Clevo d610s, d620s, d630s schematic

Notebook Computer
D610S/D620S/D630S
Service Manual
Preface
Preface
I
Preface
Preface
The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven­dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica­tion, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement of that product or its manufacturer. Version 1.0 May 2002

Trademarks

Intel® and Pentium® are registered trademarks of Intel Corporation. Windows
Other brand and product names are trademarks and./or registered trademarks of their respective companies.
II
®
is a registered trademark of Microsoft Corporation.

About this Manual

This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the notebook PC.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications. Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade elements of the system. Appendix A, Part Lists Appendix B, Schematic Diagrams
Preface
Preface
III
Preface

Related Documents

You may also need to consult the following manual for additional information:
User’s Manual on CD This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup pro­gram. It also describes the installation and operation of the utility programs provided with the notebook PC.
Preface
IV
Contents
Introduction ........................................................... 1-1
Overview ............................................................................................................. 1-1
System Specifications ......................................................................................... 1-2
Processor ............................................................................................................. 1-2
Core Logic ........................................................................................................... 1-2
Structure .............................................................................................................. 1-2
Security ................................................................................................................ 1-2
Memory ............................................................................................................... 1-2
BIOS .................................................................................................................... 1-2
LCD ..................................................................................................................... 1-2
Display ................................................................................................................. 1-3
Storage ................................................................................................................. 1-3
Audio ................................................................................................................... 1-3
PC Card ............................................................................................................... 1-3
Interface ............................................................................................................... 1-4
Communication ................................................................................................... 1-4
Power Management ............................................................................................. 1-4
Power ................................................................................................................... 1-5
Indicators ............................................................................................................. 1-5
Environmental Spec ............................................................................................ 1-5
Physical Dimensions ........................................................................................... 1-5
Weight ................................................................................................................. 1-5
Optional ............................................................................................................... 1-5
External Locator - Top Views ............................................................................. 1-6
External Locator - Front & Left Views ............................................................... 1-7
External Locator - Right & Rear Views .............................................................. 1-8
External Locator - Bottom View ......................................................................... 1-9
Preface
Preface
Disassembly ............................................................ 2-1
V
Preface
Preface
Overview ............................................................................................................. 2-1
Maintenance Tools .............................................................................................. 2-2
Connections ......................................................................................................... 2-2
Maintenance Precautions .................................................................................... 2-3
Disassembly Steps ............................................................................................... 2-4
Removing the Battery ......................................................................................... 2-5
Removing the Hard Disk Drive Assembly .......................................................... 2-6
Removing the CD Device ................................................................................... 2-7
Removing the Keyboard ..................................................................................... 2-8
Removing the System Memory ........................................................................... 2-9
Removing the CPU ........................................................................................... 2-10
Removing the Bottom Case .............................................................................. 2-12
Part Lists ............................................................... A-1
Part List Illustration Location .............................................................................A-2
Top (D610S) .......................................................................................................A-3
Bottom (D610S) ..................................................................................................A-4
LCD 14" (D610S) ...............................................................................................A-5
LCD 15" (D610S) ...............................................................................................A-6
Battery (D610S) ..................................................................................................A-7
Samsung CD-ROM Drive (D610S) ....................................................................A-8
TEAC CD-ROM Drive (D610S) ........................................................................A-9
KME CD-RW Drive (D610S) ..........................................................................A-10
Combo Drive (D610S) ......................................................................................A-11
Toshiba DVD-ROM Drive (D610S) .................................................................A-12
Hard Disk Drive (D610S) .................................................................................A-13
Top (D630S) .....................................................................................................A-14
Bottom (D630S) ................................................................................................A-15
LCD 14" (D630S) .............................................................................................A-16
LCD 15" (D630S) .............................................................................................A-17
Battery (D630S) ................................................................................................A-18
Samsung CD-ROM Drive (D630S) ..................................................................A-19
VI
TEAC CD-ROM Drive (D630S) ......................................................................A-20
KME CD-RW Drive (D630S) ..........................................................................A-21
Combo Drive (D630S) ......................................................................................A-22
Toshiba DVD-ROM Drive (D630S) .................................................................A-23
Hard Disk Drive (D630S) .................................................................................A-24
Schematic Diagrams ..............................................B-1
System Block Diagram .......................................................................................B-3
Table ....................................................................................................................B-4
CPU Socket 478 - 1 of 2 .....................................................................................B-5
CPU Socket 478 - 2 of 2 .....................................................................................B-6
VCC Core Power .................................................................................................B-7
+2.5V, +1.8VS, +1.25VS ....................................................................................B-8
Main Clock Generator .........................................................................................B-9
650-1 (Host/AGP) - 1 of 4 ................................................................................B-10
650-2 (Memory for DDR) - 2 of 4 ....................................................................B-11
650-3 (HyperZip/VGA/Misc) - 3 of 4 ...............................................................B-12
650-4 (Power) - 4 of 4 .......................................................................................B-13
DDR SDRAM DIMM1 & DIMM2 ..................................................................B-14
SSTL-2 Termination Resistors ..........................................................................B-15
Chrontel CH7017 LVDS Interface ....................................................................B-16
Chrontel CH7017 TV Encoder and S-Video Port .............................................B-17
961A-1 (PCI/IDE/HyperZip) - 1 of 4 ................................................................B-18
961A-2 (Misc Signals) - 2 of 4 .........................................................................B-19
961A-3 (USB) - 3 of 4 .....................................................................................B-20
961A-4 (Power & RTC) - 4 of 4 ......................................................................B-21
IDE Connectors .................................................................................................B-22
PCI LAN RTL8139C ........................................................................................B-23
PCMCIA TI PCI1410 .......................................................................................B-24
TI1394 (TSB43AB22) ......................................................................................B-25
LPC Super I/O & ROM .....................................................................................B-26
LPC H8 ..............................................................................................................B-27
Preface
Preface
VII
Preface
Preface
Fan / Audio & Modem Conn ............................................................................B-28
Power Board / Power Button .............................................................................B-29
+3V, +5V, +12V ...............................................................................................B-30
Charger - PWM .................................................................................................B-31
3VH8, +1.8V .....................................................................................................B-32
Inverter Board ...................................................................................................B-33
VIII

