Clevo D410S Service Manual

Notebook Computer D400S/D410S
Service Manual
Preface
Preface
I

Preface

Preface
The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven­dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica­tion, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement of that product or its manufacturer. Version 1.0 March 2003

Trademarks

Intel® and Pentium® are registered trademarks of Intel Corporation. Windows® is a registered trademark of Microsoft Corporation.
Other brand and product names are trademarks and./or registered trademarks of their respective companies.
II

About this Manual

This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the D400S/D410S series notebook PC.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications. Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade elements of the system.
Preface
Appendix A, Part Lists Appendix B, Schematic Diagrams Appendix C, Upgrading Flash ROM BIOS
Preface
III
Preface
Preface

Related Documents

You may also need to consult the following manual for additional information:
User’s Manual on CD This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup pro­gram. It also describes the installation and operation of the utility programs provided with the notebook PC.
IV
Contents
Preface
Introduction ..............................................1-1
Overview ......................................................................................... 1-1
System Specifications .....................................................................1-2
Processor .........................................................................................1-2
Core Logic .......................................................................................1-2
Structure ..........................................................................................1-2
Security ............................................................................................1-2
Memory ........................................................................................... 1-2
BIOS ................................................................................................ 1-2
LCD Options ...................................................................................1-2
Display ............................................................................................1-3
Storage Devices ...............................................................................1-3
Audio ............................................................................................... 1-3
Keyboard ......................................................................................... 1-4
Interface ........................................................................................... 1-4
PC Card ...........................................................................................1-4
Communication ...............................................................................1-4
Power Management .........................................................................1-5
Power ............................................................................................... 1-5
Indicators .........................................................................................1-5
Environmental Spec ........................................................................1-5
Physical Dimensions .......................................................................1-5
Weight .............................................................................................1-5
Optional ........................................................................................... 1-6
Design Differences ..........................................................................1-6
External Locator - Top View ..........................................................1-7
External Locator - Front & Left Side Views ...................................1-8
External Locator - Right Side & Rear Views ..................................1-9
External Locator - Bottom View ...................................................1-10
Mainboard Overview - Top (Key Parts) .......................................1-11
Mainboard Overview - Bottom (Key Parts) ................................. 1-12
Mainboard Overview - Top (Connectors) .................................... 1-13
Mainboard Overview - Bottom (Connectors) ............................... 1-14
Disassembly ...............................................2-1
Overview ......................................................................................... 2-1
Maintenance Tools .......................................................................... 2-2
Connections .................................................................................... 2-2
Maintenance Precautions ................................................................ 2-3
Cleaning .......................................................................................... 2-3
Disassembly Steps .......................................................................... 2-4
Removing the Battery ..................................................................... 2-8
Removing the Hard Disk Drive ...................................................... 2-9
Hard Disk Upgrade Process ............................................................ 2-9
Removing the System Memory (RAM) ....................................... 2-10
Memory Upgrade Process ............................................................. 2-10
Removing the CD Device ............................................................. 2-12
Removing the Bluetooth Module .................................................. 2-14
Removing the Wireless LAN Module .......................................... 2-15
Removing the Processor ............................................................... 2-16
Removing the Keyboard ............................................................... 2-18
Removing the Keyboard Shielding Plate ...................................... 2-19
Removing the LCD and Top Case ................................................ 2-20
Removing the TouchPad and Click Board ................................... 2-22
Removing the Switch Board ......................................................... 2-23
