Cleveland Range KET-6-T, KET-12-T, KET-20-T, TKET-3-T, TKET-6-T Service Manual
...
INSTALLATION, OPERATION AND SERVICE MANUAL
ELECTRIC TABLE
TOP KETTLE S-
MODELS: KET-3-T
KET-6-T
KET-12-T
KET-20-T*
TKET-3-T
TKET-6-T
TKET-12-T
*Floor Type Leg Mount
CLEVELAND RANGE INC.
1333 East 179th St.
Cleveland, Ohio
U.S.A. 44110
Toll Free 1-800-338-2204
SE95004 Rev. 2
TABLE OF CONTENTS
Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pour Paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wire Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Instructions General Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating the Kettle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Approximate Boiling Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Marine Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning Instructions Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Marine Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Service Parts Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Faucet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Kettle Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cord & Plug Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Console Components & Marine Lock. . . . . . . . . . . . . . . . . . . 11-12
Tilting Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance Inspection & Maintenance Check List. . . . . . . . . . . . . . . . . . . . . 14
Bearing Lubrication Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . 15
Calibrating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pressure Relief Valve Testing Procedure . . . . . . . . . . . . . . . . . . . 16
Reservoir Fill Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Kettle Venting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Vacuum Leak Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Repairing Leaks in Steam Jacketed Kettle Fittings . . . . . . . . . . . 18
Marine Lock Testing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pressure Gauge "O" Ring Replacement Procedure . . . . . . . . . . . 19
Diagnostic Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
Symbol Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
INSTALLATION
GENERAL
Installation of the kettle must be accomplished by
qualified electrical installation personnel working
to all applicable local and national codes.
Improper installation of product could cause injury
or damage.
This equipment is built to comply with applicable
standards for manufacturers. Included among
those approval agencies are: UL, NSF, ASME/Ntl.
Bd., CSA, CGA, ETL, and others. Many local
codes exist, and it is the responsibility of the
owner/installer to comply with these codes.
Note: Maximum voltage for LVD (low volt
directive for Europe) to be 440 volts for CE
marked appliances.
INSPECTION
Before unpacking visually inspect the unit for
evidence of damage during shipping.
If damage is noticed, do not unpack the unit, follow
Shipping Damage Instructions shown below.
INSTALLATION
The first installation step is to refer to the
Specification Sheets or Specification Drawings for
detailed clearance requirements of the kettle.
Next, carefully cut open the shipping carton for
easy removal of the kettle.
CLEARANCE REQUIREMENTS
Model # Back* Left Side Right Side
KET-3-T 2 1/4” 0 0
KET-6-T 2 3/4” 0 0
KET-12-T 5 1/2” 0 0
KET-20-T 8” 0 0
TKET-3-T 6 5/8” 0 0
TKET-6-T 7 1/8” 0 0
TKET-12-T 9 7/8” 0 0
* From back of mounting base.
POUR PATH
SHIPPING DAMAGE
INSTRUCTIONS
If shipping damage to the unit is discovered or
suspected, observe the following guidelines in
preparing a shipping damage claim.
1. Write down a description of the damage or the
reason for suspecting damage as soon as it is
discovered. This will help in filling out the claim
forms later.
2. As soon as damage is discovered or
suspected, notify the carrier that delivered the
shipment.
3. Arrange for the carrier's representative to
examine the damage.
4. Fill out all carrier claims forms and have the
examining carrier sign and date each form.
Kettle Size Min. Max.
3 Gallon 2” 12”
6 Gallon 3.5” 18”
12 Gallon 4” 24”
20 Gallon 6” 28”
Min.
Max.
1
ASSEMBLY
Table-Top Models (3, 6 & 12 gallon)
1 1/4"
1 1/4"
10"
1 1/4"
1.25 "
10"
1 1/4"
Model # A B C
TKET-3-T 18" 2 1/4" 1 1/4"
14 1/2" 1 1/4"
KET-3-T
KET-6-T
KET-12-T
18"
BC
TKET-12-T
TKET-3-T
TKET-6-T
A
12.5"
5/16" - 18
threaded
bushings
12.5"
Position on a firm, level surface, and bolt two
flange feet in place. Once the kettle is secure,
screw tilt handle into the threaded hole provided
at the right of kettle.
ELECTRICAL
ENSURE THE ELECTRICAL SUPPLY MATCHES
THE KETTLE'S REQUIREMENTS AS STATED
ON THE RATING LABEL.
This kettle is built to comply with applicable
standards of manufacturers. Included among
these approval agencies are UL, NSF, ASME/Ntl.
