The company reserves the right to revise this publication or to change its contents without notice. Information contained
herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent vendor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are
they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or
reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publication, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of
their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement
of that product or its manufacturer.
Version 1.0
November 2002
Trademarks
Intel® and Pentium® are registered trademarks of Intel Corporation.
Windows® is a registered trademark of Microsoft Corporation.
Other brand and product names are trademarks and/or registered trademarks of their respective companies.
II
Page 4
About this Manual
This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and
inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the computer.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to up-
grade elements of the system.
Appendix A, Part Lists
Appendix B, Schematic Diagrams
Preface
Preface
III
Page 5
Preface
Related Documents
You may also need to consult the following manual for additional information:
User’s Manual on CD
This describes the computer’s features and the procedures for operating the computer and its ROM-based setup program.
It also describes the installation and operation of the utility programs provided with the computer.
USB 2.0 .............................................................................................................B-30
X
Page 12
1: Introduction
Overview
This manual covers the information you need to service or upgrade the 5600D/5620D/5800D/5820D notebook computer.
Information about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information
about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. DOS, Windows 9x, Windows NT 4.0, Windows 2000, Windows XP, OS/2 Warp, UNIX, etc.) have
their own manuals as do application software (e.g. word processing and database programs). If you have questions about
those programs, you should consult those manuals.
The 5600D/5620D/5800D/5820D notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed description of the upgrade procedures for each specific component. Please note the warning and safety information
indicated by the “” symbol.
The balance of this chapter reviews the computer’s technical specifications and features.
This chapter provides step-by-step instructions for disassembling parts and subsystems. When it comes to reassembly,
reverse the procedures (unless otherwise indicated).
We suggest you completely review any procedure before you take the computer apart.
Disassembly
Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are
repeated here for your convenience.
To make the disassembly process easier each section may have a box in the page margin. Information contained under
the figure # will give a synopsis of the sequence of procedures involved in the disassembly procedure. A box with a
lists the relevant parts you will have after the disassembly process is complete. Note: The parts listed will be for the disassembly procedure listed ONLY, and not any previous disassembly step(s) required. Refer to the part list for the previous disassembly procedure. The amount of screws you should be left with will be listed here also.
A box with a will provide any possible helpful information. A box with a contains warnings.
An example of these types of boxes are shown in the sidebar.
2.Disassembly
Information
Warning
Overview 2 - 1
Page 27
Disassembly
2.Disassembly
NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the
battery is removed too).
Maintenance Tools
The following tools are recommended when working on the notebook PC:
•M3 Philips-head screwdriver
•M2.5 Philips-head screwdriver (magnetized)
•M2 Philips-head screwdriver
•Small flat-head screwdriver
•Pair of needle-nose pliers
•Anti-static wrist-strap
Connections
Connections within the computer are one of four types:
Locking collar sockets for ribbon connectorsTo release these connectors, use a small flat-head screwdriver to
gently pry the locking collar away from its base. When replacing the connection, make sure the connector is oriented in the
same way. The pin1 side is usually not indicated.
2 - 2 Overview
Pressure sockets for multi-wire connectorsTo release this connector type, grasp it at its head and gently
rock it from side to side as you pull it out. Do not pull on the
wires themselves. When replacing the connection, do not try to
force it. The socket only fits one way.
Pressure sockets for ribbon connectorsTo release these connectors, use a small pair of needle-nose pli-
ers to gently lift the connector away from its socket. When replacing the connection, make sure the connector is oriented in
the same way. The pin1 side is usually not indicated.
Board-to-board or multi-pin socketsTo separate the boards, gently rock them from side to side as
you pull them apart. If the connection is very tight, use a small
flat-head screwdriver - use just enough force to start.
Page 28
Maintenance Precautions
The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a removal and/or replacement job, take the following precautions:
1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other
components could be damaged.
2. Don't overheat it. Note the proximity of any heating elements. Keep the computer out of direct sunlight.
3. Avoid interference. Note the proximity of any high capacity transformers, electric motors, and other strong mag-
netic fields. These can hinder proper performance and damage components and/or data. You should also monitor
the position of magnetized tools (i.e. screwdrivers).
4. Keep it dry. This is an electrical appliance. If water or any other liquid gets into it, the computer could be badly dam-
aged.
