Clevo 2700T, 2200T Service Manual

Notice
The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent vendor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication. This publication and any accompanying software may not, in whole or in part, be reproduced, trans­lated, transmitted or reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publication, except for copies kept by the user for backup purposes. Brand and product names mentioned in this publication may or may not be copyrights and/or regis­tered trademarks of their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement of that product or its manufacturer.
©October, 2001

Preface

Version 1.0
i
Service Manual

Contents

Chapter 1: Introduction
System specifications (general) ............................ 1-2
External components .............................................. 1-6
2200T................................................................................................1-6
2700T................................................................................................1-8
Mainboard overview .............................................. 1-10
Key parts ..................................................................................... 1-10
Cable connectors & switches ................................................. 1-11
Chapter 2: Disassembly
Size chart for screws and hex nuts: ........................................2-1
Disassembly steps ..................................................... 2- 2
Steps to remove the CD device assembly: .............................2-2
Steps to remove the CPU: ...........................................................2-2
Steps to remove the FDD: ..........................................................2-2
Steps to remove the HDD:..........................................................2-3
Steps to remove the inverter board: .......................................2-3
Steps to remove the LCD panel:...............................................2-3
Steps to remove the mainboard: ..............................................2-4
Steps to remove the modem module: ......................................2 -4
Removal Procedures ................................................ 2-5
Remove the battery .....................................................................2-5
Remove the keyboard .................................................................2-6
Remove the HDD assembly........................................................2-7
ii
Remove the CD device assembly..............................................2-8
Remove the heat sink ..................................................................2-9
Applying a heat sink pad...........................................................2-9
Remove the CPU ........................................................................ 2-10
Reinstall the CPU ...................................................................... 2-11
Separate the notebook base in two..................................... 2-12
Remove the FDD assembly ..................................................... 2-15
Remove the CD device tray .................................................... 2-15
Remove the Fan......................................................................... 2-15
Remove the mainboard and tray
from the bottom case................................................................ 2-16
Remove the mainboard
from the mainboard tray......................................................... 2-17
The LCD Panel ........................................................ 2-18
Remove the LCD panel frame ................................................ 2-18
Remove the LCD panel and bracket
from the LCD panel case * ..................................................... 2-19
Remove the LCD panel from the bracket ........................... 2-21
Remove only the LCD panel
(for 14.1” LCD screens)............. ..... ...... ..... ................................ 2-22
Remove the modem module ................................................... 2-24
Preface
iii
Service Manual
Appendix A: Mechanical Drawings and Parts Lists
2200T ........................................................................... A-1
Bottom half assembly and parts list ...................................... A-1
LCD panel (13.3”) assembly and parts list ............................ A-2
LCD panel (14.1”) assembly and parts list ............................ A-3
Keyboard and TouchPad assembly and parts list .............A-4
FDD assembly and parts list.................................................... A-5
HDD assembly and parts list ................................................... A-6
CD-ROM assembly and parts list ............................................ A-7
DVD-ROM assembly and parts list ......................................... A-8
CD-RW assembly and parts list ............................................... A-9
DVD-ROM+CD-RW combo assembly and parts list ..........A-10
2700T ......................................................................... A-11
Bottom half assembly and parts list .................................... A-11
LCD panel (13.3”) assembly and parts list..........................A-12
LCD panel (14.1”) assembly and parts list..........................A-13
Keyboard and TouchPad assembly and parts list ........... A-14
FDD assembly and parts list..................................................A-15
HDD assembly and parts list ................................................. A-16
CD-ROM assembly and parts list .......................................... A-17
DVD-ROM assembly and parts list ....................................... A-18
CD-RW assembly and parts list .............................................A-19
DVD-ROM+CD-RW combo assembly and parts list ..........A-20
iv
Appendix B: Schematic Diagrams
Mainboard (71-22T00-D03)..................................... B-1
Appendix C: Switch Settings
Clock Settings (SW6) .................................................................. C-1
Panel ID Settings (SW7) ............................................................C-2
Appendix D: Updating the Flash ROM BIOS
A: Download the BIOS update from the web site ..............D-1
B: Unzip the file onto a bootable floppy disk ....................D-1
C: Reboot your computer from the FDD ..............................D-1
D: Use the flash tools to update the flash BIOS ................D-2
E: Restart the computer booting from the HDD .................D-2
Preface
v
Service Manual
Notes:
vi