Removing the Modem .................................................................. 2-24
Removing the Speakers ................................................................ 2-25
Removing the Mainboard ............................................................. 2-26
Removing the Fan Unit ................................................................. 2-27
Removing the Floppy Disk Drive Assembly ................................ 2-28
Removing the PC Card Assembly ................................................ 2-29
Preface
V
Preface
Removing the LCD Front Panel Module ......................................2-30
Removing the Inverter ...................................................................2-31
Removing the PC Video Camera Module .....................................2-32
Removing the LCD Module ..........................................................2-33
Part Lists ..................................................A-1
Part List Illustration Location ........................................................A-2
Top (400S) ......................................................................................A-3
Bottom (400S) ................................................................................ A-4
LCD 14" (400S) .............................................................................A-5
LCD 15" (400S) .............................................................................A-6
CD-ROM Drive (400S) .................................................................. A-7
CD-RW Drive (400S) .....................................................................A-8
Combo Drive (400S) ......................................................................A-9
DVD-ROM Drive (400S) .............................................................A-10
Floppy Disk Drive (400S) ............................................................A-11
Hard Disk Drive (400S) ...............................................................A-12
Preface
Top (410S) ....................................................................................A-13
Bottom (410S) ..............................................................................A-14
LCD 14" (410S) ...........................................................................A-15
LCD 15" (410S) ...........................................................................A-16
CD-ROM Drive (410S) ................................................................A-17
CD-RW Drive (410S) ...................................................................A-18
Combo Drive (410S) ....................................................................A-19
DVD-ROM Drive (410S) .............................................................A-20
Floppy Disk Drive (410S) ............................................................A-21
Hard Disk Drive (410S) ...............................................................A-22
Schematic Diagrams.................................B-1
System Block Diagram ...................................................................B-2
Socket 478 1 of 2 ............................................................................ B-3
Socket 478 & ITP 2 of 2 .................................................................B-4
Clock Generator ............................................................................. B-5
M650 (Host/AGP) 1 of 4 ................................................................B-6
M650 (Memory for DDR) 2 of 4 ....................................................B-7
M650 (& CRT Out) 3 of 4 ..............................................................B-8
M650 (Power) 4 of 4 .......................................................................B-9
DDR Memory DIMM ...................................................................B-10
DDR SSTL-2 Termination ...........................................................B-11
LVDS Interface (SiS302LV) ........................................................B-12
Panel Con & LED Indicator .........................................................B-13
962 (PCI/IDE/HyperZip) 1 of 4 ....................................................B-14
962 (Misc Signals) 2 of 4 ..............................................................B-15
962 (USB I/F) 3 of 4 .....................................................................B-16
962 (Power & RTC) 4 of 4 ...........................................................B-17
HDD/Combo Connector ...............................................................B-18
USB Port .......................................................................................B-19
PCMCIA TI1410 ..........................................................................B-20
PCMCIA Power ............................................................................B-21
1394 PHY TSB41LV01 ................................................................B-22
LPC SI/O ......................................................................................B-23
LPT/COM Port .............................................................................B-24
LPC H8 .........................................................................................B-25
LAN RTL8100BL ........................................................................B-26
Audio Codec ALC201A ...............................................................B-27
Audio Out & Off Board Connectors .............................................B-28
System Power Control ..................................................................B-29
Fan Control and SpeedStep ..........................................................B-30
VCORE .........................................................................................B-31
DDR Power ...................................................................................B-32
System ...........................................................................................B-33
Charger .........................................................................................B-34
SW Board and HotKey .................................................................B-35
TouchPad and Switch Board ........................................................B-36
Updating the FLASH ROM BIOS......... C-1
VI

