Clevo M660SE, M665SE Service Manual

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Notebook Computer M660SE/M665SE

Service Manual

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Notice

The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent vendor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.

This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publication, except for copies kept by the user for backup purposes.

Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement of that product or its manufacturer.

Version 1.0 February 2007

Trademarks

Intel, Celeron, and Intel Core are trademarks/registered trademarks of Intel Corporation.

Windows® is a registered trademark of Microsoft Corporation. Other brand and product names are trademarks and./or registered trademarks of their respective companies.

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About this Manual

This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and inspection of personal computers.

It is organized to allow you to look up basic information for servicing and/or upgrading components of the M660SE/ M665SE series notebook PC.

The following information is included:

Chapter 1, Introduction, provides general information about the location of system elements and their specifications. Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade elements of the system.

Appendix A, Part Lists Appendix B, Schematic Diagrams

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IMPORTANT SAFETY INSTRUCTIONS

Follow basic safety precautions, including those listed below, to reduce the risk of fire, electric shock and injury to persons when using any electrical equipment:

1. Do not use this product near water, for example near a bath tub, wash bowl, kitchen sink or laundry tub, in a wet basement or near a swimming pool.

2. Avoid using a telephone (other than a cordless type) during an electrical storm. There may be a remote risk of electrical shock from lightning.

3. Do not use the telephone to report a gas leak in the vicinity of the leak.

4. Use only the power cord and batteries indicated in this manual. Do not dispose of batteries in a fire. They may explode. Check with local codes for possible special disposal instructions.

5.

This product is intended to be supplied by a Listed Power Unit (DC Output 19V, 3.42A or 18.5, 3.5A AC/DC Adapter).

CAUTION

Always disconnect all telephone lines from the wall outlet before servicing or disassembling this equipment.

TO REDUCE THE RISK OF FIRE, USE ONLY NO. 26 AWG OR LARGER,

TELECOMMUNICATION LINE CORD

This Computer’s Optical Device is a Laser Class 1 Product

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Instructions for Care and Operation

The notebook computer is quite rugged, but it can be damaged. To prevent this, follow these suggestions:

1. Don’t drop it, or expose it to shock. If the computer falls, the case and the components could be damaged.

2. Keep it dry, and don’t overheat it. Keep the computer and power supply away from any kind of heating element. This is an electrical appliance. If water or any other liquid gets into it, the computer could be badly damaged.

3. Follow the proper working procedures for the computer. Shut the computer down properly and don’t forget to save your work. Remember to periodically save your data as data may be lost if the battery is depleted.

Do not expose the computer to any shock or vibration.

Do not place it on an unstable surface.

Do not place anything heavy on the computer.

Do not expose it to excessive heat or direct sunlight.

Do not leave it in a place where foreign matter or moisture may affect the system.

Don’t use or store the computer in a humid environment.

Do not place the computer on any surface which will block the vents.

Do not turn off the power until you properly shut down all programs.

Do not turn off any peripheral devices when the computer is on.

Do not disassemble the computer by yourself.

Perform routine maintenance on your computer.

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4. Avoid interference. Keep the computer away from high capacity transformers, electric motors, and other strong magnetic fields. These can hinder proper performance and damage your data.

5. Take care when using peripheral devices.

Power Safety

The computer has specific power requirements:

• Only use a power adapter approved for use with this computer.

• Your AC adapter may be designed for international travel but it still requires a steady, uninterrupted power supply. If you are unsure of your local power specifications, consult your service representative or local power company.

• The power adapter may have either a 2-prong or a 3-prong grounded plug. The third prong is an important safety feature; do not defeat its purpose. If you do not have access to a compatible outlet, have a qualified electrician install one.

• When you want to unplug the power cord, be sure to disconnect it by the plug head, not by its wire.

• Make sure the socket and any extension cord(s) you use can support the total current load of all the connected devices.

