Clevo d800p schematic

Notebook Computer
D800P Series
Service Manual
Preface
Preface
I
Preface
Preface
The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven­dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica­tion, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement of that product or its manufacturer. Version 1.0 December 2003
Trademarks
Intel® and Pentium® are registered trademarks of Intel Corporation. Windows® is a registered trademark of Microsoft Corporation.
Other brand and product names are trademarks and/or registered trademarks of their respective companies.
II
About this Manual
This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the notebook PC.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications. Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade elements of the system. Appendices A, Part Lists Appendices B, Schematic Diagrams
Preface
Preface
III
Preface
Preface
Related Documents
You may also need to consult the following manual for additional information:
User’s Manual on CD This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup pro­gram. It also describes the installation and operation of the utility programs provided with the notebook PC.
IV
Contents
Preface
Introduction ..............................................1-1
Overview .........................................................................................1-1
System Specifications .....................................................................1-2
External Locator - Top Views .........................................................1-6
External Locator - Front View & Left Side View ........................... 1-7
External Locator - Right Side & Rear Views .................................. 1-8
External Locator - Bottom View .....................................................1-9
Mainboard Overview - Top ...........................................................1-10
Key Parts .......................................................................................1-10
Mainboard Overview - Bottom .....................................................1-11
Key Parts .......................................................................................1-11
Mainboard Overview - Top ...........................................................1-12
Connectors .....................................................................................1-12
Mainboard Overview - Bottom .....................................................1-13
Connectors .....................................................................................1-13
Disassembly ...............................................2-1
Overview .........................................................................................2-1
Maintenance Tools .......................................................................... 2-2
Connections .....................................................................................2-2
Maintenance Precautions .................................................................2-3
Cleaning ..........................................................................................2-3
Disassembly Steps ...........................................................................2-4
Removing the Battery ......................................................................2-6
Removing the 2nd Modular Drive Bay (Bay Two) CD Device ...... 2-7
Removing the 1st Modular Drive Bay (Bay One) Device ..............2-8
Removing the Primary Hard Disk ...................................................2-9
Removing the Hard Disk Drive in Bay One .................................2-10
Removing the Hard Disk Drive in Bay Three ...............................2-11
Removing the TV Tuner Module ..................................................2-12
Removing the Keyboard ............................................................... 2-13
Removing the System Memory .................................................... 2-14
Removing the CPU ....................................................................... 2-15
Removing the Switch Keyboard Assembly .................................. 2-17
Removing the Bottom Case Assembly ......................................... 2-18
Removing the HDD & MP3 Converter Board ............................. 2-20
Removing the Audio Board .......................................................... 2-21
Removing the Modem Module ..................................................... 2-22
Removing the Floppy Disk Drive Assembly ................................ 2-23
Removing the TouchPad Module ................................................. 2-24
Removing the Inverter Board ....................................................... 2-25
Removing the LCD ....................................................................... 2-26
Part Lists for D800P ................................A-1
Part List Illustration Location ........................................................ A-2
Top ................................................................................................. A-3
Bottom ........................................................................................... A-4
LCD 15" ......................................................................................... A-5
LCD 16" ......................................................................................... A-6
Battery ............................................................................................ A-7
Center Cover .................................................................................. A-8
Center Cover Finger ...................................................................... A-9
CD-ROM Drive ........................................................................... A-10
CD-RW Drive .............................................................................. A-11
Combo Drive ............................................................................... A-12
DVD-ROM Drive ........................................................................ A-13
Audio DJ ...................................................................................... A-14
Floppy Disk Drive ....................................................................... A-15
First Hard Disk Drive .................................................................. A-16
Second Hard Disk Drive .............................................................. A-17
Third Hard Disk Drive ................................................................. A-18
Preface
V
Preface
Third Hard Disk - Dummy ........................................................... A-19
IP Sharing Module .......................................................................A-20
MP3 Player ...................................................................................A-21
Card Reader ..................................................................................A-22
Schematic Diagrams for D800P .............. B-1
System Block Diagram ................................................................... B-2
CPU Northwood & Prescott (1 of 2) .............................................. B-3
CPU Northwood & Prescott (2 of 2) .............................................. B-4
CPU Decoupling ............................................................................ B-5
CLK409 .......................................................................................... B-6
Springdale (HOST, AGP, Hub) ...................................................... B-7
Springdale (DDR, Interface) .......................................................... B-8
DDR Termination ........................................................................... B-9
DDR SODIMM ............................................................................ B-10
Springdale (Voltage, PLL, VSS) .................................................. B-11
Mobility M10-P ............................................................................ B-12
Preface
Mobility M10-P MEM A/B .......................................................... B-13
VGA DDR DRAM Channel A ..................................................... B-14
VGA DDR DRAM Channel B ..................................................... B-15
VGA DDR DRAM Termination .................................................. B-16
Mobility M10-P_POW ................................................................. B-17
TV Tuner, DVI & Video In .......................................................... B-18
TV Out & LVDS .......................................................................... B-19
ICH5 (1 of 2) ................................................................................ B-20
ICH5 (2 of 2) ................................................................................ B-21
USB Port & RTC .......................................................................... B-22
RAID PDC20265R ....................................................................... B-23
HDD, CD-R/W & IP Sharer ......................................................... B-24
AMP TPA0132 / ALC650 ............................................................ B-25
LCM & Audio Jack ...................................................................... B-26
Audio DJ/CDROM ....................................................................... B-27
Fan Control & Beep ......................................................................B-28
Flash ROM/LPT1 .........................................................................B-29
NS87393 LPC Bridge & Super I/O ..............................................B-30
I/O, FDD, LED & Debug .............................................................B-31
KBC H8 ........................................................................................B-32
MDC, Wireless & BT ...................................................................B-33
PCI 1520 .......................................................................................B-34
PCMCIA Connector .....................................................................B-35
IEEE 1394 TSB43AB21 ...............................................................B-36
LAN RTL8100C/RTL8110S(B)-32 .............................................B-37
Power Plane ..................................................................................B-38
Vcore .............................................................................................B-39
System Power 1 ............................................................................B-40
System Power 2 ............................................................................B-41
Charger .........................................................................................B-42
3VH8, VDD1.8 .............................................................................B-43
VI
Chapter 1: Introduction