5. Be careful with power. Avoid accidental shocks, discharges or explosions.
• Before removing or servicing any part from the computer, turn the computer off and detach any power supplies.
• When you want to unplug the power cord or any cable/wire, be sure to disconnect it by the plug head. Do not pull on the
wire.
6. Peripherals – Turn off and detach any peripherals.Beware of static discharge. ICs, such as the CPU and main
support chips, are vulnerable to static electricity. Before handling any part in the computer, discharge any static
electricity inside the computer. When handling a printed circuit board, do not use gloves or other materials which
allow static electricity buildup. We suggest that you use an anti-static wrist strap instead.
7. Beware of corrosion. As you perform your job, avoid touching any connector leads. Even the cleanest hands produce oils which can attract corrosive elements.
8. Keep your work environment clean. Tobacco smoke, dust or other air-born particulate matter is often attracted to
charged surfaces, reducing performance.
9. Keep track of the components. When removing or replacing any part, be careful not to leave small parts, such as
screws, loose inside the computer.
Disassembly
Power Safety
Warning
Before you undertake
any upgrade procedures, make sure that
you have turned off the
power, and disconnected all peripherals
and cables (including
telephone lines). It is
advisable to also remove your battery in
order to prevent accidentally turning the
machine on.
2.Disassembly
Cleaning
Do not apply cleaner directly to the computer, use a soft clean cloth.
Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the computer.
Overview 2 - 3
Page 29
Disassembly
2.Disassembly
Disassembly Steps
The following table lists the disassembly steps, and on
which page to find the related information. PLEASE
PERFORM THE DISASSEMBLY STEPS IN THE
ORDER INDICATED.
To remove the Battery:
1.Remove the batterypage 2 - 7
To remove the Bay One Device:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
To remove the Hard Disk Drive:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
To remove the Bay Two Device:
1.Remove the batterypage 2 - 7
2.Remove the Bay Two devicepage 2 - 10
To remove the Keyboard:
1.Remove the batterypage 2 - 7
2.Remove the keyboardpage 2 - 11
To remove the CPU:
1.Remove the batterypage 2 - 7
2.Remove the CPUpage 2 - 13
To remove the Modem:
1.Remove the batterypage 2 - 7
2.Remove the keyboardpage 2 - 11
3.Remove the modempage 2 - 15
To remove the Wireless LAN Module:
1.Remove the batterypage 2 - 7
2.Remove the keyboardpage 2 - 11
3.Remove the Wireless LAN modulepage 2 - 15
To remove the Palm Rest:
1.Remove the Palm Restpage 2 - 16
To remove the Bottom Case:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
To remove the System Memory:
1.Remove the batterypage 2 - 7
2.Remove the keyboardpage 2 - 11
3.Remove the memorypage 2 - 12
2 - 4 Disassembly Steps
Page 30
Disassembly
To remove the Audio “DJ” Module:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the Audio “DJ” modulepage 2 - 19
To remove the HDD Converter Board:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the Audio “DJ” modulepage 2 - 19
10. Remove the HDD converter boardpage 2 - 20
To remove the Mainboard:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the Audio “DJ” modulepage 2 - 19
10. Remove the HDD converter boardpage 2 - 20
11. Remove the mainboardpage 2 - 21
To remove the DC/DC Board:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the Audio “DJ” modulepage 2 - 19
10. Remove the HDD converter boardpage 2 - 20
11. Remove the mainboardpage 2 - 21
12. Remove the DC/DC boardpage 2 - 23
To remove the Click Board:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the Click Boardpage 2 - 24
2.Disassembly
Disassembly Steps 2 - 5
Page 31
Disassembly
2.Disassembly
To remove the TouchPad:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the TouchPadpage 2 - 24
To remove the LED Board:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the LED boardpage 2 - 25
To remove the Inverter:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the inverterpage 2 - 26
To remove the LCD panel:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the LCD Panelpage 2 - 27
To remove the Speakers:
1.Remove the batterypage 2 - 7
2.Remove the Bay One devicepage 2 - 8
3.Remove the hard disk drive assemblypage 2 - 9
4.Remove the Bay Two devicepage 2 - 10
5.Remove the keyboardpage 2 - 11
6.Remove the CPUpage 2 - 13
7.Remove the Palm Restpage 2 - 16
8.Remove the bottom casepage 2 - 17
9.Remove the speakerspage 2 - 25
2 - 6 Disassembly Steps
Page 32
Disassembly
Removing the Battery
1.With the computer shut down and on a level surface, raise the LCD cover.