• Before cleaning the computer, make sure it is disconnected from any external power supplies.

Use only approved brands of peripherals.

Unplug the power cord before attaching peripheral devices.

Do not plug in the power cord if you are wet.

Do not use the power cord if it is broken.

Do not place heavy objects on the power cord.

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Power Safety

Warning

Before you undertake any upgrade procedures, make sure that you have turned off the power, and disconnected all peripherals and cables (including telephone lines). It is advisable to also remove your battery in order to prevent accidentally turning the machine on.

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Battery Precautions

• Only use batteries designed for this computer. The wrong battery type may explode, leak or damage the computer.

• Do not continue to use a battery that has been dropped, or that appears damaged (e.g. bent or twisted) in any way. Even if the computer continues to work with a damaged battery in place, it may cause circuit damage, which may possibly result in fire.

• Recharge the batteries using the notebook’s system. Incorrect recharging may make the battery explode.

• Do not try to repair a battery pack. Refer any battery pack repair or replacement to your service representative or qualified service personnel.

• Keep children away from, and promptly dispose of a damaged battery. Always dispose of batteries carefully. Batteries may explode or leak if exposed to fire, or improperly handled or discarded.

• Keep the battery away from metal appliances.

• Affix tape to the battery contacts before disposing of the battery.

• Do not touch the battery contacts with your hands or metal objects.

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Battery Disposal

The product that you have purchased contains a rechargeable battery. The battery is recyclable . At the en d of its useful life, under various state and local laws, it may be illegal to dispose of this battery into the mu nicipal waste stream. Check with your local solid waste officials for details in your area for recycling options or proper disposal.

Caution

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used battery according to the manufacturer’s instructions.

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Related Documents

You may also need to consult the following manual for additional information:

User’s Manual on CD This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup program. It also describes the installation and operation of the utility programs provided with the notebook PC.

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Contents

Introduction ..............................................1-1

Overview ......................................................................................... 1-1

System Specifications .....................................................................1-2

Model Differences ...........................................................................1-5

External Locator - Top View with LCD Panel Open ......................1-6

External Locator - Front & Rear Views ..........................................1-7

External Locator - Left & Right Side Views ...................................1-8

External Locator - Bottom View .....................................................1-9

M660SE Mainboard Overview - Top (Key Parts) ........................1-10

M660SE Mainboard Overview - Bottom (Key Parts) ...................1-11

M660SE Mainboard Overview - Top (Connectors) ......................1-12

M660SE Mainboard Overview - Bottom (Connectors) ................1-13

Disassembly ...............................................2-1

Overview ......................................................................................... 2-1

Maintenance Tools ..........................................................................2-2

Connections .....................................................................................2-2

Maintenance Precautions .................................................................2-3

Removing the Battery ...................................................................... 2-5

Removing the Hard Disk Drive .......................................................2-6

Removing the System Memory (RAM) ..........................................2-8

Removing the Processor ................................................................2-10

Removing the Wireless LAN Module ...........................................2-12

Removing the Modem ...................................................................2-13

Removing the Bluetooth Module ..................................................2-14

Removing the Optical (CD/DVD) Device ....................................2-15

Removing the Keyboard ................................................................2-16

Part Lists ..................................................A-1

Part List Illustration Location ........................................................A-2

Top (M660SE) ................................................................................A-3

Top (M665SE) ............................................................................... A-4

Bottom (M660SE/M665SE) .......................................................... A-5

LCD (M660SE/M665SE) .............................................................. A-6

CDRW (M660SE/M665SE) .......................................................... A-7

Combo (M660SE/M665SE) .......................................................... A-8

