ClimateMaster Tranquility TZH 024 Series, Tranquility TZH 060 Series, Tranquility TZV 024 Series, Tranquility TZV 060 Series Installation, Operation & Maintenence Manual

Tranquility® 22

(TZ) Series

Models TZH/V 024 - 060

60 Hz - HFC-410A

INSTALLATION, OPERATION,

& MAINTENANCE

97B0075N16

Revised: 21 January, 2013

Table of Contents

Model Nomenclature 3 General Information 5 Unit Physical Data 6 Horizontal Installation 7 Field Conversion of Air Discharge 9 Horizontal Installation 10 Vertical Installation 11 Piping Installation 13 vFlow™ Heat Pump Applications Overview 14 Water-Loop Heat Pump Applications 17 Ground-Loop Heat Pump Applications 18 Ground-Loop and Ground Water Heat Pump Applications 19 Ground-Water Heat Pump Applications 20 Water Quality Standards 22 Electrical - Line Voltage 23 Electrical Data 25 Electrical - Power & Low Voltage Wiring 26 Electrical - Low Voltage Wiring 27 Electrical - Low Voltage Wiring for non-vFlow Using External Motorized Water Valve 28 Electrical - Thermostat Wiring 29 Blower Performance Data 30 ECM Blower Control 31 Typical Wiring Diagram - Single Phase Units 32 Typical Wiring Diagram - Single Phase Unit with MPC Controller 33 Typical Wiring Diagram - Three Phase Units 34 DXM2 Controls 35 DXM2 Layout and Connections 38 Unit Starting and Operating Conditions 41 Piping System Cleaning and Flushing 42 Unit and System Checkout 43 Unit Start-Up Procedure 44 Unit Operating Conditions 46 Preventive Maintenance 48 Troubleshooting 49 DXM2 Process Flow Chart 51 Functional Troubleshooting 52 Performance Troubleshooting 54 Start-Up Log Sheet 56 Functional Troubleshooting 57 Warranty (U.S. & Canada) 58 Warranty (International) 59 Revision History 60

™

Units

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Revised: 01/21/13

22 (TZ) Series

This Page Intentionally Left Blank

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

1 2

SERIES

TZ = Tranquility® 22 Digital

CONFIGURATION

V = Vertical Up H = Horizontal

4 5 6 7

UNIT SIZE

024 030 036 042

048 060

REVISION LEVEL

A = Current Revision

Tranquility

91011121314

A0 2 4 DG 1 2 C L T

RETURN AIR FLOW CONFIGURATION

L = Left Return R = Right Return V = Left Return, Stainless Steel Drain Pan

W = Right Return, Stainless Steel Drain Pan

HEAT EXCHANGER OPTIONS

Standard HWG (Coil Only)

22 (TZ) Series

Revised: 01/21/13

Model Nomenclature

STANDARD

S = Standard

SUPPLY AIR FLOW & MOTOR CONFIGURATION

TTZV BTZH STZH

Copper

Supply

Straight

B T

Top

Back

Configuration

Cupro-Nickel

G S

Tin Plated Air CoilNon Coated Air Coil

Copper

A U

Motor

ECM ECM ECM

Cupro-Nickel

WATER CIRCUIT OPTIONS

VOLTAGE

G = 208-230/60/1 E = 265/60/1 F = 460/60/3 H = 208-230/60/3

CONTROLS

D = DXM2 M = DXM2 w/LON P = DXM2 w/MPC

3 = Internal Pump Standard Head (Variable) UPM-Geo 4 = Internal Pump High Head (Variable) Magna Pump 5 = Motorized Valve (Modulating) Closed Loop Applications,

Low System Pressure Drop 6 = Motorized Valve (Modulating) Open Loop Applications, High System Pressure Drop 7 = Internal Secondary Pump

CABINET

OPTION

RANGE

1 A J K 2 C L M 3 E N P 4 G R S

ULTRA QUIET

YES

1” FILTER

RACK

YES

2” FILTER

RACK

YES

1” FILTER

2” FILTER

FRAME

YES

FRAME

YES

Note: Above model nomenclature is a general reference. Consult individual engineering guides for detailed information.

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CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Revised: 01/21/13

22 (TZ) Series

General Information

Safety

Warnings, cautions, and notices appear throughout this manual. Read these items carefully before attempting any installation, service, or troubleshooting of the equipment.

DANGER: Indicates an immediate hazardous situation, which if not avoided will result in death or serious injury. DANGER labels on unit access panels must be observed.

WARNING: Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation or an unsafe practice, which if not avoided could result in minor or moderate injury or product or property damage.

NOTICE: Notiﬁ cation of installation, operation, or maintenance information, which is important, but which is not hazard-related.

 WARNING! 

WARNING! To avoid the release of refrigerant into the

atmosphere, the refrigerant circuit of this unit must be serviced only by technicians who meet local, state, and federal proﬁ ciency requirements.

 CAUTION! 

CAUTION! To avoid equipment damage, DO NOT use

these units as a source of heating or cooling during the construction process. The mechanical components and ﬁ lters will quickly become clogged with construction dirt and debris, which may cause system damage.

 WARNING! 

WARNING! The installation of water-source heat pumps and all associated components, parts, and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

torage re-Installati

 WARNING! 

