 9. Since the pressure is constantly varying, two pressure gauges may be needed. Adjust the valve until the desired ﬂ ow of 1.5 to 2 gpm per ton [2.0 to 2.6 l/m per kW] is achieved. A second method of ﬂ ow control requires a ﬂ ow control device mounted on the outlet of the water control valve. The device is typically a brass ﬁ tting with an oriﬁ ce of rubber or plastic material that is designed to allow a speciﬁ ed ﬂ ow rate. On occasion, ﬂ ow control devices may produce velocity noise that can be reduced by applying some back pressure from the ball valve located on the discharge line. Slightly closing the valve will spread the pressure drop over both devices, lessening the velocity noise.

Figure 14: Typical Open Loop/Well Application

Note: When EWT is below 50°F [10°C], 2 gpm per ton (2.6 l/m per kW) is required. Water Coil Low Temperature Limit Setting - For all

open loop systems the 30°F [-1.1°C] LT1 setting (factory setting-water) should be used to avoid freeze damage to the unit. See “Low Water Temperature Cutout Selection” in this manual for details on the low limit setting.

Water

Control

Valve

P/T Plugs

Flow

Regulator

Boiler

Drains

Pressure

Tank

Water Out

Water In

Shut-Off

Valve

Optional

Filter

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Water Quality

Parameter

Material

Closed

Recirculating

Open Loop and Recirculating Well

Scaling Potential - Primary Measurement

pH/Calcium Hardness

All

pH < 7.5 and Ca Hardness <100ppm

Method

Index Limits for Probable Scaling Situations - (Operation outside these limits is not recommended)

Ryznar

All

- 6.0 - 7.5

Stability Index If >7.5 minimize steel pipe use. Langelier

All

-0.5 to +0.5

Saturation Index

If <-0.5 minimize steel pipe use. Based upon 66°C HWG and

Direct well, 29°C Indirect Well HX

Iron Fouling

Iron Fe2+(Ferrous)

All

<0.2 ppm (Ferrous)

(Bacterial Iron potential)

If Fe

(ferrous)>0.2 ppm with pH 6 - 8, O2<5 ppm check for iron bacteria.

Iron Fouling

All

<0.5 ppm of Oxygen

Above this level deposition will occur.

Corrosion Prevention

All

6 - 8.5

Monitor/treat as

needed

Minimize steel pipe below 7 and no open tanks with pH <8

Hydrogen Sulfide (H

All

- <0.5 ppm

At H

S>0.2 ppm, avoid use of copper and copper nickel piping or HX's.

Rotten egg smell appears at 0.5 ppm level.

Copper alloy (bronze or brass) cast components are OK to <0.5 ppm.

Ammonia ion as hydroxide, chloride, nitrate and sulfate compounds

All

<0.5 ppm

Maximum

Maximum Allowable at maximum water temperature.

Chloride Levels

10$C24$C38

Copper

Cupronickel

- <20ppm NR NR

- <150 ppm NR NR

304 S

S - <400 ppm <250 ppm <150 ppm

316 S

S - <1000 ppm <550 ppm < 375 ppm

Titanium - > 1000 ppm >550 ppm >375 ppm

Erosion and Clogging

Particulate Size and Erosion

All

<10 ppm of particles and a maximum velocity of 1.8 m/s Filtered for maximum 841 micron [0.84 mm, 20 mesh] size.

<10 ppm (<1 ppm "sandfree” for reinjection) of particles and a maximum velocity of 1.8 m/s. Filtered for maximum 841 micron 0.84 mm, 20 mesh] size. Any particulate that is not removed can potentially clog components.

Notes:

Rev.: 5/6/2014 S

• NR - Application not recommended.

• "-" No design Maximum.

• Closed Recirculating system is identified by a

closed pressurized piping system.

• Recirculating open wells should observe the open recirculating design considerations.

Above the given limits, scaling is likely to occur. Scaling indexes should be calculated using the limits below

Scaling indexes should be calculated at 66°C for direct use and HWG applications, and at 32°C for indirect HX use. A monitoring plan should be implemented.

The ClimateMaster Water Quality Table provides water quality requirements for ClimateMaster coaxial heat exchangers. The water should be evaluated by an independent testing facility comparing to this Table and when properties are outside of these requirements, an external secondary heat exchanger must be used to isolate the heat pump heat exchanger from the unsuitable water. Failure to do so will void the warranty for the coaxial heat exchanger and any other components damaged by a leak.

Table 3: Water Quality Standards

Tranquility

Water Quality Standards

20 (TS) Series

Rev.: 06/17/15

climatemaster.com

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: 06/17/15

20 (TS) Series

Electrical - Line Voltage

Electrical - Line Voltage - All ﬁ eld installed wiring,

including electrical ground, must comply with the National Electrical Code as well as all applicable local codes. Refer to the unit electrical data for fuse sizes. Consult wiring diagram for ﬁ eld connections that must be made by the installing (or electrical) contractor. All ﬁ nal electrical connections must be made with a length of ﬂ exible conduit to minimize vibration and sound transmission to the building.

General Line Voltage Wiring - Be sure the available power is the same voltage and phase shown on the unit serial plate. Line and low voltage wiring must be done in accordance with local codes or the National Electric Code, whichever is applicable.

