ClimateMaster TCV072, TCV096, TCV120, TCV160, TCV192 Installation Operation & Maintenance

Tranquility

®

Compact

B elt Drive (TCH /V) Series

Models TCH072 - 120

TCV072 - 300

60Hz - HFC-410A

Installation, Operation

& Maintenance

97B0084N01

Revised: July 25, 2017

Table of Contents

Model Nomenclature 3 General Information 4 TCH Physical Data TCV Physical Data Horizontal Installation 16 TCH Field Conversion of Air Discharge 18 Vertical Installation 21 TCV Field Conversion of Air Discharge 22 TCV072-240 Field Conversion of Air Discharge 23 TCV300 Field Conversion of Air Discharge 26 TCV Field Conversion of Control Box 29 TCV Field Conversion of Water Connections 30 Vertical Condensate Installation 31 Piping Installation 32 Water-Loop Heat Pump Applications 33 Ground-Loop Heat Pump Applications 34 Ground-Water Heat Pump Applications 36 Water Quality Standards 38 Electrical - Line Voltage 39 Electrical - Power Wiring 41 Electrical - Power & Low Voltage Wiring 42 Electrical - Thermostat Wiring 44 Typical Wiring Diagram - TCH/V Units with CXM 45 CXM Controls 49 DXM Controls 50 Safety Features 52 CXM and DXM Controls 53 Blower Adjustment 54 Tensioning V-Belt Drives 55 Blower Sheave Information 56 TCH/V 072 Blower Performance 57 TCH/V 096 Blower Performance 58 TCH/V 120 Blower Performance 60 Blower Performance Data – TCV160 Standard Unit 62 Blower Performance Data – TCV192 Standard Unit 63 Blower Performance Data – TCV240 Standard Unit 64 Blower Performance Data – TCV240 Standard Unit 65 Blower Performance Data – TCV300 Standard Unit 66 Unit Starting and Operating Conditions 67 Piping System Cleaning and Flushing 68 Unit Starting and Operating Conditions 69 Unit Start-Up Procedure 70 Unit Operating Conditions 72 Start-Up Log Sheet 73 Preventive Maintenance 74 Circuit Diagram with Safety Devices 75 Functional Troubleshooting 76 Performance Troubleshooting 77 Warranty (U.S. & Canada) 79 Revision History 80

(includes unit w/WSE) 6

(includes unit w/WSE) 9

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: July 25, 2017

®

Compact Belt Drive (TCH/V) Series

This Page Intentionally Left Blank

2

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

MODEL TYPE

TC = TRANQUILITY COMMERCIAL HFC-410A

®

COMPACT

CONFIGURATION

H = HORIZONTAL V = VERTICAL

TCV ONLY

®

Compact Belt Drive (TCH/V) Series

1 2 3 4 5 6 7

Tranquility

9 10 11 12 13 14 15

8

TC H A0 9 6 CH 3 A A L S S

AIR FLOW OPTIONS

LB = LEFT RETURN/BACK DISCHARGE LS = LEFT RETURN/STRAIGHT DISCHARGE RB = RIGHT RETURN/BACK DISCHARGE RS = RIGHT RETURN/STRAIGHT DISCHARGE VB = LEFT RETURN S.S. DRAIN PAN/BACK DISCHARGE

VS = LEFT RETURN S.S. DRAIN PAN/STRAIGHT DISCHARGE WB = RIGHT RETURN S.S. DRAIN PAN/BACK DISCHARGE

¢

WS = RIGHT RETURN S.S. DRAIN PAN/STRAIGHT DISCHARGE BF = BACK RETURN/FRONT DISCHARGE

BT= BACK RETURN/TOP DISCHARGE FB = FRONT RETURN/BACK DISCHARGE FT = FRONT RETURN/TOP DISCHARGE YF = BACK RETURN S.S. DRAIN PAN/FRONT DISCHARGE YT = BACK RETURN S.S. DRAIN PAN/TOP DISCHARGE ZB = FRONT RETURN S.S. DRAIN PAN/BACK DISCHARGE

