Clevo M660S, M665S Service Manual

Notebook Computer M660S/M665S
Service Manual
Preface
Preface
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Preface

Preface
The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven­dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica­tion, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement of that product or its manufacturer.
Version 1.0 August 2006

Trademarks

Intel, Celeron, and Intel Core are trademarks/registered trademarks of Intel Corporation.
Windows® is a registered trademark of Microsoft Corporation. Other brand and product names are trademarks and./or registered trademarks of their respective companies.
II

About this Manual

This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the M660S/ M665S series notebook PC.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications. Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade elements of the system.
Preface
Appendix A, Part Lists Appendix B, Schematic Diagrams
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IMPORTANT SAFETY INSTRUCTIONS

Follow basic safety precautions, including those listed below, to reduce the risk of fire, electric shock and injury to per­sons when using any electrical equipment:
1. Do not use this product near water, for example near a bath tub, wash bowl, kitchen sink or laundry tub, in a wet basement or near a swimming pool.
2. Avoid using a telephone (other than a cordless type) durin g an ele ctrical sto rm. There may be a remote risk of elec­trical shock from lightning.
3. Do not use the telephone to report a gas leak in the vicinity of the leak.
4. Use only the power cord and batteries indicated in this manual. Do not dispose of batteries in a fire. They may explode. Check with local codes for possible special disposal instructions.
5.
This product is intended to be supplied by a Listed Power Unit (DC Output 19V, 3.42A or 18.5, 3.5A AC/DC Adapter, OR by a DC Output 20V, 4.5A minimum AC/DC Adapter if you are using the optional port replicator
.
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IV

CAUTION

Always disconnect all telephone lines from the wall outlet before servicing or disassembling this equipment.
TO REDUCE THE RISK OF FIRE, USE ONLY NO. 26 AWG OR LARGER,
TELECOMMUNICATION LINE CORD
This Computer’s Optical Device is a Laser Class I Product

Instructions for Care and Operation

The notebook computer is quite rugged, but it can be damaged. To prevent this, follow these suggestions:
1. Don’t drop it, or expose it to shock. If the computer falls, the case and the components could be damaged.
Preface
Do not expose the computer to any shock or vibration.
Do not place it on an unstable surface.
Do not place anything heavy on the computer.
2. Keep it dry, and don’t overheat it. Keep the computer and power supply away from any kind of heating element. This is an electrical appliance. If water or any other liquid gets into it, the co mputer could be badly damaged.
Do not expose it to excessive heat or direct sunlight.
Do not leave it in a place where foreign matter or mois­ture may affect the system.
Don’t use or store the com­puter in a humid environment.
Do not place the computer on any surface which will block the vents.
3. Follow the proper working procedures for the computer. Shut the computer down properly and don’t forget to save your work. Remember to periodically save your data as data may be lost if the battery is depleted.
Do not turn off the power until you properly shut down all programs.
Do not turn off any peripheral devices when the computer is on.
Do not disassemble the com­puter by yourself.
Perform routine maintenance on your computer.
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4. Avoid interference. Keep the computer away from high capacity transformers, electric motors, and oth er strong mag- netic fields. These can hinder proper performance and damage your data.
5. Take care when using peripheral devices.
Preface

Power Safety

Warning
Before you undertake any upgrade proce­dures, make sure that you have turned off the power, and discon­nected all peripherals and cables (including telephone lines). It is advisable to also re­move your battery in order to prevent acci­dentally turning the machine on.
Use only approved brands of peripherals.
Unplug the power cord befor e attaching peripheral devices.
Power Safety
The computer has specific power requirements:
Only use a power adapter approved for use with this computer.
Your AC adapter may be designed for international travel but it still requ ires a steady, uninterru pted power supp ly. If you are unsure of your local power specifications, consult your service representative or local power company.
The power adapter may have either a 2-prong or a 3-prong grounded plug. The third prong is an important safety feature; do not defeat its purpose. If you do not have access to a compatible outlet, have a qualified electrician install one.
When you want to unplug the power cord, be sure to disconn ect it by the plug head, not by its wire.
Make sure the socket and any extension cord(s) you use can support the total current load of all the connected devices.
Before cleaning the computer, make sure it is disconnected from any external power supplies.
Do not plug in the power cord if you are wet.
Do not use the power cord if it is broken.
Do not place heavy objects on the power cord.
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Battery Precautions

