Cleveland Range SGL-30-T1 User Manual

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Page 1

SE95050

Operators Manual

Installation, Operation & Service

Gas T1 Skillets

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Phone: (216) 481-4900 Fax: (216) 481-3782

Visit our web site at www.clevelandrange.com

MODELS: SGL-30-T1 SGL-40-T1

Enodis

Page 2

FOR THE USER

IMPORT

ANT

POST IN A PROMINENT LOCATION, INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER.

KEEP APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.

ALL SERVICE MUST BE PERFORMED BY A QUALIFIED CLEVELAND RANGE TECHNICIAN.

RETAIN THIS MANUAL FOR YOUR REFERENCE.

WARNING: Improper installation,

adjustment, alteration, service or maintenance can cause property

damage, injury or death. Read the

Installation, Operating & Service

instructions thoroughly before

installing or servicing this

equipment.

FOR YOUR SAFETY

DO NOT STORE OR USE

GASOLINE OR ANY OTHER

FLAMMABLE LIQUIDS AND VAPOURS IN THE VICINITY

OF THIS OR ANY OTHER

APPLIANCE.

Page 3

TABLE OF CONTENTS

Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Water Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specification Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operating Instructions General Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Operating Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Cleaning Instructions Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Service Parts Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Faucet Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Frame Lid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Component Plate Assembly - Power Tilt . . . . . . . . . . . . . . . . . . . . . 9

Gas Train, Trunnion Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Tilt Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

Burner Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15

Control Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pilot Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Gas Ignition Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2" Tangent Draw-Off Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Maintenance Hinge Adjustment Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Lubrication Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Spare Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Seqence of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Power Tilt Manual Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Symbols Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

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INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow shipping damage instructions.

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3. Arrange for the carrier's representative to examine the damage.

4. Fill out all carrier claims forms and have the examining carrier sign and date each form.

GENERAL

Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Observe all clearance requirements to provide proper make-up air flow. Do not obstruct the flow of combustion and ventilation air. Check rating plate to ensure that unit has been equipped to operate with the type of gas available at the installation.

Dimensions and clearance specifications are shown on the specification sheet and in the Clearance Requirements section.

CLEARANCE REQUIREMENTS

FOR CLEARANCE REQUIREMENTS (TO COMBUSTIBLE AND NONCOMBUSTIBLE WALLS) AND ASSEMBLY DETAILS REFER TO SPECIFICATION DRAWING ON PAGE #3.

INSTALLATION

Note: For clearance requirements, suggested

drain location and assembly details refer to "SPECIFICATION DRAWING" on page #3.

1. Position the unit in it's permanent location, and level the unit by turning the adjustable feet.

2. Once positioned and leveled, permanently secure the unit's rear flanged feet to the floor using 5/16" lag bolts and floor anchors (supplied by the installer). Three bolts are required to secure each of the flanged feet.

3. Seal joints of flanged feet with a silicone sealant.

GAS

ENSURE THE GAS SUPPLY MATCHES THE UNIT'S REQUIREMENTS AS STATED ON THE RATING PLATE.

It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14” water column, a pressure regulator must be installed, to provide a maximum of 14” water column gas pressure to the gas control valve.

Connect the gas line to the manual valve located at the rear of the control box.

Installation must be in accordance with local codes and/or the National Fuel Gas Code ANSI Z223.1 Latest Edition (USA) or the latest Installation Codes for Gas Burning Appliances and Equipment CAN/ CGA B149.1 (natural gas) and CAN/ CGA B149.2 (propane gas). Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).

INSTALLATION

FLANGED FOOT DETAIL

4 7/8" (124mm)

120 120

7/16"Ø, 3 HOLES

ON 3 1/8" (80mm) B.C.D.

(REAR LEGS ONLY)

Page 5

ELECTRICAL

NOTE: Wiring diagram is located on the underside of the

unit's control panel.

ENSURE THE ELECTRICAL SUPPLY MATCHES THE UNIT'S REQUIREMENTS AS STATED ON THE RATING LABEL.

A cord and plug are supplied with the 115 volt unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. The wiring diagram is located on the back of the console access panel.