1: Introduction

Overview

This manual covers the information you need to service or upgrade the D400S/D410S series notebook computer. Infor­mation about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. DOS, Windows 9x, Windows NT 4.0, Windows 2000, Windows XP, OS/2 Warp, UNIX, etc.) have their own manuals as do application software (e.g. word processing and database programs). If you have questions about those programs, you should consult those manuals.
The D400S/D410S series notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed de- scription of the upgrade procedures for each specific component. Please note the warning and safety information indi­cated by the “!” symbol.
The balance of this chapter reviews the computer’s technical specifications and features.
Introduction
1.Introduction
Overview 1 - 1
1.Introduction
Introduction

System Specifications

Processor

Intel Pentium 4 Processor - (478-pin) FC-PGA2 package (
µ0.13) 0.13 Micron Process Technology, 512KB L2 Cache & 400MHz FSB - 2.0/ 2.2/ 2.4/ 2.5 /2.6 GHz
(µ0.13) 0.13 Micron Process Technology, 512KB L2 Cache & 533MHz FSB - 2.26/ 2.4/ 2.53/ 2.66/ 2.66/ 2.8 GHz

Core Logic

SIS M650 + 962

Structure

PC99 compliant

Security

Security (Kensington® Type) Lock
BIOS Password

Memory

T wo 200-pin DDR SODIMM sockets, supporting DDR SDRAM SODIMM (2.5V) - DDR 200/ DDR 266/ DDR 333 compliant
Memory expandable up to 1024MB (128/256/512MB SODIMM Modules)

BIOS

One 512KB Flash ROM
•Phoenix BIOS

LCD Options

14.1" XGA TFT (1024*768)
15.0" XGA TFT (1024*768)
15.0" SXGA+ TFT(1400*1050)
1 - 2 System Specifications

Display

High Performance 256-bit 3D engine
Advanced HW accelerator for DVD playback
Fully Direct X 8.0 compliant graphics engine
Dual-View display monitor
CRT Resolution up to 2048 * 1536

Storage Devices

•3.5" 3-mode Floppy Disk Drive
• Easy changeable 2.5" 9.5 mm (h) Hard Disk Drive
Supporting Master mode IDE Supports PIO mode 4 ATA-33/66/100/133 Ultra DMA
12.7mm(h) Device Bay for ONE of the following drive configuration options:
•24* CD-ROM
8* DVD-ROM
CD-RW (16* CD-R/ 10* CD-RW/ 24* CD-ROM)
Combo (8* DVD-ROM/ 8* CD-R/ 8* CD-RW/ 24* CD-ROM)
Combo (8* DVD-ROM/ 24* CD-R/ 10* CD-RW/ 24* CD-ROM)
Introduction
!
Video Memory
The system allocates or "shares" a portion of system memory for video use. "Shared" memory is user-config­urable via the SCU. The default setting is set to 32MB.
1.Introduction

Audio

AC'97 2.1 compliant interface
3D stereo enhanced sound system
Compatible with Sound-Blaster PRO™
S/PDIF Digital output (5.1 CH) for DVD content and stereo audio
Microphone-in jack
Headphone-out jack
Built-in microphone
2 built-in speakers (1 watt 35 * 16 mm)
System Specifications 1 - 3
1.Introduction
Introduction

Keyboard

“Win Key” keyboard

Interface

Built-in TouchPad (scrolling key functionality integrated)
Three USB 2.0 ports
One IEEE 1394 port
One S-Video jack for TV output
One serial port
One parallel port (LPT1), supporting ECP / EPP
Infrared transceiver IrDA 1.1 FIR/SIR/ASKIR
One external CRT monitor port
One external keyboard/mouse (through Y cable) PS/2 port
One speaker-out/headphone-out jack
One microphone-in jack
One RJ-11 jack for modem
One RJ-45 jack for 100M/10M LAN
One S/PDIF out port
One DC-in jack

PC Card

One type II PCMCIA 3.3V/5V socket supporting CardBus

Communication

Wireless Infrared transfer IrDA 1.1 compliant, 1cm - 1M operating distance, 115.2K bps SIR/ 4Mbps FIR
10/100Mb Ethernet LAN built-in
56K MDC modem V.90 & V.92 compliant
802.11b wireless LAN module (available as a factory option)
Bluetooth module (available as a factory option)
Built-in PC camera module (available as a factory option)
1 - 4 System Specifications

Power Management

Supports ACPI v1.0b
Supports Hibernate mode
Supports Standby mode
Supports battery low sleep
Supports resume from modem ring

Power

Full range AC adapter
AC-Input 100~240V, 50~60Hz
DC Output 20V, 3.25A (90w)
Supports one removable Smart Li-Ion battery 2200mAH/8 cell

Indicators

LED indicators (HDD, Power On/ AC-In/ Suspend, Battery Charging/Battery Full, Num Lock, Caps Lock, Scroll Lock)