Chapter 1: Introduction

This manual covers information you will need to service or upgrade your Notebook Computer. Infor­mation about operating the computer (e.g. getting started, etc...) is in the User’s Manual. Driver Informa­tion is also found in the User’s Manual. The User’s Manual is shipped with the computer. Operating Sys­tems (Windows ME, Windows 2000, etc.) have their own manuals as do application software. If you have any questions regarding those, please consult their user’s manual.
This manual is intended for service personnel who have completed sufficient training to un­dertake maintenance and inspection of personal computers. It is organized to allow you to look up basic information for servicing and/or upgrading components of the notebook computer. The following informa­tion is covered.
System overview – Disassembly
Introduction
Mechanical drawings and Parts Lists – Schematic Diagrams – Switch Settings – Updating the Flash ROM BIOS
1 - 1
Service Manual

System specifications (general)

The main unit of the 2200T/2700T Notebook PC has the following components:
– Intel Pentium III-S/Pentium III/Celeron with AGP technology-based mainboard, using the
SiS630ST chipset solution supporting SDRAM with 0MB on-board DRAM, expandable to 32MB,
64MB, 128MB, 256MB, 512MB or 1GB using one or two expansion SODIMMs – user-installed modules: CD-ROM or DVD-ROM or CD-RW or DVD+CD-RW – main storage (HDD) bay: principal 12.7/9.5mm IDE HDD
supporting DMA mode 2, PIO mode 4, ATA-33/66/100 – User interfaces
- one internal, A4-size, AT-compatible keyboard
- one built-in touchpad
- one 1024x768 XGA Color TFT LCD with CCFT backlight, size 13.3” or 14.1” supporting IDCT
– Power Solutions
1 - 2
- power bay: battery pack
- AC adapter
CPU
Introduction
Intel Pentium III-S
0.13 Micron Process Technology
Package Socket 370 (FC-PGA2) L2 Cache 512K B Speed 1.13/1.26/1.4 GHz
Intel Pentium III
0.13 Micron Process Technology
Package Socket 370 (FC-PGA2) L2 Cache 256K B Speed 1.13/1.2 GHz
0.18 Micron Process Technology
Package Socket 370 (FC-PGA) L2 Cache 256K B Speed 1.0 GHz
Intel Celeron
0.13 Micron Process Technology
Package Socket 370 (FC-PGA2) L2 Cache 128KB Speed 1.2/1.3/1.4 GHz
0.18 Micron Process Technology
Package Socket 370 (FC-PGA) L2 Cache 128KB Speed 800/850/900/950 MHz/1.0 GHz

Core Logic

SiS 630ST

System Memory

Socket: 2 SODIMM sockets Type: SDRAM, 100/133MHz (PC100/
PC133)
Supported Modules: 32/64/128/256/512MB
SODIMM Base 0 MB Expansion 1 GB
1 - 3
Service Manual

BIOS

InSyde 256KB

Video

Controller built-in SiS630ST Memory* SSMA Built-in Display 13.3”/14.1”, XGA, TFT Ports external CRT monitor port (x1)
S-Video connector (x1)
* The system allocates or “shares” a portion of system memory for video use. “Shared” memory size is user-configurable via the SCU. The video memory can be set to 8MB/16MB/32MB/64MB.

Audio

Controller built-in SiS630ST Compatibility Sound Blaster, MS Windows
Sound System

Storage Devices

HDD (fixed) 2.5”, 9.5mm/12.7mm (h),
IDE interface supporting DMA mode 2, PIO mode 4, ATA-33/66/100
FDD (fixed) 3.5”, 1.44MB, 3-mode
12.7mm CD Device
24X CD-ROM 8X DVD-ROM 4X CD-RW DVD-ROM+CD-RW combo
Input
Keyboard A4-size, AT-compatible, with
special function keys and built-in numeric keypad
TouchPad PS/2 interface
1 - 4
Compliance AC’97 specs Built-in speaker x2 Built-in mic x1 Ports mic-in or S/PDIF out jack (x1)
speaker-out jack (x1)

