The company reserves the right to revise this publication or to change its contents without notice. Information contained
herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent vendor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are
they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or
reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publication, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of
their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement
of that product or its manufacturer.
Version 1.0
January 2008
Trademarks
Intel, Celeron and Intel Core are trademarks/registered trademarks of Intel Corporation.
Windows® is a registered trademark of Microsoft Corporation.
Other brand and product names are trademarks and./or registered trademarks of their respective companies.
II
About this Manual
This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and
inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the TN120R series
notebook PC.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade
elements of the system.
Preface
Appendix A, Part Lists
Appendix B, Schematic Diagrams
Preface
III
Preface
Preface
IMPORTANT SAFETY INSTRUCTIONS
Follow basic safety precautions, including those listed below, to reduce the risk of fire, electric shock and injury to persons when using any electrical equipment:
1. Do not use this product near water, for example near a bath tub, wash bowl, kitchen sink or laundry tub, in a wet
basement or near a swimming pool.
2. Avoid using a telephone (other than a cordless type) durin g an ele ctrical sto rm. There may be a remote risk of electrical shock from lightning.
3. Do not use the telephone to report a gas leak in the vicinity of the leak.
4. Use only the power cord and batteries indicated in this manual. Do not dispose of batteries in a fire. They may
explode. Check with local codes for possible special disposal instructions.
5.
This product is intended to be supplied by a Listed Power Unit (DC Output 19V, 3.42A or 18.5V, 3.5A (65W) AC/DC Adapter).
CAUTION
Always disconnect all telephone lines from the wall outlet before servicing or disassembling this equipment.
IV
TO REDUCE THE RISK OF FIRE, USE ONLY NO. 26 AWG OR LARGER,
TELECOMMUNICATION LINE CORD
This Computer’s Optical Device is a Laser Class 1 Product
Instructions for Care and Operation
The notebook computer is quite rugged, but it can be damaged. To prevent this, follow these suggestions:
1.Don’t drop it, or expose it to shock. If the computer falls, the case and the components could be damaged.
Preface
Do not expose the computer
to any shock or vibration.
Do not place it on an unstable
surface.
Do not place anything heavy
on the computer.
2.Keep it dry, and don’t overheat it. Keep the computer and power supply away from any kind of heating element. This
is an electrical appliance. If water or any other liquid gets into it, the co mputer could be badly damaged.
Do not expose it to excessive
heat or direct sunlight.
Do not leave it in a place
where foreign matter or moisture may affect the system.
Don’t use or store the computer in a humid environment.
Do not place the computer on
any surface which will block
the vents.
3.Follow the proper working procedures for the computer. Shut the computer down properly and don’t forget to save
your work. Remember to periodically save your data as data may be lost if the battery is depleted.
Do not turn off the power
until you properly shut down
all programs.
Do not turn off any peripheral
devices when the computer is
on.
Do not disassemble the computer by yourself.
Perform routine maintenance
on your computer.
Preface
V
Preface
4.Avoid interference. Keep the computer away from high capacity transformers, electric motors, and oth er strong mag-
netic fields. These can hinder proper performance and damage your data.
5.Take care when using peripheral devices.
Preface
Power Safety
Warning
Before you undertake
any upgrade procedures, make sure that
you have turned off the
power, and disconnected all peripherals
and cables (including
telephone lines). It is
advisable to also remove your battery in
order to prevent accidentally turning the
machine on.
Use only approved brands of
peripherals.
Unplug the power cord befor e
attaching peripheral devices.
Power Safety
The computer has specific power requirements:
•Only use a power adapter approved for use with this computer.
•Your AC adapter may be designed for international travel but it still requ ires a steady, uninterru pted power supp ly. If you are
unsure of your local power specifications, consult your service representative or local power company.
•The power adapter may have either a 2-prong or a 3-prong grounded plug. The third prong is an important safety feature; do
not defeat its purpose. If you do not have access to a compatible outlet, have a qualified electrician install one.
•When you want to unplug the power cord, be sure to disconn ect it by the plug head, not by its wire.
•Make sure the socket and any extension cord(s) you use can support the total current load of all the connected devices.
•Before cleaning the computer, make sure it is disconnected from any external power supplies.
Do not plug in the power
cord if you are wet.
Do not use the power cord if
it is broken.
Do not place heavy objects
on the power cord.
VI
Battery Precautions
•Only use batteries designed for this computer. The wrong battery type may explode, leak or damage the computer.
•Do not continue to use a battery that has been dropped, or that appears damaged (e.g. bent or twisted) in any way. Even if the
computer continues to work with a damaged battery in place, it may cause circuit damage, which may possibly result in fire.
•Recharge the batteries using the notebook’s system. Incorrect recharging may make the battery explode.
•Do not try to repair a battery pack. Refer any battery pack repair or replacement to your service representative or qualified service
personnel.