DVDRW (M660SE/M665SE) ....................................................... A-9

Schematic Diagrams.................................B-1

SYSTEM BLOCK DIAGRAM ......................................................B-2

CLOCK GENERATOR ..................................................................B-3

CPU-1 .............................................................................................B-4

CPU-2 .............................................................................................B-5

VN896-1 .........................................................................................B-6

VN896-2 .........................................................................................B-7

VN896-3 .........................................................................................B-8

VN896-4 .........................................................................................B-9

DDR2-1 .........................................................................................B-10

DDR2-2 .........................................................................................B-11

VGA G72M-1 ...............................................................................B-12

VGA G72M-2 ...............................................................................B-13

VGA G72M-3 ...............................................................................B-14

VGA G72M-4 ...............................................................................B-15

VT8237A-1 ...................................................................................B-16

VT8237A-2 ...................................................................................B-17

VT8237A-3 ...................................................................................B-18

HDD & CDROM ..........................................................................B-19

CARD READER ..........................................................................B-20

NEW CARD SOCKET .................................................................B-21

LAN ..............................................................................................B-22

USB & CCD .................................................................................B-23

HITACHI H8 ................................................................................B-24

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CRT & LVDS ...............................................................................B-25

CPU FAN, LPC ROM .................................................................. B-26

MINI-PCI & BLUETOOTH ........................................................ B-27

AUDIO VT1708A/ALC883 ........................................................ B-28

LED .............................................................................................. B-29

CHARGER, DC IN ...................................................................... B-30

1.05VS, 1.5V, 2.5VS .................................................................... B-31

VCORE ........................................................................................ B-32

1.8V, 0.9VS ..................................................................................B-33

VDD3, VDD5 ...............................................................................B-34

EXT GPU 1.0VS/1.2VS ............................................................... B-35

HOTKEY LT BOARD .................................................................B-36

PWR HOT BOARD ..................................................................... B-37

AUDIO & MODEM BOARD ......................................................B-38

CLICK BOARD ...........................................................................B-39

USB BOARD ............................................................................... B-40

FINGERPRINT BOARD .............................................................B-41

Introduction

Overview 1 - 1

1.Introduction

Chapter 1: Introduction

Overview

This manual covers the information you need to service or upgrade the M660SE/M665SE series notebook computer. Information about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.

Operating systems (e.g. Windows XP, Windows Vista, etc.) have their own manuals as do application software (e.g. word processing and database programs). If you have questions about those programs, you should consult those manuals.

The M660SE/M665SE series notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed description of the upgrade procedures for each specific component. Please note the warning and safety information indicated by the “” symbol.

The balance of this chapter reviews the computer’s technical specifications and features.

Introduction

1 - 2 System Specifications

1.Introduction

System Specifications

Feature Specification

Processor Intel® Core™2 Duo Processor

(478-pin) Micro-FC-PGA Package T7200/ T7400/ T7600

65nm (65 Nanometer) Process Technology 4MB On-die L2 Cache & 667MHz FSB

2.0/ 2.16/ 2.33 GHz

Intel® Core™2 Duo Processor (478-pin) Micro-FC-PGA Package T5500/ T5600

65nm (65 Nanometer) Process Technology 2MB On-die L2 Cache & 667MHz FSB

1.66/ 1.83 GHz

Intel® Core™ Duo Processor (478-pin) Micro-FC-PGA Package T2300/ T2400/ T2500/ T2600/ T2700

65nm (65 Nanometer) Process Technology 2MB On-die L2 Cache & 667MHz FSB

1.66/ 1.83/ 2.0/ 2.16/ 2.33 GHz

Intel® Core™ Solo Processor (478-pin) Micro-FC-PGA Package T1300/ T1400

65nm (65 Nanometer) Process Technology 2MB On-die L2 Cache & 667MHz FSB

1.66/ 1.83 GHz

Intel® Celeron® M Processor (478-pin) Micro-FCPGA Package 410/ 420/ 430/ 440/ 450

65nm (65 Nanometer) Process Technology 1MB On-die L2 Cache & 533MHz FSB

1.46/ 1.60/ 1.73/ 1.86/ 2.0 GHz

Core Logic VIA VN896 + VT8237A Chipset Memory Two 200 Pin SO-DIMM Sockets Supporting DDRII (DDR2) 533/667 MHz

64-bit Wide DDRII (DDR2) Data Per Channel Memory Expandable up to 2GB (256/ 512/ 1024 MB DDRII Modules)

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Latest Specification Information

The specifications listed in this Appendix are correct at the time of going to press. Certain items (particularly processor types/speeds and CD/DVD device types) may be changed, delayed or updated due to the manufacturer's release schedule. Check with your service center for details.