I/O Ports

IEEE 1394 port x 1 (unpowered) Parallel port x 1 (supporting ECP/EPP
1.7 & 1.9 modes)
PS/2 port x 1
Introduction
External CRT monitor port x 1 Infrared port x 1 (supporting IrDA 1.1,
ASKIR and FIR modes) Micropone-in or S/PDIF out jack x 1 Speaker-out jack x 1 S-Video connector x 1 USB port x 2 RJ-45 jack for 100M/10M LAN x 1 RJ-11 jack for 56K MDC modem x 1 DC-in jack x 1

PCMCIA

1 Socket for Type II cards with CardBus support

Communication

100M/10M LAN on-board Modem module MDC, 56K,

Power Saving Management

APM ver 1.2 support YES ACPI Ver 1.0b support YES Soft Off by power button YES Suspend to disk support YES Battery low suspend YES Resume from alarm time YES Resume from modem ring YES

Environment

Temperature
Operating 5oC ~ 35oC Non-Operating -20oC ~ 60oC
Relative Humidity
Operating 20% ~ 80% Non-Operating 10% ~ 90%
V.90 compliant (optional)

Power

Full Range AC adapter
Input 100 - 240VAC, 50/60Hz, 1.5A (max) Output 20VDC, 3.25A, 65W (max)
Battery pack smart, Lithium-Ion
Physical
Dimension
308 mm(W) x 254mm(D) x 37.5mm(H)
Weight
3.25KG (with Lithium-lon battery)
1 - 5
Service Manual
1) LCD panel
2) microphone
3) LED status indicators
External components 2200T
4) Hot keys and power button
5) Keyboard
6) Stereo speakers
7) TouchPad and buttons
8) LED power indicators
9) Open latch
10) RAM cover
11) Battery cover
1
9
3
2
5
6
7
8
4
10
6
11
1 - 6
Introduction
12 ) Mic-in jack
13) Speaker-out jack
12 13
14
15
16
18
17
19
20
14) Volume knob
15) PC Card slot
16) Infrared port
17) FDD
18) CD device (CD-ROM/DVD­ROM/CD-RW/ DVD+CD-RW)
19) Vent
20) Security slot
21 ) DC-in jack
22) PS/2 type port
23) Parallel port
24 ) Phone jack
25) Vent
26) External CRT monitor port
21
22
23
24
25
26
27 ) Dual USB ports
28) S-Video
2827
29
30
connector
29 ) IEEE1394 port
30) LAN jack
1 - 7
Service Manual
1) LCD panel
2) microphone

2700T

3) LED status indicators
4) Hot keys and power button
5) Keyboard
6) Stereo speakers
7) TouchPad and buttons
8) LED power indicators
9) Open latch
10) RAM cover
11) Battery cover
1
3
2
4
9
5
10
6
6
7
11
8
1 - 8
Introduction
12 ) Mic-in jack
13) Speaker-out jack
12 13
14
15
16
18
17
19
20
14) Volume knob
15) PC Card slot
16) Infrared port
17) FDD
18) CD device (CD-ROM/DVD­ROM/CD-RW/ DVD+CD-RW)
19) Vent
20) Security slot
21 ) DC-in jack
22) PS/2 type port
23) Parallel port
24 ) Phone jack
25) Vent
26) External CRT monitor port
21
22
23
24
25
26
27 ) Dual USB ports
28) S-Video
2827
29
30
connector
29 ) IEEE1394 port
30) LAN jack
1 - 9
Service Manual

Mainboard overview

Key parts

1) CPU socket (no CPU installed)
2) Core logic SiS630st
3) VR
4) ICS1893 Lan PHY
5) 1394 PHY
6) Audio Codec
7) TI4410 (PCMCIA + 1394 Controller)
8) K/B Controller M33867
9) CMOS battery
Top view
Bottom view
5
4
6
7
8
9
10
11
123
10 ) Flash BIOS
ROM
11) PCMCIA socket
1 - 10