•Keep children away from, and promptly dispose of a damaged battery. Always dispose of batteries carefully. Batteries may explode
or leak if exposed to fire, or improperly handled or discarded.
•Keep the battery away from metal appliances.
•Affix tape to the battery contacts before disposing of the battery.
•Do not touch the battery contacts with your hands or metal objects.
Battery Disposal
The product that you have purchased contains a rechargeable b attery. The battery is recycl able. At the end of
its useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal
waste stream. Check with your local solid waste officials for details i n your area for recycling options or p roper
disposal.
Preface
Preface
Caution
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used battery according to the manufacturer’s instructions.
VII
Preface
Preface
Related Documents
You may also need to consult the following manual for additional information:
User’s Manual on CD
This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup program. It also describes the installation and operation of the utility programs provided with the notebook PC.
This manual covers the information you need to service or upgrade the TN120R series notebook computer. Information
about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. Windows XP, Windows Vista, etc.) have their own manuals as do application software (e.g. word
processing and database programs). If you have questions about those programs, you should consult those manuals.
Introduction
The TN120R series notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed description
of the upgrade procedures for each specific component. Please note the warning and safety information indicated by the
“” symbol.
The balance of this chapter reviews the computer’s technical specifications and features.
1.Introduction
Overview 1 - 1
Introduction
System Specifications
Latest Specification Information
The specifications listed in this Appendix are correct at the time of going to press. Certain items (particularly processor types/speeds and
CD/DVD device types) may be changed, delayed or updated due to the manufacturer's release schedule. Check with your service center
for details.
FeatureSpecification
1.Introduction
ProcessorIntel® Core™2 Duo Processor
(478-pin) Micro-FC-PGA Package, Socket P
T8100/ T8300
Intel® Core™2 Duo Processor
(478-pin) Micro-FC-PGA Package, Socket P
T9300/ T9500
Intel® Core™2 Duo Processor
(478-pin) Micro-FC-PGA Package, Socket P
T7100/ T7250
Intel® Core™2 Duo Processor
(478-pin) Micro-FC-PGA Package, Socket P
T7300/ T7500/ T7700/ T7800
Intel® Celeron® M Processor
(478-pin) Micro-FCPGA Package, Socket P
Memory Expandable up to 4GB (512/ 1024/ 2048 MB DDRII Modules)
512MB Or 1GB Intel® Turbo Memory Module (Option)
Introduction
SecuritySecurity (Kensington® Type) Lock Slot
Fingerprint ID Reader Module (Factory Option)
StorageOne Changeable 12.7mm(h) Optical Device (CD/DVD) Type Drive (see “Optional” on page 4) Easy Changeable 2.5"
9.5 mm (h) SATA (Serial) HDD
Video AdapterIntel GM965 Integrated Video
Shared Memory Architecture - Supports up to 256MB of Video Memory (dynamically allocated from system memory
where needed)
Supports DirectX9.0 3D Graphics Engine Accelerator
Supports DualView™
AudioIntegrated Azalia Compliant Interface
3D Stereo Enhanced Sound System
Sound-Blaster PRO™ Compatible
Keyboard &
Pointing Device
Card ReaderEmbedded 7-in-1 Card Reader (MS/ MS Pro/ SD/ Mini SD/ MMC/ RS MMC/ MS Duo)
Card SlotSOne ExpressCard/34(54) Slot
InterfaceThree USB 2.0 Ports
Winkey Keyboard
Stylus Pen for Touch Panel
Note: MS Duo/ Mini SD/ RS MMC Cards require a PC adapter
One Headphone-Out Jack
One Microphone-In Jack
One S/PDIF Out Jack
One RJ-11 Modem Jack
BIOS Password
2 * Built-In Speake rs
Built-In Microphone
Built-In TouchPad with Scrolling Function
One RJ-45 LAN Jack
One DC-in Jack
One External Monitor Port
One Mini-IEEE 1394 Port
2 Built-In Instant Keys (Menu, Rotation)
1.Introduction
Power
Management
PowerFull Range AC/DC Adapter AC input 100 - 240V, 50 - 60Hz, DC Output 19V, 3.42A / 18.5V, 3.5A (65 Watts)
Battery4 Cell Smart Lithium-Ion Battery Pack, 14.8V/2.4AH
306mm (w) * 224mm (d) * 35 - 37.5mm (h)2.1 kg With 4 Cell Battery and ODD
Optical Drive Module Options:
DVD/CD-RW Combo Drive Module
Super Multi Drive Module
Wireless LAN Module Options:
802.11 b/g MiniCard USB Wireless LAN Module
Intel PRO/Wireless 3945ABG MiniCard PCIe Wireless
LAN Module
Intel PRO/Wireless 4965AGN MiniCard PCIe Wireless
LAN Module
8 Cell Smart Lithium-Ion Battery Pack
°C ~ 35°C
Relative Humidity
Operating: 20% ~ 80%
Non-Operating: 10% ~ 90%
Bluetooth 2.0 + EDR (Enhanced Data Rate) Module
(Factory Option)
1.3M or 2.0M Pixel USB PC Camera Module (Factory Option)
Fingerprint ID Reader Module (Factory Option)
*512MB Or 1GB Intel® Turbo Memory Module(Robson)
NAND Flash Memory Card Module (Facto ry Option)
or
*UMTS/HSPDA-based 3.5G Module with MiniCard
Interface (Factory Option)
UMTS Modes
Note that UMTS
modes CAN NOT be
used in North America.