Introduction

System Specifications 1 - 3

1.Introduction

Security Security (Kensington® Type) Lock Slot BIOS Password BIOS One 4Mb Flash ROM Phoenix™ BIOS LCD 15.4" WXGA (1280 * 800) TFT LCD Video Adapter VIA VN896 Integrated Video System

(Internal On Chip)

Chrome 9HC™ Integrated 128bit 2D/3D Graphic Engine and Clock up to 250MHz Supports CRT Resolutions up to 2048 * 1536 at 75Hz Supports Microsoft DirectX 9.0

Storage One Changeable 12.7mm(h) Optical Device (CD/DVD) Type Drive

One Easy Changeable 2.5" 9.5 mm (h) SATA (Serial) HDD

Audio Integrated AZALIA Compliant Interface (HDA)

3D Stereo Enhanced Sound System Sound-Blaster PRO™ Compatible

2 * Built-In Speakers Built-In Microphone

Keyboard & Pointing Device

Winkey Keyboard Built-In TouchPad with Scrolling Function

Interface Three USB 2.0 Ports

One External Monitor Port One Headphone-Out Jack One Microphone-In Jack One Line-In Jack

One S/PDIF Out Jack One RJ-11 Modem Jack One RJ-45 LAN Jack One DC-in Jack

Card Reader Embedded 7-in-1 Card Reader (MS/ MS Pro/ SD/ Mini SD/ MMC/ RS MMC/ MS Duo)

Note: MS Duo/ Mini SD/ RS MMC Cards require a PC adapter ExpressCard Slot One ExpressCard/34(54) Slot Communication AZALIA 56K Plug & Play Fax/Modem V.90/92 Compliant

10M/100Mb Base-T Ethernet LAN

802.11 b/g USB Wireless LAN Module (Option)

USB (2.0) Bluetooth Module - Version 2.0 (Factory Option)

300K or 1.3M Pixel USB PC Camera Module (Factory Option)

Feature Specification

Introduction

1 - 4 System Specifications

1.Introduction

Power Management

Supports ACPI 2.0 and PCI Bus Power Management 1.1 Compliant

Battery Low Suspend Supports Wake on LAN

Power Full Range AC/DC Adapter 19V, 3.42A or 18.5V, 3.5A (65W), 100~240V, 50~60Hz Battery 6 Cell Smart Lithium-Ion Battery Pack, 4000mAH Environmental

Spec

Temperature Operating: 5°C ~ 35°C Non-Operating: -20°C ~ 60°C

Relative Humidity Operating: 20% ~ 80% Non-Operating: 10% ~ 90%

Dimensions & Weight

360mm (w) * 267mm (d) * 25.4-34mm (h) 2.6 kg With 6 Cell Battery

Optional Optical Drive Module Options:

DVD/CD-RW Combo Drive Module DVD-Dual Drive Module

802.11 b/g USB Wireless LAN Module 300K or 1.3M Pixel USB PC Camera Module (Factory

Option) USB (2.0) Bluetooth Module - Version 2.0 (Factory

Option)

Feature Specification

Introduction

System Specifications 1 - 5

1.Introduction

Model Differences

The models vary slightly in external cover design and color.

