Clevo 5600D Service Manual

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Notebook Computer
5600D
Service Manual
Preface
Preface
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Preface

Preface
The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven­dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica­tion, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement of that product or its manufacturer.
Version 1.0 November 2002

Trademarks

Intel® and Pentium® are registered trademarks of Intel Corporation. Windows® is a registered trademark of Microsoft Corporation.
Other brand and product names are trademarks and/or registered trademarks of their respective companies.
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About this Manual

This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the computer.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications. Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to up-
grade elements of the system. Appendix A, Part Lists Appendix B, Schematic Diagrams
Preface
Preface
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Preface

Related Documents

You may also need to consult the following manual for additional information:
User’s Manual on CD This describes the computer’s features and the procedures for operating the computer and its ROM-based setup program. It also describes the installation and operation of the utility programs provided with the computer.
Preface
IV
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Contents
Introduction ........................................................... 1-1
Overview ............................................................................................................. 1-1
System Specifications ......................................................................................... 1-2
Processor ............................................................................................................. 1-2
Core Logic ........................................................................................................... 1-2
Structure .............................................................................................................. 1-2
Security ................................................................................................................ 1-2
Memory ............................................................................................................... 1-2
BIOS .................................................................................................................... 1-2
LCD ..................................................................................................................... 1-2
Display ................................................................................................................. 1-3
Storage ................................................................................................................. 1-3
Audio ................................................................................................................... 1-3
PC Card ............................................................................................................... 1-3
Interface ............................................................................................................... 1-4
Communication ................................................................................................... 1-4
Power Management ............................................................................................. 1-4
Power ................................................................................................................... 1-5
Indicators ............................................................................................................. 1-5
Environmental Spec ............................................................................................ 1-5
Physical Dimensions ........................................................................................... 1-5
Weight ................................................................................................................. 1-5
Optional ............................................................................................................... 1-5
External Locator - Top Views ............................................................................. 1-6
Front View .......................................................................................................... 1-7
External Locator - Right & Rear Views .............................................................. 1-8
External Locator - Bottom View ......................................................................... 1-9
Mainboard Overview - Top ............................................................................... 1-10
Key Parts .......................................................................................................... 1-10
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Preface
Mainboard Overview - Bottom ......................................................................... 1-11
Key Parts ........................................................................................................... 1-11
Mainboard Overview - Top ............................................................................... 1-12
Cable Connectors .............................................................................................. 1-12
Mainboard Overview - Bottom ......................................................................... 1-13
Cable Connectors .............................................................................................. 1-13
Disassembly ............................................................ 2-1
Overview ............................................................................................................. 2-1
Maintenance Tools .............................................................................................. 2-2
Connections ......................................................................................................... 2-2
Maintenance Precautions .................................................................................... 2-3
Cleaning ...............................................................................................................2-3
Disassembly Steps ............................................................................................... 2-4
To remove the Battery: .........................................................................................2-4
To remove the Bay One Device: ..........................................................................2-4
To remove the Hard Disk Drive: .......................................................................... 2-4
To remove the Bay Two Device: .........................................................................2-4
To remove the Keyboard: .....................................................................................2-4
To remove the System Memory: ..........................................................................2-4
To remove the CPU: .............................................................................................2-4
To remove the Modem: ........................................................................................2-4
To remove the Wireless LAN Module: ................................................................ 2-4
To remove the Palm Rest: .................................................................................... 2-4
To remove the Bottom Case: ................................................................................2-4
To remove the Audio “DJ” Module: ....................................................................2-5
To remove the HDD Converter Board: ................................................................2-5
To remove the Mainboard: ...................................................................................2-5
To remove the DC/DC Board: .............................................................................2-5
To remove the Click Board: .................................................................................2-5
To remove the TouchPad: ....................................................................................2-6
To remove the LED Board: ..................................................................................2-6
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To remove the Speakers: ......................................................................................2-6
To remove the Inverter: ........................................................................................2-6
To remove the LCD panel: ...................................................................................2-6
Removing the Battery ......................................................................................... 2-7
Removing the Bay One Device ........................................................................... 2-8
Removing the Hard Disk Drive Assembly .......................................................... 2-9
Removing the Bay Two Device ........................................................................ 2-10
Removing the Keyboard ................................................................................... 2-11
Removing the System Memory ......................................................................... 2-12
Removing the CPU ........................................................................................... 2-13
Removing the Modem ....................................................................................... 2-15
Removing the Wireless LAN Module ............................................................... 2-15
Removing the Palm Rest ................................................................................... 2-16
Removing the Bottom Case .............................................................................. 2-17
Removing the Audio "DJ" Module ................................................................... 2-19
Removing the HDD Converter Board ............................................................... 2-20
Removing the Mainboard .................................................................................. 2-21
Removing the DC/DC Board ............................................................................ 2-23
Removing the Click Board ................................................................................ 2-24
Removing the TouchPad ................................................................................... 2-24
Removing the LED Board ................................................................................. 2-25
Removing the Speakers ..................................................................................... 2-25
Removing the Inverter ....................................................................................... 2-26
Removing the LCD Panel ................................................................................. 2-27
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Preface
Part Lists ............................................................... A-1
Part List Illustration Location .............................................................................A-2
Top (5600D) ........................................................................................................A-3
Bottom (5600D) ..................................................................................................A-4
LCD 15” (5600D) ...............................................................................................A-5
Battery (5600D) ..................................................................................................A-6
Second Battery (5600D) .....................................................................................A-7
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Preface
TEAC CD-ROM Drive (5600D) ........................................................................A-8
KME CD-RW Drive (5600D) .............................................................................A-9
Combo Drive (5600D) ......................................................................................A-10
DVD-ROM Drive (5600D) ..............................................................................A-11
Audio DJ (5600D) .............................................................................................A-12
Floppy Disk Drive (5600D) ..............................................................................A-13
Top (5620D) ......................................................................................................A-14
Bottom (5620D) ................................................................................................A-15
LCD 15” (5620D) .............................................................................................A-16
Battery (5620D) ................................................................................................A-17
Second Battery (5620D) ...................................................................................A-18
TEAC CD-ROM Drive (5620D) ......................................................................A-19
KME CD-RW Drive (5620D) ...........................................................................A-20
Combo Drive (5620D) ......................................................................................A-21
DVD-ROM Drive (5620D) ...............................................................................A-22
Audio DJ (5620D) .............................................................................................A-23
Floppy Disk Drive (5620D) ..............................................................................A-24
Top (5800D) ......................................................................................................A-25
Bottom (5800D) ................................................................................................A-26
LCD 15” (5800D) .............................................................................................A-27
Battery (5800D) ................................................................................................A-28
Second Battery (5800D) ...................................................................................A-29
TEAC CD-ROM Drive (5800D) ......................................................................A-30
KME CD-RW Drive (5800D) ...........................................................................A-31
Combo Drive (5800D) ......................................................................................A-32
DVD-ROM Drive (5800D) ...............................................................................A-33
Audio DJ (5800D) .............................................................................................A-34
Floppy Disk Drive (5800D) ..............................................................................A-35
Top (5820D) ......................................................................................................A-36
Bottom (5820D) ................................................................................................A-37
LCD 15” (5820D) .............................................................................................A-38
Battery (5820D) ................................................................................................A-39
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Second Battery (5820D) ...................................................................................A-40
TEAC CD-ROM Drive (5820D) ......................................................................A-41
KME CD-RW Drive (5820D) ...........................................................................A-42
Combo Drive (5820D) ......................................................................................A-43
DVD-ROM Drive (5820D) ..............................................................................A-44
Audio “DJ” (5820D) .........................................................................................A-45
Floppy Disk Drive (5820D) ..............................................................................A-46
Schematic Diagrams ..............................................B-1
System Block Diagram .......................................................................................B-2
CPU (Northwood) 1 of 2 .....................................................................................B-3
CPU (Northwood) 2 of 2 .....................................................................................B-4
MCH845 Power & Ground .................................................................................B-5
MCH845 Memory Interface ................................................................................B-6
Clock Generator ..................................................................................................B-7
DDRAM ..............................................................................................................B-8
DDR Termination ................................................................................................B-9
Mobility P7 ........................................................................................................B-10
Mobility Mem A; Term; LVDS ........................................................................B-11
Mobility Mem B; CRT; TV Out .......................................................................B-12
ICH3 (1 of 3) .....................................................................................................B-13
ICH3 (2 of 3) .....................................................................................................B-14
ICH3 (3 of 3) .....................................................................................................B-15
HDD/CDROM/FDD .........................................................................................B-16
Mini PCI; MDC Modem ...................................................................................B-17
LAN RTL8139CL .............................................................................................B-18
TI1394 TSB43AB22 .........................................................................................B-19
NS-PC87393; IR; ROM ....................................................................................B-20
H8 ......................................................................................................................B-21
KBC Conn; Fan Conn .......................................................................................B-22
ACIN; PWR Button ..........................................................................................B-23
AC'97 AD1886 ..................................................................................................B-24
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PCI 1410 ............................................................................................................B-25
PCMCIA Socket ................................................................................................B-26
CPU Core Power ...............................................................................................B-27
D/D Conn ..........................................................................................................B-28
+3V; +5V ..........................................................................................................B-29
USB 2.0 .............................................................................................................B-30
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1: Introduction