¢

ZT = FRONT RETURN S.S. DRAIN PAN/T OP DISCHARGE

COPPER

WATER COIL

YES

NO

YES

NO

YES

NO

YES

UNIT SIZE

072 096 120 160 192

240

¢

300

REVISION LEVEL

A = CURRENT REVISION

VOLTAGE

F = 460/60/3 H = 208/230/60/3 (FACTORY WIRED 208) N = 575/60/3

CONTROLS

C = CXM

¢

D = DXM L = CXM w/LON M = DXM w/LON N = CXM w/MPC P = DXM w/MPC

ETL Approved

USA & Canada

TCH ONLY

TCV ONLY

HEAT EXCHANGER OPTIONS

OPTION

A C J N 1 2 3 4

BLOWER DRIVE PACKAGE

A = ST ANDARD RPM & ST ANDARD MOTOR B = LOW RPM & STANDARD MOTOR

C = HIGH RPM & STANDARD MOTOR D = STANDARD RPM & LARGE MOTOR E = HIGH RPM & LARGE MOTOR

CABINET INSULATION / FILTER RAILS/FRAMES

OPTION RANGE

1

A B

2

C D

3

E F

4

G H

ULTRA QUIET

S = STANDARD A = DUAL POINT POWER

CUPRO-NICKEL

WATER COIL

NO

YES

NO

YES

TCV TCH

1” FILTER

FRAMES

YES

NO

YES

NO

YES

NO

YES

NO

2” FILTER

FRAMES

YES

Rev.: July 25, 2017

Model Nomenclature

N/A N/A N/A N/A

YES

NO YES NO

1” FILTER

RAIL

YES

NO

YES

NO

YES

NO

YES

NO

WATER SIDE

ECONOMIZER

NO

YES

2” FILTER

RAIL

NO

YES

NO

YES

NO

YES

NO

YES

NO

COATED

AIR COIL

YES

NO

YES

NO

YES

NO

YES

NO

4” FILTER

FRAMES

NO YES

COATED

ECON COIL

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3

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

S

P

on

Tranquility

Rev.: July 25, 2017

®

Compact Belt Drive (TCH/V) Series

General Information

Safety

Warnings, cautions and notices appear throughout this manual. Read these items carefully before attempting any installation, service or troubleshooting of the equipment.

DANGER: Indicates an immediate hazardous situation, which if not avoided will result in death or serious injury. DANGER labels on unit access panels must be observed.

WARNING: Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation or an unsafe practice, which if not avoided could result in minor or moderate injury or product or property damage.

NOTICE: Notiﬁ cation of installation, operation or maintenance information, which is important, but which is not hazard-related.

 WARNING! 

WARNING! The EarthPure® Application and Service Manual

should be read and understood before attempting to service refrigerant circuits with HFC-410A.

 WARNING! 

WARNING! To avoid the release of refrigerant into the

atmosphere, the refrigerant circuit of this unit must be serviced only by technicians who meet local, state, and federal proﬁ ciency requirements.

 CAUTION! 

CAUTION! To avoid equipment damage, DO NOT use

these units as a source of heating or cooling during the construction process. The mechanical components and ﬁ lters will quickly become clogged with construction dirt and debris, which may cause system damage.

 WARNING! 

WARNING! The installation of water-source heat pumps and

all associated components, parts, and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

torage re-Installati

 WARNING! 

WARNING! All refrigerant discharged from this unit must

be recovered WITHOUT EXCEPTION. Technicians must follow industry accepted guidelines and all local, state, and federal statutes for the recovery and disposal of refrigerants. If a compressor is removed from this unit, refrigerant circuit oil will remain in the compressor. To avoid leakage of compressor oil, refrigerant lines of the compressor must be sealed after it is removed.

Inspection the shipment against the bill of lading. Make sure all units have been received. Inspect the packaging of each unit, and inspect each unit for damage. Ensure that the carrier makes proper notation of any shortages or damage on all copies of the freight bill and completes a common carrier inspection report. Concealed damage not discovered during unloading must be reported to the carrier within 15 days of receipt of shipment. If not ﬁ led within 15 days, the freight company can deny the claim without recourse. Note: It is the responsibility of the purchaser to ﬁ le all necessary claims with the carrier. Notify your equipment supplier of all damage within ﬁ fteen (15) days of shipment.

Storage - Equipment should be stored in its original packaging in a clean, dry area. Store units in an upright position at all times.

Unit Protection - the original packaging or an equivalent protective covering. Cap the open ends of pipes stored on the job site. In areas where painting, plastering, and/or spraying has not been completed, all due precautions must be taken to avoid physical damage to the units and contamination by foreign material. Physical damage and contamination may prevent proper start-up and may result in costly equipment clean-up.

Examine all pipes, ﬁ ttings, and valves before installing any of the system components. Remove any dirt or debris found in or on these components.

Pre-Installation - Installation, Operation, and Maintenance instructions are provided with each unit. Horizontal equipment is designed for installation above false ceiling or in a ceiling plenum. Other unit conﬁ gurations are typically installed in a mechanical room. The installation site chosen should include adequate service clearance around the unit. Before unit start-up, read all manuals and become familiar with the unit and its operation. Thoroughly check the system before operation.