Only use batteries designed for this computer. The wrong battery type may explode, leak or damage the computer.
Do not continue to use a battery that has been dropped, or that appears damaged (e.g. bent or twisted) in any way. Even if the computer continues to work with a damaged battery in place, it may cause circuit damage, which may possibly result in fire.
Recharge the batteries using the notebook’s system. Incorrect recharging may make the battery explode.
Do not try to repair a battery pack. Refer any battery pack repair or replacement to your service representative or qualified service personnel.
Keep children away from, and promptly dispose of a damaged battery. Always dispose of batteries carefully. Batteries may explode or leak if exposed to fire, or improperly handled or discarded.
Keep the battery away from metal appliances.
Affix tape to the battery contacts before disposing of the battery.
Do not touch the battery contacts with your hands or metal objects.
Battery Disposal
The product that you have purchased contains a rechargeable b attery. The battery is recycl able. At the end of its useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details i n your area for recycling options or p roper disposal.
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Caution
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommend­ed by the manufacturer. Discard used battery according to the manufacturer’s instructions.
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Related Documents

You may also need to consult the following manual for additional information:
User’s Manual on CD This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup pro­gram. It also describes the installation and operation of the utility programs provided with the notebook PC.
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Contents
Preface
Introduction ..............................................1-1
Overview .........................................................................................1-1
System Specifications .....................................................................1-2
Model Differences ........................................................................... 1-5
External Locator - Top View with LCD Panel Open ......................1-6
External Locator - Front & Rear Views ..........................................1-7
External Locator - Left & Right Side Views ...................................1-8
External Locator - Bottom View .....................................................1-9
M660S Mainboard Overview - Top (Key Parts) ...........................1-10
M660S Mainboard Overview - Bottom (Key Parts) .....................1-11
M660S Mainboard Overview - Top (Connectors) ........................1-12
M660S Mainboard Overview - Bottom (Connectors) ...................1-13
Disassembly ...............................................2-1
Overview .........................................................................................2-1
Maintenance Tools ..........................................................................2-2
Connections .....................................................................................2-2
Maintenance Precautions .................................................................2-3
Removing the Battery ......................................................................2-5
Removing the Hard Disk Drive .......................................................2-6
Removing the System Memory (RAM) ..........................................2-8
Removing the Processor ................................................................2-10
Removing the Wireless LAN Module ...........................................2-12
Removing the Modem ...................................................................2-13
Removing the Bluetooth Module ..................................................2-14
Removing the Optical (CD/DVD) Device ....................................2-15
Removing the Keyboard ................................................................2-16
Part Lists ..................................................A-1
Part List Illustration Location ........................................................A-2
Top (M660S) ..................................................................................A-3
Top (M665S) ................................................................................. A-4
Bottom (M660S/M665S) ............................................................... A-5
LCD (M660S) ................................................................................ A-6
LCD (M665S) ................................................................................ A-7
Combo (M660S/M665S) ............................................................... A-8
DVDRW (M660S/M665S) ............................................................ A-9
Schematic Diagrams.................................B-1
SYSTEM BLOCK DIAGRAM ......................................................B-2
CLOCK GENERATOR ..................................................................B-3
CPU-1 .............................................................................................B-4
CPU-2 .............................................................................................B-5
VN800-1 .........................................................................................B-6
VN800-2 .........................................................................................B-7
VN800-3 .........................................................................................B-8
VN800-4 .........................................................................................B-9
DDR2-1 ........................................................................................B-10
DDR2-2 .........................................................................................B-11
VT8237-1 ......................................................................................B-12
VT8237-2 ......................................................................................B-13
VT8237-3 ......................................................................................B-14
HDD & CDROM ..........................................................................B-15
CARDBUS / CARD READER ....................................................B-16
CARD SOCKET ...........................................................................B-17
LAN ..............................................................................................B-18
USB & CCD .................................................................................B-19
HITACHI H8 ................................................................................B-20
CRT & LVDS ...............................................................................B-21
CPU FAN, ROM ..........................................................................B-22
LED ...............................................................................................B-23
MINI-PCI & BLUETOOTH .........................................................B-24
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IX
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1.8V, 0.9VS, 2.5VS ......................................................................B-25
VDD3, VDD5 ...............................................................................B-26
CHARGER, DC IN ......................................................................B-27
VCORE ........................................................................................ B-28
1.05VS, 1.5V ................................................................................ B-29
AUDIO VT1613 ........................................................................... B-30
PWR HOT BOARD .....................................................................B-31
HOTKEY LT BOARD .................................................................B-32
USB BOARD ............................................................................... B-33
AUDIO & MODEM BOARD ......................................................B-34
CLICK BOARD ........................................................................... B-35
......................................................................................................B-36
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X