2.Turn the computer over and locate the battery release latch (Figure 2 - 1a).
3.Slide the battery release latch towards the unlock symbol.
4.The battery will pop-up and can be lifted out of the computer.
a.
2
b.
1
1
Figure 2 - 1
Battery Removal
Sequence
a. Slide the battery re-
lease latch to the
unlock position.
b. The battery will pop-
up.
c. Remove the battery.
2.Disassembly
c.
2
2. Battery
Removing the Battery 2 - 7
Page 33
Disassembly
Figure 2 - 2
Bay One Device
Removal
Sequence
a. Slide the release
latch to the unlock
position and hold it
in position.
b. Partially slide the
device out partially.
c. Lift the device up
and out of the computer.
2.Disassembly
Removing the Bay One Device
1.Turn the computer OFF.
2.Place the computer on a clean, stable surface and turn it over.
3.Locate the release latch (Figure 2 - 2a) for the Bay One device.
4.Slide the release latch towards the unlock symbol and hold it in position.
5.With the release latch held in position, slide the device out slightly, then lift it up out of the computer.
a.b.
c.
1
1
2. Bay One Device
2 - 8 Removing the Bay One Device
2
Page 34
Disassembly
Removing the Hard Disk Drive Assembly
1.Turn the computer OFF and turn it over.
2.Remove the device in Bay One (see “Removing the Bay One Device” on page 2 - 8).
3.Remove screw (Figure 2 - 3a).
4.Slide the HDD assembly forward, then lift it up out of the computer.
5.Remove screws - (Figure 2 - 3e) from the assembly, and slide the hard disk out of the case .
.
a.b.
1
d.
1
2576
c.
e.
7
Figure 2 - 3
Hard Disk
Removal
Sequence
a. Remove the HDD
assembly screw.
b. Slide the HDD as-
sembly in the direction of the arrow.
c. Lift the HDD assem-
bly up.
d. Lift the HDD assem-
bly out of the computer.
e. Remove the screws
and separate the
HDD from the case.
2.Disassembly
2
3
6
4
5
Removing the Hard Disk Drive Assembly 2 - 9
6. HDD case
7. HDD
•5 Screws
Page 35
Disassembly
Figure 2 - 4
Bay Two Device
Removal
Sequence
a. Remove the screw
from point .
b. Apply pressure to
2
point to slide the
device out of the
bay.
2.Disassembly
Removing the Bay Two Device
1.Turn OFF the computer.
2.Turn the computer over.
3.Remove screw (Figure 2 - 4a)
4.Apply gentle but firm pressure at point (Figure 2 - 4b), and slide the device out of the computer.
1
a.
1
2
b.
1
1
c.
2
3. Bay Two device
•1 Screw
2 - 10 Removing the Bay Two Device
3
Page 36
Disassembly
Removing the Keyboard
1.Turn OFF the computer.
2.Press the two keyboard latches at the top of the keyboard to elevate the keyboard from its normal position as in Fig-
ure 2 - 5a (you may need to use a small screwdriver to do this).
3.Carefully lift the keyboard up and out, being careful not to bend the keyboard ribbon cable (Figure 2 - 5b).
4.Disconnect the keyboard ribbon cable from the locking collar socket (Figure 2 - 5b).
a.
12
c.
b.
3
3
4
3
Figure 2 - 5
Keyboard
Removal
Sequence
a. Press the two latch-
es to release the
keyboard.
b. Lift the keyboard out
and disconnect the
cable from the locking collar.
2.Disassembly
Re-Inserting the Key-
board
When re-inserting the
keyboard firstly align
the five keyboard tabs
(Figure 2 - 5c) at the
bottom of the keyboard
with the slots in the
case.