When a unit is ordered and built for 208/240 volt, the supply line must be connected to the wiring terminations located inside the console. A wiring diagram is attached to the underside of the control panel.

WARNING: Electrical Grounding Instructions. This unit is equipped with a three-prong (grounding) plug

for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Standard supply voltage is 115 volts A.C., however, optional A.C. voltages can be supplied on special order. A separate fused disconnect switch must be supplied and installed in the high voltage electrical supply line. The unit when installed, must be electrically installed and grounded in accordance with local codes, or in the absence of local codes, with National Electrical Code, ANSI/NFPA 70-1990 (USA) or the Canadian Electrical Code, CSA C22.2, Part 1 (Canada).

VENTILATION

Gas fired units are only to be installed under a ventilation hood in a room which has provisions for adequate make up air. Further information can be obtained by referring to the U.S.A. National Fire Protection Associations NFPA96 regulations. These standards have also been adopted by the National Building Code in Canada.

WATER CONNECTION

(OPTIONAL) A 1/2" NPT cold water line and/or a 1/2" NPT hot water

line are required if unit is equipped with a single or double pantry faucet.

INSTALLATION CHECKS

Although the unit has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of unit once installed.

DO NOT ATTEMPT TO OPERATE THIS UNIT DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

1. Supply power to the unit by placing the fused disconnect switch to the "ON" position.

2. Turn on main gas supply to unit. Open the skillet's shut-off valve (located at lower rear left).

3. Toggle HI / OFF / LO Switch to the "HI" or "LO" position.

4. For your safety the skillet is equipped with a power interrupter which automatically shuts off the gas supply to the burners whenever the skillet is raised more than 8°.

IMPORTANT: Before commencing to cook, ensure the skillet pan is in the lowered position. Also ensure the cover is raised.

5. Turn temperature control to maximum. Tilt skillet pan until heat indicator light turns off and heating system shuts down. The pan should be on a 5-10° angle.

6. Lower pan. Heat indicator light will re-light and heating system will re-energize.

7. Unit will continue to heat, heat indicator light will remain on until temperature is reached. Then the heat indicator light will cycle OFF indicating the heating system has shut off. The heat indicator light will continue to cycle ON and OFF as the heating system cycles ON and OFF maintaining the desired temperature.

3. Toggle HI / OFF / LO Switch to the "OFF" position.

CLEANING

After installation the unit must be thoroughly cleaned and sanitized prior to cooking. See complete cleaning instructions in this manual (page #6).

Page 6

Page 7

KE95604-2

OPERATING INSTRUCTIONS

General Parts Drawing

ITEM # DESCRIPTION FUNCTION

1. HI / OFF / LO Switch Center position - power to the unit is OFF.

HI position - unit is in high fire mode (unit heats faster). LO position - unit is in low fire mode (unit heats slower).

2. Temperature Dial Regulates the surface temperature of the pan.

3. Heat Indicator Light (Yellow) Turns ON when system is calling for heat and

OFF when system is satisfied.

4. Hand Tilt Wheel Used for tilting the pan up or down. Some units have an optional Power Tilt with the tilt switch located in the same position.

5. Manual Tilt Override Used on units with optional Power Tilt for tilting the pan up or down in case of power or mechanical failure.

6. Tangent Draw-Off Valve Option - allows you to discharge product from the pan through

(not shown) the valve.

7. Gas Shut Off Valve Allows you to shut the gas off to the appliance if required.

8. Faucet Option - hot and/or cold faucet mounts to skillet for

convenient filling of the pan.

9. Power Indicator Light (Red) Indicates power is on.

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OPERATING THE UNIT

1. Ensure the gas and electrical supply to the unit are

in the ON position.

FOR YOUR SAFETY:

This skillet will automatically shut off the gas supply when pan is raised more than 8°.

Before commencing to cook, ensure pan is in the lowered position.

2. MANUAL TILT (4): Cleveland skillets are

equipped with a manual tilt mechanism for raising and lowering the pan. To raise pan, raise the cover and turn the crank clockwise. To lower pan, turn counterclockwise.