Upon receipt of the equipment, carefully check

Cover units on the job site with either

4

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

Prepare units for installation as follows:

1. Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped.

2. Keep the cabinet covered with the original packaging until installation is complete and all plastering, painting, etc. is ﬁ nished.

3. Verify refrigerant tubing is free of kinks or dents and that it does not touch other unit components.

4. Inspect all electrical connections. Connections must be clean and tight at the terminals.

5.

Some airﬂ ow patterns and some control box locations are ﬁ eld convertible. Locate the conversion section of this IOM.

®

Compact Belt Drive (TCH/V) Series

Rev.: July 25, 2017

 CAUTION! 

CAUTION! All three phase scroll compressors must have

direction of rotation veriﬁ ed at start-up. Veriﬁ cation is achieved by checking compressor Amp draw. Amp draw will be substantially lower compared to nameplate values. Additionally, reverse rotation results in an elevated sound level compared to correct rotation. Reverse rotation will result in compressor internal overload trip within several minutes. Verify compressor type before proceeding.

 CAUTION! 

CAUTION! DO NOT store or install units in corrosive

environments or in locations subject to temperature or humidity extremes (e.g., attics, garages, rooftops, etc.). Corrosive conditions and high temperature or humidity can signiﬁ cantly reduce performance, reliability, and service life. Always move and store units in an upright position. Tilting units on their sides may cause equipment damage.

 CAUTION! 

CAUTION! CUT HAZARD - Failure to follow this caution may

result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing heat pumps.

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CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Rev.: July 25, 2017

®

Compact Belt Drive (TCH/V) Series

TCH Physical Data

Model 072 096 120

Compressor Quantity Scroll

Number of Circuits (Compressors) 2

Factory Charge HFC-410a (oz) [kg] per

circuit

Blower Motor Quantity 1

Standard Motor (hp) [kW] 1 [0.75] 2 [1.49] 3 [2.24]

Large Motor (hp) [kW] 2 [1.49] 3 [2.24] 5 [3.73]

No. of Blowers 1

Blower Wheel Size D x W (in) [cm] 12 x 12 [30.48 x 30.48]

Water Connection Size

FPT (in) [mm] 1-1/4" [31.8] 1-1/2" [38.1]

Volume (US Gallons) [liters] 1.62 [6.13] 1.81 [6.85] 2.40 [9.08]

Condensate Connection Size

FPT (in) [mm] 3/4" [19.1]

Air Coil Dimensions H x W (in) [cm] 20 x 54 [50.8 x 137.2] 20 x 64 [50.8 x 162.6]

Air Coil Total Face Area (ft2) [m2]

Miscellaneous Data

Filter Standard - 1" [25.4mm] Throwaway

(qty) (in) [cm]

Weight - Operating (lbs) [kg] 586 [265.8] 644 [292.1] 698 [316.6]

Weight - Packaged (lbs) [kg] 626 [283.9] 684 [310.3] 738 [334.8]

All units have grommet compressor mountings, and 1/2" & 1-3/4" electrical knockouts.

60 [1.70] 76 [2.15] 80 [2.27]

Blower Motor

Blower

Coax Volume

Air Coil Data

7.5 [0.70] 8.9 [0.83]

(QTY.3) 16 x 20 [40.6 x 50.8] (QTY.1) 20 x 20 [50.8 x 50.8]

TCH072-120 Corner Weights

Weight - Operating (lbs) [kg] 586 [265.8] 644 [292.1] 698 [316.6] Weight - Packaged (lbs) [kg] 626 [283.9] 684 [310.3] 738 [334.8]

Weight - Corner - Control box/Compressor side (lbs) [kg] 235 [106.6] 254 [115.2] 271 [122.9]

Weight - Corner - Compressor side (lbs) [kg] 101 [45.8] 120 [54.4] 137 [62.1]

Weight - Corner - Blower side (lbs) [kg] 180 [81.6] 190 [86.2] 200 [90.7]

Weight - Corner - Air Coil side (lbs) [kg] 70 [31.8] 80 [36.3] 90 [40.8]

Unit with WSE Option

TCH072 TCH096 TCH120

TCH Series 072 096 120

Water Coil Dimensions (in) [cm] Internal Water Coil Volume (Gal) [L] Weight - Operating (lbs.) [Kg] Weight - Packaged (lbs.) [Kg]

20 x 54 [50.8 x 137.2] 20 x 60 [50.8 x 152.4]

5.6 [21.6] 6.2 [23.5] 6.8 [25.7] 838 [380] 921 [418] 998 [453] 900 [408] 978 [444] 1058 [480]