Overview

This manual covers the information you need to service or upgrade the D800P series notebook computer. Information about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. Windows 2000 & Windows XP) have their own manuals as do application software (e.g. word pro­cessing and database programs). If you have questions about those programs, you should consult those manuals.

Introduction

The D800P notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed description of the upgrade procedures for each specific component. Please note the warning and safety information indicated by the “
The balance of this chapter reviews the computer’s technical specifications and features.
” symbol.
1.Introduction
Overview 1 - 1
1.Introduction
Introduction
Table 1 - 1
D800P
System
Specifications

System Specifications

Feature Specifications D800P
Processor Types Intel Pentium 4 Processor - (478-pin) mFC-PGA2 package supporting Hyper Threading Technology
µ0.13) 0.13 Micron Process Technology,
(
512K L2 Cache & 800MHz FSB
2.40/ 2.60/ 2.80/ 3.00/ 3.20 GHz
Core Logic Intel® 865PE + ICH5
Structure Fully PC2001 Compliant
ACPI 1.0B Compliant
PC2001 Compliant
Security Security (Kensington® Type) Lock Slot
BIOS Password
Memory 64 bit data bus system memory
Two 200-pin DDR SODIMM sockets, supporting Dual DDR SDRAM SODIMM (2.5V) - DDR400MHz or
DDR333MHz compliant
DDR 400MHz memory expandable to 1GB (compatible with 256/512 MB SODIMM Modules)
DDR 333MHz memory expandable to 2GB (compatible with 256/512/1024 MB SODIMM Modules)
BIOS One 512KB Flash ROM
LCD Options 16.0" 1280 x 1024 SXGA TFT
Display ATI Radeon 9600 PRO High Performance Chip
1 - 2 System Specifications
Phoenix BIOS with Smart Battery
Plug and Play (1.0a), ACPI 1.0B
15.0" 1600 x 1200 UXGA TFT
128MB DDR Graphic Memory On Board
UltraAGP™ 8x
128-bit 2D/3D Graphics Engine
Motion Compensation and IDCT for DVD Content Playback Accelerator
Fully DirectX 9 Compliant Graphics Engine
Feature Specifications D800P
Audio Virtual 6-Channel Audio Output
AC'97 2.2 Compliant Interface
Compatible with Sound-Blaster PRO™/ 16
Advanced Wavetable Synthesizer
Direct Sound™ 3D Accelerator
Full Duplex Virtual AC3
S/PDIF Digital Output (5.1 CH) for DVD content and Stereo Audio
Built-In Microphone
Audio DJ
2 Built-In Speakers
Introduction
Interface Built-in TouchPad (PS/2)
Four USB 2.0 Ports (USB 1.1 compatible)
One IEEE 1394 Port
One S-Video-Out Jack for TV output
One S-Video-In Jack (option included with TV Tuner only)
One Parallel Port (LPT1), supporting ECP / EPP 1.7 and 1.9
One COM port
Infrared Transceiver supporting FIR & IrDA 1.1 file transfer
One DVI Video Output
One External Keyboard/Mouse (through Y-Cable)
One Headphone-Out/Speaker-Out Jack
One S/PDIF Out Port/Microphone-In Jack (through Y-cable only)
One Line-In Jack (option included with TV Tuner only)