Cable connectors & switches

Top view
Introduction
1
1) Microphone connector (CN13)
2) Panel connector (CN15)
2
3
7
8
4
15
14
11
12
8) K/B connector (CN17)
9) MDC connector (CN18)
13
6
5
9
10
14 ) CPU and Memory frequency
switch (SW6)
3) Inverter connector (CN12)
4) Heat sink connector (CN10)
5) Fan connector (CN11)
6) MDC cable connector (CN14)
7) HDD connector (CN16)
10) CD device connector (CN20)
11) FDD connector (CN19)
12) Indicative LED and touchpad connector (CN21)
13) Internal Speaker connector (CN22)
15 ) Panel ID switch (SW7)
1 - 11
Service Manual
Notes:
1 - 12

Chapter 2: Disassembly

To make the disassembly process easier each section may have a box in the page margin. Informa-
Disassembly
tion contained in the boxes informs you what tools will be needed for a given procedure and the amount of screws involved. A box lists the components that are important for that particular
procedure. A contains information that may be helpful to you. Examples are shown on the left.
All screw and nuts used in the assembly of the Notebook Computer are assigned a letter. If you encounter any problems reassembling the machine, refer to this table to make sure you are using the proper screw or nut.

Size chart for screws and hex nuts:

retteL eziS retteL eziS
A B C D
.mm5x7.1 .mm2x2 .mm3x2 .mm4x2
E F
.mm5x2
.mm01x2
J
K
L M N O
.mm6x5.2 .mm8x5.2
.mm41x5.2 .mm32x5.2
.mm5.3x6.2
.mm4x3
This box lists the tools needed and the amount of screws used.
Note
Information in thie box will give possible useful information.
This box lists the names of the relevant parts.
G H
Q R
P
wercsknistaeH
tunxehffodnatS
).mm11(dutsxeH
2 - 1
.mm3x5.2 .mm4x5.2
I
.mm5x5.2
Service Manual

Disassembly steps

From the list below choose the component that you want to disassemble, then follow the steps listed
Note
Remember to wear an anti­static wrist strap and remove all power sources when working on the computer.
and go to the appropriate page for detailed instruction.

Steps to remove the CD device assembly:

Remove the battery p 2-5 Remove the keyboard p 2-6 Remove the heat sink p 2-9 Remove the CD device assembly p 2-8

Steps to remove the CPU:

Remove the battery p 2-5 Remove the keyboard p 2-6 Remove the heat sink p 2-9 Remove the CPU p 2-10

Steps to remove the FDD assembly:

Remove the battery p 2-5
2 - 2
Remove the keyboard p 2-6 Remove the HDD assembly p 2-7 Separate the notebook base in two p 2-12 Remove the FDD assembly from the mainboard p 2-15

Steps to remove the HDD assembly:

Remove the battery p 2-5 Remove the keyboard p 2-6 Remove the HDD assembly p 2-7

Steps to remove the inverter board:

Remove the battery p 2-5 Remove the LCD panel frame p 2-18 Remove the LCD panel from the LCD panel case p 2-19 (up to step 4)

Steps to remove the LCD panel:

Remove the battery p 2-5 Remove the LCD panel frame p 2-18 Remove the LCD panel and bracket from the LCD panel case p 2-19
Disassembly
Remove the LCD panel from the bracket p 2-21 Remove only the LCD panel (for 14.1” LCD screens) p 2-22
2 - 3
Service Manual

Steps to remove the mainboard:

Remove the battery p 2-5 Remove the keyboard p 2-6 Remove the HDD assembly p 2-7 Remove the CD device assembly p 2-8 Remove the heat sink p 2-9 Remove the CPU p 2-10 Separate the notebook base in two p 2-12 Remove the FDD assembly p 2-15 Remove the CD device tray p 2-15 Remove the fan p 2-15 Remove the mainboard from the bottom case p 2-16 Remove the mainboard from the mainboard tray p 2-17
2 - 4

Steps to remove the modem module:

Remove the battery p 2-5 Remove the keyboard p 2-6 Remove the heat sink p 2-9 Remove the modem module p 2-24

Removal Procedures

Remove the battery

1. Remove the 2 screws on the battery cover (figures 2-1).
Disassembly
2. Disconnect the battery connector from the computer.
3. Slide the battery out of the computer (figures 2-2).
2
L
1
L
2
M
figure 2-1a
1 Philips screw-
driver
2 screws
3
4
figure 2-2a
1) Battery Cover
3
4
2) Battery Connector plug
3) Battery
1
M
figure 2-1b
figure 2-2b
Connector
4) Battery
2 - 5
Service Manual