1: Introduction

Overview

This manual covers the information you need to service or upgrade the D610S/D620S/D630S series notebook computer. Information about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. DOS, Windows 9x, Windows NT 4.0, Windows 2000, Windows XP, OS/2 Warp, UNIX, etc.) have their own manuals as do application software (e.g. word processing and database programs). If you have questions about those programs, you should consult those manuals.
The D610S/D620S/D630S series notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a de­tailed description of the upgrade procedures for each specific component. Please note the warning and safety information indicated by the “
The balance of this chapter reviews the computer’s technical specifications and features.
” symbol.
Introduction
1.Introduction
Overview 1 - 1
Introduction

System Specifications

Processor

Intel Pentium 4 Processor - (478-pin) FC-PGA2 package
µ0.18) 0.18 Micron Process Technology, 256K L2 Cache & 400MHz FSB - 1.5/1.6/1.7/1.8 GHz
( (
µ0.13) 0.13 Micron Process Technology, 512K L2 Cache & 400MHz FSB - 2.0/ 2.2/ 2.4/ 2.5 GHz

Core Logic

•SIS650

Structure

Fully PC99 Compliant
ACPI 1.0B Compliant
PC2001 Compliant

Security

Kensington® Lock
1.Introduction
1 - 2 System Specifications

Memory

Two 200-pin DDR SODIMM sockets, supporting DDR SDRAM SODIMM (2.5V) - DDR266 compliant
Expandable memory up to 1GB (128/256/512MB SODIMM Modules)

BIOS

One 512KB Flash ROM
•Phoenix BIOS
LCD
14.1" XGA TFT (1024*768)
OR
15.0" SXGA+ TFT (1400*1050)