Table 4a: Tranquility® 20 (TS) Series Electrical Data - (PSC Motor & ClimaDry®)

All TS Units with Standard PSC Motor TS Units (PSC)

018

024

030

036

042

048

060

070

Voltage

Code

G 208/230/60/1 197/254 1 9.0 48.0 1.0 10.0 12.3 20 0.8 10.8 13.1 20 E 265/60/1 239/292 1 8.4 40.0 0.9 9.3 11.4 15 0.7 10.0 12.1 20 G 208/230/60/1 197/254 1 13.5 58.3 1.6 15.1 18.5 30 0.8 15.9 19.3 30 E 265/60/1 239/292 1 9 54.0 1.1 10.1 12.4 20 0.7 10.8 13.1 20 H 208/230/60/3 197/254 1 7.1 55.4 1.6 8.7 10.5 15 0.8 9.5 11.3 15

F* 460/60/3* 414/506 1 3.5 28.0 0.9 4.4 5.3 15 0.7 5.1 6.0 15

G 208/230/60/1 197/254 1 12.8 64.0 1.8 14.6 17.8 30 0.8 15.4 18.6 30 E 265/60/1 239/292 1 10.9 60.0 1.4 12.3 15.0 25 0.7 13.0 15.7 25 H 208/230/60/3 197/254 1 8.3 58.0 1.8 10.1 12.2 20 0.8 10.9 13.0 20

F* 460/60/3* 414/506 1 5.1 28.0 1.0 6.1 7.4 15 0.7 6.8 8.1 15

G 208/230/60/1 197/254 1 16.0 77.0 1.8 17.8 21.8 35 0.8 18.6 22.6 35 E 265/60/1 239/292 1 12.2 72.0 2.0 14.2 17.3 25 0.7 14.9 18.0 30 H 208/230/60/3 197/254 1 10 71.0 1.8 11.8 14.3 20 0.8 12.6 15.1 25

F* 460/60/3* 414/506 1 4.7 38.0 1.0 5.7 6.9 15 0.7 6.4 7.6 15

G 208/230/60/1 197/254 1 16.7 79.0 2.2 18.9 23.1 35 0.8 19.7 23.9 40 E 265/60/1 239/292 1 13.5 72.0 1.7 15.2 18.6 30 0.7 15.9 19.3 30 H 208/230/60/3 197/254 1 10.4 73.0 2.2 12.6 15.2 25 0.8 13.4 16.0 25

F* 460/60/3* 414/506 1 5.8 38.0 1.0 6.8 8.3 15 0.7 7.5 9.0 15

N 575/60/3 518/633 1 3.8 36.5 0.8 4.6 5.6 15 N/A N/A N/A N/A G 208/230/60/1 197/254 1 21.8 117.0 2.7 24.5 30.0 50 1.1 25.6 31.0 50 E 265/60/1 239/292 1 16.3 98.0 2.9 19.2 23.3 35 1.3 20.5 24.6 40 H 208/230/60/3 197/254 1 13.7 83.1 2.7 16.4 19.8 30 1.1 17.5 20.9 30

F* 460/60/3* 414/506 1 6.2 41.0 1.7 7.9 9.5 15 1.3 9.0 10.6 15

N 575/60/3 518/633 1 4.8 33.0 1.4 6.2 7.4 15 N/A N/A N/A N/A G 208/230/60/1 197/254 1 26.4 134.0 3.8 30.2 36.8 60 1.1 31.3 37.9 60 H 208/230/60/3 197/254 1 16 110.0 3.8 19.8 23.8 35 1.1 20.9 24.9 40

F* 460/60/3* 414/506 1 7.8 52.0 1.3 9.1 11.1 15 1.3 10.4 12.4 20

N 575/60/3 518/633 1 5.7 38.9 2.2 7.9 9.3 15 N/A N/A N/A N/A G 208/230/60/1 197/254 1 30.8 178.0 4.0 34.8 42.5 70 1.1 35.9 43.6 70 H 208/230/60/3 197/254 1 19.6 138.0 4.0 23.6 28.5 45 1.1 24.7 29.6 45

F* 460/60/3* 414/506 1 8.2 66.1 2.6 10.8 12.9 20 1.3 12.1 14.2 20

N 575/60/3 518/633 1 6.6 55.3 1.5 8.1 9.8 15 N/A N/A N/A N/A

Model

* NEUTRAL CONNECTION REQUIRED! All F Voltage (460 vac) units with ClimaDry Reheat pump is rated 265 vac and is wired between one hot leg and neutral.

Rated

Voltage

Min/Max

ClimateMaster Water-Source Heat Pumps

Compressor Fan

QTY RLA LRA

Transformer - All 208/230 voltage units are factory wired for 208 volt. If supply voltage is 230 volt, installer must rewire transformer. See wire diagram for connections.

 WARNING! 

WARNING! To avoid possible injury or death due to electrical

shock, open the power supply disconnect switch and secure it in an open position during installation.

 CAUTION! 

CAUTION! Use only copper conductors for ﬁ eld installed

electrical wiring. Unit terminals are not designed to accept other types of conductors.

Motor

Total

FLA

Unit FLA

require a four wire power supply with neutral.

Min

Circuit

Amp

Max Fuse/ HACR

TS Units with PSC Fan Motor

and ClimaDry

Reheat

Pump

FLA

Total

Unit FLA

Min

Circuit

Amp

Max

Fuse/

HACR

+ 44 hidden pages

ClimateMaster TSD 006, TSD 036, TSD 012, TSD 009, TSD 030 Installation Operation & Maintenance

Specifications and Main Features

Frequently Asked Questions

User Manual