WARNING! All refrigerant discharged from this unit must

be recovered WITHOUT EXCEPTION. Technicians must follow industry accepted guidelines and all local, state, and federal statutes for the recovery and disposal of refrigerants. If a compressor is removed from this unit, refrigerant circuit oil will remain in the compressor. To avoid leakage of compressor oil, refrigerant lines of the compressor must be sealed after it is removed.

Inspection - Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the packaging of each unit, and inspect each unit for damage. Ensure that the carrier makes proper notation of any shortages or damage on all copies of the freight bill and completes a common carrier inspection report. Concealed damage not discovered during unloading must be reported to the carrier within 15 days of receipt of shipment. If not ﬁ led within 15 days, the freight company can deny the claim without recourse.

Note: It is the responsibility of the purchaser to ﬁ le all necessary claims with the carrier. Notify your equipment supplier of all damage within ﬁ fteen (15) days of shipment.

Storage - Equipment should be stored in its original

packaging in a clean, dry area. Store units in an upright position at all times. Stack units a maximum of 3 units high.

Unit Protection - Cover units on the job site with either the original packaging or an equivalent protective covering. Cap the open ends of pipes stored on the job site. In areas where painting, plastering, and/or spraying has not been completed, all due precautions must be taken to avoid physical damage to the units and contamination by foreign material. Physical damage and contamination may prevent proper start-up and may result in costly equipment clean-up.

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Examine all pipes, ﬁ ttings, and valves before installing any of the system components. Remove any dirt or debris found in or on these components.

Pre-Installation - Installation, Operation, and Maintenance instructions are provided with each unit. Horizontal equipment is designed for installation above false ceiling or in a ceiling plenum. Other unit conﬁ gurations are typically installed in a mechanical room. The installation site chosen should include adequate service clearance around the unit. Before unit start-up, read all manuals and become familiar with the unit and its operation. Thoroughly check the system before operation.

Prepare units for installation as follows:

1. Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped.

2. Keep the cabinet covered with the original packaging until installation is complete and all plastering, painting, etc. is ﬁ nished.

3. Verify refrigerant tubing is free of kinks or dents and that it does not touch other unit components.

4. Inspect all electrical connections. Connections must be clean and tight at the terminals.

5. Remove any blower support packaging (water-to-air units only).

6. Loosen compressor bolts on units equipped with compressor spring vibration isolation until the compressor rides freely on the springs. Remove shipping restraints. (No action is required for compressors with rubber grommets.)

7. Some airﬂ ow patterns are ﬁ eld convertible (horizontal units only). Locate the airﬂ ow conversion section of this IOM.

8. Locate and verify any hot water generator (HWG), hanger, or other accessory kit located in the compressor section or blower section.

Tranquility

22 (TZ) Series

Revised: 01/21/13

General Information

 CAUTION! 

CAUTION! All three phase scroll compressors must have

direction of rotation veriﬁ ed at start-up. Veriﬁ cation is achieved by checking compressor Amp draw. Amp draw will be substantially lower compared to nameplate values. Additionally, reverse rotation results in an elevated sound level compared to correct rotation. Reverse rotation will result in compressor internal overload trip within several minutes. Verify compressor type before proceeding.

 CAUTION! 

CAUTION! DO NOT store or install units in corrosive

environments or in locations subject to temperature or humidity extremes (e.g., attics, garages, rooftops, etc.). Corrosive conditions and high temperature or humidity can signiﬁ cantly reduce performance, reliability, and service life. Always move and store units in an upright position. Tilting units on their sides may cause equipment damage.

 CAUTION! 

CAUTION! CUT HAZARD - Failure to follow this caution may

result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing heat pumps.

NOTICE! Failure to remove shipping brackets from spring-mounted compressors will cause excessive noise, and could cause component failure due to added vibration.

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CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Revised: 01/21/13

22 (TZ) Series

Unit Physical Data

Tranquility®

Model 024 030 036 042 048 060

Compressor (1 Each) Scroll

Factory Charge HFC-410A (oz) 51 48 54 70 80 84

ECM Fan Motor & Blower

Fan Motor (hp) 1/2 1/2 1/2 3/4 3/4 1

Blower Wheel Size (dia x w) - (in) 9X7 9X7 9X8 9X8 10X10 11X10

Water Connection Size

FPT(in) 3/4” 3/4” 3/4” 3/4" 1" 1"

HWG Connection Size

FPT(in) 1/2”

Vertical Upﬂ ow

Air Coil Dimensions (h x w) - (in) 20 X 17.25 20 X 17.25 24 X 21.75 24 X 21.75 28.75 X 24 28.75 X 24

Standard Filter - 1" [25.4mm] Throwaway, qty (in) 20x20 20x20 24x24 24x24 28x28 28x28

Weight - Operating, (lbs) 224 224 249 260 315 330

Weight - Packaged, (lbs) 229 229 255 266 322 337

Horizontal

Air Coil Dimensions (h x w) - (in) 16 X 22 16 X 22 20 X 25 20 X 25 20 X 35 20 X 35

Standard Filter - 1" [25.4mm] Throwaway, qty (in) 18x25 18x25

Weight - Operating, (lbs) 208 208 233 244 299 314

Weight - Packaged, (lbs) 213 213 239 250 306 321

Notes: All units have TXV expansion device and 1/2” & 3/4” electrical knockouts.