One RJ-45 Jack for 1000M/10M LAN
One RJ-11 Jack for 56K MDC Modem
DC-In Jack
Keyboard “Win Key” Keyboard (including a numeric keypad)
3 Application Hot-keys for Web Browser, E-Mail, and Application
PC Card Two Type II PCMCIA 3.3V/5V Sockets, OR one Type III PCMCIA 3.3V/5V Socket (no Zoomed Video support)
1.Introduction
System Specifications 1 - 3
1.Introduction
Introduction
Feature Specifications D800P
Storage One Fixed FDD
One Changeable 2.5" 9.5mm Primary HDD
1st Modular Drive Bay (Bay One) for one of the following:
DVD-ROM (12.7mmH)
CD-ROM
CD-RW
Combo Drive (DVD-ROM + CD-RW)
IP Sharing Module
2nd HDD
RAID HDD (RAID 0, RAID 1 HDD Fault-Tolerance System)
DVD-RW
2nd Modular Drive Bay (Bay Two) for one of the following:
DVD-ROM (12.7mmH)
CD-ROM
CD-RW
Combo Drive (DVD-ROM + CD-RW / DVD-RW)
DVD-RW
3rd Modular Drive Bay (Bay Three) for one of the following:
3rd HDD (optional)
TV-Tuner (optional)
Communication Wireless Infrared Transfer IrDA 1.1, 1cm~1M Operating Distance, 4Mbps FIR
1 - 4 System Specifications
4th Modular Drive Bay (Bay Four) for one of the following:
One Portable MP3 Player with Storage Disk (optional)
One Portable 6-in-1 Flash Card Reader (optional)
1000 BASE-T (Gigabit) Ethernet LAN on board (10/100 BASE-T compatible)
56K MDC Modem V.90 compliant (V.92 software driver upgradeable)
802.11b Wireless LAN, USB Interface (optional)
IP Sharing Module for ADSL or Cable Modem (optional)
Bluetooth Module with USB Interface (optional)
Feature Specifications D800P
Indicators LED Indicator (HDD, Power Status, Num Lock, Caps Lock, Scroll Lock, AC-In, Battery Charging, E-Mail)
Audio DJ Control Display (Power, Play/Pause, FWD, RWD, Stop, Volume+, Volume-)
Power Management Supports ACPI v1.0B
Supports APM v1.2
Soft Off by System Power Button
Supports Suspend to Disk
Battery Low Suspend
Resume From Alarm
Close-Cover Switch
Power Full Range 120 Watt AC adapter - AC in 100~240V, 47~63Hz
Supports Smart Lithium-Ion Battery 14.8v, 6.6Ah (12 cells)
Weight 4.97 kg with 12-Cell Lithium-Ion Battery (Minimum)
Physical Dimensions 360 (w) x 299 (d) x 54.5 (h) mm
Environmental Spec Temperature
Operating: 5
Non-Operating: -20°C ~ 60°C
Relative Humidity
Operating:20% ~ 80%
Non-Operating:10% ~ 90%
°C~ 35°C
Introduction
1.Introduction
Optional DVD-ROM Drive (12.7mmH)
CD-RW Drive (12.7mmH)
Combo Drive (DVD-ROM and CD-RW, 12.7mmH)
Portable MP3 Player
USB Wireless LAN Module
Software DVD Player
IP Sharing Module
TV-Tuner Module
DVD-RW Drive (12.7mmH)
Bluetooth Module
6-in-1 Flash Card Reader
System Specifications 1 - 5
Introduction
1.Introduction
Figure 1 - 1
Top Views
1. LCD
2. LED Power, Battery & E-Mail Status Indicators
3. Built-In Microphone
4. Hot-Key Buttons
5. LED Status Indicators
6. Power Button
7. Close Cover Switch
8. Keyboard
9. TouchPad and Buttons
10. LCD Latch