Environmental Spec

Temperature Operating: 5 Non-Operating: -20
°C ~ 35°C
°C ~ 60°C
Introduction
1.Introduction
Relative Humidity Operating: 20% ~ 80% Non-Operating: 10% ~ 90%

Physical Dimensions

329 (w) x 275 (d) x 36.5 (h) mm

Weight

3.0 kg w/o battery
System Specifications 1 - 5
1.Introduction
Introduction

Optional

• DVD-ROM Drive
• CD-RW Drive
• Combination Drive
• Software DVD player
• Wireless LAN module
• Bluetooth module
•Video Camera

Design Differences

This manual refers to the two notebook designs pictured below. The designs vary slightly in external design. Photographs used throughout this manual are of Design I.
Figure 1
Design Differences
1 - 6 System Specifications
Design I
Design II

External Locator - Top View

Introduction
Figure 2
1
2
3
4
5
6
8
7
Top View
1. Optional Built-in USB Camera
2. LCD
3. Built-In Microphone
4. LED Power & Communication Indicators
5. LED Status Indicators
6. Hot-Key buttons
7. Close Cover Switch
8. Power Button
9. Keyboard
10.TouchPad and Buttons
1.Introduction
10
9
External Locator - Top View 1 - 7
Introduction
1.Introduction
Figure 3
Front View
1. LCD Latches
2. IEEE 1394 Port
3. S/PDIF Out Port
4. Microphone-In Jack
5. Headphone-Out Jack
6. Infrared Transceiver
7. Wireless LAN On/ Off Switch
8. Built-In Speakers

External Locator - Front & Left Side Views

1
8 8
2
4 5
3
6 7
1
Figure 4
Left Side View
1. CD Device Bay
2. USB 2.0 Port
3. Floppy Disk Drive
4. PC Card Slot
5. PC Card Slot Eject Buttons
1 - 8 External Locator - Front & Left Side Views
2
1
4
3
5

External Locator - Right Side & Rear Views

2
3
4 5 6 7 8 9
Introduction
Figure 5
Right Side View
1. Security Lock Slot
1
1.Introduction
Figure 6
10
Rear View
1
1. Vent
2. DC-In Jack
3. 2 * USB Ports
4. External Monitor (CRT) Port
5. Parallel Port
6. Serial Port
7. S-Video-Out Port
8. PS/2 Type Port
9. RJ-11 Phone Jack
10.RJ-45 LAN Jack
External Locator - Right Side & Rear Views 1 - 9
1.Introduction
Introduction
Figure 7
Bottom View
1. Vent/Fan Outlets
2. Battery Cover
3. Hard Disk Cover
4. Bluetooth Module Cover
5. CPU Heatsink Cover
Note: The RAM and optional Wireless LAN module are lo­cated under the CPU Heatsink Cover

External Locator - Bottom View

5
1
1
4
1 - 10 External Locator - Bottom View
2
3
Introduction

Mainboard Overview - Top (Key Parts)

5
3
4
Figure 8
Mainboard Top
Key Parts
1. PC Card Assembly
2. Northbridge - SiS M650
3. Southbridge - SiS
2
962
4. LPC Super I/O NS PC87393
5. Flash ROM BIOS
1.Introduction
1
Mainboard Overview - Top (Key Parts) 1 - 11
Introduction
1.Introduction
Figure 9
Mainboard Bottom
Key Parts
1. CPU Socket (no CPU installed)
2. Memory Sockets (no memory installed)
3. SiS 302LV TV­Out Controller
4. LAN Controller RTL8100BL
5. CardBus ENE 1410
6. ALC202 - Audio Codec
7. 1394 PHY TSB41LV01
8. Clock Generator
9. Keyboard Controller - KBC H8 H8S-2149 HM

Mainboard Overview - Bottom (Key Parts)

1
3
4
8
2
9
7
1 - 12 Mainboard Overview - Bottom (Key Parts)
6
5
Introduction

Mainboard Overview - Top (Connectors)