22 Two-Stage (TZ) Series (60Hz Only)

20x28 or

2-20x14

20x28 or 2-20x14

1-20x24, 1-20x14

1-20x24,

1-20x14

Unit Maximum Water Working Pressure

Options

Internal Pump

Internal Modulating Water Valve (MWV)

Max Pressure PSIG [kPa]

145 [999]

300 [2,068]

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Horizontal Unit Location

Units are not designed for outdoor installation. Locate the unit in an INDOOR area that allows enough space for service personnel to perform typical maintenance or repairs without removing unit from the ceiling. Horizontal units are typically installed above a false ceiling or in a ceiling plenum. Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation (such as unconditioned spaces subject to 100% outside air). Consideration should be given to access for easy removal of the ﬁ lter and access panels. Provide sufﬁ cient room to make water, electrical, and duct connection(s).

If the unit is located in a conﬁ ned space, such as a closet, provisions must be made for return air to freely enter the space by means of a louvered door, etc. Any access panel screws that would be difﬁ cult to remove after the unit is installed should be removed prior to setting the unit. Refer to Figure 3 for an illustration of a typical installation. Refer to unit submittal data or engineering design guide for dimensional data.

Conform to the following guidelines when selecting unit location:

1. Provide a hinged access door in concealed-spline or plaster ceilings. Provide removable ceiling tiles in T-bar or lay-in ceilings. Refer to horizontal unit dimensions for speciﬁ c series and model in unit submittal data. Size the access opening to accommodate the service technician during the removal or replacement of the compressor and the removal or installation of the unit itself.

2. Provide access to hanger brackets, water valves and ﬁ ttings. Provide screwdriver clearance to access panels, discharge collars and all electrical connections.

3. DO NOT obstruct the space beneath the unit with piping, electrical cables and other items that prohibit future removal of components or the unit itself.

4. Use a manual portable jack/lift to lift and support the weight of the unit during installation and servicing.

Tranquility

22 (TZ) Series

Revised: 01/21/13

Horizontal Installation

Mounting Horizontal Units

Horizontal units have hanger kits pre-installed from the factory as shown in Figure 1. Figure 3 shows a typical horizontal unit installation.

Horizontal heat pumps are typically suspended above a ceiling or within a sofﬁ t using ﬁ eld supplied, threaded rods sized to support the weight of the unit.

Use four (4) ﬁ eld supplied threaded rods and factory provided vibration isolators to suspend the unit. Hang the unit clear of the ﬂ oor slab above and support the unit by the mounting bracket assemblies only. DO NOT attach the unit ﬂ ush with the ﬂ oor slab above.

Pitch the unit toward the drain as shown in Figure 2 to improve the condensate drainage. On small units (less than 2.5 tons/8.8kW) ensure that unit pitch does not cause condensate leaks inside the cabinet.

Figure 1: Hanger Bracket

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Figure 2: Horizontal Unit Pitch

1/4” (6.4mm) pitch per foot for drainage

The installation of water source heat pump units and all associated components, parts and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

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Drain Connection

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Revised: 01/21/13

22 (TZ) Series

Horizontal Installation

Figure 3: Typical Horizontal Unit Installation

Suppy Air

Insulated supply duct with

at least on 90 deg. elbow

to reduce air noise

Unit Power Disconnect

Power Wiring

3/8” [10mm] thread rods

(by others)

Unit Power

Unit Hanger Kits

(included)

Thermostat

Wiring

Stainless Steel

Braid Hose with

Integral “J” Swivel

Ball valve with optional

integral P/T plug

Building

Loop

Water out

Water in

Air Coil - To obtain maximum performance, the air coil should be cleaned before start-up. A 10% solution of dishwasher detergent and water is recommended for both sides of the coil. A thorough water rinse should follow. UV based anti-bacterial systems may damage

coated air coils.

Notice! Installation Note - Ducted Return: Many

horizontal WSHPs are installed in a return air ceiling plenum application (above ceiling). Vertical WSHPs are commonly installed in a mechanical room with free return (e.g. louvered door). Therefore, ﬁ lter rails are the industry standard and are included on ClimateMaster commercial heat pumps for the purposes of holding the ﬁ lter only. For ducted return applications, the ﬁ lter rail must be removed and replaced with a duct ﬂ ange or ﬁ lter rack. Canvas or ﬂ exible connectors should also be used to minimize vibration between the unit and ductwork.

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Overview - Horizontal units can be ﬁ eld converted between side (straight) and back (end) discharge using the instructions below.

Note: It is not possible to ﬁ eld convert return air between left or right return models due to the necessity of refrigeration copper piping changes.

Preparation - It is best to ﬁ eld convert the unit on the

ground before hanging. If the unit is already hung it should be taken down for the ﬁ eld conversion.

Side to Back Discharge Conversion

1. Place unit in well lit area. Remove the screws as shown in Figure 4 to free top panel and discharge panel.

2. Lift out the access panel and set aside. Lift and rotate the discharge panel to the other position as shown, being careful with the blower wiring.