Keyboard Tabs
3. Ribbon cable
4. Keyboard
Removing the Keyboard 2 - 11
Page 37
Disassembly
Figure 2 - 6
Memory Removal
Sequence
a. Remove the screws
from the shielding
plate.
b. Remove the shield-
ing plate.
c. Pull the latch(es) on
the memory sockets
to release the module(s).
d. When the module
pops up, lift it out.
1.Shielding plate
8. Memory module(s)
2.Disassembly
•2 Screws
Contact Warning
Be careful not to touch
the metal pins on the
module’s connecting
edge. Even the cleanest hands have oils
which can attract particles, and degrade the
module’s performance.
Removing the System Memory
1.Remove the keyboard (see page 2 - 11).
2.Remove screws and (Figure 2 - 6a) from the shielding plate, and lift the plate up off the computer.
3.Locate the memory sockets and (Figure 2 - 6c), and gently pull latches and (Figure 2 - 6c) on the
memory socket toward the sides of the computer as indicated in Figure 2 - 6c.
4.The module (Figure 2 - 6d) will pop-up, and you can remove it.
5.Insert a new module holding it at about a 30° angle and fit the connectors firmly into the memory slot.
a.
c.
67
67
231
4567
8
b.
2
3
1
5
d.
4
1
8
2 - 12 Removing the System Memory
Page 38
Disassembly
Removing the CPU
1.Turn OFF the computer and turn it over.
2.Remove the screws - (Figure 2 - 7a) from the CPU cover, and remove the CPU cover .
3.Remove the five screws from the heat sink in order - as indicated (Figure 2 - 8).
156
b.a.
1
6
5
6
2
4
3
15
24
Caution
The heat sink, and
CPU area in general,
contains parts which
are subject to high
temperatures - Please
allow the area time to
cool before removing
these parts).
3
351
Reassembly Screw
When inserting a new
or replacement CPU,
make sure you insert
the screws in the same
order indicated in Fig-
ure 2 - 8.
Order
Figure 2 - 7
Processor
Removal
Sequence
a. Remove the five
screws and the CPU
cover.
b. Remove the CPU
cover.
2.Disassembly
Figure 2 - 8
Processor
Removal
Sequence
(cont’d)
Remove the five
screws from the
heat sink in the or-der indicated.
6. CPU cover
•10 Screws
Removing the CPU 2 - 13
Page 39
Disassembly
Figure 2 - 9
Processor
Removal
Sequence
(cont’d)
a. Slide the heat sink
forward slightly, and
prise the unit upwards.
b. Release the fan ca-
bles.
c. Unlock the cpu and
remove it.
2.Disassembly
4.Use a screwdriver to apply pressure at point (Figure 2 - 9a) in order to carefully slide the heat sink forward
21
slightly, and prise the unit upwards.
5.Release the fan cables from points - (Figure 2 - 9b), and remove the heat sink.
6.Unlock the processor by raising lever (Figure 2 - 9c) to the fully vertical position, and carefully lift the proces-
6
sor off the socket.
a.
2
34
5
b.
1
3
4
c.
1. Heat sink
6. CPU
2 - 14 Removing the CPU
5
6
Page 40
Disassembly
Removing the Modem
1.Remove the keyboard (seepage 2 - 11).
2.Remove screws - and carefully lift the modem up off the mainboard (Figure 2 - 10).
3.Disconnect the modem cable from the modem module.
123
4
2
4
3
1
Removing the Wireless LAN Module
1.Remove the keyboard (seepage 2 - 11).
2.Gently pull latches & in the direction of the arrows (Figure 2 - 11) and the module will pop-up.
3.Carefully remove the wireless LAN module , and disconnect the cables at points & .
12
534
Figure 2 - 10
Modem Removal
Sequence
Remove the screws,
lift the modem off
the mainboard, and
disconnect the cable.
3. Modem
•2 Screws
Figure 2 - 11
Wireless LAN
Module Removal
Sequence
2.Disassembly
Pull the latches, lift
4
3
5
21
the module off the
mainboard, and disconnect the cables.
5. Wireless LAN
module
Removing the Modem 2 - 15
Page 41
Disassembly
Figure 2 - 12
Palm Rest
Removal
Sequence
Apply gentle upward
pressure with your
fingers close to the
area indicated, and
lift the palm rest up.
2.Disassembly
Removing the Palm Rest
1.With the computer shut down and on a level surface, raise the LCD cover.
