ClimateMaster TAH Series, TAH 026-A, TAH 038-B, TAH 026-B, TAH 049-B Installation, Operation & Maintenance Instructions Manual

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Tranquility Air Handler (TAH)
Tran
l
e
Air Handler for
Tranquility Split Series
Installation, Operation &
Insta
Maintenance Instructions
aint
97B0101N01
Rev: 5/2/12
Table of Contents
Electrical Table 17 Wire Diagram 18 Blower Data 19 Electric Heat Installation 20 Electric Heat Wiring 21-22 Electric Heat Staging Options 23 Unit & System Checkout 24 Maintenance 24 Warranty 25 Revision History 26
Tranquility Air Handler (TAH)
Rev.: May 2, 2012
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2
Geothermal Heat Pump Systems
Tranquility Air Handler (TAH)
Rev.: May 2, 2012
Model Nomenclature
MODEL TYPE
T = TRANQUILITY R410A
CONFIGURATION
AH = AIR HANDLER
NOMINAL CAP ACITY
026 038 049 064
2 31 4 5 6
A HT 0 2 6
REVISION
A = CURRENT REVISION
VOLTAGE
G = 208-230/60/1
( NOTE; FIELD CONVERTIBLE TO 1 15v )
7
A
8
G
9
S
10
11
M
A
CABINET OPTIONS
M = MULTI-POSITION
CONTROLS
S = STANDARD
12
S
FUTURE USE
S = STANDARD
CABINET SIZE
(WIDTH, INCHES)
SIZE 026 ONLY ; 18.5 WIDTH
A
SIZES 026, 038, 049 ONLY ; 22.5 WIDTH
B
SIZES 038, 049, 064 ; 25.5 WIDTH
C
3
Tranquility Air Handler (TAH)
Rev.: May 2, 2012
General Information
Air Handler Description
ClimateMaster Tranquility Air Handlers are designed for use with ClimateMaster indoor/outdoor split units and are available for vertical upfl ow or downfl ow, and horizontal left or horizontal right airfl ow.
Air coils are constructed of aluminum fi ns bonded to internally grooved copper tubing.
Air coils are tested at the factory with an extensive refrigerant leak check.
• Air coils have sweat refrigerant connections.
Ideally suited for new installations or add on air conditioning.
Feature two sets of 3/4” [14.1 mm] F.P.T. Condensate drain connections for ease of connection.
Air Handlers are A.H.R.I. certifi ed for system application with ClimateMaster indoor and outdoor split units.
Condensate drain pan is constructed of high grade, heat resistant, corrosion free thermal-set material.
Bi-Directional airfl ow eliminates the need to switch any internal components from horizontal left to right.
Unique drain pan design maximizes application fl exibility and condensate removal.
Inspection
Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the packaging of each unit, and inspect each unit for damage. Insure that the carrier makes proper notation of any shortages or damage on all copies of the freight bill and completes a common carrier inspection report. Concealed damage not discovered during unloading must be reported to the carrier within 15 days of receipt of shipment. If not fi led within 15 days, the freight company can deny the claim without recourse. Note: It is the responsibility of the purchaser to fi le all necessary claims with the carrier. Notify your equipment supplier of all damage within fi fteen (15) days of shipment.
Storage
Equipment should be stored in its original packaging in a clean, dry area. Store units in an upright position at all times. Stack units a maximum of 3 units high.
Unit Protection
Cover units on the job site with either the original packaging or an equivalent protective covering. Cap the open ends of pipes stored on the job site. In areas where painting, plastering, and/or spraying has not been completed, all due precautions must be taken to avoid physical damage to the units and contamination by foreign material. Physical damage and contamination may prevent proper start-up and may result in costly equipment clean-up.
are provided with each unit. Horizontal equipment is designed for installation above false ceiling or in a ceiling plenum. Other unit confi gurations are typically installed in a mechanical room. The installation site chosen should include adequate service clearance around the unit. Before unit start-up, read all manuals and become familiar with the unit and its operation. Thoroughly check the system before operation.
Prepare units for installation as follows:
1. Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped.
2. Keep the cabinet covered with the original packaging until installation is complete and all plastering, painting, etc. is fi nished.
3. Verify refrigerant tubing is free of kinks or dents and that it does not touch other unit components.
4. Inspect all electrical connections. Connections must be clean and tight at the terminals.
WARNING! 
WARNING! These instructions are intended as an aid to qualifi ed licensed service personnel for proper installation, adjustment and operation of this unit. Read these instructions thoroughly before attempting installation or operation. Failure to follow these instructions may result in improper installation, adjustment, service or maintenance possibly resulting in property damage, personal injury or death.
CAUTION!