6

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

HANGER BRACKET DIMENSIONS

87”

[221cm]

1.0”

[2.54cm]

PLAN VIEW

TOP

4.3”

[10.8cm]

34.1”

[86.6cm]

FRONT

CONTROL BOX

U

T

S

V

1.3”

[3.3cm]

condensate

LEFT RETURN LEFT VIEW-

AIR COIL SIDE

LEFT RETURN END DISCHARGE

CBP

EAP

BSP

CAP

FRONT

E

D

F

G

CAP

CBP

CAP

EAP

BSP

FRONT

CONTROL BOX

PLAN VIEW

TOP

V

S

U

RIGHT RETURN RIGHT VIEW-

AIR COIL SIDE

RIGHT RETURN END DISCHARGE

1.3”

[3.3cm]

condensate drain

3

LEFT RETURN STRAIGHT DISCHARGE

CAP

FRONT

BSP

A

EAP

CBP

B

C

O

P

Q

R

K

M

F

G

E

D

BSP

RIGHT RETURN STRAIGHT DISCHARGE

1

EAP

2 CAP

CAP

2

FRONT

CBP

1

5

4

LEGEND

CAP=Compressor Access Panel CBP=Control Box Panel BSP=Blower Service Panel EAP=Expansion Valve Access panel 1=Water Outlet 1-1/4” FPT (072-096) 1-1/2” FPT (120) 2=Water Inlet 1-1/4” FPT (072-096) 1-1/2” FPT (120) 3=Condensate 3/4” FPT 4=High Voltage 1-1/8” [2.9cm] KO 5=Low Voltage 7/8” [2.2cm] KO

SERVICE ACCESS 3’ (91 cm.)

Note 5, 6

Note 6

ALL CONFIGURATIONS REQUIRE SERVICE ACCESS AREA

DESCRIBED IN NOTES 5 AND 6.

NOTES:

-

All dimensions in table are inches (cm).

 6HUYLFHDccess is required for all removable panels and installer should take care to comply with all building codes and 

allowadequate clearance for future field service.

 Water inlet and water outlet connections are available on either side (left or right) of the unit. Qty (2x) MPT Plugs are

shipped loose in a plastic bag tied to the water leg in front of the unit. Installer must plug water inlet/outlet side not being connected to.

 &RQGHQVDWHGUDLQLV)37DQGLVORFDWHGRQFDELQHWHQGRSSRVLWHWKHFRPSUHVVRU  Electrical access is available on either side (left or right) of the front.  Electric box is on right side. It can be field converted to left side. Conversion should only be attempted by qualified

service technician. If electric box relocated to opposite side, and water connected to opposite side, then this access is not required.

 Units require 3’ (9.1 cm) clearance for water connections, CAP, C%P, EAP and BSP service access.  Overall cabinet width dimensions does not include filter rail and duct flange.

 8QLWVDUHVKLSSHGZLWKDLUILOWHUUDLOVWKDWDUHQRWVXLWDEOHIRUVXSSRUWLQJUHWXUQDLUGXFWZRUN$QDLUILOWHUIUDPHZLWKGXFW

PRXQWLQJFROODULVDYDLODEOHDVDQDFFHVVRU\

Tranquility

®

Compact Belt Drive (TCH/V) Series

Rev.: July 25, 2017

TCH072-120 Dimensional Data

Overall Cabinet Discharge Connections Duct Flange Water Connections Electrical Knockouts Return Air Connections Using Return Air Opening

A

Model

072-120

DepthBWidthCHeight

36.3 84.9 21.6 14.0 17.0 13.5 7.8 15.0 8.3 4.0 2.0 18.8 16.8 13.8 65.0 18.0 1.0 18.9

in.

92.2 215.6 54.9 35.6 43.2 34.3 19.8 38.1 21.1 10.2 5.1 47.8 42.7 35.1 165.1 45.7 2.5 48.0

cm.

DE

Supply

Depth

F

Supply

Width

G

Supply Height

climatemaster.com

KL

1 Water Outlet

M

OPQ R S

2

Water

Inlet

Return

Depth

T

Return Height

UV

7

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

®

Compact Belt Drive (TCH/V) Series

Rev.: July 25, 2017

TCH072-120 w/WSE Dimensional Data

TCH 072-120 with WaterSide Economizer

Overall Cabinet

Model

072-120

A

WidthBDepthCHeight

46.3 84.9 21.6 23.9 17.0 13.5 7.8 15.0 18.3 4.0 2.0 18.8 16.8 13.8 54.0 18.4 1.0 29.4

in.