3. Check blower wire routing and connections for tension or contact with sheet metal edges. Re-route if necessary.

4. Check refrigerant tubing for contact with other components.

5. Reinstall top panel and screws noting that the location for some screws will have changed.

6. Manually spin the fan wheel to ensure that the wheel is not rubbing or obstructed.

7. Replace access panels.

Tranquility

Field Conversion of Air Discharge

Figure 4: Left Return Side to Back

Water

Connection End

Water

Connection End

Water

Connection End

Side Discharge

Remove Screws

Rotate

Move to Side

Replace Screws

22 (TZ) Series

Revised: 01/21/13

Return Air

Back to Side Discharge Conversion - If the discharge is changed from back to side, use above instruction noting that illustrations will be reversed.

Left vs. Right Return - It is not possible to ﬁ eld convert return air between left or right return models due to the necessity of refrigeration copper piping changes. However, the conversion process of side to back or back to side discharge for either right or left return conﬁ guration is the same. In some cases, it may be possible to rotate the entire unit 180 degrees if the return air connection needs to be on the opposite side. Note

that rotating the unit will move the piping to the other end of the unit.

Back Discharge

Figure 5: Right Return Side to Back

Return Air

Supply Duct

Side Discharge

Return Air

Drain

Discharge Air

Back Discharge

Drain

Discharge Air

Water

Connection End

Water

Connection End

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CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Revised: 01/21/13

22 (TZ) Series

ondensate Piping

Duct System Installatio

Horizontal Installation

Condensate Piping - Horizontal Units - A condensate

drain line must be installed and pitched away for the unit to allow for proper drainage. This connection must meet all local plumbing/building codes.

Pitch the unit toward the drain as shown in Figure 2 to improve the condensate drainage. On small units (less than 2.5 tons/8.8 kW), ensure that unit pitch does not cause condensate leaks inside the cabinet.

Install condensate trap at each unit with the top of the trap positioned below the unit condensate drain connection as shown in Figure 6. Design the depth of the trap (water-seal) based upon the amount of ESP capability of the blower (where 2 inches [51mm] of ESP capability requires 2 inches [51mm] of trap depth). As a general rule, 1-1/2 inch [38mm] trap depth is the minimum.

Each unit must be installed with its own individual trap and connection to the condensate line (main) or riser. Provide a means to ﬂ ush or blow out the condensate line. DO NOT install units with a common trap and/or vent.

Figure 6: Horizontal Condensate Connection

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* Some units include a painted drain connection. Using a threaded pipe or similar device to clear any excess paint accumulated inside this fitting may ease final drain line installation.

 CAUTION! 

CAUTION! Ensure condensate line is pitched toward drain

1/8 inch per ft [11mm per m] of run.

Always vent the condensate line when dirt or air can collect in the line or a long horizontal drain line is required. Also vent when large units are working against higher external static pressure than other units connected to the same condensate main since this may cause poor drainage for all units on the line. WHEN A

VENT IS INSTALLED IN THE DRAIN LINE, IT MUST BE LOCATED AFTER THE TRAP IN THE DIRECTION OF THE CONDENSATE FLOW.

Duct System Installation - Proper duct sizing and design

is critical to the performance of the unit. The duct system should be designed to allow adequate and even airﬂ ow through the unit during operation. Air ﬂ ow through the unit MUST be at or above the minimum stated airﬂ ow for the unit to avoid equipment damage. Duct systems should be designed for quiet operation. Refer to Figure 3 for horizontal duct system details or Figure 8 for vertical duct system details. A ﬂ exible connector is recommended for both discharge and return air duct connections on metal duct systems to eliminate the transfer of vibration to the duct system. To maximize sound attenuation of the unit blower, the supply and return plenums should include internal ﬁ berglass duct liner or be constructed from ductboard for the ﬁ rst few feet. Application of the unit to uninsulated ductwork in an unconditioned space is not recommended, as the unit’s performance may be adversely affected.

At least one 90° elbow should be included in the supply duct to reduce air noise. If air noise or excessive air ﬂ ow is a problem, the blower speed can be changed. For airﬂ ow charts, consult submittal data for the series and model of the speciﬁ c unit.

If the unit is connected to existing ductwork, a previous check should have been made to ensure that the ductwork has the capacity to handle the airﬂ ow required for the unit. If ducting is too small, as in the replacement of a heating only system, larger ductwork should be installed. All existing ductwork should be checked for leaks and repaired as necessary.

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Vertical Unit Location - Units are not designed for outdoor installation. Locate the unit in an INDOOR area that allows enough space for service personnel to perform typical maintenance or repairs without removing unit from the mechanical room/closet. Vertical units are typically installed in a mechanical room or closet. Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation (such as unconditioned spaces subject to 100% outside air). Consideration should be given to access for easy removal of the ﬁ lter and access panels. Provide sufﬁ cient room to make water, electrical, and duct connection(s).

If the unit is located in a conﬁ ned space, such as a closet, provisions must be made for return air to freely enter the space by means of a louvered door, etc. Any access panel screws that would be difﬁ cult to remove after the unit is installed should be removed prior to setting the unit. Refer to Figures 7 and 8 for typical installation illustrations. Refer to unit submittal data or engineering design guide for dimensional data.