Remove the keyboard

1) keyboard latch
2) ribbon cable
1. Press the 4 keyboard latches at the top of the keyboard (figure 2-3).
2. Lift the top of the keyboard up and out of the computer (figure 2-4).
3. Remove the keyboard ribbon cable.
1
1 1
1
2 - 6
2
figure 2-3
figure 2-4

Remove the HDD assembly

1. Remove 3 screws (D) holding the HDD assembly in place (figure 2-5).
Disassembly
2. Lift the HDD assembly out of the case using the HDD tab (figure 2-6).
D
D
D
figure 2-5
1
1 Philips screw-
driver
3 screws
1) HDD assem­bly
2) HDD tab
3) HDD connec­tor
2
3
4
figure 2-6
4) HDD socket
Note
For information on removing the HDD from the HDD assembly go to Appendix A.
2 - 7
Service Manual
1 Philips
screwdriver
1 screw
Note
For information on removing the CD device from the assembly go to Appendix A.
**
When reinstall­ing the CD de­vice assembly you should do so with the heat sink removed. Reinstall the assembly, fasten the screw and then reinstall the heat sink. This will ensure that there are no interference problems later once you restart your computer.

Remove the CD device assembly

1. Remove screw (I) in figure 2-7.
2. Use a small screwdriver to gently push the CD device assembly out of the case (figure 2-7).
3. Remove the heat sink. ** (refer to page 2-9 for heat sink removal steps)
I
figure 2-7
2 - 8
Disassembly

Remove the heat sink

1. Unscrew the 4 screws (P) securing the heat sink to the mainboard (figure 2-8).
2. Lift up the heat sink part way until you see the heat sink cable. Disconnect the cable from the mainboard (figure 2-9).
3. Place the heat sink aside.
2
3
1b
2
P
P
P
P
4
2
3
1a
4
1 Philips screw-
driver
4 screws
1a)Heat sink
(for FC-PGA Pentium III and Celeron CPUs) Part no.: 31-
22C0N-10X
1b)Heat sink
(for FC-PGA2 Pentium III-S, Pentium III and Celeron
figure 2-8
figure 2-9
Applying a heat sink pad
1. When the heat sink has been removed you will need to apply a new heat sink pad before rein­stalling it. To do so simply peel off the old pad and adhere a new one to the same area.
CPUs) Part no.: 31-
22T0N-10X
2) Cable connec­tor
3) Cable
4) Heat sink pad
2 - 9
Service Manual
1 Regular
screwdriver
1 CPU tool
1a) FC-PGA2
CPU
1b) FC-PGA
CPU
2) CPU lock
3) CPU Tool
4) Open Slot
**
The removal and reinstallation/ replacement procedures for both FC-PGA and FC-PGA2 CPUs are the same. However, both types of CPUs go with different heat sinks (page 2-9).

Remove the CPU

1. Remove the CPU lock from the CLOSE slot of the CPU socket (figure 2-10a).
2. Place the CPU tool over the CPU (figure 2-10b).
3. Place a screwdriver in the OPEN slot of the CPU socket and move it to the left (figure 2-10b).
4. The CPU is now un­locked from the socket so remove the CPU tool and lift the CPU out of the socket.
1a
2
figure 2-10a
1b
2
3
4
1a
figure 2-10b
2 - 10

Reinstall the CPU

Disassembly
1. Place the CPU firmly in the socket.
2. Place the CPU tool over the CPU (figure 2-11a).
3. Place a screwdriver in the CLOSE slot of the CPU socket (figure 2-11a) and move it to the right.
4. The CPU is now secure in the socket.
5. Remove the CPU tool, place the CPU lock on the CLOSE slot of the socket (figure 2­11b).
1 Regular
screwdriver
1 CPU tool
1
2
3
figure 2-11a
1) CPU
2) CPU tool
3) CLOSE slot
4) CPU lock
6. Now that the CPU is properly installed, reinstall the heat sink.
4
figure 2-11b
2 - 11
Loading...
+ 69 hidden pages