117.6 215.6 54.9 60.9 43.2 34.3 19.8 38.1 46.4 10.2 5.1 47.8 42.7 35.1 137.2 45.7 2.5 74.7

cm.

Legend

BSP = Blower Service Panel CAP = Compressor Access Panel CBP = Control Box Panel MSP = Motor Service Panel ACP = Aquastat Controller Panel EAP = Expansion Valve Access Panel WSE = Waterside Economizer

Discharge Connections

Duct Flange

DE

Supply

Depth

F

Supply

Width

G

Supply Height

Water Connections Electrical Knockouts

KL

Water Outlet

M

OP Q R S

1

2

Water

Inlet

EAP

Notes 6, 9

Return Air Connections

Using Return Air Opening

T

UV

Return

Depth

Height

87.00

[221 CM]

MSP BSP

Notes 6,7

CBP

Notes 5, 6

F R

44.16

[112.18 CM]

C

Notes:

1. Service access is required for all removable panels and installer should take care to comply with all building codes allowing adequate clearance for future field service.

2. Units are shipped with air filter rails that are not suitable for supporting return air ductwork. An air filter frame with duct mounting collar is available as an accessory.

3. Discharge flange and hanger brackets are factory installed.

4. Condensate drain is 3/4” FPT and is located on cabinet end opposite the compressor.

5. Unit control box is on side opposite return air (not convertible)

6. Units require 3 feet (91cm) clearance for water connections, CAP, CBP, EAP, MSP, ACP and BSP service panels.

O N T

B

V

L

M

K

Right Side View

Top View

S

15.00 (38.1)

Straight Discharge

A

1.00

[2.54 CM]

12.75

[32.39 CM]

Right Return Back Discharge

U

T

1.3 (3.3cm)

7. Blower service access is through back panel on straight discharge units or through panel opposite air coil on back discharge units.

8. Factory supplied controller (aquastat) is inside unit completely wired. To field adjust temperature setting, remove ACP panel and push button.

9. Expansion valve access panel is opposite return air side.

10. WSE coil air bleed access is through CAP.

Left Side View

Right Return

Front View

WSE

3/4” Drain FPT

CAP, ACP

Notes 6, 8, 10

ED

Back View

O

Return

P

Air

Q

R

Flow

F

G

8

ClimateMaster Water-Source Heat Pumps

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

®

Compact Belt Drive (TCH/V) Series

Rev.: July 25, 2017

TCV Physical Data

Model

Compressor Scroll Number of Circuits (Compressors) 2 Factory Charge HFC-410a - (oz)

[kg] per circuit

Blower Motor

Blower Motor Quantity 1 Standard Motor (hp) [kw] 1 [.75] 2 [1.49] 3 [2.23] 3 [2.24] 3 [2.24] 5 [3.73] 7.5 [5.60] Optional Large Motor (hp) [kw] 2 [1.49] 3 [2.24] 5 [3.73] 5 [3.73] 5 [3.73] 7.5 [5.59] 10 [7.46]

Blower

No. of Blowers 1 2 3 Blower Wheel Size D x W (in) [cm] 12 x 12 [30.48 x 30.48]

Water Connection Size

FPT (in) [mm] 1-1/4" [31.8] 1-1/2" [38.1] 2" [50.8] 2-1/2" [63.5]

Coax Volume

Volume (US Gallons) [liters] 1.62 [6.13] 1.81 [6.85] 2.40 [9.08] 3.62 [13.70] 4.83 [18.28] 4.90 [18.55] 7.39 [27.98]

Condensate Connection Size

FPT (in) [mm] 1" [25.4]

Air Coil Data

072 096 120 160 192 240 300

60 [1.70] 76 [2.15] 80 [2.27] 112 [3.18] 136 [3.86] 196 [5.56] 224 [6.35]

Air Coil Dimensions H x W (in) [cm] 32 x 34 [81.28 x 86.36] 36 x 36 [91.44 x 91.44] 36 x 76 [91.44 x 193.04] Air Coil Total Face Area (ft

Air Coil Tube Size (in) [cm] 3/8" [0.953] Air Coil Fin Spacing (fpi)

[ﬁ ns per cm] Air Coil Number of Rows 3 2 3 4

2

) [m2] 7.6 [0.71] 9.0 [0.84] 19 [1.77]

14 [5.5] 12 [4.72]

Miscellaneous Data

Filter Standard - 1" [25.4mm] Throwaway (qty) (in) [cm]