Tranquility

Vertical Unit Locati

Figure 7: Vertical Unit Mounting

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22 (TZ) Series

Revised: 01/21/13

Vertical Installation

1. Install the unit on a piece of rubber, neoprene orother mounting pad material for sound isolation. The pad should be at least 3/8” [10mm] to 1/2” [13mm] in thickness. Extend the pad beyond all four edges of the unit.

2. Provide adequate clearance for ﬁ lter replacement and drain pan cleaning. Do not block ﬁ lter access with piping, conduit or other materials. Refer to unit submittal data or engineering design guide for dimensional data.

3. Provide access for fan and fan motor maintenance and for servicing the compressor and coils without removing the unit.

4. Provide an unobstructed path to the unit within the closet or mechanical room. Space should be sufﬁ cient to allow removal of the unit, if necessary.

5. Provide access to water valves and ﬁ ttings and screwdriver access to the unit side panels, discharge collar and all electrical connections.

Notice! Installation Note - Ducted Return: Many horizontal WSHPs are installed in a return air ceiling plenum application (above ceiling). Vertical WSHPs are commonly installed in a mechanical room with free return (e.g. louvered door). Therefore, ﬁ lter rails are the industry standard and are included on ClimateMaster commercial heat pumps for the purposes of holding the ﬁ lter only. For ducted return applications, the ﬁ lter rail must be removed and replaced with a duct ﬂ ange or ﬁ lter rack. Canvas or ﬂ exible connectors should also be used to minimize vibration between the unit and ductwork.

Figure 8: Typical Vertical Unit Installation Using Ducted Return Air

Internally insulate return transition duct to reduce noise

climatemaster.com

Rev.: 6/2/09S

Internally insulate supply duct for first 1.2 m each way to reduce noise

Use turning vanes in supply transition

Flexible canvas duct connector to reduce noise and vibration

Rounded return transition

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Revised: 01/21/13

22 (TZ) Series

Vertical Installation

Sound Attenuation for Vertical Units - Sound

attenuation is achieved by enclosing the unit within a small mechanical room or a closet. Additional measures for sound control include the following:

1. Mount the unit so that the return air inlet is 90° to the return air grille. Refer to Figure 9. Install a sound bafﬂ e as illustrated to reduce line-of sight sound transmitted through return air grilles.

2. Mount the unit on a rubber or neoprene isolation pad to minimize vibration transmission to the building structure.

Figure 9: Vertical Sound Attenuation

Condensate Piping for Vertical Units - A condensate

line must be installed and pitched away from the unit to allow for proper drainage. This connection must meet all local plumbing/building codes. Vertical units utilize a condensate hose inside the cabinet as a trapping loop; therefore an external trap is not necessary. Figure 10a shows typical condensate connections. Figure 10b illustrates the internal trap for a typical vertical heat pump. Each unit must be installed with its own individual vent (where necessary) and a means to ﬂ ush or blow out the condensate drain line. Do not install units with a common trap and/or vent.

Figure 10a: Vertical Condensate Drain

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Return Air Inlet

Notice! Units with clear plastic drain lines should have regular maintenance (as required) to avoid buildup of debris, especially in new construction.

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* Some units include a painted drain connection. Using a threaded pipe or similar device to clear any excess paint accumulated inside this fitting may ease final drain line installation.

Figure 10b: Vertical Internal Condensate Trap

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Installation of Supply and Return Piping

Follow these piping guidelines.

1. Install a drain valve at the base of each supply and return riser to facilitate system ﬂ ushing.

2. Install shut-off / balancing valves and unions at each unit to permit unit removal for servicing.

3. Place strainers at the inlet of each system circulating pump.

4. Select the proper hose length to allow slack between connection points. Hoses may vary in length by +2% to -4% under pressure.

5. Refer to Table 1. Do not exceed the minimum bend radius for the hose selected. Exceeding the minimum bend radius may cause the hose to collapse, which reduces water ﬂ ow rate. Install an angle adapter to avoid sharp bends in the hose when the radius falls below the required minimum.

Tranquility

22 (TZ) Series

Revised: 01/21/13

Piping Installation

 WARNING! 

WARNING! Polyolester Oil, commonly known as POE oil, is

a synthetic oil used in many refrigeration systems including those with HFC-410A refrigerant. POE oil, if it ever comes in contact with PVC or CPVS piping, may cause failure of the PVC/CPVC. PVC/CPVC piping should never be used as supply or return water piping with water source heat pump products containing HFC-410A as system failures and property damage may result.

 CAUTION! 

CAUTION! Corrosive system water requires corrosion

resistant ﬁ ttings and hoses, and may require water treatment.

 CAUTION! 

CAUTION! Do not bend or kink supply lines or hoses.

Insulation is not required on loop water piping except where the piping runs through unheated areas, outside the building or when the loop water temperature is below the minimum expected dew point of the pipe ambient conditions. Insulation is required if loop water temperature drops below the dew point (insulation is required for ground loop applications in most climates).

Pipe joint compound is not necessary when Teﬂ on® thread tape is pre-applied to hose assemblies or when ﬂ ared-end connections are used. If pipe joint compound is preferred, use compound only in small amounts on the external pipe threads of the ﬁ tting adapters. Prevent sealant from reaching the ﬂ ared surfaces of the joint.

