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Version 1.0
May 2002
Trademarks
Intel® and Pentium® are registered trademarks of Intel Corporation.
Windows
Other brand and product names are trademarks and./or registered trademarks of their respective companies.
II
®
is a registered trademark of Microsoft Corporation.
About this Manual
This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and
inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the notebook PC.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade
elements of the system.
Appendix A, Part Lists
Appendix B, Schematic Diagrams
Preface
Preface
III
Preface
Related Documents
You may also need to consult the following manual for additional information:
User’s Manual on CD
This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup program. It also describes the installation and operation of the utility programs provided with the notebook PC.
This manual covers the information you need to service or upgrade the D610S/D620S/D630S series notebook computer.
Information about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information
about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. DOS, Windows 9x, Windows NT 4.0, Windows 2000, Windows XP, OS/2 Warp, UNIX, etc.) have
their own manuals as do application software (e.g. word processing and database programs). If you have questions about
those programs, you should consult those manuals.
The D610S/D620S/D630S series notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed description of the upgrade procedures for each specific component. Please note the warning and safety information
indicated by the “
The balance of this chapter reviews the computer’s technical specifications and features.
•One parallel port (LPT1), supporting ECP / EPP 1.7 and 1.9
•Fast Infrared (FIR) file transfer IrDA 1.1 FIR/SIR/ASKIR
•One external CRT monitor port
•One external keyboard/mouse (through Y cable) PS/2 port
•One speaker-out/headphone-out jack
•One microphone-in jack
•One RJ-11 jack for modem
•One RJ-45 jack for 100M/10M LAN
•One S/PDIF out port
•One DC-in jack
•Three built-in instant keys for web browser, email & DVD/CD player
Communication
•Wireless Infrared transfer IrDA 1.1, up to 1M operating distance, 115.2K bps SIR/ 4Mbps FIR
•10/100Mb Ethernet LAN built-in
•56K MDC modem V.90 & V.92 compliant
Power Management
•Supports ACPI v1.0B
•Supports suspend to RAM
•Supports suspend to disk
•Battery low suspend
•Resume from modem ring (S3)
•Resume from LAN (S3)
1 - 4 System Specifications
Power
•Full range AC adapter - AC-In 100~240V, 50~60Hz, DC Output 20V, 6A
•Supports one removable Smart Li-Ion battery 11.1v/ 6.0Ah, 6000mAH
Indicators
•LED indicators (HDD, Power On/ AC-In/ Suspend, Battery Charging/Battery Full, E-mail, Num Lock, Caps Lock, Scroll
Lock)
Environmental Spec
•TemperatureRelative Humidity
•Operating: 5
•Non-Operating: -20
°C~ 35°C Operating: 20% ~ 80%
°C ~ 60°CNon-Operating: 10% ~ 90%
Physical Dimensions
•331 (w) x 280 (d) x 44.5 (h) mm
Weight
•3.2 kg w/o battery
Introduction
1.Introduction
Optional
•DVD-ROM Drive (12.7mmH)
•CD-RW Drive (12.7mmH)
•Combination Drive (DVD-ROM and CD-RW, 12.7mmH)
•USB FDD
•Software DVD player
•Software RW writer
•Lithium-Ion smart battery pack (9 cell)
System Specifications 1 - 5
Introduction
Figure 1 - 1
Top Views
1.LCD
2.LED Power &
E-Mail Indicators
3.Close Cover
Switch
4.Speakers
5.Hot-Key buttons
6.LED Status
Indicators
7.Power Button
8.Keyboard
9.TouchPad and
Buttons
10. Palm Rest
(Removable)
11. LCD Latch
1.Introduction
Model Differences
External Locator - Top Views
1
2
45
10
6
8
9
2
7
3
4
4
10
1
2
6
8
9
2
7
5
3
4
4
10
1
2
6
8
9
2
7
5
3
4
This manual refers to
the three notebook
models pictured on this
page.