1
2
8
11
10
3
6
Figure 10
Mainboard Top
Connectors
1. Modem Cable Connector (CN1)
2. LCD and Inverter Connector (JLCD1)
3. Video Camera Module Connector (JCCD1)
4
5
7
9
4. Switch Board Connector (JSW1)
5. Fan Connector (JFAN1)
6. TouchPad Connector (JTP1)
7. Keyboard Connector (JKB1)
8. Modem Connector (JMDC1)
9. Speaker Connector (JSPK1)
10.Floppy Disk Controller (JFDD1)
11. Speaker Connector (JSPK2)
1.Introduction
Mainboard Overview - Top (Connectors) 1 - 13
Introduction
1.Introduction
Figure 11
Mainboard Bottom
Connectors
1. Wireless LAN Connector (JWL1)
2. Fan Connector (JFAN2)
3. CD Connector (JCDROM1)
4. Hard Disk Connector (JHDD1)
5. Bluetooth Connector (JBT1)
6. Battery Connector (JBAT1)
7. Battery Connector (CN5)

Mainboard Overview - Bottom (Connectors)

1
2
3
4
7
5
6
1 - 14 Mainboard Overview - Bottom (Connectors)

2: Disassembly

Overview

This chapter provides step-by-step instructions for disassembling the D400S/D410S series notebook’s parts and sub- systems. When it comes to reassembly, reverse the procedures (unless otherwise indicated).
We suggest you completely review any procedure before you take the computer apart.
Disassembly
!
Component Parts
Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are repeated here for your convenience.
To make the disassembly process easier each section may have a box in the page margin. Information contained under the figure # will give a synopsis of the sequence of procedures involved in the disassembly procedure. A box with a ! lists the relevant parts you will have after the disassembly process is complete. Note: The parts listed will be for the dis­assembly procedure listed ONLY, and not any previous disassembly step(s) required. Refer to the part list for the previ­ous disassembly procedure. The amount of screws you should be left with will be listed here also.
A box with a " will provide any possible helpful information. A box with a ! contains warnings.
An example of these types of boxes are shown in the sidebar.
2.Disassembly
"
Information
!
Warning
Overview 2 - 1
Disassembly
2.Disassembly
NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the battery is removed too).

Maintenance Tools

The following tools are recommended when working on the notebook PC:
M3 Philips-head screwdriver
M2.5 Philips-head screwdriver (magnetized)
M2 Philips-head screwdriver
Small flat-head screwdriver
Pair of needle-nose pliers
Anti-static wrist-strap

Connections

Connections within the computer are one of four types:
Locking collar sockets for ribbon connectors To release these connectors, use a small flat-head screwdriver to
gently pry the locking collar away from its base. When replac­ing the connection, make sure the connector is oriented in the same way. The pin1 side is usually not indicated.
2 - 2 Overview
Pressure sockets for multi-wire connectors To release this connector type, grasp it at its head and gently
rock it from side to side as you pull it out. Do not pull on the wires themselves. When replacing the connection, do not try to force it. The socket only fits one way.
Pressure sockets for ribbon connectors To release these connectors, use a small pair of needle-nose pli-
ers to gently lift the connector away from its socket. When re­placing the connection, make sure the connector is oriented in the same way. The pin1 side is usually not indicated.
Board-to-board or multi-pin sockets To separate the boards, gently rock them from side to side as
you pull them apart. If the connection is very tight, use a small flat-head screwdriver - use just enough force to start.