Bd., CSA, ETL, and others. Many local codes
exist, and it is the responsibility of the owner and
installer to comply with these codes.
The electrical supply must match the power
requirements specified on the kettle’s rating plate.
The copper wiring must be adequate to carry the
required current at the rated voltage. Refer to the
Specification Sheet for all electrical specifications.
Note: Maximum voltage for LVD (low volt
directive for Europe) to be 440 volts for CE
marked appliances.
TKET-6-T 24" 5 5/8" 4 7/8"
TKET-12-T 30" 7 7/8"
Base Mounting Diagram
7 3/4"
Table-top models (3, 6 & 12 gallon - single and twin)
must be positioned on a firm, level stand, or existing
counter top, and bolted in place. These models are
supplied with four threaded mounting bushings
welded to the underside of the base. An optional
support stand with level adjustable legs is available.
Once the kettle is secure, screw tilt handle into the
threaded hole provided at the right side of kettle.
Floor Type Leg Mount Models (20 gallon)
1 1/4"
1 1/4"
12"
1 1/4"
Base Mounting Diagram
28 1/2" 2 1/4"
KET-20-T
14.5"
32"
WIRE CONNECTION
If unit does not have cord and plug option, remove
the screw at the rear of the console cover and
remove the cover. A wiring diagram is affixed to
the underside of the cover. Feed permanent
copper wiring through the cut-out in the rear or
bottom of the console, and fasten to the three
connection terminal block, which is mounted on
the top of the console’s control panel. Be sure to
connect the ground wire to the separate ground
terminal connector (ground lug). Replace console
cover and secure it with the screw.
THREE
PHASE
RED
YELLOW
BLACK
BLACK
BLUE
L1 L2 L3
RED
The kettle is wired for 3-phase operation at the
factory. For single phase operation, rewire the
terminal block to that shown in the above diagram.
SINGLE
PHASE
RED
YELLOW
BLACK
BLACK
BLUE
L1 L2
RED
2
WATER
is in a tilted position.
The sealed jacket of the electric kettle is
precharged with the correct amount of a waterbased formula, and therefore, no water connection
is required to the kettle jacket. The kettle can be
equipped with optional hot and cold water taps,
the taps require 1/2" copper tubing as supply
lines.
INSTALLATION CHECKS
Although the kettle has been thoroughly tested
before leaving the factory, the installer is responsible
for ensuring the proper operation of kettle once
installed.
Visual Checks
Check Marine Lock. See Marine Lock Testing
1.
Procedure (page 19).
2. Check Tilting:
A/ Handle is in place and firmly tightened or
B/ Gearbox tilts kettle smoothly and freely.
3. Insure there are:
A/ four screws securely holding the console
cover and
B/
the bottom cover is in place and held with a
nut.
6. Raise the kettle to the upright position. The red
"low water" light should go out when the kettle is
upright. If the red light remains lit in the upright
position, it indicates a low water condition, and
water must be added to the reservoir before the
kettle can be operated. Refer to the Reservoir Fill
Procedures on page 17 of this manual.
7. Turn the temperature control knob to "10" (Max.)
and allow the kettle to preheat. The green light
should remain on until the set temperature
(260°F/127°C) is reached. Then the green light
will cycle ON and OFF, indicating the element is
cycling ON and OFF to maintain temperature. Fill
the kettle with cold water to the steam jacket’s
welded seam. Refer to the chart in the next
section for the time required to bring the water to
a boil.
8. When all testing is complete, empty the kettle
and place the power ON/OFF switch in the
“OFF” position.
CLEANING
After installation the kettle must be thoroughly
cleaned and sanitized prior to cooking. See
complete cleaning instructions on page 6 of this
manual.
Performance Checks
1. Supply power to the kettle by placing the fused
disconnect switch to the "ON" position.
2. Before turning the kettle on, read the
vacuum/pressure gauge. The gauge's needle
should be in the green zone. If the needle is in
the "VENT AIR" zone, follow Kettle Venting
Procedure on page 12 of this manual.
3. Place the kettle's power ON/OFF switch to the
"ON" position.
4. Turn the temperature control knob to "1" (Min.).
The green LED light should remain lit, indicating
the burner is lit, until the set temperature is
reached (124°F/50°C). Then the green light will
cycle on and off, indicating the element is
cycling on and off to maintain temperature.