The models vary
slightly in external design. Photographs
used throughout this
manual are of Model B.
1 - 6 External Locator - Top Views
11
Model AModel C
11
Model B
11
Introduction
External Locator - Front & Left Views
1
1
Figure 1 - 2
Front View
1.LCD Latch
1.Introduction
Figure 1 - 3
Left Side View
1.Security Lock
2.Vent
2
External Locator - Front & Left Views 1 - 7
Introduction
Figure 1 - 4
Right Side View
1.Microphone-In
Jack
2.Headphone-Out
Jack
3.S/PDIF Out Port
4.Mini IEEE 1394
Port
5.3 USB Ports
6.PC Card Slot
7.PC Card Eject
Button
8.CD Device
9.Infrared Port
Figure 1 - 5
1.Introduction
Rear View
1.RJ-11 Phone
Jack
2.RJ-45 LAN Jack
3.Parallel Port
4.Vent/Fan Outlets
5.External Monitor (CRT) Port
6.S-Video Port
7.PS/2 Type Port
8.DC-In Jack
External Locator - Right & Rear Views
67
1
132
3
245
4
5
9
8
6
78
1 - 8 External Locator - Right & Rear Views
Introduction
External Locator - Bottom View
3
2
Figure 1 - 6
Bottom View
1.Vent/Fan Outlets
2.HDD Bay
3.CD Device
Release Latch
1
1
4.Battery
5.Battery Release
Latch
1.Introduction
1
1
5
4
Overheating
To prevent your computer from overheating
make sure nothing
blocks the vent/fan
outlets while the computer is in use.
External Locator - Bottom View 1 - 9
Introduction
1.Introduction
1-10
2: Disassembly
Overview
This chapter provides step-by-step instructions for disassembling parts and subsystems. When it comes to reassembly,
reverse the procedures (unless otherwise indicated).
We suggest you completely review any procedure before you take the computer apart.
Disassembly
Component Parts
Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are
repeated here for your convenience.
To make the disassembly process easier each section may have a box in the page margin. Information contained under
the figure # will give a synopsis of the sequence of procedures involved in the disassembly procedure. A box with a
lists the relevant parts you will have after the disassembly process is complete. Note: The parts listed will be for the disassembly procedure listed ONLY, and not any previous disassembly step(s) required. Refer to the part list for the previous disassembly procedure. The amount of screws you should be left with will be listed here also.
A box with a
An example of these types of boxes are shown in the sidebar.
5 will provide any possible helpful information. A box with a contains warnings.
2.Disassembly
5
Information
Warning
Overview 2 - 1
Disassembly
2.Disassembly
NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the
battery is removed too).
Maintenance Tools
The following tools are recommended when working on the notebook PC:
•M3 Philips-head screwdriver
•M2.5 Philips-head screwdriver (magnetized)
•M2 Philips-head screwdriver
•Small flat-head screwdriver
•Pair of needle-nose pliers
•Anti-static wrist-strap
Connections
Connections within the computer are one of four types:
Locking collar sockets for ribbon connectorsTo release these connectors, use a small flat-head screwdriver to
gently pry the locking collar away from its base. When replacing the connection, make sure the connector is oriented in the
same way. The pin1 side is usually not indicated.
2 - 2 Overview
Pressure sockets for multi-wire connectorsTo release this connector type, grasp it at its head and gently
rock it from side to side as you pull it out. Do not pull on the
wires themselves. When replacing the connection, do not try to
force it. The socket only fits one way.
Pressure sockets for ribbon connectorsTo release these connectors, use a small pair of needle-nose pli-
ers to gently lift the connector away from its socket. When replacing the connection, make sure the connector is oriented in
the same way. The pin1 side is usually not indicated.
Board-to-board or multi-pin socketsTo separate the boards, gently rock them from side to side as
you pull them apart. If the connection is very tight, use a small
flat-head screwdriver - use just enough force to start.