External Locator - Top Views

1
2
3
4
8
5
6
7
2
10
1 - 6 External Locator - Top Views
7
9
4
5
6
Introduction

External Locator - Front View & Left Side View

1
2 876
1
3
54
9
43
5
S/PDIF Out & Microphone-In Functions
You must use the Y-cable provided to enable the S/PDIF Out and Microphone­In functions (S/PDIF connection is to the longer end of the cable).
2
With the TV Tuner installed, the line-in jack will only be functional while the TV Studio software is running.
Line-In Function with TV Tuner Installed
Figure 1 - 2
Front View
1. LCD Latch
2. Audio “DJ” CD Player Control Panel On/Off Switch
1010
9
3. Previous Track
4. Next Track
5. LCD
6. Play/Pause
7. Stop
8. Volume Down
9. Volume Up
10. Speakers
1.Introduction
Figure 1 - 3
Left Side View
876
10
1. S/PDIF Out Port/ Microphone-In Jack
2. Y-Cable
3. Line-In Jack
4. Headphone-Out Jack
5. Infrared Transceiver
6. PC Card Slot Eject Buttons
7. PC Card Slot
8. FDD
9. Drive Bay One
10. Drive Bay Two
External Locator - Front View & Left Side View 1 - 7
Introduction
1.Introduction
Figure 1 - 4
Right Side View
1. 4th Modular Drive Bay (Bay Four) for MP3 Player (Optional) Or 6-in-1 Flash Card Reader (Optional)
2. Bay Four Release Switch
3. Fan Intake/Vent
4. Kensington Lock
Figure 1 - 5
Rear View
1. DC-In Jack
2. 4 * USB Ports
3. S-Video-In Port (Optional)
4. S-Video-Out Port
5. External Monitor (CRT) Port
6. Coaxial TV Antenna Input (Optional)
7. Serial Port
8. IEEE 1394 Port
9. Parallel Port
10. PS/2 Type Port
11. Giga LAN Jack
12. RJ-11 Phone Jack

External Locator - Right Side & Rear Views

1
2
3
3
1
2
4
5
6
7 8 9
S-Video-In Port
The S-Video-In port will only be available if you have the Optional TV Tuner installed.
Software Installation Warning
4
Make sure the MP3 player is not in the slot when installing operating systems, and any of the drivers listed in User’s Manual.
10
11 12
1 - 8 External Locator - Right Side & Rear Views
Introduction

External Locator - Bottom View

1
2
1
3
Figure 1 - 6
Bottom View
1. Vent/Fan Outlets
2. CPU Cover
3. Battery (the primary HDD is located under
5
the battery)
4. Primary Hard Disk
5. Changeable Drive Bay Three (for TV Tuner or HDD)
1.Introduction
4
External Locator - Bottom View 1 - 9
Introduction
1.Introduction
Figure 1 - 7
Mainboard Top
Key Parts
1. Memory Sockets (no memory installed)
2. ATI Mobility M10-P
3. VGA DDR DRAM
4. 1394 Controller TSB43AB21
5. Flash ROM BIOS
6. KBC H8 H8S­2149 HM
7. Audio Codec ALC650
8. TPA0132
9. LPC Super I/O
10. VCORE