Display

4 * AGP™
Integrated 128-bit 2D/3D graphics engine Advanced HW accelerator for DVD content playback Motion compensation and IDCT accelerator
Dual-View display monitor
Integrates a NTSC/PAL video encoder with Macro version option for TV display
Video Memory Note: The system allocates or "shares" a portion of system memory for video use. "Shared" memory is
user-configurable via the SCU. The default setting is set to 32MB, and in addition, may be adjusted to 16MB or 64MB.
Introduction

Storage

One changeable 2.5" 9.5mm HDD supporting Master mode IDE & PIO mode 4/ATA-33/66/100 (Ultra DMA)
Optional 12.7mm (h) 24 * CD-ROM drive, OR 8 * DVD-ROM drive, OR CD-RW drive, OR combo drive (8 * DVD-ROM +
CD-RW)

Audio

AC'97 compliant interface
3D stereo enhanced sound system
Compatible with Sound-Blaster PRO™ 16
S/PDIF Digital output (5.1 CH) for DVD content and stereo audio
Microphone-in jack
Headphone-out jack
Built-in microphone
2 built-in speakers
Keyboard
“Win Key” keyboard

PC Card

One type II PCMCIA 3.3V/5V/12V sockets (no Zoomed Video support)
Supports one CardBus slot
1.Introduction
System Specifications 1 - 3
Introduction
1.Introduction

Interface

Built-in TouchPad (scrolling key functionality integrated)
Three USB ports
One IEEE 1394 port
One S-Video jack for TV output
One parallel port (LPT1), supporting ECP / EPP 1.7 and 1.9
Fast Infrared (FIR) file transfer IrDA 1.1 FIR/SIR/ASKIR
One external CRT monitor port
One external keyboard/mouse (through Y cable) PS/2 port
One speaker-out/headphone-out jack
One microphone-in jack
One RJ-11 jack for modem
One RJ-45 jack for 100M/10M LAN
One S/PDIF out port
One DC-in jack
Three built-in instant keys for web browser, email & DVD/CD player

Communication

Wireless Infrared transfer IrDA 1.1, up to 1M operating distance, 115.2K bps SIR/ 4Mbps FIR
10/100Mb Ethernet LAN built-in
56K MDC modem V.90 & V.92 compliant

Power Management

Supports ACPI v1.0B
Supports suspend to RAM
Supports suspend to disk
Battery low suspend
Resume from modem ring (S3)
Resume from LAN (S3)
1 - 4 System Specifications

Power

Full range AC adapter - AC-In 100~240V, 50~60Hz, DC Output 20V, 6A
Supports one removable Smart Li-Ion battery 11.1v/ 6.0Ah, 6000mAH

Indicators

LED indicators (HDD, Power On/ AC-In/ Suspend, Battery Charging/Battery Full, E-mail, Num Lock, Caps Lock, Scroll
Lock)

Environmental Spec

Temperature Relative Humidity
Operating: 5
Non-Operating: -20
°C~ 35°C Operating: 20% ~ 80%
°C ~ 60°C Non-Operating: 10% ~ 90%

Physical Dimensions

331 (w) x 280 (d) x 44.5 (h) mm

Weight

3.2 kg w/o battery
Introduction
1.Introduction

Optional

DVD-ROM Drive (12.7mmH)
CD-RW Drive (12.7mmH)
Combination Drive (DVD-ROM and CD-RW, 12.7mmH)
USB FDD
Software DVD player
Software RW writer
Lithium-Ion smart battery pack (9 cell)
System Specifications 1 - 5
Introduction
Figure 1 - 1
Top Views
1. LCD
2. LED Power & E-Mail Indicators
3. Close Cover Switch
4. Speakers
5. Hot-Key buttons
6. LED Status Indicators
7. Power Button
8. Keyboard
9. TouchPad and Buttons
10. Palm Rest (Removable)
11. LCD Latch
1.Introduction
Model Differences