M660SE

M665SE

Figure 1

Model Differences

Introduction

1 - 6 External Locator - Top View with LCD Panel Open

1.Introduction

External Locator - Top View with LCD Panel Open

Figure 2

Top View

1. Optional Built-In

PC Camera

2. LCD

3. Speakers

4. Power Button

5. Hot Key Buttons

6. Keyboard

7. TouchPad and

Buttons

8. Built-In

Microphone

9. LED Indicators

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Introduction

External Locator - Front & Rear Views 1 - 7

1.Introduction

External Locator - Front & Rear Views

Figure 3

Front Views

1. LED Indicators

Figure 4

Rear Views

1. 1 * USB Port

2. DC-In Jack

3. Battery

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3

2

1

Introduction

1 - 8 External Locator - Left & Right Side Views

1.Introduction

External Locator - Left & Right Side Views

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Figure 5

Left Side View

1. Security Lock Slot

2. Optical Device Drive Bay

3. RJ-11 Modem Jack

4. S/PDIF-Out Jack

5. Microphone-In Jack

6. Headphone-Out Jack

7. Line-In Jack

Figure 6

Right Side View

1. ExpressCard Slot

2. 7-in-1 Card Reader

3. 2 * USB 2.0 Ports

4. RJ-45 LAN Jack

5. External Monitor Port

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Introduction

External Locator - Bottom View 1 - 9

1.Introduction

External Locator - Bottom View

Figure 7

Bottom View

1. Vent/Fan Intake

2. Battery

3. Hard Disk Bay Cover

4. CPU/RAM Bay Cover

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Overheating

To prevent your computer from overheating make sure nothing blocks the vent/fan intakes while the computer is in use.

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Introduction

1 - 10 M660SE Mainboard Overview - Top (Key Parts)

1.Introduction

M660SE Mainboard Overview - Top (Key Parts)

Figure 8

Mainboard Top

Key Parts

1. Audio Codec VT1613

2. Audio Amp

3. Hitachi H8

4. Card Reader Control

5. PC Card Assembly

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Introduction

M660SE Mainboard Overview - Bottom (Key Parts) 1 - 11

1.Introduction

M660SE Mainboard Overview - Bottom (Key Parts)

Figure 9

Mainboard Bottom

Key Parts

1. CPU Socket (no CPU installed)

2. Memory Slots DDRII So-DIMM

3. NorthbridgeVN896

4. ICS Clock Generator

5. SouthbridgeVT8237A

6. Flash BIOS ROM

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Introduction

1 - 12 M660SE Mainboard Overview - Top (Connectors)

1.Introduction

M660SE Mainboard Overview - Top (Connectors)

Figure 10

Mainboard Top

Connectors

1. External Monitor Port

2. RJ-45 LAN Jack

3. USB Port

4. HDD Connector

5. Hotkey Cable Connector

6. Power Hotkey Cable Connector

7. Touch Pad Cable Connector

8. Keyboard Cable Connector

9. Speaker Cable Connector

10.Inverter Cable Connector

11.CCD Cable Connector

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Introduction

M660SE Mainboard Overview - Bottom (Connectors) 1 - 13

1.Introduction

M660SE Mainboard Overview - Bottom (Connectors)

Figure 11

Mainboard Bottom

Connectors

1. DC-In Jack

2. Fan Cable Connector

3. LCD Cable Connector

4. Batterry Connector

5. Optical Device Drive Connector

6. Bluetooth Cable Connector

7. Card Reader

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Introduction

1-14

1.Introduction

Disassembly

Overview 2 - 1

2.Disassembly

Chapter 2: Disassembly

Overview

This chapter provides step-by-step instructions for disassembling the M660SE/M665SE series notebook’s parts and subsystems. When it comes to reassembly, reverse the procedures (unless otherwise indicated).

We suggest you completely review any procedure before you take the computer apart.

Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are repeated here for your convenience.