Chapter 1: Introduction

Overview

This manual covers the information you need to service or upgrade the M660S/M665S series notebook computer. Infor­mation about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. DOS, Windows 9x, Windows NT 4.0, Windows 2000, Windows XP, OS/2 Warp, UNIX, etc.) have their own manuals as do application software (e.g. word processing and database programs). If you have questions about those programs, you should consult those manuals.
The M660S/M665S series notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed de­scription of the upgrade procedures for each specific component. Please note the warning and safety information indi­cated by the “” symbol.
The balance of this chapter reviews the computer’s technical specifications and features.
Introduction
1.Introduction
Overview 1 - 1
Introduction

System Specifications

Latest Specification Information
The specifications listed in this Appendix are correct at the time of going to press. Certain items (particularly processor types/speeds and CD/DVD device types) may be changed, delayed or updated due to the manufacturer's release schedule. Check with your service center for details.
Feature Specification
1.Introduction
Processor Intel® Core™ Duo Processor
(478-pin) Micro-FC-PGA Package T2300/ T2400/ T2500/ T2600/ T2700
Intel® Core™ Solo Processor (478-pin) Micro-FC-PGA Package T1300/ T1400
Intel® Celeron® M Processor (478-pin) Micro-FCPGA Package
410/ 420/ 430 Core Logic VIA VN800 + VT8237R-Plus Chipset Memory One 200 Pin SO-DIMM Sockets Supporting DDRII (DDR2) 533 MHz
2nd 200 Pin SO-DIMM Socket (Factory Option)
64-bit Wide DDRII (DDR2) Data Channel
Memory Expandable up to 1GB (256/ 512/ 1024 MB DDRII Module)
Memory Expandable up to 2GB if 2nd 200 Pin SO-DIMM Socket (Factory Option) is Used
(Note: Do Not Use Other Module Types)
Security Security (Kensington® Type) Lock Slot BIOS One 4Mb Flash ROM Phoenix™ BIOS LCD 15.4" WXGA TFT LCD
65nm (65 Nanometer) Process Technology 2MB On-die L2 Cache & 667MHz FSB
1.66/ 1.83/ 2.0/ 2.16/ 2.33 GHz 65nm (65 Nanometer) Process Technology
2MB On-die L2 Cache & 667MHz FSB
1.66/ 1.83 GHz 65nm (65 Nanometer) Process Technology
1MB On-die L2 Cache & 533MHz FSB
1.46/ 1.60/ 1.73 GHz
1 - 2 System Specifications
Feature Specification
Video Adapter Video Controller: built-in VIA VN800 Chipset
Video Memory: Supports up to 64MB of Video Memory (dynamically allocated from system memory where needed) Supports Analog Monitor Pixel Resolution up to 1600 * 1200 Integrated 128-bit 3D Graphics Engine Accelerator
Storage One Changeable 12.7mm(h) Optical Device (CD/DVD) Type Drive
One Easy Changeable 2.5" 9.5 mm (h) PATA (Parallel) HDD
Introduction
Audio Integrated AC97 Compliant Interface
3D Stereo Enhanced Sound System Sound-Blaster PRO™ Compatible