5. Tilt the kettle forward. The red "LOW WATER"
light should be lit when the kettle is in a tilted
position. This light indicates that the element has
automatically been shut off by the kettle's safety
circuit. This is a normal condition when the kettle
3
OPERATING INSTRUCTIONS
7
6
4
3
2
1
8
5
General Parts Drawing
ITEM # DESCRIPTION FUNCTION
1. On-Off Toggle Switch Controls electrical power to kettle.
2. Solid State Temperature This control allows the operator to adjust the kettle temperature in
Control Knob increments from 1 (Min.) to 10 (Max.). (see Temperature Range
Chart in the Operating Instructions section on page 5 of this manual).
3. Heat Indicator Light (Green) When lit, indicates that the kettle burner is on.
Cycles ON-OFF with burner.
4. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate
in this condition (see Reservoir Fill Procedures on page 12 of this
manual).
5. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as
vacuum in inches of mercury.
6. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is
an excess steam build-up in the jacket, this valve opens
automatically to relieve this pressure.
7. Tilting Handle Used for tilting the kettle.
8. Marine Lock Prevents unit from accidental tilting.
4
OPERATING THE KETTLE
DO NOT LEAN ON OR PLACE OBJECTS ON
KETTLE LIP. SERIOUS INJURY COULD RESULT
IF KETTLE TIPPED OVER, SPILLING HOT
CONTENTS.
1. Before turning kettle on, read the
Vacuum/Pressure Gauge (5). The gauges
needle should be in the green zone. If the
needle is in the "VENT AIR" zone, refer to the
Kettle Venting Instructions (page 17). Any air
that may be present will increase cooking
times. Once heated, the kettle's normal
maximum operating pressure is approximately
10-12 psi, while cooking a water base product.
2. Ensure that the electrical service to the kettle
is turned on at the fused disconnect switch.
3. Place the kettle's On-Off Toggle Switch (1) to
the "ON" position.
heating is begun.
5. Place food product into the kettle. The Heat
Indicator Light (Green) (3) will cycle on and
off indicating the elements are cycling on and
off to maintain the set temperature.
NOTE: Do not fill kettle above recommended
level marked on outside of kettle.
NOTE: The Low Water Indicator Light (Red) (4)
should not be lit during kettle operation. This light
indicates that the elements have been automatically
shut off by the kettle's safety circuit. It is normal for
the red light to come on when the kettle is in a tilted
position. However, the kettle cannot be operated
when the red light remains lit while the kettle is in
the upright position. This indicates a low water
condition, and water must be added to the
reservoir. Refer to Reservoir Fill Procedures on
page 17 of this manual for details.
6. When cooking is completed place On-Off
Toggle Switch (1) to the "OFF' position.
Temperature Approximate
Control Product Temperature
Setting ° F ° C
1. (Min.) 130 54
2. 145 63
3. 160 71
4. 170 77
5. 185 85
6. 195 91
7. 210 99
8. 230 110
9. 245 118
10. (Max.) 260 127
NOTE: Certain combinations of ingredients will
result in temperature variations
Temperature Range Chart
4. Preheat the kettle by turning the Solid State
Temperature Control Knob (2) to the desired
temperature setting (see above "Temperature
Range Chart"). The Heat Indicator Light
(Green) (3) will remain lit, indicating the
burner is lit, until the temperature setting is
reached. When the green light goes off, the
heaters are off, and preheating is complete.
7. Pour the contents of the kettle into an
appropriate container by tilting the kettle
forward. Care should be taken to pour slowly
enough to avoid splashing off the product.
NOTE: As with cleaning food soil from any
cookware, an important part of kettle cleaning is to
prevent food from drying on. For this reason, cleaning
should be completed immediately after cooked foods
are removed. Refer to the Cleaning Instructions (page
6) for detailed kettle washing procedures.
APPROXIMATE BOILING
TIMES
The accompanying chart shows approximate
times required for electric kettles of various
capacities to boil water. The temperature control
knob must be set at “10” (Max.) throughout the
heat-up period. Water will boil about 1/3 faster if
the kettle is filled only to the outer steam jacket’s
welded seam. resulting in a kettle filled to 2/3
capacity.
Kettle Capacity Minutes
3 gallon/11 litre 15
6 gallon/23 litre 20
NOTE: When cooking egg and milk products, the
kettle should not be preheated, as products of this
nature adhere to hot cooking surfaces. These
types of food should be placed in the kettle before
12 gallon/45 litre 25
20 gallon/80 litre 40
Approximate Boiling Times
5
MARINE LOCK
Your unit is equipped with a
LATCH
marine lock to prevent
accidental tilting. The following
procedure should be used to tilt
the kettle.