Note: When antifreeze is used in the loop, ensure that it is compatible with the Teﬂ on® tape or pipe joint compound that is applied.

Maximum allowable torque for brass ﬁ ttings is 30 ft-lbs [41 N-m]. If a torque wrench is not available, tighten ﬁ nger-tight plus one quarter turn. Tighten steel ﬁ ttings as necessary.

Optional pressure-rated hose assemblies designed speciﬁ cally for use with ClimateMaster units are available. Similar hoses can be obtained from alternate suppliers. Supply and return hoses are ﬁ tted with swivel-joint ﬁ ttings at one end to prevent kinking during installation.

 CAUTION! 

CAUTION! Piping must comply with all applicable codes.

Table 1: Metal Hose Minimum Bend Radii

Hose Diameter Minimum Bend Radii

1/2" [12.7mm] 2-1/2" [6.4cm]

3/4" [19.1mm] 4" [10.2cm]

1" [25.4mm] 5-1/2" [14cm]

1-1/4" [31.8mm] 6-3/4" [17.1cm]

NOTICE! Do not allow hoses to rest against structural building components. Compressor vibration may be transmitted through the hoses to the structure, causing unnecessary noise complaints.

Figure 11: Supply/Return Hose Kit

MPT

Rib Crimped

Length

(2 ft [0.6m] Length Standard)

Swivel Brass Fitting

Brass

Fitting

MPT

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Tranquility

Revised: 01/21/13

22 (TZ) Series

vFlow™ Heat Pump Applications Overview

vFlow™ is a revolutionary new, intelligent, and efﬁ cient way to circulate water (or water plus antifreeze) using internal, variable speed water ﬂ ow control. The factory installed high efﬁ ciency variable speed pumps uses almost half the wattage of traditional ﬁ xed speed pump. vFlow™ technology improves the life expectancy of the unit by reducing the amount of energy required to optimize the ﬂ ow of water throughout the system and also reduces the space, cost, and labor required to install external water ﬂ ow control mechanisms (ﬂ ow controllers, solenoid and ﬂ ow control valves).

vFlow™ Conﬁ gurations:

1. Low System Pressure Drop Modulating Motorized Valve – Typical for External Central Pumping.

Primarily for use on multi-unit applications with central

pumping. With this option the unit includes a low pressure drop, high Cv modulating motorized water valve that is controlled by the DXM2 control based on the difference in the entering and leaving water temperature delta T. This valve is a standard factory installed feature for the

TZ unit.

2. High System Pressure Drop Modulating Motorized

Valve – Typical for High Pressure Water System such as Water Well Pumps.

With this option the unit includes a high pressure

drop modulating water valve that is controlled by the DXM2 control based on the difference in the entering and leaving water temperature delta T. A low Cv valve is used to provide more precise control against high system pressure differential type of loops. This valve is a factory installed option for the TZ unit and when selected replaces the modulating valve.

3. Standard Head Variable Pump – Typical for Multiple

Unit Central Pumping.

With this option the unit includes an internal variable

speed pump that is best suited to low pressure drop systems such as primary/secondary pumping. The pump speed is controlled by the DXM2 control based on the difference in the entering and leaving water temperature delta T. This pump includes an internal check valve for multiple unit installations.

This pump is a factory installed option for the TZ unit

and when selected replaces the modulating valve.

4. High Head Variable Pump – Typical for Individual

Unit Pumping.

With this option the unit includes an internal variable

speed pump that is capable of higher system pressure drops. The pump speed is controlled by the DXM2 control based on the difference in the entering and leaving water temperature delta T. This pump includes

ClimateMaster Water-Source Heat Pumps

an internal check valve for multiple unit installations. This pump is a factory installed option for the TZ unit and when selected replaces the modulating valve.

Variable speed pump or motorized modulating valve delivers variable water-ﬂ ow, controlled by DXM2 control, based on loop water ∆T.

Typical Closed-Loop Application (with Internal Variable Pump Shown)

To Thermostat

Internal Variable

Pump

Water Out

High and Low Voltage Knockouts

Vibration Isolation Pad

Water In

Typical Open Loop Application (with Internal Modulating Motorized Valve Shown)

For use on applications using external source for ﬂ ow.

To Thermostat

Pressure

Tank

Shut Off

Ball Valves

for Isolation

Water Out

Water In

High and Low Voltage Knockouts

Vibration Isolation Pad

Internal Motorized

Modulating Valve

Boiler

Drains

Optional

Filter

THE SMART SOLUTION FOR ENERGY EFFICIENCY

vFlow™ Heat Pump Applications Overview - Continued

Water Pressure Schrader Ports

The pressure ports built in to the unit are provided as a means of measuring pressure drop through the water-torefrigerant heat exchanger. The water pressure ports are schrader ports smaller than refrigerant schrader ports. They are the same size as tire schrader ports. A digital pressure gauge is recommended for taking pressure