2.Remove the palm rest by applying gentle upward pressure with your fingers close to the area around the
key, and the
3.To replace the palm rest , slide it back in to place, and then apply slight downward pressure to points and
right Ctrl key (Figure 2 - 12).
123
in order to snap it gently back down.
2
3
left Alt
1. Palm Rest
2-16
1
Page 42
Disassembly
Removing the Bottom Case
1.Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13) and palm rest (page 2 - 16).
1
2.Turn the computer over and remove screws
4
3
2
- (Figure 2 - 13).
15
b.
5
6
7
Figure 2 - 13
Bottom Case
Removal
Sequence
Remove the 15
screws from the bottom of the case.
2.Disassembly
1415
d.
8
13
1
1112
10
9
Removing the Bottom Case 2 - 17
•15 Screws
Page 43
Disassembly
Figure 2 - 14
Bottom Case
Removal
Sequence
(cont’d)
Remove the six
screws from the rear
of the computer.
Figure 2 - 15
Bottom Case
Removal
2.Disassembly
Sequence
(cont’d)
a. Remove the cables
connected to the
mainboard.
b. Lift the LCD and top
case off the bottom
case.
3.Turn the computer around and remove screws - (Figure 2 - 14) from the rear of the computer.
1
4.Disconnect the inverter cable , touchpad cable , LED cable , LCD cable , Wireless LAN module (if
included) speaker cable (
12345
6
Figure 2 - 15).
5.Carefully lift the LCD and top case assembly off the bottom case assembly .
16
2
78
3
4
6
5
b.
a.
1
6
3
4
5
2
7. LCD & Top Case
8. Bottom Case
•6 Screws
2 - 18 Removing the Bottom Case
7
8
Page 44
Disassembly
Removing the Audio "DJ" Module
1.Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) and bottom case (page 2 - 17).
2.When the top and bottom case assemblies are separated the Audio "DJ" module will be visible.
3.Disconnect the microphone cable , the Audio "DJ" cable , then carefully remove the Audio "DJ" module
(
Figure 2 - 16b).
478
4.Remove screws
39
and power button (
- from the back of the Audio "DJ" board in order to separate the board from the module
Figure 2 - 16c).
a.b.
123
1
1
Figure 2 - 16
Audio "DJ"
Module Removal
Sequence
a. Disconnect the mi-
crophone and Audio
"DJ" cables.
b. Remove the mod-
ule.
c. Remove the 4
screws to separate
the board, module
and power button.
2.Disassembly
c.
7
6
5
4
8
9
3
2
1. Microphone Cable
2. Audio "DJ" Cable
3. Audio "DJ" Module
8. Audio "DJ" Board
9. Power Button
•4 Screws
Removing the Audio "DJ" Module 2 - 19
Page 45
Disassembly
Figure 2 - 17
HDD Converter
Board Removal
Sequence
a. Remove screws
6
- .
b. Remove the shield-
ing plate, cover and
HDD converter
board.
2.Disassembly
Removing the HDD Converter Board
1.Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) bottom case (page 2 - 17) and Audio
“DJ” module (
2.Remove screws
1
3.Carefully lift the PCMCIA shielding plate , cover and HDD converter board away from the mainboard (be
careful not to bend the pins in the HDD converter board when removing and inserting it).
a.b.
page 2 - 19).
16
- from the PCMCIA shielding plate and HDD converter board (Figure 2 - 17).
789
6
1
2
7. PCMCIA Shielding
Plate
8. Cover
9. HDD converter
board
•6 Screws
2 - 20 Removing the HDD Converter Board
789
4
5
3
Page 46
Disassembly
Removing the Mainboard
1.Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
1.Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) and bottom case (page 2 - 17).
145
2.Turn the top case assembly over and remove screws
3.Lift the click board off the top case assembly (
6
- , and disconnect cable (Figure 2 - 21a).
Figure 2 - 21b).
a.b.
5
14
2
3
6
Removing the TouchPad
1.Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) and bottom case (page 2 - 17).
145
2.Turn the top case assembly over and remove screws
3.Lift the TouchPad and bracket off the top case assembly (
67
a.b.
- , and disconnect cable (Figure 2 - 22a).
Figure 2 - 22b).