Weight - Operating (lbs) [kg] 586 [265.8] 644 [292.1] 698 [316.6] 1069 [484.9] 1164 [528.0] 1184 [537.1] 1297 [588.3] Weight - Packaged (lbs) [kg] 626 [283.9] 684 [310.3] 738 [334.8] 1149 [521.2] 1244 [564.3] 1264 [573.3] 1377 [624.6]

Unit with WSE Option

(QTY.4) 20 x 20 [50.8 x 50.8]

(QTY.4) 20 x 25 [50.80 x 63.5]

(QTY.2) 20 x 30 [50.80 x 76.2]

TCV Series 072 096 120 160 192 240 300

Water Coil Dimensions (in x cm)

Internal Water Coil Volume (Gal) [L] Weight - Operating (lbs.) [Kg] Weight - Packaged (lbs.) [Kg]

32 x 34 [81.28 x

86.36]

5.9 [22.3] 6.6 [25] 7.2 [27.3] 13.3 [50.3] 14.5 [54.9] 23.9 [90.5] 26.4 [99.9] 762 [346] 837 [378] 907 [411] 1529 [694] 1665 [755] 1693 [768] 1855 [841] 814 [369] 889 [403] 962 [436] 1643 [745] 1779 [807] 1808 [820] 1974 [895]

35 x 36 [88.9 x 91.4] 35 x 76 [88.9 x 193]

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9

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

AIR OUT

NRP

BLOWER

ROTATION

NRP

RETURN AIR

BLOWER TO AIR COIL

RELATIONSHIP FOR

REAR OR FRONT

DISCHARGE 072-120

RETURN AIR

UPA

BSP

2

3

4

5

CSP+CAP+MSP

1

CSP+CAP+MSP

4

5

7.6

F

L

K

M

SIDE

SERVICE ACCESS

(See Note 8)

SERVICE ACCESS

·&0

FRONT AND BACK

1.7

E

F

D

F

LEGEND

7&9

TCV120

Water Inlet (See Note 2)

Water Outlet (See Note 2) Condensate Drain (See Note 3) High Voltage Access (See Note 4) Low Voltage Access (See Note 4)

1-1/4” FPT

1-1/2” FPT 1-1/2” FPT

1” FPT

µ>&0@

µ>&0@

BSP - Blower Service Panel CAP - Control Access Panel CSP - Compressor Access Panel MSP - Motor Service Panel NRP - Non Removable Panel UPA - Upper Pulley Access

1 2 3 4 5

FRONT RETURN REAR DISCHARGE (FR/RD)

REAR RETURN FRONT DISCHARGE (RR/FD)

REAR RETURN TOP DISCHARGE (RR/TD)

FRONT RETURN TOP DISCHARGE (FR/TD)

NOTES:

All dimensions in table are inches (cm)

1. While access to all removable panels may not be required, installer should take care to comply with all building codes and allow adequate clearance for future field service.

2. Water inlet and water outlet connections are factory shipped on the left side. Union allows field conversion to right side.

3. Condensate drain is available on either side (left or right) of unit. Drain hose and drain connection will be tied inside the unit. Installer will untie the drain hose, form trap, and

FRQQHFWWRWKHFRQGHQVDWHGUDLQKROHRILQVWDOOHU·VFKRLFH

4. Electrical access is available on either side (left or right) of unit and is also available in the front on the left or right side of the unit.

5. Overall width - Add 3.12” (8cm) for 1“ (2.5cm) or 2” (5cm) Filter Frame; or 5.12” (13cm) for 4” (10.2cm) and for front or rear supply add additional 1.06” (2.7cm) for supply

duct collar.

6. Overall cabinet height dimension does not include duct flange for top discharge

configuration.

8QLWVUHTXLUHIHHWFPFOHDUDQFH&$3&63063DQG%63VHUYLFHDFFHVV 6LGHVHUYLFHDFFHVVPXVWEHIHHWFPRQDQ\VLGHWKDWFRQQHFWLRQVDUHPDGH )LOWHUUHPRYDOLVIURPULJKWRUOHIWVLGHRIILOWHUIUDPHDOORZIHHWFPDFFHVV

for servicing.