Maintenance Precautions
The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a removal and/or replacement job, take the following precautions:
1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other
components could be damaged.
2. Don't overheat it. Note the proximity of any heating elements. Keep the computer out of direct sunlight.
3. Avoid interference. Note the proximity of any high capacity transformers, electric motors, and other strong mag-
netic fields. These can hinder proper performance and damage components and/or data. You should also monitor
the position of magnetized tools (i.e. screwdrivers).
4. Keep it dry. This is an electrical appliance. If water or any other liquid gets into it, the computer could be badly dam-
aged.
5. Be careful with power. Avoid accidental shocks, discharges or explosions.
• Before removing or servicing any part from the computer, turn the computer off and detach any power supplies.
• When you want to unplug the power cord or any cable/wire, be sure to disconnect it by the plug head. Do not pull on the
wire.
6. Peripherals – Turn off and detach any peripherals.
7. Beware of static discharge. ICs, such as the CPU and main support chips, are vulnerable to static electricity.
Before handling any part in the computer, discharge any static electricity inside the computer. When handling a
printed circuit board, do not use gloves or other materials which allow static electricity buildup. We suggest that you
use an anti-static wrist strap instead.
8. Beware of corrosion. As you perform your job, avoid touching any connector leads. Even the cleanest hands produce oils which can attract corrosive elements.
9. Keep your work environment clean. Tobacco smoke, dust or other air-born particulate matter is often attracted to
charged surfaces, reducing performance.
10.Keep track of the components. When removing or replacing any part, be careful not to leave small parts, such as
screws, loose inside the computer.
Disassembly
Power Safety
Warning
Before you undertake
any upgrade procedures, make sure that
you have turned off the
power, and disconnected all peripherals
and cables (including
telephone lines). It is
advisable to also remove your battery in
order to prevent accidentally turning the
machine on.
2.Disassembly
Cleaning
Do not apply cleaner directly to the computer, use a soft clean cloth.
Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the computer.
Overview 2 - 3
Disassembly
2.Disassembly
Disassembly Steps
The following table lists the disassembly steps, and on
which page to find the related information. PLEASE
PERFORM THE DISASSEMBLY STEPS IN THE
ORDER INDICATED.
To remove the Battery:
1.Remove the batterypage 2 - 5
To remove the Hard Disk Drive:
1.Remove the batterypage 2 - 5
2.Remove the hard disk drive assemblypage 2 - 6
To remove the CD Device:
1.Remove the batterypage 2 - 5
2.Remove the CD devicepage 2 - 7
To remove the Keyboard:
1.Remove the batterypage 2 - 5
2.Remove the keyboardpage 2 - 8
To remove the Bottom Case:
1.Remove the batterypage 2 - 5
2.Remove the hard disk drive assemblypage 2 - 6
3.Remove the CD devicepage 2 - 7
4.Remove the keyboardpage 2 - 8
5.Remove the CPUpage 2 - 10
6.Remove the bottom casepage 2 - 12
To remove the System Memory:
1.Remove the batterypage 2 - 5
2.Remove the keyboardpage 2 - 8
3.Remove the memorypage 2 - 9
To remove the CPU:
1.Remove the batterypage 2 - 5
2.Remove the CPUpage 2 - 10
2 - 4 Disassembly Steps
Disassembly
Removing the Battery
1.Shut the computer down and turn it over.
2.Locate the battery release latch in Figure 2 - 1a.
3.Push the lock switch on the latch in the direction indicated by arrow in Figure 2 - 1b.
12
4.Slide the battery release latch towards the unlock symbol as indicated by arrow in Figure 2 - 1b.
5.The battery will pop-up and can be lifted out of the computer.
a.b.
1
3
2
3
1
Figure 2 - 1
Battery Removal
Sequence
a. Locate the release
latch.
b. Slide the battery re-
lease latch to the
unlock position.
c. The battery will pop-
up. Remove the battery.