21
6. TouchPad
7. Bracket
•4 Screws
2 - 24 Removing the Click Board
43
5
67
Page 50
Disassembly
Removing the LED Board
1.Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) and bottom case (page 2 - 17).
15
2.Turn the top case assembly over and remove screws
3.Lift the LED board off the top case assembly (
6
a.
2
1
- from the LED board (Figure 2 - 23a).
Figure 2 - 23b).
5
43
b.
6
Removing the Speakers
1.Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16), bottom case (page 2 - 17) and LED board
(above).
2.Remove screws
3.Carefully lift the speakers off the top case assembly (
14
- from the speakers (Figure 2 - 24a).
5
a.
2
1
Figure 2 - 24b).
3
4
Figure 2 - 23
LED Board
Removal
Sequence
a. Remove the screws.
b. Lift the LED board
off the top case assembly.
2.Disassembly
6. LED board
•5 Screws
Figure 2 - 24
Speakers
Removal
Sequence
a. Remove the screws.
b. Lift the speakers off
the top case assembly.
b.
55
5. Speakers
•4 Screws
Removing the LED Board 2 - 25
Page 51
Disassembly
Figure 2 - 25
LCD Removal
Sequence
a. Remove the screws.
b. Unsnap the LCD
front panel from the
back.
c. Remove the screw
from the inverter.
d. Disconnect the ca-
bles and remove the
inverter.
2.Disassembly
Removing the Inverter
1.Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16) and bottom case (page 2 - 17).
2.Remove the
rubber covers and screws - from the LCD (Figure 2 - 25a).
3.Run your finger around the middle of the frame to carefully unsnap the LCD front panel module from the back
(
Figure 2 - 25b).
4.Remove screw from the inverter, and disconnect cables
5.Lift the inverter off the LCD assembly (
89
11
a.b.
1
16
Figure 2 - 25d).
2
7
& from the rear of the inverter (Figure 2 - 25c).
10
7
6
c.
7. LCD Front Panel
11. Inverter
•7 Screws
2 - 26 Removing the Inverter
5
4
3
d.
8
9
10
11
Page 52
Disassembly
Removing the LCD Panel
1.Remove the battery (page 2 - 7), bay one device (page 2 - 8), hard disk assembly (page 2 - 9), bay two device (page
2 - 10), keyboard (page 2 - 11) CPU (page 2 - 13), palm rest (page 2 - 16), bottom case (page 2 - 17) and inverter
(
page 2 - 26).
189
2.Remove screws
3.Remove screws
- and lift the LCD panel off the top assembly (Figure 2 - 26a).
- to separate the LCD panel from the brackets (Figure 2 - 25b).
101718
a.
21
9
7
6
8
4
3
5
Figure 2 - 26
LCD Removal
Sequence
a. Remove the screws.
b. Lift the panel off the
assembly and remove the screws to
release the brackets.
2.Disassembly
b.
13
12
11
10
18
14
15
9
18
16
17
9. LCD Panel
18. 2 * Brackets
•16 Screws
Removing the LCD Panel 2 - 27
Page 53
Disassembly
2.Disassembly
2-28
Page 54
Appendix A:Part Lists
This appendix breaks down the notebook PC’s construction into a series of illustrations. The component part numbers
are indicated in the tables opposite the drawings.
Note: This section indicates the manufacturer’s part numbers. Your organization may use a different system, so be sure
to cross-check any relevant documentation.
Note: Some assemblies may have parts in common (especially screws). However, the part lists DO NOT indicate the
total number of duplicated parts used.
Part Lists
Note: Be sure to check any update notices. The parts shown in these illustrations are appropriate for the system at the
time of publication. Over the product life, some parts may be improved or re-configured, resulting in
new part numbers.
Part Lists
A-1
Page 55
Part Lists
Part List Illustration
Part Lists
Part List Illustration Location
The following table indicates where to find the appropriate part list illustration.