BSP

UPA

ALL CONFIGURATIONS REQUIRE SERVICE ACCESS AREA

DESCRIBED IN NOTES 7, 8, and 9

(See Notes 1 and 7)

Note 2

ALL CONFIGURATIONS

BLOWER TO AIR COIL

RELATIONSHIP FOR

TOP DISCHARGE

072-120

BSP+MSP

CSP

(See Note 6)

Control

Box

Control

Box

Control

Box

Control

Box

Tranquility

®

Compact Belt Drive (TCH/V) Series

Rev.: July 25, 2017

TCV072-120 Dimensional Data

Model

072-120

10

Discharge Connection

Duct Flange

Supply

Width

Depth

Depth Width Height

in. 29.0 41.0 69.8 17.5 14.8 11.9 22.0 7.3 14.5 21.3 8.0 15.0 11.3 1.0 1.5 36.3 29.4 30.6 2.7

cm. 73.7 104.1 177.2 44.5 37.5 30.2 55.9 18.4 36.8 54.0 20.3 38.1 28.6 2.5 3.8 96.2 74.7 77.8 6.9

Overall Cabinet

A B C D E F K L M N O 1 O 2 P Q R S T U V

Supply

Conden-

sate

3

Water Connections Electric Knockouts

1

Water

Inlet

ClimateMaster Water-Source Heat Pumps

2 Water Outlet

Return Air Connections Using

Return Air Opening

Return

Depth

Height

THE SMART SOLUTION FOR ENERGY EFFICIENCY

TCV 072-120 with WaterSide Economizer

Discharge Connection

Supply

Width

B

BSP

Note 5

Duct Flange

Supply

Depth

Model

072-120

Overall Cabinet

A B C D E F K L M N O 1 O 2 P Q R S T U V

Depth Width Height

in. 39.5 41.0 69.8 17.5 14.8 11.9 22.0 7.3 14.5 21.3 8.0 15.0 11.3 1.0 1.5 36.3 29.4 30.6 2.7

cm. 100.3 104.1 177.2 44.5 37.5 30.2 55.9 18.4 36.8 54.0 20.3 38.1 28.6 2.5 3.8 96.2 74.7 77.8 6.9

Top View

Rear Return Front Discharge

Tranquility

Water Connections Electric Knockouts

1

Water

Inlet

2 Water Outlet

Conden-

®

Compact Belt Drive (TCH/V) Series

3

sate

Legend

BSP = Blower Service Panel CSP = Compressor Service Panel CAP = Control Access Panel MSP = Motor Service Panel UPA = Upper Pulley Access ACP = Aquastat Controller Panel WSE = Waterside Economizer

Rev.: July 25, 2017

TCV072-120 Dimensional Data

Return Air Connections Using

Return Air Opening

Return

Depth

Height

UPA

Note 5

BSP

Note 5

Top View

Rear Return Top Discharge

7.72

F

3.68

D

UPA

Note 5

C

WSE Coil Air Bleed Access

Note 2

E

Alternate

MSP

CAP

O2

CSP, ACP

P

O1

Front View

Q

Note 2

N

R

Rear Return Front Discharge

Notes:

1. While clear access to all removable panels may not be required, installer should take care to comply with all building codes and allow adequate clearance for future field service.

2. Units require 3 feet (91 cm) clearance for water connections, WSE coil air bleed, CAP, CSP, BSP, ACP, UPA, and MSP.

A

BSP

Note 5

WSE

MSP

Note 2

L

M

K

3. Factory supplied controller (aquastat) is inside unit completely wired. To field adjust temperature setting remove ACP panel and push button.

4. Internally trapped, externally vented.

5. For top discharge units, UPA in on top and BSP is on front. For front discharge units, UPA is on front and BSP in on top. (allow 3 feet above unit for service).

Right Side View

Return Air

Flow

Rear Return Front Discharge

S

Back View

V

T

U

climatemaster.com

11

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

®

Compact Belt Drive (TCH/V) Series

Rev.: July 25, 2017

TCV160-240 Dimensional Data

ALL CONFIGURATIONS REQUIRE SERVICE ACCESS AREA

BLOWER TO AIR COIL

RELATIONSHIP FOR

TOP DISCHARGE

160-240

(See Note 6)

(See Note 5)

Note 2

REAR RETURN TOP DISCHARGE (RR/TD)

ALL CONFIGURATIONS

DESCRIBED IN NOTES 7, 8, and 9

BLOWER

ROTATION

FRONT RETURN TOP DISCHARGE (FR/TD)

NOTES:

All dimensions in table are inches (cm)

1. While access to all removable panels may not be required, installer should take care to comply with all building codes and allow adequate clearance for future field service.

2. Water inlet and water outlet connections are factory shipped on the left side. Union allows field conversion to right side.

3. Condensate drain is available on either side (left or right) of unit. Drain hose and drain connection will be tied inside the unit. Installer will untie the drain hose, form trap, and

FRQQHFWWRWKHFRQGHQVDWHGUDLQKROHRILQVWDOOHU·VFKRLFH

4. Electrical access is available on either side (left or right) of unit and is also available in the front on the left or right side of the unit.