Overview

This manual covers the information you need to service or upgrade the 5600D/5620D/5800D/5820D notebook computer. Information about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. DOS, Windows 9x, Windows NT 4.0, Windows 2000, Windows XP, OS/2 Warp, UNIX, etc.) have their own manuals as do application software (e.g. word processing and database programs). If you have questions about those programs, you should consult those manuals.
The 5600D/5620D/5800D/5820D notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a de­tailed description of the upgrade procedures for each specific component. Please note the warning and safety information indicated by the “” symbol.
The balance of this chapter reviews the computer’s technical specifications and features.
Introduction
1.Introduction
Overview 1 - 1
Page 13
Introduction

System Specifications

Processor

Intel Pentium 4 Processor - (478-pin) FC-PGA2 package (
µ0.13) 0.13 Micron Process Technology - 2.0/2.2/2.26/2.4/2.5/2.53/2.6/2.66/2.8 GHz
Intel Celeron Processor - (478-pin) uPGA package (µ0.13) 0.13 Micron Process Technology - 1.7/1.8 GHz

Core Logic

Intel® 845E

Structure

All-in-one
Compliant to PC99 standard

Security

Security (Kensington® type) Lock Slot
1.Introduction
1 - 2 System Specifications

Memory

Two 200Pin SODIMM sockets, DDR200/266 MHz DDR devices
Expandable memory up to 1024 MB, depends on 128/256/512MB SODIMM Modules

BIOS

One 512KB Flash ROM
•Phoenix BIOS
LCD
14.1" XGA 1024x768/ SXGA+ 1400x1050, 15.0" XGA 1024X768, 15.0" SXGA+ 1400x1050, 15.0" UXGA 1600x1200,
15.0" QXGA 2048x1536
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Display

ATI Mobility Radeon 9000 high performance chip
Support AGP
Integrated 128-bit 2D / 3D Graphics Accelerator Advanced HW Acceleration for DVD Playback Fully DirectX 8.1 with Hardware
External memory up to 32/64 MB DDR SGRAM on board
Dual-view Display Monitor
Support resolution up to 2048x1536
4X

Storage

3.5" 3-mode FDD, and secondary battery bay one only
DVD-ROM 12.7mm (h), OR CD-ROM 12.7mm (h), OR CD-RW 12.7mm (h), OR Combination DVD-ROM / CD-RW
12.7mm (h) drive for all bays
Easy changeable 2.5" 9.5 mm (h) HDD
Support Master mode IDE, support PIO mode 4 / ATA-33/66/100 (Ultra DMA)

Audio

AC'97 2.1 Compliant Interface
3D stereo enhanced sound system
Compatible Sound-Blaster PRO™
S/PDIF Digital output (5.1 CH)
Built in microphone
•Audio DJ
Built in 2 speakers 1 watt 36F, 8O
Introduction
1.Introduction

PC Card

One PCMCIA 3.3V/5V sockets, one type II
Supports CardBus
System Specifications 1 - 3
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Introduction
1.Introduction

Interface

Built in TouchPad (Scroll functionality included)
Four USB ports
One IEEE 1394 port
One S-Video jack for TV output
One parallel port (LPT1), support ECP/EPP
Infrared file transfer, IrDA 1.1 FIR/SIR/ASKIR
External CRT monitor
One PS/2 port support mouse and keyboard (through Y cable)
One headphone-out jack
One microphone-in jack
One RJ-11 jack for MDC Modem
One RJ-45 jack for LAN
DC-in jack
Built-in 3 instant keys, www, email, and Player

Communication

Infrared transfer: 115.2K bps SIR/ 4M bps FIR, 1cm ~ 1M operating distance, IrDA 1.1 compliant
10/100Mb Ethernet LAN built-in
802.11b Wireless LAN mini-PCI interface (option)
56K MDC Modem with V.90 & V.92 compliant

Power Management

Supports ACPI v1.0b
Supports suspend to RAM (S3)
Supports suspend to disk (S4)
Modem resume from system suspend
Cover switch
1 - 4 System Specifications
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Power

Full Range AC adapter - AC in 100~240V, 50~60Hz DC Output 20V, 6.0A. 120W
Main battery smart Li-Ion 59W (removable)
Second battery smart Li-Ion 50W (removable)

Indicators

LED indicator (HDD, Suspend/Power on/ AC-In, Battery Charging/Battery full, E-mail, Num Lock, Caps Lock, Scroll Lock)

Environmental Spec

Temperature Relative Humidity
Operating: 5
Non-Operating: -20
°C~ 35°C Operating: 20% ~ 80%
°C ~ 60°C Non-Operating: 10% ~ 90%

Physical Dimensions

329 (w) x 290 (d) x 44 (h) mm

Weight

3.4 ~ 3.7 kg without battery
Introduction
1.Introduction

Optional

Secondary battery pack
DVD-ROM Drive
CD-RW Drive
DVD-ROM and CD-RW Combo Drive
Software DVD Player
Wireless LAN module
System Specifications 1 - 5
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Introduction
Figure 1 - 1
Top Views
1. LCD
2. LED Power & E-Mail Indicators
3. Close Cover Switch
4. Speakers
5. Hot-Key buttons
6. LED Status Indicators
7. Power Button
8. Keyboard
9. TouchPad and Buttons
10. Palm Rest (Removable)
11. LCD Latch
1.Introduction

External Locator - Top Views

4 5
10
1
2
7
6
8
9
2
3
4
This manual refers to the two notebook mod­els pictured on this page.
The models vary slightly in external de­sign. Photographs used throughout this manual are of Model A.
Model Differences
4 5
10
1
2
7
6
8
9
2
3
4
1 - 6 External Locator - Top Views
11
11
Model A Model B
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Introduction

Front View

1
1
5
2 876
2
43
Figure 1 - 2
Front View
1. LCD Latch
2. Audio “DJ” CD Player Control Panel On/Off Switch
9
10
3. Previous Track
4. Next Track
5. LCD
6. Play Pause
7. Stop
8. Volume Down
9. Volume Up
10. Built-In Microphone
1.Introduction
Figure 1 - 3
Left Side View
1. DC-In Jack
43
2. Vent
3. PC Card Slot
4. PC Card Eject Button
Front View 1 - 7
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Introduction
Figure 1 - 4
Right Side View
1. Device Bay One
2. Device Bay Two
3. Infrared Transceiver
Figure 1 - 5
Rear View
1. Security Lock
2. Microphone-In Jack
1.Introduction
3. Headphone-Out Jack
4. S/PDIF Out Port
5. Mini - IEEE 1394 Port
6. 4 USB Ports
7. RJ-11 Phone Jack
8. RJ-45 LAN Jack
9. S-Video Connector
10. External Moni­tor (CRT) Port
11. Parallel Port
12. PS/2 Type Port
13. Vents

External Locator - Right & Rear Views

1
2 4 6
3 5
1
13
6
8
7
3
2
9
10
13
11
12
1 - 8 External Locator - Right & Rear Views
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Introduction

External Locator - Bottom View

4
3
Figure 1 - 6
Bottom View
1. Vent/Fan Outlets
2. Device Bay One
1
1
3. Device Bay One Release Latch
4. Device Bay Two
5. Battery
6. Battery Release Latch
1.Introduction
1
2
5
6
External Locator - Bottom View 1 - 9
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Introduction
Figure 1 - 7
Mainboard
Overview - Top

Key Parts

1. 2 * SO-DIMM sockets
2. AC”97 Codec
3. TI 1394 Control­ler
4. Flash BIOS ROM
5. Audio DJ Controller
6. CMOS Battery
7. On-Board Video Memory
1.Introduction

Mainboard Overview - Top

Key Parts
7
7
1
4
5
3
2
1 - 10 Mainboard Overview - Top
6
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Introduction

Mainboard Overview - Bottom

Key Parts

10
3
9
7
11
11
Figure 1 - 8
Mainboard
Overview - Bottom
Key Parts
1. CPU Socket (no CPU installed)
2. VGA Chip - ATI M7-P
3. LAN Controller ­RTL8139
8
2
1
4
6
5
4. Clock Generator
5. PCI Bus1410 Controller
6. Super IO NS87393
7. Southbridge Intel ICH3 421 EBGA
8. Northbridge Intel MCH 845-MP Brookdale 593 FCBGA
9. H8 Keyboard Controller
10.Audio AMP TI­TPA0132
11.On-Board Video Memory
1.Introduction
Mainboard Overview - Bottom 1 - 11
Page 23
Introduction
Figure 1 - 9
Mainboard
Overview - Top

Cable Connectors

1. JINTKB1 (Key­board Connector)
2. JTP1 (TouchPad Connector)
3. JMDC1 (Modem Connector)
4. JSPK1 (Speaker Connector)
5. JLED1 (LED Connector)
6. JLCD1 (LCD Connector)
7. JBAT1 (CMOS Battery
1.Introduction
Connector)
8. JINV1 (Inverter Connector)
9. JLAN1 (LAN Connector)
10.JMINPCI1 (Wireless LAN Connector)
11.JFAN3 (Fan Connector)
12.JMIC1 (Microphone Connector)

Mainboard Overview - Top

Cable Connectors
8
5
2
11
7
12
9
4
3
6
1
10
1 - 12 Mainboard Overview - Top
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Introduction

Mainboard Overview - Bottom

Cable Connectors

5
Figure 1 - 10
Mainboard
Overview - Bottom
Cable Connectors
1. JHDD1 (Hard Disk Connector)
2. JFAN1 (Fan Connector)
3. JFAN2 (Fan Connector)
4. PCMCIA Connector
5. JCD1 (Bay One Device Connector)
2
6
3
6. JDD1 (DC/DC Board Connector)
7. JDD2 (DC/DC Board Connector)
1.Introduction
1
7
4
Mainboard Overview - Bottom 1 - 13
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Introduction
1.Introduction
1-14
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2: Disassembly

Overview

This chapter provides step-by-step instructions for disassembling parts and subsystems. When it comes to reassembly, reverse the procedures (unless otherwise indicated).
We suggest you completely review any procedure before you take the computer apart.
Disassembly
Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are repeated here for your convenience.
To make the disassembly process easier each section may have a box in the page margin. Information contained under the figure # will give a synopsis of the sequence of procedures involved in the disassembly procedure. A box with a lists the relevant parts you will have after the disassembly process is complete. Note: The parts listed will be for the dis­assembly procedure listed ONLY, and not any previous disassembly step(s) required. Refer to the part list for the previ­ous disassembly procedure. The amount of screws you should be left with will be listed here also.
A box with a will provide any possible helpful information. A box with a contains warnings.
An example of these types of boxes are shown in the sidebar.
2.Disassembly
Information
Warning
Overview 2 - 1
Page 27
Disassembly
2.Disassembly
NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the battery is removed too).

Maintenance Tools

The following tools are recommended when working on the notebook PC:
M3 Philips-head screwdriver
M2.5 Philips-head screwdriver (magnetized)
M2 Philips-head screwdriver
Small flat-head screwdriver
Pair of needle-nose pliers
Anti-static wrist-strap

Connections

Connections within the computer are one of four types:
Locking collar sockets for ribbon connectors To release these connectors, use a small flat-head screwdriver to
gently pry the locking collar away from its base. When replac­ing the connection, make sure the connector is oriented in the same way. The pin1 side is usually not indicated.
2 - 2 Overview
Pressure sockets for multi-wire connectors To release this connector type, grasp it at its head and gently
rock it from side to side as you pull it out. Do not pull on the wires themselves. When replacing the connection, do not try to force it. The socket only fits one way.
Pressure sockets for ribbon connectors To release these connectors, use a small pair of needle-nose pli-
ers to gently lift the connector away from its socket. When re­placing the connection, make sure the connector is oriented in the same way. The pin1 side is usually not indicated.
Board-to-board or multi-pin sockets To separate the boards, gently rock them from side to side as
you pull them apart. If the connection is very tight, use a small flat-head screwdriver - use just enough force to start.
Page 28

Maintenance Precautions

The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a re­moval and/or replacement job, take the following precautions:
1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other components could be damaged.
2. Don't overheat it. Note the proximity of any heating elements. Keep the computer out of direct sunlight.
3. Avoid interference. Note the proximity of any high capacity transformers, electric motors, and other strong mag- netic fields. These can hinder proper performance and damage components and/or data. You should also monitor the position of magnetized tools (i.e. screwdrivers).
4. Keep it dry. This is an electrical appliance. If water or any other liquid gets into it, the computer could be badly dam- aged.
5. Be careful with power. Avoid accidental shocks, discharges or explosions.
• Before removing or servicing any part from the computer, turn the computer off and detach any power supplies.
• When you want to unplug the power cord or any cable/wire, be sure to disconnect it by the plug head. Do not pull on the wire.
6. Peripherals – Turn off and detach any peripherals.Beware of static discharge. ICs, such as the CPU and main support chips, are vulnerable to static electricity. Before handling any part in the computer, discharge any static electricity inside the computer. When handling a printed circuit board, do not use gloves or other materials which allow static electricity buildup. We suggest that you use an anti-static wrist strap instead.
7. Beware of corrosion. As you perform your job, avoid touching any connector leads. Even the cleanest hands pro­duce oils which can attract corrosive elements.
8. Keep your work environment clean. Tobacco smoke, dust or other air-born particulate matter is often attracted to charged surfaces, reducing performance.
9. Keep track of the components. When removing or replacing any part, be careful not to leave small parts, such as screws, loose inside the computer.
Disassembly
Power Safety
Warning
Before you undertake any upgrade proce­dures, make sure that you have turned off the power, and discon­nected all peripherals and cables (including telephone lines). It is advisable to also re­move your battery in order to prevent acci­dentally turning the machine on.
2.Disassembly
Cleaning
Do not apply cleaner directly to the computer, use a soft clean cloth. Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the computer.
Overview 2 - 3
Page 29
Disassembly
2.Disassembly

Disassembly Steps

The following table lists the disassembly steps, and on which page to find the related information. PLEASE
PERFORM THE DISASSEMBLY STEPS IN THE ORDER INDICATED.

To remove the Battery:

1. Remove the battery page 2 - 7

To remove the Bay One Device:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8

To remove the Hard Disk Drive:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9

To remove the Bay Two Device:

1. Remove the battery page 2 - 7
2. Remove the Bay Two device page 2 - 10

To remove the Keyboard:

1. Remove the battery page 2 - 7
2. Remove the keyboard page 2 - 11

To remove the CPU:

1. Remove the battery page 2 - 7
2. Remove the CPU page 2 - 13

To remove the Modem:

1. Remove the battery page 2 - 7
2. Remove the keyboard page 2 - 11
3. Remove the modem page 2 - 15

To remove the Wireless LAN Module:

1. Remove the battery page 2 - 7
2. Remove the keyboard page 2 - 11
3. Remove the Wireless LAN module page 2 - 15

To remove the Palm Rest:

1. Remove the Palm Rest page 2 - 16

To remove the Bottom Case:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9
4. Remove the Bay Two device page 2 - 10
5. Remove the keyboard page 2 - 11
6. Remove the CPU page 2 - 13
7. Remove the Palm Rest page 2 - 16
8. Remove the bottom case page 2 - 17

To remove the System Memory:

1. Remove the battery page 2 - 7
2. Remove the keyboard page 2 - 11
3. Remove the memory page 2 - 12
2 - 4 Disassembly Steps
Page 30
Disassembly

To remove the Audio “DJ” Module:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9
4. Remove the Bay Two device page 2 - 10
5. Remove the keyboard page 2 - 11
6. Remove the CPU page 2 - 13
7. Remove the Palm Rest page 2 - 16
8. Remove the bottom case page 2 - 17
9. Remove the Audio “DJ” module page 2 - 19

To remove the HDD Converter Board:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9
4. Remove the Bay Two device page 2 - 10
5. Remove the keyboard page 2 - 11
6. Remove the CPU page 2 - 13
7. Remove the Palm Rest page 2 - 16
8. Remove the bottom case page 2 - 17
9. Remove the Audio “DJ” module page 2 - 19
10. Remove the HDD converter board page 2 - 20

To remove the Mainboard:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9
4. Remove the Bay Two device page 2 - 10
5. Remove the keyboard page 2 - 11
6. Remove the CPU page 2 - 13
7. Remove the Palm Rest page 2 - 16
8. Remove the bottom case page 2 - 17
9. Remove the Audio “DJ” module page 2 - 19
10. Remove the HDD converter board page 2 - 20
11. Remove the mainboard page 2 - 21

To remove the DC/DC Board:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9
4. Remove the Bay Two device page 2 - 10
5. Remove the keyboard page 2 - 11
6. Remove the CPU page 2 - 13
7. Remove the Palm Rest page 2 - 16
8. Remove the bottom case page 2 - 17
9. Remove the Audio “DJ” module page 2 - 19
10. Remove the HDD converter board page 2 - 20
11. Remove the mainboard page 2 - 21
12. Remove the DC/DC board page 2 - 23

To remove the Click Board:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9
4. Remove the Bay Two device page 2 - 10
5. Remove the keyboard page 2 - 11
6. Remove the CPU page 2 - 13
7. Remove the Palm Rest page 2 - 16
8. Remove the bottom case page 2 - 17
9. Remove the Click Board page 2 - 24
2.Disassembly
Disassembly Steps 2 - 5
Page 31
Disassembly
2.Disassembly

To remove the TouchPad:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9
4. Remove the Bay Two device page 2 - 10
5. Remove the keyboard page 2 - 11
6. Remove the CPU page 2 - 13
7. Remove the Palm Rest page 2 - 16
8. Remove the bottom case page 2 - 17
9. Remove the TouchPad page 2 - 24

To remove the LED Board:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9
4. Remove the Bay Two device page 2 - 10
5. Remove the keyboard page 2 - 11
6. Remove the CPU page 2 - 13
7. Remove the Palm Rest page 2 - 16
8. Remove the bottom case page 2 - 17
9. Remove the LED board page 2 - 25

To remove the Inverter:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9
4. Remove the Bay Two device page 2 - 10
5. Remove the keyboard page 2 - 11
6. Remove the CPU page 2 - 13
7. Remove the Palm Rest page 2 - 16
8. Remove the bottom case page 2 - 17
9. Remove the inverter page 2 - 26

To remove the LCD panel:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9
4. Remove the Bay Two device page 2 - 10
5. Remove the keyboard page 2 - 11
6. Remove the CPU page 2 - 13
7. Remove the Palm Rest page 2 - 16
8. Remove the bottom case page 2 - 17
9. Remove the LCD Panel page 2 - 27

To remove the Speakers:

1. Remove the battery page 2 - 7
2. Remove the Bay One device page 2 - 8
3. Remove the hard disk drive assembly page 2 - 9
4. Remove the Bay Two device page 2 - 10
5. Remove the keyboard page 2 - 11
6. Remove the CPU page 2 - 13
7. Remove the Palm Rest page 2 - 16
8. Remove the bottom case page 2 - 17
9. Remove the speakers page 2 - 25
2 - 6 Disassembly Steps
Page 32
Disassembly

Removing the Battery

1. With the computer shut down and on a level surface, raise the LCD cover.
2. Turn the computer over and locate the battery release latch (Figure 2 - 1a).
3. Slide the battery release latch towards the unlock symbol.
4. The battery will pop-up and can be lifted out of the computer.
a.
2
b.
1
1
Figure 2 - 1
Battery Removal
Sequence
a. Slide the battery re-
lease latch to the unlock position.
b. The battery will pop-
up.
c. Remove the battery.
2.Disassembly
c.
2
2. Battery
Removing the Battery 2 - 7
Page 33
Disassembly
Figure 2 - 2
Bay One Device
Removal
Sequence
a. Slide the release
latch to the unlock position and hold it in position.
b. Partially slide the
device out partially.
c. Lift the device up
and out of the com­puter.
2.Disassembly

Removing the Bay One Device

1. Turn the computer OFF.
2. Place the computer on a clean, stable surface and turn it over.
3. Locate the release latch (Figure 2 - 2a) for the Bay One device.
4. Slide the release latch towards the unlock symbol and hold it in position.
5. With the release latch held in position, slide the device out slightly, then lift it up out of the computer.
a. b.
c.
1
1
2. Bay One Device
2 - 8 Removing the Bay One Device
2
Page 34
Disassembly

Removing the Hard Disk Drive Assembly

1. Turn the computer OFF and turn it over.
2. Remove the device in Bay One (see “Removing the Bay One Device” on page 2 - 8).
3. Remove screw (Figure 2 - 3a).
4. Slide the HDD assembly forward, then lift it up out of the computer.
5. Remove screws - (Figure 2 - 3e) from the assembly, and slide the hard disk out of the case .
.
a. b.
1
d.
1
2 5 7 6
c.
e.
7
Figure 2 - 3
Hard Disk
Removal
Sequence
a. Remove the HDD
assembly screw.
b. Slide the HDD as-
sembly in the direc­tion of the arrow.
c. Lift the HDD assem-
bly up.
d. Lift the HDD assem-
bly out of the com­puter.
e. Remove the screws
and separate the HDD from the case.
2.Disassembly
2
3
6
4
5
Removing the Hard Disk Drive Assembly 2 - 9
6. HDD case
7. HDD
•5 Screws
Page 35
Disassembly
Figure 2 - 4
Bay Two Device
Removal
Sequence
a. Remove the screw
from point .
b. Apply pressure to
2
point to slide the device out of the bay.
2.Disassembly

Removing the Bay Two Device

1. Turn OFF the computer.
2. Turn the computer over.
3. Remove screw (Figure 2 - 4a)
4. Apply gentle but firm pressure at point (Figure 2 - 4b), and slide the device out of the computer.
1
a.
1
2
b.
1
1
c.
2
3. Bay Two device
•1 Screw
2 - 10 Removing the Bay Two Device
3
Page 36
Disassembly

Removing the Keyboard

1. Turn OFF the computer.
2. Press the two keyboard latches at the top of the keyboard to elevate the keyboard from its normal position as in Fig-
ure 2 - 5a (you may need to use a small screwdriver to do this).
3. Carefully lift the keyboard up and out, being careful not to bend the keyboard ribbon cable (Figure 2 - 5b).
4. Disconnect the keyboard ribbon cable from the locking collar socket (Figure 2 - 5b).
a.
1 2
c.
b.
3
3
4
3
Figure 2 - 5
Keyboard
Removal
Sequence
a. Press the two latch-
es to release the keyboard.
b. Lift the keyboard out
and disconnect the cable from the lock­ing collar.
2.Disassembly
Re-Inserting the Key-
board
When re-inserting the keyboard firstly align the five keyboard tabs (Figure 2 - 5c) at the bottom of the keyboard with the slots in the case.
Keyboard Tabs
3. Ribbon cable
4. Keyboard
Removing the Keyboard 2 - 11
Page 37
Disassembly
Figure 2 - 6
Memory Removal
Sequence
a. Remove the screws
from the shielding plate.
b. Remove the shield-
ing plate.
c. Pull the latch(es) on
the memory sockets to release the mod­ule(s).
d. When the module
pops up, lift it out.
1.Shielding plate
8. Memory module(s)
2.Disassembly
•2 Screws
Contact Warning
Be careful not to touch the metal pins on the module’s connecting edge. Even the clean­est hands have oils which can attract parti­cles, and degrade the module’s perform­ance.

Removing the System Memory

1. Remove the keyboard (see page 2 - 11).
2. Remove screws and (Figure 2 - 6a) from the shielding plate, and lift the plate up off the computer.
3. Locate the memory sockets and (Figure 2 - 6c), and gently pull latches and (Figure 2 - 6c) on the memory socket toward the sides of the computer as indicated in Figure 2 - 6c.
4. The module (Figure 2 - 6d) will pop-up, and you can remove it.
5. Insert a new module holding it at about a 30° angle and fit the connectors firmly into the memory slot.
a.
c.
6 7
6 7
2 3 1
4 5 6 7
8
b.
2
3
1
5
d.
4
1
8
2 - 12 Removing the System Memory
Page 38
Disassembly

Removing the CPU

1. Turn OFF the computer and turn it over.
2. Remove the screws - (Figure 2 - 7a) from the CPU cover, and remove the CPU cover .
3. Remove the five screws from the heat sink in order - as indicated (Figure 2 - 8).
1 5 6
b.a.
1
6
5
6
2
4
3
1 5
24
Caution
The heat sink, and CPU area in general, contains parts which are subject to high temperatures - Please allow the area time to cool before removing these parts).
3
351
Reassembly Screw
When inserting a new or replacement CPU, make sure you insert the screws in the same order indicated in Fig-
ure 2 - 8.
Order
Figure 2 - 7
Processor
Removal
Sequence
a. Remove the five
screws and the CPU cover.
b. Remove the CPU
cover.
2.Disassembly
Figure 2 - 8
Processor
Removal
Sequence
(cont’d)
Remove the five screws from the heat sink in the or- der indicated.
6. CPU cover
•10 Screws
Removing the CPU 2 - 13
Page 39
Disassembly
Figure 2 - 9
Processor
Removal
Sequence
(cont’d)
a. Slide the heat sink
forward slightly, and prise the unit up­wards.
b. Release the fan ca-
bles.
c. Unlock the cpu and
remove it.
2.Disassembly
4. Use a screwdriver to apply pressure at point (Figure 2 - 9a) in order to carefully slide the heat sink forward
2 1
slightly, and prise the unit upwards.
5. Release the fan cables from points - (Figure 2 - 9b), and remove the heat sink.
6. Unlock the processor by raising lever (Figure 2 - 9c) to the fully vertical position, and carefully lift the proces-
6
sor off the socket.
a.
2
3 4
5
b.
1
3
4
c.
1. Heat sink
6. CPU
2 - 14 Removing the CPU
5
6
Page 40
Disassembly

Removing the Modem

1. Remove the keyboard (see page 2 - 11).
2. Remove screws - and carefully lift the modem up off the mainboard (Figure 2 - 10).
3. Disconnect the modem cable from the modem module.
1 2 3
4
2
4
3
1

Removing the Wireless LAN Module

1. Remove the keyboard (see page 2 - 11).
2. Gently pull latches & in the direction of the arrows (Figure 2 - 11) and the module will pop-up.
3. Carefully remove the wireless LAN module , and disconnect the cables at points & .
1 2
5 3 4
Figure 2 - 10
Modem Removal
Sequence
Remove the screws, lift the modem off the mainboard, and disconnect the ca­ble.
3. Modem
•2 Screws
Figure 2 - 11
Wireless LAN
Module Removal
Sequence
2.Disassembly
Pull the latches, lift
4
3
5
21
the module off the mainboard, and dis­connect the cables.
5. Wireless LAN module
Removing the Modem 2 - 15
Page 41
Disassembly
Figure 2 - 12
Palm Rest
Removal
Sequence
Apply gentle upward pressure with your fingers close to the area indicated, and lift the palm rest up.
2.Disassembly

Removing the Palm Rest

1. With the computer shut down and on a level surface, raise the LCD cover.
2. Remove the palm rest by applying gentle upward pressure with your fingers close to the area around the key, and the
3. To replace the palm rest , slide it back in to place, and then apply slight downward pressure to points and
right Ctrl key (Figure 2 - 12).
1 2 3
in order to snap it gently back down.
2
3
left Alt
1. Palm Rest
2-16
1
Page 42
Disassembly

Removing the Bottom Case

1. Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13) and palm rest (page 2 - 16).
1
2. Turn the computer over and remove screws
4
3
2
- (Figure 2 - 13).
15
b.
5
6
7
Figure 2 - 13
Bottom Case
Removal
Sequence
Remove the 15 screws from the bot­tom of the case.
2.Disassembly
14 15
d.
8
13
1
1112
10
9
Removing the Bottom Case 2 - 17
•15 Screws
Page 43
Disassembly
Figure 2 - 14
Bottom Case
Removal
Sequence
(cont’d)
Remove the six screws from the rear of the computer.
Figure 2 - 15
Bottom Case
Removal
2.Disassembly
Sequence
(cont’d)
a. Remove the cables
connected to the mainboard.
b. Lift the LCD and top
case off the bottom case.
3. Turn the computer around and remove screws - (Figure 2 - 14) from the rear of the computer.
1
4. Disconnect the inverter cable , touchpad cable , LED cable , LCD cable , Wireless LAN module (if included) speaker cable (
1 2 3 4 5
6
Figure 2 - 15).
5. Carefully lift the LCD and top case assembly off the bottom case assembly .
1 6
2
7 8
3
4
6
5
b.
a.
1
6
3
4
5
2
7. LCD & Top Case
8. Bottom Case
•6 Screws
2 - 18 Removing the Bottom Case
7
8
Page 44
Disassembly

Removing the Audio "DJ" Module

1. Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) and bottom case (page 2 - 17).
2. When the top and bottom case assemblies are separated the Audio "DJ" module will be visible.
3. Disconnect the microphone cable , the Audio "DJ" cable , then carefully remove the Audio "DJ" module (
Figure 2 - 16b).
4 7 8
4. Remove screws
3 9
and power button (
- from the back of the Audio "DJ" board in order to separate the board from the module
Figure 2 - 16c).
a. b.
1 2 3
1
1
Figure 2 - 16
Audio "DJ"
Module Removal
Sequence
a. Disconnect the mi-
crophone and Audio "DJ" cables.
b. Remove the mod-
ule.
c. Remove the 4
screws to separate the board, module and power button.
2.Disassembly
c.
7
6
5
4
8
9
3
2
1. Microphone Cable
2. Audio "DJ" Cable
3. Audio "DJ" Module
8. Audio "DJ" Board
9. Power Button
•4 Screws
Removing the Audio "DJ" Module 2 - 19
Page 45
Disassembly
Figure 2 - 17
HDD Converter
Board Removal
Sequence
a. Remove screws
6
- .
b. Remove the shield-
ing plate, cover and HDD converter board.
2.Disassembly

Removing the HDD Converter Board

1. Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) bottom case (page 2 - 17) and Audio
“DJ” module (
2. Remove screws
1
3. Carefully lift the PCMCIA shielding plate , cover and HDD converter board away from the mainboard (be careful not to bend the pins in the HDD converter board when removing and inserting it).
a. b.
page 2 - 19).
1 6
- from the PCMCIA shielding plate and HDD converter board (Figure 2 - 17).
7 8 9
6
1
2
7. PCMCIA Shielding Plate
8. Cover
9. HDD converter board
•6 Screws
2 - 20 Removing the HDD Converter Board
7 8 9
4
5
3
Page 46
Disassembly

Removing the Mainboard

1. Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) bottom case (page 2 - 17), Audio “DJ”
module (
2. Remove screws
3. Remove screws already removed the modem module) from the mainboard (
4. Disconnect the battery cable , fan cable and LAN cable (
page 2 - 19) and HDD converter board (page 2 - 20).
1 4
- from the rear of the computer (Figure 2 - 18a).
5
- (screws & hold the modem in place and will only need removed if you haven’t
13 12 13
Figure 2 - 18b).
14 15 16
a.
2 43
b.
1
7
Figure 2 - 18b).
16
8
12
13
Figure 2 - 18
Mainboard
Removal
Sequence
a. Remove screws 1 -
4.
b. Remove screws 5 -
13, and disconnect cables 14 - 16.
2.Disassembly
9
6
15
5
14
10
11
•13 Screws
Removing the Mainboard 2 - 21
Page 47
Disassembly
Figure 2 - 19
Mainboard
Removal
Sequence
(cont’d)
a. Lift the mainboard
assembly out of the bottom case.
b.Sperate the LAN and
modem ports/ca­bles.
2.Disassembly
5. Lift the mainboard and DC/DC board out of the bottom case (Figure 2 - 19a).
6. If required, separate the LAN and modem ports and cables from the bottom case.
1 5 2
3
a.
4 3
1
2
5
b.
3
1. Mainboard
2. Bottom case
3. LAN & modem ports/cables and modem
4. Bracket
5. DC/DC board
2 - 22 Removing the Mainboard
1
5
Page 48
Disassembly

Removing the DC/DC Board

1. Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16), bottom case (page 2 - 17), Audio “DJ”
module (
2. Turn the mainboard over and remove screws
3. Carefully separate the DC/DC board from the mainboard (
a. b.
page 2 - 19), HDD converter board (page 2 - 20) and mainboard (page 2 - 21).
1 2
- (Figure 2 - 20a).
3 4
1
2
Figure 2 - 20b).
3
4
Figure 2 - 20
DC/DC Board
Removal
Sequence
a. Remove screws
2
- .
b. Separate the main-
board from the DC/ DC board.
1
2.Disassembly
3. DC/DC board
3
3
Removing the DC/DC Board 2 - 23
4. Mainboard
Page 49
Disassembly
Figure 2 - 21
Click Board
Removal
Sequence
a. Remove the screws
and disconnect the cable.
b. Lift the click board
off the top case as­sembly.
6. Click board
•4 Screws
Figure 2 - 22
TouchPad
2.Disassembly
Removal
Sequence
a. Remove the screws
and disconnect the cable.
b. Lift the TouchPad
and bracket off the top case assembly.

Removing the Click Board

1. Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) and bottom case (page 2 - 17).
1 4 5
2. Turn the top case assembly over and remove screws
3. Lift the click board off the top case assembly (
6
- , and disconnect cable (Figure 2 - 21a).
Figure 2 - 21b).
a. b.
5
1 4
2
3
6

Removing the TouchPad

1. Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) and bottom case (page 2 - 17).
1 4 5
2. Turn the top case assembly over and remove screws
3. Lift the TouchPad and bracket off the top case assembly (
6 7
a. b.
- , and disconnect cable (Figure 2 - 22a).
Figure 2 - 22b).
21
6. TouchPad
7. Bracket
•4 Screws
2 - 24 Removing the Click Board
4 3
5
6 7
Page 50
Disassembly

Removing the LED Board

1. Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) and bottom case (page 2 - 17).
1 5
2. Turn the top case assembly over and remove screws
3. Lift the LED board off the top case assembly (
6
a.
2
1
- from the LED board (Figure 2 - 23a).
Figure 2 - 23b).
5
43
b.
6

Removing the Speakers

1. Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16), bottom case (page 2 - 17) and LED board
(above).
2. Remove screws
3. Carefully lift the speakers off the top case assembly (
1 4
- from the speakers (Figure 2 - 24a).
5
a.
2
1
Figure 2 - 24b).
3
4
Figure 2 - 23
LED Board
Removal
Sequence
a. Remove the screws. b. Lift the LED board
off the top case as­sembly.
2.Disassembly
6. LED board
•5 Screws
Figure 2 - 24
Speakers
Removal
Sequence
a. Remove the screws. b. Lift the speakers off
the top case assem­bly.
b.
5 5
5. Speakers
•4 Screws
Removing the LED Board 2 - 25
Page 51
Disassembly
Figure 2 - 25
LCD Removal
Sequence
a. Remove the screws. b. Unsnap the LCD
front panel from the back.
c. Remove the screw
from the inverter.
d. Disconnect the ca-
bles and remove the inverter.
2.Disassembly

Removing the Inverter

1. Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) and bottom case (page 2 - 17).
2. Remove the
rubber covers and screws - from the LCD (Figure 2 - 25a).
3. Run your finger around the middle of the frame to carefully unsnap the LCD front panel module from the back (
Figure 2 - 25b).
4. Remove screw from the inverter, and disconnect cables
5. Lift the inverter off the LCD assembly (
8 9
11
a. b.
1
1 6
Figure 2 - 25d).
2
7
& from the rear of the inverter (Figure 2 - 25c).
10
7
6
c.
7. LCD Front Panel
11. Inverter
•7 Screws
2 - 26 Removing the Inverter
5
4
3
d.
8
9
10
11
Page 52
Disassembly

Removing the LCD Panel

1. Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16), bottom case (page 2 - 17) and inverter
(
page 2 - 26).
1 8 9
2. Remove screws
3. Remove screws
- and lift the LCD panel off the top assembly (Figure 2 - 26a).
- to separate the LCD panel from the brackets (Figure 2 - 25b).
10 17 18
a.
21
9
7
6
8
4
3
5
Figure 2 - 26
LCD Removal
Sequence
a. Remove the screws. b. Lift the panel off the
assembly and re­move the screws to release the brack­ets.
2.Disassembly
b.
13
12
11
10
18
14
15
9
18
16
17
9. LCD Panel
18. 2 * Brackets
•16 Screws
Removing the LCD Panel 2 - 27
Page 53
Disassembly
2.Disassembly
2-28
Page 54

Appendix A:Part Lists

This appendix breaks down the notebook PC’s construction into a series of illustrations. The component part numbers are indicated in the tables opposite the drawings.
Note: This section indicates the manufacturer’s part numbers. Your organization may use a different system, so be sure
to cross-check any relevant documentation.
Note: Some assemblies may have parts in common (especially screws). However, the part lists DO NOT indicate the
total number of duplicated parts used.
Part Lists
Note: Be sure to check any update notices. The parts shown in these illustrations are appropriate for the system at the
time of publication. Over the product life, some parts may be improved or re-configured, resulting in
new part numbers.
Part Lists
A-1
Page 55
Part Lists
Part List Illustration
Part Lists

Part List Illustration Location

The following table indicates where to find the appropriate part list illustration.
Table 1 - 1
Part 5600D 5620D 5800D 5820D
Location
Top page A - 3 page A - 14 page A - 25 page A - 36
Bottom page A - 4 page A - 15 page A - 26 page A - 37
LCD 15” page A - 5 page A - 16 page A - 27 page A - 38
Battery page A - 6 page A - 17 page A - 28 page A - 39
Second Battery page A - 7 page A - 18 page A - 29 page A - 40
TEAC CD-ROM page A - 8 page A - 19 page A - 30 page A - 41
KME CD-RW page A - 9 page A - 20 page A - 31 page A - 42
Combo page A - 10 page A - 21 page A - 32 page A - 43
DVD-ROM page A - 11 page A - 22 page A - 33 page A - 44
A - 2
Audio DJ page A - 12 page A - 23 page A - 34 page A - 45
FDD page A - 13 page A - 24 page A - 35 page A - 46
Page 56

Top (5600D)

Part Lists
Figure 1 - 1
Top (5600D)
Part Lists
A-3
Page 57
Part Lists
Part Lists

Bottom (5600D)

Figure 1 - 2
Bottom(5600D)
A - 4
Page 58

LCD 15” (5600D)

Part Lists
Figure 1 - 3
LCD 15” 5600D
Part Lists
A-5
Page 59
Part Lists
Part Lists

Battery (5600D)

Figure 1 - 4
Battery (5600D)
A - 6
Page 60

Second Battery (5600D)

Part Lists
Figure 1 - 5
Second Battery
(5600D)
Part Lists
A-7
Page 61
Part Lists
Part Lists

TEAC CD-ROM Drive (5600D)

Figure 1 - 6
CD-ROM TEAC
(5600D)
A - 8
Page 62

KME CD-RW Drive (5600D)

Part Lists
Figure 1 - 7
CD-RW KME
(5600D)
Part Lists
A-9
Page 63
Part Lists
Part Lists

Combo Drive (5600D)

Figure 1 - 8
Combo (5600D)
A - 10
Page 64

DVD-ROM Drive (5600D)

Part Lists
Figure 1 - 9
DVD (5600D)
Part Lists
A-11
Page 65
Part Lists

Audio DJ (5600D)

Part Lists
Audio DJ (5600D)
Figure 1 - 10
A - 12
Page 66

Floppy Disk Drive (5600D)

Part Lists
Figure 1 - 11
Floppy Disk Drive
(5600D)
Part Lists
A-13
Page 67
Part Lists
Part Lists

Top (5620D)

Figure 1 - 12
Top (5620D)
A - 14
Page 68

Bottom (5620D)

Part Lists
Figure 1 - 13
Bottom (5620D)
Part Lists
A-15
Page 69
Part Lists

LCD 15” (5620D)

Part Lists
LCD 15” (5620D)
Figure 1 - 14
A - 16
Page 70

Battery (5620D)

Part Lists
Figure 1 - 15
Battery (5620D)
Part Lists
A-17
Page 71
Part Lists
Second Battery
Part Lists

Second Battery (5620D)

Figure 1 - 16
(5620D)
A - 18
Page 72

TEAC CD-ROM Drive (5620D)

Part Lists
Figure 1 - 17
TEAC CD-ROM
Drive
(5620D)
Part Lists
A-19
Page 73
Part Lists
KME CD-RW Drive
Part Lists

KME CD-RW Drive (5620D)

Figure 1 - 18
(5620D)
A - 20
Page 74

Combo Drive (5620D)

Part Lists
Figure 1 - 19
Combo Drive
(5620D)
Part Lists
A-21
Page 75
Part Lists
DVD-ROM Drive
Part Lists

DVD-ROM Drive (5620D)

Figure 1 - 20
(5620D)
A - 22
Page 76

Audio DJ (5620D)

Part Lists
Figure 1 - 21
Audio DJ
(5620D)
Part Lists
A-23
Page 77
Part Lists
Floppy Disk Drive
Part Lists

Floppy Disk Drive (5620D)

Figure 1 - 22
(5620D)
A - 24
Page 78

Top (5800D)

Part Lists
Figure 1 - 23
Top (5800D)
Part Lists
A-25
Page 79
Part Lists
Part Lists

Bottom (5800D)

Figure 1 - 24
Bottom (5800D)
A - 26
Page 80

LCD 15” (5800D)

Part Lists
Figure 1 - 25
LCD 15”
(5800D)
Part Lists
A-27
Page 81
Part Lists

Battery (5800D)

Part Lists
Battery (5800D)
Figure 1 - 26
A - 28
Page 82

Second Battery (5800D)

Part Lists
Figure 1 - 27
Second Battery
(5800D)
Part Lists
A-29
Page 83
Part Lists
Part Lists

TEAC CD-ROM Drive (5800D)

Figure 1 - 28
TEAC CD_ROM
Drive
(5800D)
A - 30
Page 84

KME CD-RW Drive (5800D)

Part Lists
Figure 1 - 29
KME CD-RW Drive
(5800D)
Part Lists
A-31
Page 85
Part Lists
Part Lists

Combo Drive (5800D)

Figure 1 - 30
Combo Drive
(5800D)
A - 32
Page 86

DVD-ROM Drive (5800D)

Part Lists
Figure 1 - 31
DVD-ROM Drive
(5800D)
Part Lists
A-33
Page 87
Part Lists
Part Lists

Audio DJ (5800D)

Figure 1 - 32
Audio DJ
(5800D)
A - 34
Page 88

Floppy Disk Drive (5800D)

Part Lists
Figure 1 - 33
Floppy Disk Drive
(5800D)
Part Lists
A-35
Page 89
Part Lists
Part Lists

Top (5820D)

Figure 1 - 34
Top
(5820D)
A - 36
Page 90

Bottom (5820D)

Part Lists
Figure 1 - 35
Bottom
(5820D)
Part Lists
A-37
Page 91
Part Lists
Part Lists

LCD 15” (5820D)

Figure 1 - 36
LCD 15”
(5820D)
A - 38
Page 92

Battery (5820D)

Part Lists
Figure 1 - 37
Battery (5820D)
Part Lists
A-39
Page 93
Part Lists
Part Lists

Second Battery (5820D)

Figure 1 - 38
Second Battery
(5820D)
A - 40
Page 94

TEAC CD-ROM Drive (5820D)

Part Lists
Figure 1 - 39
CD-ROM TEAC
(5820D)
Part Lists
A-41
Page 95
Part Lists
Part Lists

KME CD-RW Drive (5820D)

Figure 1 - 40
CD-RW KME
(5820D)
A - 42
Page 96

Combo Drive (5820D)

Part Lists
Figure 1 - 41
Combo (5820D)
Part Lists
A-43
Page 97
Part Lists
Part Lists

DVD-ROM Drive (5820D)

Figure 1 - 42
DVD (5820D)
A - 44
Page 98

Audio “DJ” (5820D)

Part Lists
Figure 1 - 43
Audio “DJ”
(5820D)
Part Lists
A-45
Page 99
Part Lists
Floppy Disk Drive
Part Lists

Floppy Disk Drive (5820D)

Figure 1 - 44
(5820D)
A - 46
Page 100
Schematic Diagrams

Appendix B:Schematic Diagrams

This appendix has circuit diagrams of the systems PCB’s. The following table indicates where to find the appropriate schematic diagram.
Diagram - Page Diagram - Page
System Block Diagram - Page B - 2 Mini PCI; MDC Modem - Page B - 17
CPU (Northwood) 1 of 2 - Page B - 3 LAN RTL8139CL - Page B - 18
CPU (Northwood) 2 of 2 - Page B - 4 TI1394 TSB43AB22 - Page B - 19
MCH845 Power & Ground - Page B - 5 NS-PC87393; IR; ROM - Page B - 20
MCH845 Memory Interface - Page B - 6 H8 - Page B - 21
Clock Generator - Page B - 7 KBC Conn; Fan Conn - Page B - 22
DDRAM - Page B - 8 ACIN; PWR Button - Page B - 23
DDR Termination - Page B - 9 AC'97 AD1886 - Page B - 24
Mobility P7 - Page B - 10 PCI 1410 - Page B - 25
Mobility Mem A; Term; LVDS - Page B - 11 PCMCIA Socket - Page B - 26
Table 1
Schematic
Diagrams
Schematic Diagrams
Mobility Mem B; CRT; TV Out - Page B - 12 CPU Core Power - Page B - 27
ICH3 (1 of 3) - Page B - 13 D/D Conn - Page B - 28
ICH3 (2 of 3) - Page B - 14 +3V; +5V - Page B - 29
ICH3 (3 of 3) - Page B - 15 USB 2.0 - Page B - 30
HDD/CDROM/FDD - Page B - 16
B-1
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