Table 1 - 1
Part5600D5620D5800D5820D
Location
Toppage A - 3page A - 14page A - 25page A - 36
Bottompage A - 4page A - 15page A - 26page A - 37
LCD 15”page A - 5page A - 16page A - 27page A - 38
Batterypage A - 6page A - 17page A - 28page A - 39
Second Batterypage A - 7page A - 18page A - 29page A - 40
TEAC CD-ROMpage A - 8page A - 19page A - 30page A - 41
KME CD-RWpage A - 9page A - 20page A - 31page A - 42
Combo page A - 10page A - 21page A - 32page A - 43
DVD-ROMpage A - 11page A - 22page A - 33page A - 44
A - 2
Audio DJpage A - 12page A - 23page A - 34page A - 45
FDDpage A - 13page A - 24page A - 35page A - 46
Page 56
Top (5600D)
Part Lists
Figure 1 - 1
Top (5600D)
Part Lists
A-3
Page 57
Part Lists
Part Lists
Bottom (5600D)
Figure 1 - 2
Bottom(5600D)
A - 4
Page 58
LCD 15” (5600D)
Part Lists
Figure 1 - 3
LCD 15” 5600D
Part Lists
A-5
Page 59
Part Lists
Part Lists
Battery (5600D)
Figure 1 - 4
Battery (5600D)
A - 6
Page 60
Second Battery (5600D)
Part Lists
Figure 1 - 5
Second Battery
(5600D)
Part Lists
A-7
Page 61
Part Lists
Part Lists
TEAC CD-ROM Drive (5600D)
Figure 1 - 6
CD-ROM TEAC
(5600D)
A - 8
Page 62
KME CD-RW Drive (5600D)
Part Lists
Figure 1 - 7
CD-RW KME
(5600D)
Part Lists
A-9
Page 63
Part Lists
Part Lists
Combo Drive (5600D)
Figure 1 - 8
Combo (5600D)
A - 10
Page 64
DVD-ROM Drive (5600D)
Part Lists
Figure 1 - 9
DVD (5600D)
Part Lists
A-11
Page 65
Part Lists
Audio DJ (5600D)
Part Lists
Audio DJ (5600D)
Figure 1 - 10
A - 12
Page 66
Floppy Disk Drive (5600D)
Part Lists
Figure 1 - 11
Floppy Disk Drive
(5600D)
Part Lists
A-13
Page 67
Part Lists
Part Lists
Top (5620D)
Figure 1 - 12
Top (5620D)
A - 14
Page 68
Bottom (5620D)
Part Lists
Figure 1 - 13
Bottom (5620D)
Part Lists
A-15
Page 69
Part Lists
LCD 15” (5620D)
Part Lists
LCD 15” (5620D)
Figure 1 - 14
A - 16
Page 70
Battery (5620D)
Part Lists
Figure 1 - 15
Battery (5620D)
Part Lists
A-17
Page 71
Part Lists
Second Battery
Part Lists
Second Battery (5620D)
Figure 1 - 16
(5620D)
A - 18
Page 72
TEAC CD-ROM Drive (5620D)
Part Lists
Figure 1 - 17
TEAC CD-ROM
Drive
(5620D)
Part Lists
A-19
Page 73
Part Lists
KME CD-RW Drive
Part Lists
KME CD-RW Drive (5620D)
Figure 1 - 18
(5620D)
A - 20
Page 74
Combo Drive (5620D)
Part Lists
Figure 1 - 19
Combo Drive
(5620D)
Part Lists
A-21
Page 75
Part Lists
DVD-ROM Drive
Part Lists
DVD-ROM Drive (5620D)
Figure 1 - 20
(5620D)
A - 22
Page 76
Audio DJ (5620D)
Part Lists
Figure 1 - 21
Audio DJ
(5620D)
Part Lists
A-23
Page 77
Part Lists
Floppy Disk Drive
Part Lists
Floppy Disk Drive (5620D)
Figure 1 - 22
(5620D)
A - 24
Page 78
Top (5800D)
Part Lists
Figure 1 - 23
Top (5800D)
Part Lists
A-25
Page 79
Part Lists
Part Lists
Bottom (5800D)
Figure 1 - 24
Bottom (5800D)
A - 26
Page 80
LCD 15” (5800D)
Part Lists
Figure 1 - 25
LCD 15”
(5800D)
Part Lists
A-27
Page 81
Part Lists
Battery (5800D)
Part Lists