Low System Pressure Drop Valve

Model CV MOPD

024

030

036

042

048

060

4.7 200 3.0 0.41 0.94

4.7 200 4.5 0.92 2.12

4.7 200 6.0 1.63 3.76

4.7 200 3.8 0.65 1.51

4.7 200 5.6 1.42 3.28

4.7 200 7.5 2.55 5.88

4.7 200 4.5 0.92 2.12

4.7 200 6.8 2.09 4.84

4.7 200 9.0 3.67 8.47

4.7 200 5.3 1.27 2.94

4.7 200 7.9 2.83 6.53

4.7 200 10.5 4.99 11.53

4.7 200 6.0 1.63 3.76

4.7 200 9.0 3.67 8.47

4.7 200 12.0 6.52 15.06

7.4 200 7.0 .89 2.06

7.4 200 10.5 2.01 4.64

7.4 200 14.0 3.58 8.26

WPD Adders

GPM PSI FT

High System Pressure Drop Valve

Model CV MOPD

024

030

036

042

048

060

Tranquility

22 (TZ) Series

Revised: 01/21/13

readings through these ports. The water ﬂ ow through the unit can be determined by measuring the water pressure at the “water pressure out” port and subtracting it from the water pressure at the “water pressure in” port. Comparing the pressure differential to the pressure drop table (wpd)/ﬂ ow rate in Tables 15a through 15d in this manual will determine the ﬂ ow rate through the unit.

WPD Adders

GPM PSI FT

4.7 200 3.0 0.41 0.94

4.7 200 4.5 0.92 2.12

4.7 200 6.0 1.63 3.76

7.4 200 3.8 0.26 0.61

7.4 200 5.6 0.57 1.32

7.4 200 7.5 1.03 2.37

7.4 200 4.5 0.37 0.85

7.4 200 6.8 0.84 1.95

7.4 200 9.0 1.48 3.42

10.0 200 5.3 0.28 0.65

10.0 200 7.9 0.62 1.44

10.0 200 10.5 1.10 2.55

10.0 200 6.0 0.36 0.83

10.0 200 9.0 0.81 1.87

10.0 200 12.0 1.44 3.33

19.0 200 7.0 0.14 0.31

19.0 200 10.5 0.31 0.70

19.0 200 14.0 0.54 1.25

Standard Head Variable Pump Performance

UPM Geo 25-85 Pump Curve

PM Geo 25-85 Pump Curve

Head (Ft.)

0 5 10 15 20 25

Flow (GPM)

GPM Head (ft)

0.0 28.6

1.0 28.7

2.0 28.4

3.0 27.9

4.0 27.2

5.0 26.3

6.0 25.2

7.0 23.9

8.0 22.6

9.0 21.1

10.0 19.6

11.0 18.0

12.0 16.4

13.0 14.9

14.0 13.3

15.0 11.9

16.0 10.5

17.0 9.3

18.0 8.2

19.0 7.3

20.0 6.6

21.0 6.1

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CLIMATEMASTER WATER-SOURCE HEAT PUMPS

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22 (TZ) Series

High Head Variable Pump Performance

Magna Geo 25-140 Pump Curve

Head (Ft.)

0 5 10 15 20 25 30 35 40

Flow (GPM)

GPM Head (ft)

0.0 44.7

1.0 45.4

2.0 46.1

3.0 46.8

4.0 47.5

5.0 47.7

6.0 47.1

7.0 46.1

8.0 45.3

9.0 43.9

10.0 42.6

11.0 41.2

12.0 39.9

13.0 38.7

14.0 37.4

15.0 36.1

16.0 34.9

17.0 33.7

18.0 32.5

19.0 31.3

20.0 30.1

21.0 28.9

22.0 27.8

23.0 26.7

24.0 25.6

25.0 24.5

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Commercial Water Loop Applications

Commercial systems typically include a number of units connected to a common piping system. Any unit plumbing maintenance work can introduce air into the piping system; therefore air elimination equipment is a major portion of the mechanical room plumbing. Consideration should be given to insulating the piping surfaces to avoid condensation. ClimateMaster recommends unit insulation any time the water temperature is expected to be below 60ºF (15.6ºC). Metal to plastic threaded joints should never be used due to their tendency to leak over time.

Teﬂ o n® tape thread sealant is recommended to minimize internal fouling of the heat exchanger. Do not over tighten connections and route piping so as not to interfere with service or maintenance access. Hose kits are available from ClimateMaster in different conﬁ gurations for connection between the unit and the piping system. Depending upon selection, hose kits may include shut off valves, P/T plugs for performance measurement, high pressure stainless steel braided hose, “Y” type strainer with blow down valve, and/or “J” type swivel connection.

Tranquility

22 (TZ) Series

Revised: 01/21/13

Water-Loop Heat Pump Applications

The piping system should be ﬂ ushed to remove dirt, piping chips, and other foreign material prior to operation (see “Piping System Cleaning and Flushing Procedures” in this manual). The ﬂ ow rate is usually set between 2.25 and 3.5 gpm per ton [2.9 and 4.5 l/m per kW] of cooling capacity. ClimateMaster recommends 3 gpm per ton [3.9 l/m per kW] for most applications of water loop heat pumps. To ensure proper maintenance and servicing, P/T ports are imperative for temperature and ﬂ ow veriﬁ cation, as well as performance checks.

Water loop heat pump (cooling tower/boiler) systems typically utilize a common loop, maintained between 60 - 90°F [16 - 32°C]. The use of a closed circuit evaporative cooling tower with a secondary heat exchanger between the tower and the water loop is recommended. If an open type cooling tower is used continuously, chemical treatment and ﬁ ltering will be necessary.

Typical Water-Loop Application

3/8” [10mm] thread rods

(by others)

Suppy Air

Insulated supply duct with

at least on 90 deg. elbow

to reduce air noise

Unit Power Disconnect

Power Wiring

Unit Hanger Kits

(included)

Unit Power

Thermostat

Wiring

Stainless Steel

Braid Hose with

Integral “J” Swivel

Ball valve with optional

integral P/T plug

Building

Loop

Water out

Water in

Low Water Temperature Cutout Setting - DXM2 Control

When antifreeze is selected, the LT1 jumper (JW3) should be clipped to select the low temperature (antifreeze 10.0°F [-12.2°C]) setpoint and avoid nuisance faults (see “Low Water Temperature Cutout Selection” in this manual). Note:

Low water temperature operation requires extended range equipment.

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CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

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22 (TZ) Series

Ground-Loop Heat Pump Applications

 CAUTION! 

CAUTION! The following instructions represent industry accepted installation practices for closed loop earth coupled heat pump systems. Instructions are provided to assist the contractor in installing trouble free ground loops. These instructions are recommendations only. State/provincial and local codes MUST be followed and installation MUST conform to ALL applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

 CAUTION! 

CAUTION! Ground loop applications require extended range equipment and optional refrigerant/water circuit insulation.

Pre-Installation

Prior to installation, locate and mark all existing underground utilities, piping, etc. Install loops for new construction before sidewalks, patios, driveways, and other construction has begun. During construction, accurately mark all ground loop piping on the plot plan as an aid in avoiding potential future damage to the installation.

Piping Installation

The typical closed loop ground source system is shown in Figure 13. All earth loop piping materials should be limited to polyethylene fusion only for in-ground sections of the loop. Galvanized or steel ﬁ ttings should not be used at any time due to their tendency to corrode. All plastic to metal threaded ﬁ ttings should be avoided due to their potential to leak in earth coupled applications. A ﬂ anged ﬁ tting should be substituted. P/T plugs should be used with units that do not include vFlow so that ﬂ ow can be measured using the pressure drop of the unit heat exchanger. Units equipped with any of the four vFlow conﬁ gurations have built in Schrader ports. Water temperature may be viewed on the iGate communicating thermostat.

Earth loop temperatures can range between 25 and 110°F [-4 to 43°C]. Flow rates between 2.25 and 3 gpm [2.41 to

3.23 l/m per kW] of cooling capacity is recommended in

these applications.

Test individual horizontal loop circuits before backﬁ lling. Test vertical U-bends and pond loop assemblies prior to installation. Pressures of at least 100 psi [689 kPa] should be used when testing. Do not exceed the pipe pressure rating. Test entire system when all loops are assembled.

Flushing the Earth Loop

Upon completion of system installation and testing, ﬂ ush the system to remove all foreign objects and purge to remove all air.

Antifreeze

n areas where minimum entering loop temperatures drop below 40°F [5°C] or where piping will be routed through areas subject to freezing, antifreeze is required. Alcohols and glycols are commonly used as antifreeze; however your local sales ofﬁ ce should be consulted to determine the antifreeze best suited to your area. Freeze protection should be maintained to 15°F [9°C] below the lowest expected entering loop temperature. For example, if 30°F [-1°C] is the minimum expected entering loop temperature, the leaving loop temperature would be 22 to 25°F [-6 to -4°C] and freeze protection should be at 15°F [-10°C]. Calculation is as follows: 30°F - 15°F = 15°F [-1°C - 9°C = -10°C].

All alcohols should be premixed and pumped from a reservoir outside of the building when possible or introduced under the water level to prevent fumes. Calculate the total volume of ﬂ uid in the piping system. Then use the percentage by volume shown in table 2 for the amount of antifreeze needed. Antifreeze concentration should be checked from a well mixed sample using a hydrometer to measure speciﬁ c gravity.

Low Water Temperature Cutout Setting - DXM2 Control

When antifreeze is selected, the LT1 jumper (JW3) should be clipped to select the low temperature (antifreeze

10.0°F [-12.2°C]) setpoint and avoid nuisance faults (see “Low Water Temperature Cutout Selection” in this manual). Note: Low water temperature operation

requires extended range equipment.

Table 2: Antifreeze Percentages by Volume

Type

Methanol 100% USP food grade Propylene Glycol Ethanol*

* Must not be denatured with any petroleum based product

ClimateMaster Water-Source Heat Pumps

Minimum Temperature for Low Temperature Protection

10°F [-12.2°C] 15°F [-9.4°C] 20°F [-6.7°C] 25°F [-3.9°C]

25%

38%

29%

21%

25%

16%

22%

20%

10%

15%

14%

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ClimateMaster Tranquility TZH 024 Series, Tranquility TZH 060 Series, Tranquility TZV 024 Series, Tranquility TZV 060 Series Installation, Operation & Maintenence Manual

Specifications and Main Features

Frequently Asked Questions

User Manual