Maintenance Precautions

The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a re­moval and/or replacement job, take the following precautions:
1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other components could be damaged.
2. Don't overheat it. Note the proximity of any heating elements. Keep the computer out of direct sunlight.
3. Avoid interference. Note the proximity of any high capacity transformers, electric motors, and other strong mag- netic fields. These can hinder proper performance and damage components and/or data. You should also monitor the position of magnetized tools (i.e. screwdrivers).
4. Keep it dry. This is an electrical appliance. If water or any other liquid gets into it, the computer could be badly damaged.
5. Be careful with power. Avoid accidental shocks, discharges or explosions.
•Before removing or servicing any part from the computer, turn the computer off and detach any power supplies.
•When you want to unplug the power cord or any cable/wire, be sure to disconnect it by the plug head. Do not pu ll on the wir e.
6. Peripherals – Turn off and detach any peripherals.
7. Beware of static discharge. ICs, such as the CPU and main support chips, are vulnerable to static electricity. Before handling any part in the computer, discharge any static electricity inside the computer. When handling a printed circuit board, do not use gloves or other materials which allow static electricity buildup. We suggest that you use an anti-static wrist strap instead.
8. Beware of corrosion. As you perform your job, avoid touching any connector leads. Even the cleanest hands pro­duce oils which can attract corrosive elements.
9. Keep your work environment clean. Tobacco smoke, dust or other air-born particulate matter is often attracted to charged surfaces, reducing performance.
10. Keep track of the components. When removing or replacing any part, be careful not to leave small part s, such as screws, loose inside the computer.
Disassembly
!
Power Safety
Warning
Before you undertake any upgrade proce­dures, make sure that you have turned off the power, and discon­nected all peripherals and cables (including telephone lines). It is advisable to also re­move your battery in order to prevent acci­dentally turning the machine on.
2.Disassembly

Cleaning

Do not apply cleaner directly to the computer, use a soft clean cloth. Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the computer.
Overview 2 - 3
Disassembly

Disassembly Steps

The following table lists the disassembly steps, and on which page to find the related information. PLEASE PERFORM THE DISASSEMBLY STEPS IN THE ORDER INDICATED.
2.Disassembly

To remove the Battery:

1. Remove the battery page 2 - 8

To remove the HDD:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9

To remove the System Memory:

1. Remove the battery page 2 - 8
2. Remove the system memory page 2 - 10

To remove the CD Device:

1. Remove the battery page 2 - 8
2. Remove the CD Device page 2 - 12

To remove the Bluetooth Module:

1. Remove the battery page 2 - 8
2. Remove the Bluetooth module page 2 - 14

To remove the Wireless LAN Module:

1. Remove the battery page 2 - 8
2. Remove the Wireless LAN module page 2 - 15

To remove the Processor:

1. Remove the battery page 2 - 8
2. Remove the processor page 2 - 16

To remove the Keyboard:

1. Remove the battery page 2 - 8
2. Remove the keyboard page 2 - 18

To remove the Keyboard Shielding Plate:

1. Remove the battery page 2 - 8
2. Remove the keyboard page 2 - 18
3. Remove the keyboard shielding plate page 2 - 19

To remove the LCD and Top Case:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
2 - 4 Disassembly Steps
Disassembly

To remove the TouchPad and Click Board:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the touchpad and click board page 2 - 22

To remove the Switch Board:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the switch board page 2 - 23

To remove the Modem:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the modem page 2 - 24

To remove the Speakers:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the speakers page 2 - 25
2.Disassembly
Disassembly Steps 2 - 5
Disassembly
2.Disassembly

To remove the Mainboard:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the speakers page 2 - 25
12. Remove the mainboard page 2 - 26

To remove the Fan Unit:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the speakers page 2 - 25
12. Remove the mainboard page 2 - 26
13. Remove the fan unit page 2 - 27

To remove the Floppy Disk Drive Assembly:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the speakers page 2 - 25
12. Remove the mainboard page 2 - 26
13. Remove the floppy disk drive page 2 - 28

To remove the PC Card Assembly:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the speakers page 2 - 25
12. Remove the mainboard page 2 - 26
13. Remove the PC Card assembly page 2 - 29
2 - 6 Disassembly Steps
Disassembly

To remove the LCD Front Panel Module:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the front panel module page 2 - 30

To remove the Inverter:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the front panel module page 2 - 30
12. Remove the inverter page 2 - 31