2.Disassembly
c.
4. Battery
4
Removing the Battery 2 - 5
Disassembly
Figure 2 - 2
Hard Disk
Removal
Sequence
a. Remove the HDD
cover screw.
b. Remove the cover.
c. Slide the HDD as-
sembly in the direc-
tion of the arrow.
d. Lift the HDD assem-
bly out of the com-
puter.
e. Remove the screws
and separate the
HDD from the case.
2.Disassembly
Removing the Hard Disk Drive Assembly
1.Turn the computer OFF and remove the battery (seepage 2 - 5).
2.Remove screw (Figure 2 - 2a).
1
3.Slide the HDD assembly in the direction of the arrow (Figure 2 - 2c), then lift it up out of the computer.
4.Remove screws - (Figure 2 - 2e) from the assembly, and separate the hard disk from the case.
a.b.
1
d.
25
c.
1
2
e.
3
5
6
6. HDD case
7. HDD
•5 Screws
2 - 6 Removing the Hard Disk Drive Assembly
4
7
Disassembly
Removing the CD Device
1.Turn OFF the computer and remove the battery (seepage 2 - 5).
2.Remove screw (Figure 2 - 3a)
3.Apply gentle but firm pressure at point (Figure 2 - 3b), and slide the device out of the computer.
a.
1
2
b.
2
1
c.
Figure 2 - 3
CD Device
Removal
Sequence
a. Remove the screw
from the CD Device.
b. Apply pressure to
the latch.
c. Slide the device out
of the computer.
2.Disassembly
3
3. CD device
•1 Screw
Removing the CD Device 2 - 7
Disassembly
Figure 2 - 4
Keyboard
Removal
Sequence
a. Press the three
latches to release
the keyboard.
b. Lift the keyboard out
and disconnect the
cable from the lock-
ing collar.
5
Re-Inserting the Key-
board
When re-inserting the
keyboard firstly align
2.Disassembly
the three keyboard
tabs (Figure 2 - 4c) at
the bottom of the keyboard with the slots in
the case.
Removing the Keyboard
1.Turn OFF the computer and remove the battery (seepage 2 - 5).
2.Press the three keyboard latches at the top of the keyboard to elevate the keyboard from its normal position as in
Figure 2 - 4a (you may need to use a small screwdriver to do this).
3.Carefully lift the keyboard up and out, being careful not to bend the keyboard ribbon cable (Figure 2 - 4b).
4
4.Disconnect the keyboard ribbon cable from the locking collar socket..
a.
123
c.
b.
4
5. Keyboard
2 - 8 Removing the Keyboard
5
Keyboard Tabs
Disassembly
Removing the System Memory
1.Remove the battery (seepage 2 - 5) and keyboard (seepage 2 - 8).
2.Remove screws - (Figure 2 - 5a) from the shielding plate , and lift the plate up off the computer.
3.Locate the memory sockets and (Figure 2 - 5c), and gently pull latches and (Figure 2 - 5c) on the
memory socket toward the sides of the computer as indicated in Figure 2 - 5c.
4.The module (Figure 2 - 5d) will pop-up, and you can remove it.
5.Insert a new module holding it at about a 30° angle and fit the connectors firmly into the memory slot.
a.
2
c.d.
12
291
10111213
14
4
5
6
3
1
9
8
7
1312
10
11
13
b.
14
Figure 2 - 5
Memory Removal
Sequence
a. Remove the screws
from the shielding
plate.
b. Remove the shield-
ing plate.
c. Pull the latch(es) on
the memory sockets
to release the module(s).
d. When the module
pops up, lift it out.
1.Shielding plate
14.Memory module(s)
•8 Screws
Contact Warning
Be careful not to touch
the metal pins on the
module’s connecting
edge. Even the cleanest hands have oils
which can attract particles, and degrade the
module’s performance.
2.Disassembly
Removing the System Memory 2 - 9
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