Mainboard Overview - Top

Key Parts
8
7
6
4
5
3
3
3
3
2
1
1 - 10 Mainboard Overview - Top
10
Introduction

Mainboard Overview - Bottom

Key Parts
2
1
Figure 1 - 8
Mainboard Bottom
Key Parts
1. CPU Socket (no CPU installed)
2. Intel Springdale 865PE
3. CLK 409
4. Intel ICH5
5. Realtek RTL8100C/ RTL8110S (B)-32
5
4
8
6
9
6. RAID PDC20265R
7. Audio DJ Controller
8. Cardbus TI1520
9. LPC Bridge & Super I/O
1.Introduction
3
7
Mainboard Overview - Bottom 1 - 11
Introduction
1.Introduction
Figure 1 - 9
Mainboard Top
Connectors
1. Modem Cable (JFAN1)
2. Modem Connector (JMDC1)
3. LCD/Inverter connector (CN4)
4. WLAN Cable (JML1)
5. CMOS Battery (JBAT1)
6. Fan (JFAN2)
7. Bluetooth (JBT1)
8. Floppy Disk Drive Connector (CN5)
9. Audio Board Connector (J4)
10. TouchPad Connector (J2)
11. Keyboard Connector (JKB1)
12. Hard Disk Drive & MP3 Board Connector (CON1)
13. Switch Keyboard Connector(J1)

Mainboard Overview - Top

Connectors
1
2
3
4
5
6
10
8
13
7
11
9
12
1 - 12 Mainboard Overview - Top
Introduction

Mainboard Overview - Bottom

Connectors

1
2
Figure 1 - 10
Mainboard Bottom
Connectors
1. Fan Connector (JFAN3)
1
7
6
5
2. Fan Connector (JFAN4)
3. Battery Connector (CN16)
4. Hard Disk Connector (JHDD1)
5. TV Tuner Connector (CN14)
6. IP Sharing Module Jumper (J6 & J7)
Note: J6 & J7 must
1.Introduction
have a terminator in­serted in order to use
4
8
3
the IP sharing module.
7. Bay One Device Connector (CON2)
8. Bay Two Device Connector (JCD1)
Mainboard Overview - Bottom 1 - 13
1.Introduction
Introduction
1-14