Keyboard & Pointing Device
Interface Three USB 2.0 Ports
Card Reader Embedded 7-in-1 Card Reader (MS/ MS Pro/ SD/ Mini SD/ MMC/ RS MMC/ MS Duo)
PCMCIA One Type-II PCMCIA CardBus PC Card Slot Communication 56K Plug & Play Fax/Modem, V.90/92 Compliant
Power Management
Power Full Range AC/DC Adapter 19V, 3.42A or 18.5V, 3.5A (65W), 100~240V, 50~60Hz
Winkey Keyboard Built-In TouchPad with Scrolling Function
One External Monitor Port One Headphone-Out Jack One Microphone-In Jack One Line-In Jack
Note: MS Duo/ Mini SD/ RS MMC Cards require a PC adapter
10Mb/100Mb Ethernet LAN
802.11b/g USB Wireless LAN Module (Option) Bluetooth Module v2.0 (Factory Option) 300K or 1.3M Pixel USB PC Camera Module (Factory Option)
Supports ACPI 2.0 Supports Wake on LAN
2 * Built-In Speake rs Built-In Microphone
One S/PDIF Out Jack One RJ-11 Modem Jack One RJ-45 LAN Jack One DC-in Jack
1.Introduction
Full Range AC/DC Adapter 20V, 4.5A (90W), 100~240V, 50~60Hz (Supplied for the Optional Port Replicator Only)
Battery 6 Cell Smart Lithium-Ion Battery Pack, 4000mAH
System Specifications 1 - 3
Introduction
Feature Specification
1.Introduction
Environmental Spec
Dimensions & Weight
Optional Optical Drive Module Options:
Temperature
Operating: 5°C ~ 35°C
Non-Operating: -20°C ~ 60°C
360mm (w) * 267mm (d) * 25.4mm (h) 2.6 kg With 6 Cell Battery
DVD/CD-RW Combo Drive Module
DVD-Dual Drive Module
Port Replicator (10/100 Base-T Ethernet Port, 4 * USB 2.0
Ports, Serial Port, Parallel Port, External Monitor Port,
DC-In Jack)
(Note: Port Replicator requires the supplied 90W
power adapter)
Relative Humidity Operating: 20% ~ 80% Non-Operating: 10% ~ 90%
802.11b/g USB Wireless LAN Module USB PC Camera Module (Factory Option) Bluetooth Module v2.0 (Factory Option)
1 - 4 System Specifications

Model Differences

The models vary slightly in external cover design and color.
Introduction
Figure 1
Model Differences
M660S
M665S
1.Introduction
System Specifications 1 - 5
Introduction
Figure 2
Top View
1. Optional Built-In PC Camera
2. LCD
3. Speakers
4. Power Button
5. Hot Key Buttons
6. Keyboard
7. TouchPad and Buttons
8. Built-In Microphone
9. LED Indicators
1.Introduction

External Locator - Top View with LCD Panel Open

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2
3
5
6
3
4
5
1 - 6 External Locator - Top View with LCD Panel Open
9
7
8
9
Introduction

External Locator - Front & Rear Views

1
2
3
Figure 3
Front Views
1. LED Indicators
1
1
1.Introduction
Figure 4
Rear Views
1. 1 * USB Port
2. DC-In Jack
3. Battery
External Locator - Front & Rear Views 1 - 7
Introduction
Figure 5
Left Side View
1. Security Lock Slot
2. Optical Device Drive Bay
3. RJ-11 Modem Jack
4. S/PDIF-Out Jack
5. Microphone-In Jack
6. Headphone-Out Jack
7. Line-In Jack