5. Overall width - Add 3.12” (8cm) for 1“ (2.5cm) or 2” (5cm) Filter Frame; or 5.12” (13cm) for 4” (10.2cm) and for front or rear supply add additional 1.06” (2.7cm) for supply duct collar.

6. Overall cabinet height dimension does not include duct flange for top discharge configuration.

8QLWVUHTXLUHIHHWFPFOHDUDQFH&$3&63063DQG%63VHUYLFHDFFHVV 6LGHVHUYLFHDFFHVVPXVWEHIHHWFPRQDQ\VLGHWKDWFRQQHFWLRQVDUHPDGH )LOWHUUHPRYDOLVIURPULJKWRUOHIWVLGHRIILOWHUIUDPHDOORZIHHWFPDFFHVV

for servicing.

BLOWER TO AIR COIL

RELATIONSHIP FOR

REAR OR FRONT

DISCHARGE 160-240

See Notes

1 and 7

SIDE SERVICE

ACCESS

(See Note 8)

Overall Cabinet

A

REAR RETURN FRONT DISCHARGE (RR/FD)

Discharge Connection Duct

Flange

D

E

Model

DepthB WidthC Height

in. 29.0 82.0 69.8 17.5 14.8 17.9 11.5 26.1 3.1 14.5

160-

240

cm. 73.7 208.3 177.2 44.5 37.5 45.4 29.3 66.3 7.9 36.8

12

Supply

Width

Supply

Depth

SERVICE ACCESS

·&0

FRONT AND BACK

(See Notes 1 and 7)

FRONT RETURN REAR DISCHARGE (FR/RD)

Water Connections Electrical Knockouts

F

G

K

Supply

Width

Supply

Depth

Water

Inlet

L

Water

Outlet

Conden-

sate

N

M

25.8

65.5

ClimateMaster Water-Source Heat Pumps

Return Air Connections

Using Return Air Opening

O 1 O 2 P Q R

S

Return

Depth

Return Height

U V

T

8.0 15.0 11.3 1.0 1.5 77.0 35.8 31.7 2.6

20.3 38.1 28.6 2.5 3.8 195.6 90.8 80.5 6.7

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility

TCV160-240 with WaterSide Economizer

Overall Cabinet

A

Model

DepthB WidthC Height

in. 39.5 82.0 69.8 17.5 14.8 17.9 11.5 26.1 3.1 14.5

160-

240

cm. 100.3 208.3 177.2 44.5 37.5 45.4 29.3 66.3 7.9 36.8

FDGD

E

Top View

Rear Return Top Discharge

Discharge Connection Duct

D

Supply

Width

Flange

E

Supply

Depth

F

Supply

Width

UPA

Note 5

6.70

G

K

Supply

Water

Depth

Inlet

Legend

BSP = Blower Service Panel CSP = Compressor Service Panel CAP = Control Access Panel MSP = Motor Service Panel UPA = Upper Pulley Access ACP = Aquastat Controller Panel WSE = Waterside Economizer

®

Compact Belt Drive (TCH/V) Series

Water Connections Electrical Knockouts

L

Water

Outlet

M

Conden-

sate

O 1 O 2 P Q R

N

25.8

8.0 15.0 11.3 1.0 1.5 77.0 35.8 31.7 2.6

65.5

20.3 38.1 28.6 2.5 3.8 195.6 90.8 80.5 6.7

BSP

Note 5

Rear Return Front Discharge

Rev.: July 25, 2017

Return Air Connections

Using Return Air Opening

S

Return

Depth

Height

B

T

BSP

Note 5

U V

Top View

VS

WSE air coil

T

bleed acces

C

U

Back View

Rear Return Front Discharge

Notes:

1. While clear access to all removable panels may not be required, installer should take care to comply with all building codes and allow adequate clearance for future field service.

2. Units require 3 feet (91 cm) clearance for water connections, WSE coil air bleed, CAP, CSP, BSP, ACP, UPA, and MSP.

BSP

Note 5

3.64

MSP

UPA

Note 5

CAP

CSP

Note 2

Front View

Rear Return Front Discharge

3. Factory supplied controller (aquastat) is inside unit completely wired. To field adjust temperature setting remove ACP panel and push button.

4. Internally trapped, externally vented.

5. For top discharge units, UPA in on top and BSP is on front. For front discharge units, UPA is on front and BSP in on top. (allow 3 feet above unit for service).

CSP, ACP

Note 2

N

O2

P

O1

Q

R

L

M

MSP

Note 2

K

A

WSE

Right Side View

climatemaster.com

13

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

®

Compact Belt Drive (TCH/V) Series

Rev.: July 25, 2017

TCV300 Dimensional Data