2: Disassembly

Overview

This chapter provides step-by-step instructions for disassembling parts and subsystems. When it comes to reassembly, reverse the procedures (unless otherwise indicated).
We suggest you completely review any procedure before you take the computer apart.
Disassembly
Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are repeated here for your convenience.
To make the disassembly process easier each section may have a box in the page margin. Information contained under the figure # will give a synopsis of the sequence of procedures involved in the disassembly procedure. A box with a will provide any possible helpful information, and lists the relevant parts you will have after the disassembly process is complete. Note: The parts listed will be for the disassembly procedure listed ONLY, and not any previous disassembly step(s) required. Refer to the part list for the previous disassembly procedure. The amount of screws you should be left with will be listed here also. A box with a contains warnings.
An example of these types of boxes are shown in the sidebar.
2.Disassembly
Information and
Component Parts
Warning
Overview 2 - 1
Disassembly
2.Disassembly
NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the battery is removed too).
Maintenance Tools
The following tools are recommended when working on the notebook PC:
M3 Philips-head screwdriver
M2.5 Philips-head screwdriver (magnetized)
M2 Philips-head screwdriver
Small flat-head screwdriver
Pair of needle-nose pliers
Anti-static wrist-strap
Connections
Connections within the computer are one of four types:
Locking collar sockets for ribbon connectors To release these connectors, use a small flat-head screwdriver to gently pry
the locking collar away from its base. When replacing the connection, make sure the connector is oriented in the same way. The pin1 side is usually not indicated.
2 - 2 Overview
Pressure sockets for multi-wire connectors To release this connector type, grasp it at its head and gently rock it from side
to side as you pull it out. Do not pull on the wires themselves. When replacing the connection, do not try to force it. The socket only fits one way.
Pressure sockets for ribbon connectors To release these connectors, use a small pair of needle-nose pliers to gently
lift the connector away from its socket. When replacing the connection, make sure the connector is oriented in the same way. The pin1 side is usually not indicated.
Board-to-board or multi-pin sockets To separate the boards, gently rock them from side to side as you pull them
apart. If the connection is very tight, use a small flat-head screwdriver - use just enough force to start.
Maintenance Precautions
The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a re­moval and/or replacement job, take the following precautions:
1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other components could be damaged.
2. Don't overheat it. Note the proximity of any heating elements. Keep the computer out of direct sunlight.
3. Avoid interference. Note the proximity of any high capacity transformers, electric motors, and other strong mag- netic fields. These can hinder proper performance and damage components and/or data. You should also monitor the position of magnetized tools (i.e. screwdrivers).
4. Keep it dry. This is an electrical appliance. If water or any other liquid gets into it, the computer could be badly damaged.
5. Be careful with power. Avoid accidental shocks, discharges or explosions.
•Before removing or servicing any part from the computer, turn the computer off and detach any power supplies.
•When you want to unplug the power cord or any cable/wire, be sure to disconnect it by the plug head. Do not pull on the wire.
6. Peripherals – Turn off and detach any peripherals.
7. Beware of static discharge. ICs, such as the CPU and main support chips, are vulnerable to static electricity. Before handling any part in the computer, discharge any static electricity inside the computer. When handling a printed circuit board, do not use gloves or other materials which allow static electricity buildup. We suggest that you use an anti-static wrist strap instead.
8. Beware of corrosion. As you perform your job, avoid touching any connector leads. Even the cleanest hands pro­duce oils which can attract corrosive elements.
9. Keep your work environment clean. Tobacco smoke, dust or other air-born particulate matter is often attracted to charged surfaces, reducing performance.
10. Keep track of the components. When removing or replacing any part, be careful not to leave small parts, such as screws, loose inside the computer.
Disassembly
Power Safety
Warning
Before you undertake any upgrade proce­dures, make sure that you have turned off the power, and discon­nected all peripherals and cables (including telephone lines). It is advisable to also re­move your battery in order to prevent acci­dentally turning the machine on.
2.Disassembly
Cleaning
Do not apply cleaner directly to the computer, use a soft clean cloth. Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the computer.
Overview 2 - 3
Disassembly