External Locator - Top Views

1
2
4 5
10
6
8
9
2
7
3
4
4
10
1
2
6
8
9
2
7
5
3
4
4
10
1
2
6
8
9
2
7
5
3
4
This manual refers to the three notebook models pictured on this page.
The models vary slightly in external de­sign. Photographs used throughout this manual are of Model B.
1 - 6 External Locator - Top Views
11
Model A Model C
11
Model B
11
Introduction

External Locator - Front & Left Views

1
1
Figure 1 - 2
Front View
1. LCD Latch
1.Introduction
Figure 1 - 3
Left Side View
1. Security Lock
2. Vent
2
External Locator - Front & Left Views 1 - 7
Introduction
Figure 1 - 4
Right Side View
1. Microphone-In Jack
2. Headphone-Out Jack
3. S/PDIF Out Port
4. Mini IEEE 1394 Port
5. 3 USB Ports
6. PC Card Slot
7. PC Card Eject Button
8. CD Device
9. Infrared Port
Figure 1 - 5
1.Introduction
Rear View
1. RJ-11 Phone Jack
2. RJ-45 LAN Jack
3. Parallel Port
4. Vent/Fan Outlets
5. External Moni­tor (CRT) Port
6. S-Video Port
7. PS/2 Type Port
8. DC-In Jack

External Locator - Right & Rear Views

6 7
1
132
3
2 4 5
4
5
9
8
6
7 8
1 - 8 External Locator - Right & Rear Views
Introduction

External Locator - Bottom View

3
2
Figure 1 - 6
Bottom View
1. Vent/Fan Outlets
2. HDD Bay
3. CD Device Release Latch
1
1
4. Battery
5. Battery Release Latch
1.Introduction
1
1
5
4
Overheating
To prevent your com­puter from overheating make sure nothing blocks the vent/fan outlets while the com­puter is in use.
External Locator - Bottom View 1 - 9
Introduction
1.Introduction
1-10

2: Disassembly

Overview

This chapter provides step-by-step instructions for disassembling parts and subsystems. When it comes to reassembly, reverse the procedures (unless otherwise indicated).
We suggest you completely review any procedure before you take the computer apart.
Disassembly
Component Parts
Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are repeated here for your convenience.
To make the disassembly process easier each section may have a box in the page margin. Information contained under the figure # will give a synopsis of the sequence of procedures involved in the disassembly procedure. A box with a lists the relevant parts you will have after the disassembly process is complete. Note: The parts listed will be for the dis­assembly procedure listed ONLY, and not any previous disassembly step(s) required. Refer to the part list for the previ­ous disassembly procedure. The amount of screws you should be left with will be listed here also.
A box with a
An example of these types of boxes are shown in the sidebar.
5 will provide any possible helpful information. A box with a contains warnings.
2.Disassembly
5
Information
Warning
Overview 2 - 1
Disassembly
2.Disassembly
NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the battery is removed too).

Maintenance Tools

The following tools are recommended when working on the notebook PC:
M3 Philips-head screwdriver
M2.5 Philips-head screwdriver (magnetized)
M2 Philips-head screwdriver
Small flat-head screwdriver
Pair of needle-nose pliers
Anti-static wrist-strap

Connections

Connections within the computer are one of four types:
Locking collar sockets for ribbon connectors To release these connectors, use a small flat-head screwdriver to
gently pry the locking collar away from its base. When replac­ing the connection, make sure the connector is oriented in the same way. The pin1 side is usually not indicated.
2 - 2 Overview
Pressure sockets for multi-wire connectors To release this connector type, grasp it at its head and gently
rock it from side to side as you pull it out. Do not pull on the wires themselves. When replacing the connection, do not try to force it. The socket only fits one way.
Pressure sockets for ribbon connectors To release these connectors, use a small pair of needle-nose pli-
ers to gently lift the connector away from its socket. When re­placing the connection, make sure the connector is oriented in the same way. The pin1 side is usually not indicated.
Board-to-board or multi-pin sockets To separate the boards, gently rock them from side to side as
you pull them apart. If the connection is very tight, use a small flat-head screwdriver - use just enough force to start.