To make the disassembly process easier each section may have a box in the page margin. Information contained under the figure # will give a synopsis of the sequence of procedures involved in the disassembly procedure. A box with a  lists the relevant parts you will have after the disassembly process is complete. Note: The parts listed will be for the disassembly procedure listed ONLY, and not any previous disassembly step(s) required. Refer to the part list for the previous disassembly procedure. The amount of screws you should be left with will be listed here also.

A box with a  will also provide any possible helpful information. A box with a  contains warnings.

An example of these types of boxes are shown in the sidebar.

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Information

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Warning

Disassembly

2 - 2 Overview

2.Disassembly

NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the battery is removed too).

Maintenance Tools

The following tools are recommended when working on the notebook PC:

• M3 Philips-head screwdriver

• M2.5 Philips-head screwdriver (magnetized)

• M2 Philips-head screwdriver

• Small flat-head screwdriver

• Pair of needle-nose pliers

• Anti-static wrist-strap

Connections

Connections within the computer are one of four types:

Locking collar sockets for ribbon connectors To release these connectors, use a small flat-head screwdriver to

gently pry the locking collar away from its base. When replacing the connection, make sure the connector is oriented in the same way. The pin1 side is usually not indicated.

Pressure sockets for multi-wire connectors To release this connector type, grasp it at its head and gently

rock it from side to side as you pull it out. Do not pull on the wires themselves. When replacing the connection, do not try to force it. The socket only fits one way.

Pressure sockets for ribbon connectors To release these connectors, use a small pair of needle-nose pli-

ers to gently lift the connector away from its socket. When replacing the connection, make sure the connector is oriented in the same way. The pin1 side is usually not indicated.

Board-to-board or multi-pin sockets To separate the boards, gently rock them from side to side as

you pull them apart. If the connection is very tight, use a small flat-head screwdriver - use just enough force to start.

Disassembly

Overview 2 - 3

2.Disassembly

Maintenance Precautions

The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a removal and/or replacement job, take the following precautions:

1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other components could be damaged.

2. Don't overheat it. Note the proximity of any heating elements. Keep the computer out of direct sunlight.

3. Avoid interference. Note the proximity of any high capacity transformers, electric motors, and other strong mag- netic fields. These can hinder proper performance and damage components and/or data. You should also monitor the position of magnetized tools (i.e. screwdrivers).

4. Keep it dry. This is an electrical appliance. If water or any other liquid gets into it, the computer could be badly damaged.

5. Be careful with power. Avoid accidental shocks, discharges or explosions.

•Before removing or servicing any part from the computer, turn the computer off and detach any power supplies.

•When you want to unplug the power cord or any cable/wire, be sure to disconnect it by the plug head. Do not pull on the wire.

6. Peripherals – Turn off and detach any peripherals.

7. Beware of static discharge. ICs, such as the CPU and main support chips, are vulnerable to static electricity. Before handling any part in the computer, discharge any static electricity inside the computer. When handling a printed circuit board, do not use gloves or other materials which allow static electricity buildup. We suggest that you use an anti-static wrist strap instead.

8. Beware of corrosion. As you perform your job, avoid touching any connector leads. Even the cleanest hands produce oils which can attract corrosive elements.

9. Keep your work environment clean. Tobacco smoke, dust or other air-born particulate matter is often attracted to charged surfaces, reducing performance.

10. Keep track of the components. When removing or replacing any p art, be careful not to le ave small part s, such as screws, loose inside the computer.

Cleaning

Do not apply cleaner directly to the computer, use a soft clean cloth. Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the computer.

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Power Safety

Warning

Before you undertake any upgrade procedures, make sure that you have turned off the power, and disconnected all peripherals and cables (including telephone lines). It is advisable to also remove your battery in order to prevent accidentally turning the machine on.

Disassembly

2 - 4 Overview

2.Disassembly

Disassembly Steps

The following table lists the disassembly steps, and on which page to find the related information. PLEASE PERFORM THE DISASSEMBLY STEPS IN THE ORDER INDICATED.

To remove the Battery: