The company reserves the right to revise this publication or to change its contents without notice. Information contained
herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent vendor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are
they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or
reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publication, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of
their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement
of that product or its manufacturer.
Version 1.0
November 2002
Trademarks
Intel® and Pentium® are registered trademarks of Intel Corporation.
Windows® is a registered trademark of Microsoft Corporation.
Other brand and product names are trademarks and/or registered trademarks of their respective companies.
II
About this Manual
This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and
inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the computer.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to up-
grade elements of the system.
Appendix A, Part Lists
Appendix B, Schematic Diagrams
Preface
Preface
III
Preface
Related Documents
You may also need to consult the following manual for additional information:
User’s Manual on CD
This describes the computer’s features and the procedures for operating the computer and its ROM-based setup program.
It also describes the installation and operation of the utility programs provided with the computer.
USB 2.0 .............................................................................................................B-30
X
1: Introduction
Overview
This manual covers the information you need to service or upgrade the 5600D/5620D/5800D/5820D notebook computer.
Information about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information
about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. DOS, Windows 9x, Windows NT 4.0, Windows 2000, Windows XP, OS/2 Warp, UNIX, etc.) have
their own manuals as do application software (e.g. word processing and database programs). If you have questions about
those programs, you should consult those manuals.
The 5600D/5620D/5800D/5820D notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed description of the upgrade procedures for each specific component. Please note the warning and safety information
indicated by the “” symbol.
The balance of this chapter reviews the computer’s technical specifications and features.
This chapter provides step-by-step instructions for disassembling parts and subsystems. When it comes to reassembly,
reverse the procedures (unless otherwise indicated).
We suggest you completely review any procedure before you take the computer apart.
Disassembly
Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are
repeated here for your convenience.
To make the disassembly process easier each section may have a box in the page margin. Information contained under
the figure # will give a synopsis of the sequence of procedures involved in the disassembly procedure. A box with a
lists the relevant parts you will have after the disassembly process is complete. Note: The parts listed will be for the disassembly procedure listed ONLY, and not any previous disassembly step(s) required. Refer to the part list for the previous disassembly procedure. The amount of screws you should be left with will be listed here also.
A box with a will provide any possible helpful information. A box with a contains warnings.
An example of these types of boxes are shown in the sidebar.
2.Disassembly
Information
Warning
Overview 2 - 1
Disassembly
2.Disassembly
NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the
battery is removed too).
Maintenance Tools
The following tools are recommended when working on the notebook PC:
•M3 Philips-head screwdriver
•M2.5 Philips-head screwdriver (magnetized)
•M2 Philips-head screwdriver
•Small flat-head screwdriver
•Pair of needle-nose pliers
•Anti-static wrist-strap
Connections
Connections within the computer are one of four types:
Locking collar sockets for ribbon connectorsTo release these connectors, use a small flat-head screwdriver to
gently pry the locking collar away from its base. When replacing the connection, make sure the connector is oriented in the
same way. The pin1 side is usually not indicated.
2 - 2 Overview
Pressure sockets for multi-wire connectorsTo release this connector type, grasp it at its head and gently
rock it from side to side as you pull it out. Do not pull on the
wires themselves. When replacing the connection, do not try to
force it. The socket only fits one way.
Pressure sockets for ribbon connectorsTo release these connectors, use a small pair of needle-nose pli-
ers to gently lift the connector away from its socket. When replacing the connection, make sure the connector is oriented in
the same way. The pin1 side is usually not indicated.
Board-to-board or multi-pin socketsTo separate the boards, gently rock them from side to side as
you pull them apart. If the connection is very tight, use a small
flat-head screwdriver - use just enough force to start.
Maintenance Precautions
The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a removal and/or replacement job, take the following precautions:
1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other
components could be damaged.
2. Don't overheat it. Note the proximity of any heating elements. Keep the computer out of direct sunlight.
3. Avoid interference. Note the proximity of any high capacity transformers, electric motors, and other strong mag-
netic fields. These can hinder proper performance and damage components and/or data. You should also monitor
the position of magnetized tools (i.e. screwdrivers).
4. Keep it dry. This is an electrical appliance. If water or any other liquid gets into it, the computer could be badly dam-
aged.
5. Be careful with power. Avoid accidental shocks, discharges or explosions.
• Before removing or servicing any part from the computer, turn the computer off and detach any power supplies.
• When you want to unplug the power cord or any cable/wire, be sure to disconnect it by the plug head. Do not pull on the
wire.
6. Peripherals – Turn off and detach any peripherals.Beware of static discharge. ICs, such as the CPU and main
support chips, are vulnerable to static electricity. Before handling any part in the computer, discharge any static
electricity inside the computer. When handling a printed circuit board, do not use gloves or other materials which
allow static electricity buildup. We suggest that you use an anti-static wrist strap instead.
7. Beware of corrosion. As you perform your job, avoid touching any connector leads. Even the cleanest hands produce oils which can attract corrosive elements.
8. Keep your work environment clean. Tobacco smoke, dust or other air-born particulate matter is often attracted to
charged surfaces, reducing performance.
9. Keep track of the components. When removing or replacing any part, be careful not to leave small parts, such as
screws, loose inside the computer.
Disassembly
Power Safety
Warning
Before you undertake
any upgrade procedures, make sure that
you have turned off the
power, and disconnected all peripherals
and cables (including
telephone lines). It is
advisable to also remove your battery in
order to prevent accidentally turning the
machine on.
2.Disassembly
Cleaning
Do not apply cleaner directly to the computer, use a soft clean cloth.
Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the computer.
Overview 2 - 3
Disassembly
2.Disassembly
Disassembly Steps
The following table lists the disassembly steps, and on
which page to find the related information. PLEASE
PERFORM THE DISASSEMBLY STEPS IN THE
ORDER INDICATED.
To remove the Battery:
1.Remove the batterypage 2 - 7
To remove the Bay One Device:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
To remove the Hard Disk Drive:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
To remove the Bay Two Device:
1.Remove the batterypage 2 - 7
2.Remove the Bay Two devicepage 2 - 10
To remove the Keyboard:
1.Remove the batterypage 2 - 7
2.Remove the keyboardpage 2 - 11
To remove the CPU:
1.Remove the batterypage 2 - 7
2.Remove the CPUpage 2 - 13
To remove the Modem:
1.Remove the batterypage 2 - 7
2.Remove the keyboardpage 2 - 11
3.Remove the modempage 2 - 15
To remove the Wireless LAN Module:
1.Remove the batterypage 2 - 7
2.Remove the keyboardpage 2 - 11
3.Remove the Wireless LAN modulepage 2 - 15
To remove the Palm Rest:
1.Remove the Palm Restpage 2 - 16
To remove the Bottom Case:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
To remove the System Memory:
1.Remove the batterypage 2 - 7
2.Remove the keyboardpage 2 - 11
3.Remove the memorypage 2 - 12
2 - 4 Disassembly Steps
Disassembly
To remove the Audio “DJ” Module:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the Audio “DJ” modulepage 2 - 19
To remove the HDD Converter Board:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the Audio “DJ” modulepage 2 - 19
10. Remove the HDD converter boardpage 2 - 20
To remove the Mainboard:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the Audio “DJ” modulepage 2 - 19
10. Remove the HDD converter boardpage 2 - 20
11. Remove the mainboardpage 2 - 21
To remove the DC/DC Board:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the Audio “DJ” modulepage 2 - 19
10. Remove the HDD converter boardpage 2 - 20
11. Remove the mainboardpage 2 - 21
12. Remove the DC/DC boardpage 2 - 23
To remove the Click Board:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the Click Boardpage 2 - 24
2.Disassembly
Disassembly Steps 2 - 5
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