Maintenance Precautions

The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a re­moval and/or replacement job, take the following precautions:
1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other components could be damaged.
2. Don't overheat it. Note the proximity of any heating elements. Keep the computer out of direct sunlight.
3. Avoid interference. Note the proximity of any high capacity transformers, electric motors, and other strong mag- netic fields. These can hinder proper performance and damage components and/or data. You should also monitor the position of magnetized tools (i.e. screwdrivers).
4. Keep it dry. This is an electrical appliance. If water or any other liquid gets into it, the computer could be badly dam- aged.
5. Be careful with power. Avoid accidental shocks, discharges or explosions.
• Before removing or servicing any part from the computer, turn the computer off and detach any power supplies.
• When you want to unplug the power cord or any cable/wire, be sure to disconnect it by the plug head. Do not pull on the wire.
6. Peripherals – Turn off and detach any peripherals.
7. Beware of static discharge. ICs, such as the CPU and main support chips, are vulnerable to static electricity. Before handling any part in the computer, discharge any static electricity inside the computer. When handling a printed circuit board, do not use gloves or other materials which allow static electricity buildup. We suggest that you use an anti-static wrist strap instead.
8. Beware of corrosion. As you perform your job, avoid touching any connector leads. Even the cleanest hands pro­duce oils which can attract corrosive elements.
9. Keep your work environment clean. Tobacco smoke, dust or other air-born particulate matter is often attracted to charged surfaces, reducing performance.
10.Keep track of the components. When removing or replacing any part, be careful not to leave small parts, such as screws, loose inside the computer.
Disassembly
Power Safety
Warning
Before you undertake any upgrade proce­dures, make sure that you have turned off the power, and discon­nected all peripherals and cables (including telephone lines). It is advisable to also re­move your battery in order to prevent acci­dentally turning the machine on.
2.Disassembly
Cleaning
Do not apply cleaner directly to the computer, use a soft clean cloth. Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the computer.
Overview 2 - 3
Disassembly
2.Disassembly

Disassembly Steps

The following table lists the disassembly steps, and on which page to find the related information. PLEASE
PERFORM THE DISASSEMBLY STEPS IN THE ORDER INDICATED.

To remove the Battery:

1. Remove the battery page 2 - 5

To remove the Hard Disk Drive:

1. Remove the battery page 2 - 5
2. Remove the hard disk drive assembly page 2 - 6

To remove the CD Device:

1. Remove the battery page 2 - 5
2. Remove the CD device page 2 - 7

To remove the Keyboard:

1. Remove the battery page 2 - 5
2. Remove the keyboard page 2 - 8

To remove the Bottom Case:

1. Remove the battery page 2 - 5
2. Remove the hard disk drive assembly page 2 - 6
3. Remove the CD device page 2 - 7
4. Remove the keyboard page 2 - 8
5. Remove the CPU page 2 - 10
6. Remove the bottom case page 2 - 12

To remove the System Memory:

1. Remove the battery page 2 - 5
2. Remove the keyboard page 2 - 8
3. Remove the memory page 2 - 9

To remove the CPU:

1. Remove the battery page 2 - 5
2. Remove the CPU page 2 - 10
2 - 4 Disassembly Steps
Disassembly

Removing the Battery

1. Shut the computer down and turn it over.
2. Locate the battery release latch in Figure 2 - 1a.
3. Push the lock switch on the latch in the direction indicated by arrow in Figure 2 - 1b.
1 2
4. Slide the battery release latch towards the unlock symbol as indicated by arrow in Figure 2 - 1b.
5. The battery will pop-up and can be lifted out of the computer.
a. b.
1
3
2
3
1
Figure 2 - 1
Battery Removal
Sequence
a. Locate the release
latch.
b. Slide the battery re-
lease latch to the unlock position.
c. The battery will pop-
up. Remove the bat­tery.
2.Disassembly
c.
4. Battery
4
Removing the Battery 2 - 5
Disassembly
Figure 2 - 2
Hard Disk
Removal
Sequence
a. Remove the HDD
cover screw. b. Remove the cover. c. Slide the HDD as-
sembly in the direc-
tion of the arrow. d. Lift the HDD assem-
bly out of the com-
puter. e. Remove the screws
and separate the
HDD from the case.
2.Disassembly