To remove the PC Video Camera Module:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the front panel module page 2 - 30
12. Remove the PC Video Camera page 2 - 32

To remove the LCD Module:

1. Remove the battery page 2 - 8
2. Remove the HDD page 2 - 9
3. Remove the system memory page 2 - 10
4. Remove the CD Device page 2 - 12
5. Remove the Bluetooth module page 2 - 14
6. Remove the Wireless LAN module page 2 - 15
7. Remove the processor page 2 - 16
8. Remove the keyboard page 2 - 18
9. Remove the keyboard shielding plate page 2 - 19
10. Remove the LCD & top case page 2 - 20
11. Remove the front panel module page 2 - 30
12. Remove the inverter page 2 - 31
13. Remove the LCD module page 2 - 33
2.Disassembly
Disassembly Steps 2 - 7
Disassembly
Figure 1
Battery Removal
a. Remove the 2 screws
and the battery cover.
b. Carefully disconnect the
battery cable and remove the battery.
2.Disassembly

Removing the Battery

1. Turn the computer off, and turn it over.
1 2 3
2. Remove screws
3. Carefully (use a small screwdriver) disconnect the battery cable at point
4. Lift the battery out of the computer.
5. When replacing the battery, connect the cable first.
a.
& (Figure 1a) from the battery cover , and remove the cover.
5
b.
3
4
(Figure 1b).
4
!
3. Battery Cover
5. Battery
•2 Screws
2 - 8 Removing the Battery
1 2
5

Removing the Hard Disk Drive

The hard disk drive is mounted in a removable case and can be taken out to accommodate other 2.5" IDE hard disk drives with a height of 9.5mm (h). Follow your operating system’s installation instructions, and install all necessary drivers and utilities (as outlined in Chapter 4 of the User’s Manual) when setting up a new hard disk.

Hard Disk Upgrade Process

1. Turn off the computer, remove the battery (page 2 - 8) and turn it over.
1 4 5
2. Remove screws
3. Carefully (use a small screwdriver) disconnect the battery cable at point
4. Lift the HDD assembly out of the computer.
5. Reverse the process to install a new hard disk.
& (Figure 2a) from the hard disk cover , and remove the cover.
6
(Figure 2b).
7
a. b.
!
HDD System Warning
New HDD’s are blank. Before you begin make sure:
You have backed up any data you want to keep from your old HDD.
5
6
Disassembly
2.Disassembly
Figure 2
HDD Assembly
Assembly Removal
a. Remove the 4 screws. b. Disconnect the HDD ca-
ble and lift the HDD as­sembly out of the bay.
You have all the CD-ROMs and FDDs required to install your operating system and programs.
If you have access to the inter­net, download the latest appli­cation and hardware driver updates for the operating sys­tem you plan to install. Copy these to a removable medium.
1
2
!
5. Hard Disk Cover
7
4
3
Removing the Hard Disk Drive 2 - 9
7. Hard Disk
•4 Screws
Disassembly
Figure 3
Memory Socket
Cover Removal
a. Remove the screws. b. Carefully lift the cover off
the computer.

Removing the System Memory (RAM)

The computer has two memory sockets for 200 pin Small Outline Dual In-line Memory Modules (SO-DIMM) supporting DDR 200/266/333MHz. The main memory can be expanded up to 1024MB. The SO-DIMM modules supported are 128Mb, 256Mb, and 512Mb. The total memory size is automatically detected by the POST routine once you turn on your computer.

Memory Upgrade Process

1. Turn off the computer, remove the battery (page 2 - 8) and turn it over.
2. Remove screws - (Figure 3a) from the memory socket cover
3. Carefully lift up the memory socket cover (Figure 3b) (a fan cable is still attached to the mainboard and you can disconnect it).
4. If there is a module currently installed which needs to be upgraded/replaced then remove it.
a.
1 6
7 8
b.
.
2.Disassembly
!
7. Socket Cover
•6 Screws
2 - 10 Removing the System Memory (RAM)
7
8
1
2
3
6
54
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