External Locator - Left & Right Side Views

1
2
4
3
5 6 7
1.Introduction
Figure 6
Right Side View
1. PC Card Slot
2. 7-in-1 Card Reader
3. 2 * USB 2.0 Ports
4. RJ-45 LAN Jack
5. External Monitor Port
1 - 8 External Locator - Left & Right Side Views
1
2
3
3
4
5

External Locator - Bottom View

Introduction
Figure 7
Bottom View
2
1. Vent/Fan Intake
2. Battery
3. Hard Disk Bay Cover
4. CPU/RAM Bay Cover
1.Introduction
4
3
1
1
Overheating
To prevent your com­puter from overheating make sure nothing blocks the vent/fan in­takes while the com­puter is in use.
External Locator - Bottom View 1 - 9
Introduction
Figure 8
Mainboard Top
Key Parts
1. Audio Codec VT1613
2. Audio Amp.
3. Hitachi H8
4. Flash BIOS ROM
5. ENE PCMCIA & Card Control
6. PC Card Assembly
1.Introduction

M660S Mainboard Overview - Top (Key Parts)

2
1
1 - 10 M660S Mainboard Overview - Top (Key Parts)
3
5
4
6
Introduction

M660S Mainboard Overview - Bottom (Key Parts)

2
1
5
4
3
Figure 9
Mainboard Bottom
Key Parts
1. CPU Socket (no CPU installed)
2. Memory Slots DDRII So-DIMM
3. Southbridge­VT8237R plus
4. ICS Clock Generator
5. Northbridge­VN800
6. SC1485ITS
1.Introduction
6
M660S Mainboard Overview - Bottom (Key Parts) 1 - 11
Introduction
Figure 10
Mainboard Top
Connectors
1. External Monitor Port
2. RJ-45 LAN Jack
3. USB Port
4. HDD Connector
5. Hotkey Cable Connector
6. Power Hotkey Cable Connector
7. Touch Pad Cable Connector
8. Keyboard Cable Connector
9. Speaker Cable Connector
1.Introduction
10.Inverter Cable Connector
11. Debug Cable Connector
12.CCD Cable Connector

M660S Mainboard Overview - Top (Connectors)

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11
10
9
8
7
5
12
6
1
2
3
3
4
1 - 12 M660S Mainboard Overview - Top (Connectors)
Introduction

M660S Mainboard Overview - Bottom (Connectors)

1
4
2
7
3
Figure 11
Mainboard Bottom
Connectors
1. DC-In Jack
2. Fan Cable Connector
3. LCD Cable Connector
4. Batterry Connector
5
6
5. Optical Device Drive Connector
6. Bluetooth Cable Connector
7. Card Reader
1.Introduction
M660S Mainboard Overview - Bottom (Connectors) 1 - 13
Introduction
1.Introduction
1-14

Chapter 2: Disassembly

Overview

This chapter provides step-by-step instructions for disassembling the M660S/M665S series notebook’s parts and sub­systems. When it comes to reassembly, reverse the procedures (unless otherwise indicated).
We suggest you completely review any procedure before you take the computer apart.
Disassembly
Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are repeated here for your convenience.
To make the disassembly process easier each section may have a box in the page margin. Information contained under the figure # will give a synopsis of the sequence of procedures involved in the disassembly procedure. A box with a lists the relevant parts you will have after the disassembly process is complete. Note: The parts listed will be for the dis­assembly procedure listed ONLY, and not any previous disassembly step(s) required. Refer to the part list for the previ­ous disassembly procedure. The amount of screws you should be left with will be listed here also.
A box with a will also provide any possible helpful information. A box with a contains warnings.
An example of these types of boxes are shown in the sidebar.
2.Disassembly
Information
Warning
Overview 2 - 1
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