1 - 4 System Specifications
Introduction
External Locator - Top View with LCD Panel Open
1
2
3
4
5
6
8
5
7
Figure 1
Top View with LCD
Panel Open
1. Built-In PC
Camera
(Optional)
2. LCD
3. Fingerprint
Reader Module
(Optional)
4. Menu & Screen
Rotation Buttons
5. Speakers
6. Screen Hinge
7. LED Status
Indicators
8. Keyboard
9. Touchpad &
Buttons
10.LED Power &
Communication
Indicators
11. Power Switch
12.Built-In
Microphone
1.Introduction
10
11
9
12
External Locator - Top View with LCD Panel Open 1 - 5
Introduction
Figure 2
Front View
1. LED Power &
Communication
Indicators
2. Power Switch
3. S/PDIF-Out Jack
4. Microphone-In Jack
5. Headphone-Out
Jack
6. 7-in-1 Card Reader
7. Stylus Pen Holder
Figure 3
1.Introduction
Rear View
1. Security Lock Slot
2. 2 * USB 2.0 Ports
3. DC-In Jack
4. Battery
External Locator - Front & Rear Views
1
1
2
2
3
3
54
6
Front7
Rear
4
1 - 6 External Locator - Front & Rear Views
External Locator - Right & Left Side Views
1
2
3
Right
Introduction
Figure 4
Right Side View
1. Stylus Pen Holder
2. Optical Device (for
DVD Device)
3. Emergency Eject
6
4
5
Hole
4. 1 * USB 2.0 Port
5. RJ-11 Phone Jack
6. RJ-45 LAN Jack
1.Introduction
Figure 5
Left Side View
1. External Monitor
Port
2. Mini-IEEE 1394
1
2
Left
3
4
Port (supports
SELF Powered
IEEE 1394 devices
only)
3. Vent
4. ExpressCard/
54(34) Slot
External Locator - Right & Left Side Views 1 - 7
Introduction
Figure 6
Bottom View
1. Battery
2. Hard Disk Bay
Cover
(3.5G Module
Location)
3. RAM & CPU Bay
Cover
4. Vent
1.Introduction
External Locator - Bottom View
1
2
3
4
Overheating
To prevent your computer from overheating
make sure nothing
blocks the vent/fan intakes while the computer is in use.
1 - 8 External Locator - Bottom View
4
Introduction
Mainboard Overview - Top (Key Parts)
Figure 7
Mainboard Top
Key Parts
1. Clock Buffer
2. ITE 8512E
3. Card Reader
Controller ENE
MR510
4. RTL 8111B
1.Introduction
2
1
3
Mainboard Overview - Top (Key Parts) 1 - 9
Introduction
Figure 8
Mainboard Bottom Key
1. CPU Socket (no
CPU installed)
2. Northbridge-intel
GM965
3. ExpressCard
Assembly
4. Southbridge-ICH8-M
5. Memory Slots DDRII
So-DIMM
6. WLAN Mini Card
Slot
7. SIM Card Slot
8. 3.5G Mini Card Slot
1.Introduction
Parts
Mainboard Overview - Bottom (Key Parts)
8
7
6
5
1
2
1 - 10 Mainboard Overview - Bottom (Key Parts)
4
3
Introduction
Mainboard Overview - Top (Connectors)
5
7
6
Figure 9
Mainboard Top
4
3
2
1
Connectors
1. USB Port
2. RJ-11 Phone Jack
3. RJ-45 LAN Jack
4. 2 *USB Port
5. Keyboard Cable
Connector
6. Internal
Microphone Cable
Connector
7. Touch Pad Cable
ConnectorBattery
Connector
1.Introduction
Mainboard Overview - Top (Connectors) 1 - 11
Introduction
Figure 10
Mainboard Bottom
Connectors
1. Mini-IEEE 1394 Port
2. External Monitor Port
3. Battery Connector
4. DC-In Jack
5. 2 * USB 2.0 Ports
6. USB 2.0 Ports
7. Optical Device Drive
Connector
8. 7-in-1 Card Reader
9. Headphone-Out Jack
10.Microphone-In Jack
11. S/PDIF-Out Jack
12.Fan Cable
Connector
1.Introduction
13.Bluetooth Cable
Connector
14.Speaker Cable
Connector
15.LCD Cable
ConnectorDC-In
Jack
16.Inverter Cable
Connector
17.CCD Cable
Connector
18.Fingerprint Cable
Connector
Mainboard Overview - Bottom (Connectors)
5
6
4
18
17
16
15
14
13
7
8
9
10
3
2
1
12
11
1 - 12 Mainboard Overview - Bottom (Connectors)
Chapter 2: Disassembly
Overview
This chapter provides step-by-step instructions for disassembling the TN120R series notebook’s parts and subsystems.