CAUTION! DO NOT store or install units in corrosive environments or in locations subject to temperature or humidity extremes. Corrosive conditions and high temperature or humidity can signifi cantly reduce performance, reliability, and service life.
CAUTION!
CAUTION! CUT HAZARD - Failure to follow this caution may result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing.
Examine all pipes, fi ttings, and valves before installing any of the system components. Remove any dirt or debris found in or on these components.
Pre-Installation
Installation, Operation, and Maintenance instructions
4
Geothermal Heat Pump Systems
Tranquility Air Handler (TAH)
Rev.: May 2, 2012
Safety
The installation of water source heat pump units and all associated components, parts and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.
Replacement Parts
Any replacement part must be the same as or an approved alternate to the original part supplied. The manufacturer will not be responsible for replacement parts not designed to physically fi t or operate within the design parameters the original parts were selected for. When ordering replacement parts, it is necessary to order by part number and include the complete model number and serial number from the coil rating plate. (See parts list for unit component part numbers. Parts are available through the local distributor.)
Safety
Warnings, cautions and notices appear throughout this manual. Read these items carefully before attempting any installation, service, or troubleshooting of the equipment.
DANGER: Indicates an immediate hazardous situation, which if not avoided will result in death or serious injury. DANGER labels on unit access panels must be observed.
CAUTION!
CAUTION! It is recommended that an auxiliary secondary drain pan be installed under units containing evaporator coils that are located in any area of a structure where damage to the building or building contents may occur as a result of an overfl ow of the coil drain pan or a stoppage in the primary condensate drain piping.
WARNING!
WARNING! All refrigerant discharged from this unit must be recovered WITHOUT EXCEPTION. Technicians must follow industry accepted guidelines and all local, state, and federal statutes for the recovery and disposal of refrigerants. To avoid leakage of compressor oil, refrigerant lines of the compressor must be sealed after it is removed.
CAUTION!
CAUTION! To avoid equipment damage, DO NOT use these units as a source of heating or cooling during the construction process. The mechanical components and lters will quickly become clogged with construction dirt and debris, which may cause system damage.
WARNING: Indicates a poten tiall y hazardous situa tion , which if not avoided could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation or an unsafe practice, which if not avoided could result in minor or moderate injury or product or property damage.
NOTICE: Notifi cation of installation, operation or maintenance information, which is important, but which is not hazard­related.
WARNING!
WARNING! The EarthPure® Application and Service Manual should be read and understood before attempting to service refrigerant circuits with HFC-410A.
WARNING!
WARNING! To avoid the release of refrigerant into the atmosphere, the refrigerant circuit of this unit must be serviced only by technicians who meet local, state, and federal profi ciency requirements.
5
Tranquility Air Handler (TAH)
Rev.: May 2, 2012
Unit Physical Data
Model 026-A 026-B 038-B 038-C 049-B 049-C 064-C Emerson ECM Fan Motor & Blower
Liquid I.D. 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Suction I.D. 3/4 3/4 7/8 7/8 7/8 7/8 7/8 Fan Motor Type/Speeds ECM Variable Fan Motor (hp) 1/2 1 Blower Wheel Size (Dia x W) 9 x 7 12 x 10 Air Coil Dimensions (H x W) 3 - 2 Row 14 x 17 3 - 2 Row 24 x 17 3 - 3 Row 24x17 Filter Standard - 1” Throwaway 16 x 20 20 x 20 20 x 24 20 x 20 20 x 24 Weight - Operating (lbs.) 80 163 173 181 180 188 198 Weight - Packaged (lbs.) 96 179 198 206 218 226 236
6
Geothermal Heat Pump Systems
Tranquility Air Handler (TAH)
Rev.: May 2, 2012
Unit Dimensional Data
J
8.5
6.7
E
5.6
4.5
3.7
H
G
See Detail A
FD
3.
1.3
6.1
0.0
0.0
1.6
3.6
5.8
Detail A Scale 5/32
5.9
Cabinet
Size
A - Cabinet
B - Cabinet
C - Cabinet
R.A. Opening
A
0.6250.625
R.A. Opening
Overall Cabinet 1 2 3 4 5 6
A
WidthBHeightCDepth
in. 18.5 44.0 22.0 14.0 14.0 2.3 2.3 4.1 4.1
cm. 47.0 111.8 55.9 35.6 35.5 5.8 5.8 10.3 10.3
in. 22.0 55.0 22.0 18.0 18.0 2.1 2.1 2.1 2.1
cm. 55.9 139.7 55.9 45.7 45.7 5.2 5.2 5.2 5.2
in. 25.5 59.0 22.0 18.0 18.0 3.8 3.8 2.1 2.1
cm. 64.8 149.9 55.9 45.7 45.7 9.9 9.9 5.2 5.2
D E F G H J
C
0.8750.75
7
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