Battery (5800D)
Figure 1 - 26
A - 28
Page 82
Second Battery (5800D)
Part Lists
Figure 1 - 27
Second Battery
(5800D)
Part Lists
A-29
Page 83
Part Lists
Part Lists
TEAC CD-ROM Drive (5800D)
Figure 1 - 28
TEAC CD_ROM
Drive
(5800D)
A - 30
Page 84
KME CD-RW Drive (5800D)
Part Lists
Figure 1 - 29
KME CD-RW Drive
(5800D)
Part Lists
A-31
Page 85
Part Lists
Part Lists
Combo Drive (5800D)
Figure 1 - 30
Combo Drive
(5800D)
A - 32
Page 86
DVD-ROM Drive (5800D)
Part Lists
Figure 1 - 31
DVD-ROM Drive
(5800D)
Part Lists
A-33
Page 87
Part Lists
Part Lists
Audio DJ (5800D)
Figure 1 - 32
Audio DJ
(5800D)
A - 34
Page 88
Floppy Disk Drive (5800D)
Part Lists
Figure 1 - 33
Floppy Disk Drive
(5800D)
Part Lists
A-35
Page 89
Part Lists
Part Lists
Top (5820D)
Figure 1 - 34
Top
(5820D)
A - 36
Page 90
Bottom (5820D)
Part Lists
Figure 1 - 35
Bottom
(5820D)
Part Lists
A-37
Page 91
Part Lists
Part Lists
LCD 15” (5820D)
Figure 1 - 36
LCD 15”
(5820D)
A - 38
Page 92
Battery (5820D)
Part Lists
Figure 1 - 37
Battery (5820D)
Part Lists
A-39
Page 93
Part Lists
Part Lists
Second Battery (5820D)
Figure 1 - 38
Second Battery
(5820D)
A - 40
Page 94
TEAC CD-ROM Drive (5820D)
Part Lists
Figure 1 - 39
CD-ROM TEAC
(5820D)
Part Lists
A-41
Page 95
Part Lists
Part Lists
KME CD-RW Drive (5820D)
Figure 1 - 40
CD-RW KME
(5820D)
A - 42
Page 96
Combo Drive (5820D)
Part Lists
Figure 1 - 41
Combo (5820D)
Part Lists
A-43
Page 97
Part Lists
Part Lists
DVD-ROM Drive (5820D)
Figure 1 - 42
DVD (5820D)
A - 44
Page 98
Audio “DJ” (5820D)
Part Lists
Figure 1 - 43
Audio “DJ”
(5820D)
Part Lists
A-45
Page 99
Part Lists
Floppy Disk Drive
Part Lists
Floppy Disk Drive (5820D)
Figure 1 - 44
(5820D)
A - 46
Page 100
Schematic Diagrams
Appendix B:Schematic Diagrams
This appendix has circuit diagrams of the systems PCB’s. The following table indicates where to find the appropriate
schematic diagram.
Diagram - PageDiagram - Page
System Block Diagram - Page B - 2Mini PCI; MDC Modem - Page B - 17
CPU (Northwood) 1 of 2 - Page B - 3LAN RTL8139CL - Page B - 18
CPU (Northwood) 2 of 2 - Page B - 4TI1394 TSB43AB22 - Page B - 19
MCH845 Power & Ground - Page B - 5NS-PC87393; IR; ROM - Page B - 20
MCH845 Memory Interface - Page B - 6H8 - Page B - 21
Clock Generator - Page B - 7KBC Conn; Fan Conn - Page B - 22
DDRAM - Page B - 8ACIN; PWR Button - Page B - 23
DDR Termination - Page B - 9AC'97 AD1886 - Page B - 24
Mobility P7 - Page B - 10PCI 1410 - Page B - 25
Mobility Mem A; Term; LVDS - Page B - 11PCMCIA Socket - Page B - 26
Table 1
Schematic
Diagrams
Schematic Diagrams
Mobility Mem B; CRT; TV Out - Page B - 12CPU Core Power - Page B - 27
ICH3 (1 of 3) - Page B - 13D/D Conn - Page B - 28
ICH3 (2 of 3) - Page B - 14+3V; +5V - Page B - 29
ICH3 (3 of 3) - Page B - 15USB 2.0 - Page B - 30
HDD/CDROM/FDD - Page B - 16
B-1
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