1. Grasp the tilt handle.
CLEANING INSTRUCTIONS
2. Hold the latch down to unlock tilting mechanism.
3. Pull the handle to tilt kettle.
4. To lock, return the kettle to its upright position
and push handle back.
NOTE: Inspect lock daily to ensure it is free
moving and does not bind or stick. Clean lock
if necessary (see Cleaning Instructions below
for details).
CARE AND CLEANING
Your kettle must be cleaned regularly to maintain
its fast, efficient cooking performance, and to
ensure its continued safe, reliable operation.
WARNING: Do not use chloride base detergents.
WARNING: If any gaskets or seals are found
defective, replace or repair immediately. (See
Service Parts Drawings for part identification.)
1. Place the kettle's On-Off Toggle Switch (1) to
the "OFF" position.
2. Prepare a warm water and mild detergent
solution in the kettle.
3. Remove food soil inside the kettle using a
nylon brush. Do not use a metal bristle brush,
as this may permanently damage the kettle's
stainless steel surface.
4. Loosen food which is stuck to the kettle by
allowing it to soak at a low temperature setting.
5. Tilt kettle forward to drain wash water.
6. Rinse kettle interior thoroughly, then drain the
rinse water.
7. Using mild soapy water and a damp sponge,
wash the exterior of the kettle, rinse, and dry.
8. Leave the cover off when the kettle is not in use.
MARINE LOCK
Use a small nylon bristle brush to remove food
and debris from pivot point. If lock is still sticking
have maintenance disassemble and clean pieces
individually and reassemble.
Latch
Shoulder Bolt
Locknut
Lockwasher
Disassembly
1. Disconnect power from kettle.
2. Remove console cover from top of kettle's
console.
3. Remove locknut and lockwasher from inside
console.
4. Remove shoulder bold from latch.
5. Clean all parts.
NOTE: For more difficult cleaning applications
one of the following can be used: alcohol, baking
soda, vinegar, or a solution of ammonia in water.
Avoid the use of chloride cleansers, which may
damage the kettle's stainless steel surface.
WARNING: Steel wool should never be used for
cleaning the cooking chamber of the kettle.
Particles of steel wool become embedded in the
cooking surface and rust, which may corrode the
stainless steel.
NOTE: Unit should not be cleaned with a water jet.
Re-Assembly
6. Apply locktight to
shoulderbolt where
illustrated. Replace
shoulder bolt and latch
and tighten firmly.
7. Replace lockwasher and locknut inside the
console and tighten firmly.
8. Test Marine Lock. See Marine Lock Testing
Procedure (page 19).
9. Replace console cover.
6
final two threads.
Carefully apply
locktight to the
SERVICE PARTS
WARRANTY
Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest
Maintenance and Repair Centre for replacement parts, service, or information regarding the proper
maintenance and repair of your cooking equipment
In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factorysupplied replacement parts should be used. The use of other than factory supplied replacement parts will
void warranty.
FAUCET ASSEMBLY
1
2
ITEM PART DESCRIPTION QTY.
NO. NO.
1. KE50825-2 3/4" Spout (KET-3/6/12/20-T) . . . . . . .1
KE50825-9 3/4" Spout (TKET-3/6/12-T) . . . . . . . . .1
2. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . .1
3. FA05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . .1
4. KE51736 Long Faucet Nut . . . . . . . . . . . . . . . .1
5. SE50020 Hot Water Stem Assembly . . . . . . . . .1
(Double Pantry only)
1
2
3
4
8
10
3
4
5
6
10
7
11
12
13
6
9
6. SE50021 Cold Water Stem Assembly . . . . . . . .1
7. KE51401 Single Pantry Body . . . . . . . . . . . . . .1
(c/w Item No. 6)
8. KE50335 Adapter Washer . . . . . . . . . . . . . . . .1
(Single Pantry only)
9. KE51403 Double Pantry Body . . . . . . . . . . . . .1
(c/w Item No. 5&6)
10. KE54159 Faucet Mounting Bracket . . . . . . . . . .1
11. FA11258 Hex Cap Screw . . . . . . . . . . . . . . . . .2
12. FA30505 Washer . . . . . . . . . . . . . . . . . . . . . . .2
13. FA21008 Hex Nut . . . . . . . . . . . . . . . . . . . . . . .2
14. SE50447 Washer Horseshoe . . . . . . . . . . . . . .1
11
12
13
14
7
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