When it comes to reassembly, reverse the procedures (unless otherwise indicated).
We suggest you completely review any procedure before you take the computer apart.
Disassembly
Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are
repeated here for your convenience.
To make the disassembly process easier each section may have a box in the page margin. Information contained under
the figure # will give a synopsis of the sequence of procedures involved in the disassembly procedure. A box with a
lists the relevant parts you will have after the disassembly process is complete. Note: The parts listed will be for the disassembly procedure listed ONLY, and not any previous disassembly step(s) required. Refer to the part list for the previous disassembly procedure. The amount of screws you should be left with will be listed here also.
A box with a will also provide any possible helpful information. A box with a contains warnings.
An example of these types of boxes are shown in the sidebar.
2.Disassembly
Information
Warning
Overview 2 - 1
Disassembly
2.Disassembly
NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the
battery is removed too).
Maintenance Tools
The following tools are recommended when working on the notebook PC:
•M3 Philips-head screwdriver
•M2.5 Philips-head screwdriver (magnetized)
•M2 Philips-head screwdriver
•Small flat-head screwdriver
•Pair of needle-nose pliers
•Anti-static wrist-strap
Connections
Connections within the computer are one of four types:
Locking collar sockets for ribbon connectorsTo release these connectors, use a small flat-head screwdriver to
gently pry the locking collar away from its base. When replacing the connection, make sure the connector is oriented in the
same way. The pin1 side is usually not indicated.
2 - 2 Overview
Pressure sockets for multi-wire connectorsTo release this connector type, grasp it at its head and gently
rock it from side to side as you pull it out. Do not pull on the
wires themselves. When replacing the connection, do not try to
force it. The socket only fits one way.
Pressure sockets for ribbon connectorsTo release these connectors, use a small pair of needle-nose pli-
ers to gently lift the connector away from its socket. When replacing the connection, make sure the connector is oriented in
the same way. The pin1 side is usually not indicated.
Board-to-board or multi-pin socketsTo separate the boards, gently rock them from side to side as
you pull them apart. If the connection is very tight, use a small
flat-head screwdriver - use just enough force to start.
Maintenance Precautions
The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a removal and/or replacement job, take the following precautions:
1.Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other
components could be damaged.
2.Don't overheat it. Note the proximity of any heating elements. Keep the computer out of direct sunlight.
3.Avoid interference. Note the proximity of any high capacity transformers, electric motors, and other strong mag-
netic fields. These can hinder proper performance and damage components and/or data. You should also monitor
the position of magnetized tools (i.e. screwdrivers).
4.Keep it dry. This is an electrical appliance. If water or any other liquid gets into it, the computer could be badly
damaged.
5.Be careful with power. Avoid accidental shocks, discharges or explosions.
•Before removing or servicing any part from the computer, turn the computer off and detach any power supplies.
•When you want to unplug the power cord or any cable/wire, be sure to disconnect it by the plug head. Do not pu ll on the wir e.
6.Peripherals – Turn off and detach any peripherals.
7.Beware of static discharge. ICs, such as the CPU and main support chips, are vulnerable to static electricity.
Before handling any part in the computer, discharge any static electricity inside the computer. When handling a
printed circuit board, do not use gloves or other materials which allow static electricity buildup. We suggest that
you use an anti-static wrist strap instead.
8.Beware of corrosion. As you perform your job, avoid touching any connector leads. Even the cleanest hands produce oils which can attract corrosive elements.
9.Keep your work environment clean. Tobacco smoke, dust or other air-born particulate matter is often attracted
to charged surfaces, reducing performance.
10. Keep track of the components. When removing or replacing any part, be careful not to leave small part s, such as
screws, loose inside the computer.
Disassembly
Power Safety
Warning
Before you undertake
any upgrade procedures, make sure that
you have turned off the
power, and disconnected all peripherals
and cables (including
telephone lines). It is
advisable to also remove your battery in
order to prevent accidentally turning the
machine on.
2.Disassembly
Cleaning
Do not apply cleaner directly to the computer, use a soft clean cloth.
Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the computer.
Overview 2 - 3
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