Removing the Hard Disk Drive Assembly

1. Turn the computer OFF and remove the battery (see page 2 - 5).
2. Remove screw (Figure 2 - 2a).
1
3. Slide the HDD assembly in the direction of the arrow (Figure 2 - 2c), then lift it up out of the computer.
4. Remove screws - (Figure 2 - 2e) from the assembly, and separate the hard disk from the case.
a. b.
1
d.
2 5
c.
1
2
e.
3
5
6
6. HDD case
7. HDD
•5 Screws
2 - 6 Removing the Hard Disk Drive Assembly
4
7
Disassembly

Removing the CD Device

1. Turn OFF the computer and remove the battery (see page 2 - 5).
2. Remove screw (Figure 2 - 3a)
3. Apply gentle but firm pressure at point (Figure 2 - 3b), and slide the device out of the computer.
a.
1
2
b.
2
1
c.
Figure 2 - 3
CD Device
Removal
Sequence
a. Remove the screw
from the CD Device.
b. Apply pressure to
the latch.
c. Slide the device out
of the computer.
2.Disassembly
3
3. CD device
•1 Screw
Removing the CD Device 2 - 7
Disassembly
Figure 2 - 4
Keyboard
Removal
Sequence
a. Press the three
latches to release
the keyboard. b. Lift the keyboard out
and disconnect the
cable from the lock-
ing collar.
5
Re-Inserting the Key-
board
When re-inserting the keyboard firstly align
2.Disassembly
the three keyboard tabs (Figure 2 - 4c) at the bottom of the key­board with the slots in the case.

Removing the Keyboard

1. Turn OFF the computer and remove the battery (see page 2 - 5).
2. Press the three keyboard latches at the top of the keyboard to elevate the keyboard from its normal position as in Figure 2 - 4a (you may need to use a small screwdriver to do this).
3. Carefully lift the keyboard up and out, being careful not to bend the keyboard ribbon cable (Figure 2 - 4b).
4
4. Disconnect the keyboard ribbon cable from the locking collar socket..
a.
1 2 3
c.
b.
4
5. Keyboard
2 - 8 Removing the Keyboard
5
Keyboard Tabs
Disassembly

Removing the System Memory

1. Remove the battery (see page 2 - 5) and keyboard (see page 2 - 8).
2. Remove screws - (Figure 2 - 5a) from the shielding plate , and lift the plate up off the computer.
3. Locate the memory sockets and (Figure 2 - 5c), and gently pull latches and (Figure 2 - 5c) on the memory socket toward the sides of the computer as indicated in Figure 2 - 5c.
4. The module (Figure 2 - 5d) will pop-up, and you can remove it.
5. Insert a new module holding it at about a 30° angle and fit the connectors firmly into the memory slot.
a.
2
c. d.
12
2 9 1
10 11 12 13
14
4
5
6
3
1
9
8
7
1312
10
11
13
b.
14
Figure 2 - 5
Memory Removal
Sequence
a. Remove the screws
from the shielding plate.
b. Remove the shield-
ing plate.
c. Pull the latch(es) on
the memory sockets to release the mod­ule(s).
d. When the module
pops up, lift it out.
1.Shielding plate
14.Memory module(s)
•8 Screws
Contact Warning
Be careful not to touch the metal pins on the module’s connecting edge. Even the clean­est hands have oils which can attract parti­cles, and degrade the module’s perform­ance.
2.Disassembly
Removing the System Memory 2 - 9
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