Disassembly Steps

The following table lists the disassembly steps, and on which page to find the related information. PLEASE PERFORM THE DISASSEMBLY STEPS IN THE ORDER INDICATED.
To remove the Battery:
1. Remove the battery page 2 - 6
To remove the Keyboard:
1. Remove the battery page 2 - 6
2. Remove the keyboard page 2 - 13
2.Disassembly
To remove the Bay One Device:
1. Remove the battery page 2 - 6
2. Remove the Bay One device page 2 - 6
To remove the Bay Two Device:
1. Remove the battery page 2 - 6
2. Remove the Bay Two device page 2 - 8
To remove the Primary HDD:
1. Remove the battery page 2 - 6
2. Remove the primary HDD page 2 - 9
To remove the HDD in Bay Two:
1. Remove the battery page 2 - 6
2. Remove the HDD in Bay Two page 2 - 10
To remove the HDD in Bay Three:
1. Remove the battery page 2 - 6
2. Remove the HDD in Bay Three page 2 - 11
To remove the TV Tuner Module:
1. Remove the battery page 2 - 6
2. Remove the TV Tuner module page 2 - 12
To remove the System Memory:
1. Remove the battery page 2 - 6
2. Remove the keyboard page 2 - 13
3. Remove the memory page 2 - 14
To remove the CPU:
1. Remove the battery page 2 - 6
2. Remove the CPU page 2 - 15
To remove the Switch Keyboard Assembly:
1. Remove the battery page 2 - 6
2. Remove the keyboard page 2 - 13
3. Remove the switch keyboard assembly page 2 - 17
To remove the Bottom Case Assembly:
1. Remove the battery page 2 - 6
2. Remove the Bay One device page 2 - 6
3. Remove the Bay Two device page 2 - 8
4. Remove the primary HDD page 2 - 9
5. Remove the HDD in Bay Two page 2 - 10
6. Remove the HDD in Bay Three page 2 - 11
7. Remove the TV Tuner Module page 2 - 12
8. Remove the keyboard page 2 - 13
2 - 4 Disassembly Steps
Disassembly
9. Remove the memory page 2 - 14
10. Remove the CPU page 2 - 15
11. Remove the switch keyboard assembly page 2 - 17
12. Remove the bottom case assembly page 2 - 18
To remove the HDD & MP3 Converter Board:
1. Remove the battery page 2 - 6
2. Remove the bottom case assembly page 2 - 18
3. Remove the HDD & MP3 con board page 2 - 20
To remove the Audio Board:
1. Remove the battery page 2 - 6
2. Remove the bottom case assembly page 2 - 18
3. Remove the audio board page 2 - 21
To remove the Modem:
1. Remove the battery page 2 - 6
2. Remove the bottom case assembly page 2 - 18
3. Remove the modem page 2 - 22
To remove the Inverter Board:
1. Remove the battery page 2 - 6
2. Remove the bottom case assembly page 2 - 18
3. Remove the inverter board page 2 - 25
To remove the LCD:
1. Remove the battery page 2 - 6
2. Remove the bottom case assembly page 2 - 18
3. Remove the inverter board page 2 - 25
4. Remove the LCD page 2 - 26
2.Disassembly
To remove the Floppy Disk Drive Assembly:
1. Remove the battery page 2 - 6
2. Remove the bottom case assembly page 2 - 18
3. Remove the FDD assembly page 2 - 23
To remove the TouchPad Module:
1. Remove the battery page 2 - 6
2. Remove the bottom case assembly page 2 - 18
3. Remove the TouchPad module page 2 - 24
Disassembly Steps 2 - 5
Disassembly
Figure 2 - 1
Battery Removal
Sequence
a. Remove the 4
screws.
b. Apply pressure at
point 5 to push the battery out.
2.Disassembly

Removing the Battery

1. Turn the computer OFF and turn it over.
2. Remove screws - in Figure 2 - 1a.
3. Apply gentle pressure at point to push the battery up and out of the computer.
1 4
5
a.
21 3 4
b.
5
6. Battery
•4 Screws
2 - 6 Removing the Battery
6
Disassembly

Removing the 2nd Modular Drive Bay (Bay Two) CD Device

1. Turn the computer OFF, remove the battery (page 2 - 6) and turn it over.
2. Remove screws - in (Figure 2 - 2a), then lift the 3rd Modular Drive Bay cover off and set it aside.
3. Remove screw (Figure 2 - 2b), then gently push the device out of the bay (you may need to use a screwdriver to do this).
a.
b.
1 3 4
5
1
4
2
3
c.
Figure 2 - 2
2nd Modular Drive Bay (Bay Two) CD
Device Removal
Sequence
a. Remove the screws
from the Bay Three
cover. b. Remove screw 5. c. Push the device out of
the computer.
2.Disassembly
6
4. Drive Bay Cover
5
Removing the 2nd Modular Drive Bay (Bay Two) CD Device 2 - 7
6. CD Device
•4 Screws
Disassembly
Figure 2 - 3
1st Modular Drive
(Bay One) Device
Removal
Sequence
a. Remove the screws
from the Bay Three
cover. b. Remove screw 5. c. Push the device out of
the computer.
2.Disassembly

Removing the 1st Modular Drive Bay (Bay One) Device

1. Turn the computer OFF, remove the battery (page 2 - 6) and turn it over.
2. Remove screws - in (Figure 2 - 3a), then lift the 3rd Modular Drive Bay cover off and set it aside.
3. Remove screw (Figure 2 - 3b), then gently push the device out of the bay (you may need to use a screwdriver).
a.
b.
1 3 4
5
1
4
2
3
c.
5
4. Drive Bay Cover
6. CD Device
•4 Screws
2 - 8 Removing the 1st Modular Drive Bay (Bay One) Device
6
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