POWER TILT: Cleveland skillets can also be equipped with an optional electric power tilt mechanism for raising and lowering the pan. To raise pan, raise the cover and press up on the tilt switch. To lower pan, press down on the tilt switch.

3. Toggle HI / OFF / LO Switch (1) to the "HI" or "LO"

position. The red Power Indicator Light (9) indicates power is on. The yellow Heat Indicator Light (3) indicates burners are on.

4. To preheat, set Temperature Dial (2) to desired

cooking temperature. Unit is preheated when the yellow light goes out.

6. Insert product in pan.

7. If desired, once product has cooked, it can be held

prior to serving at a lower temperature setting.

8. When cooking is completed, set Temperature Dial

(2) and HI / OFF / LO Switch (1) to the OFF position.

9. The best time to clean the skillet is immediately

after use, once skillet has cooled down. Refer to section titled "CLEANING INSTRUCTIONS" on page #6.

OPERATING SUGGESTIONS

1. Turn power switch to the "OFF" position when skillet

is not in use.

2. Allow skillet to preheat before adding product.

3. Always lift the spring assist cover before activating

the tilt mechanism.

4. During an electrical power interruption, turn Power

Switch (1) to the OFF position. This unit cannot be made to operate without electrical power.

OPEN LID BEFORE TILTING PAN

HOT

Page 9

CARE AND CLEANING

Your skillet must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation.

WARNING: Do not use chloride base detergents. There is a growing number of non-chloride cleaners available. If unsure of the cleaners chlorine content consult the supplier. Also avoid cleaners containing quaternary salt as they can cause the stainless steel to pit and rust.

WARNING: Do not use a metal bristle brush or scraper, as this may permanently damage the skillet's stainless steel surface.

WARNING: Steel wool should never be used for cleaning the cooking chamber of the skillet. Particles of steel wool become embedded in the cooking surface and rust, which may corrode the stainless steel.

NOTE: Unit should not be cleaned with a water jet. NOTE: For more difficult cleaning applications one of

the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.

NOTE: Never rub stainless steel in a circular motion, always rub in the direction of the polishing lines.

NOTE: Tomato and vinegar based products have a high acid content which could attack the skillet's stainless steel finish. After cooking with such products clean skillet interior with a solution of one tablespoon baking soda per one gallon of water.

1. Place the skillet's HI / OFF / LO Switch (1) to the

OFF position.

2. Prepare a warm water and mild detergent solution

in the skillet pan.

Remove food soil inside the skillet pan using a nylon brush

4. Loosen food which is stuck to the skillet by allowing it to soak at a low temperature setting.

5. If the skillet is equipped with a draw-off valve, it should be cleaned as follows:

a) Remove food strainer from the skillet.

Thoroughly wash and rinse the screen either in a sink or a dishwasher, then replace it into the skillet.

b) Disassemble the draw-off valve first by turning

the valve knob counter-clockwise, then turning the large hex nut counter-clockwise until the valve stem is free of the valve body.

c) In a sink, wash and rinse the inside of the

valve body using a nylon brush.

d) Reassemble the draw-off valve by reversing

the procedure for disassembly. The valve's hex nut should be hand tight only.

6. Rinse skillet pan interior thoroughly, then drain the rinse water. Do not leave water sitting in unit when not in use.

7. Using mild soapy water and a damp sponge, wash the exterior of the skillet, rinse, and thoroughly dry.

8. Leave the cover off when the skillet is not in use.

Job Cleaning Agent Comments

Routine Cleaning Soap, Ammonia Apply with cloth or

Detergent, Medallion sponge

Fingerprints Arcal 20, Lac-O-Nu Provides barrier film & Smears Ecoshine

Stubborn Stains Cameo, Talc, Zud Rub in direction & Discolouration First Impression of polish lines

Grease & Fatty Acids, Easy-Off, De-Grease It Excellent removal Blood, Burnt-On Foods Oven Aid on all finishes

Grease & Oil Any good commercial Apply with sponge

detergent or cloth

Restoration/ Benefit, Super Sheen Passivation

RECOMMENDED CLEANERS FOR SPECIFIC SITUATIONS

NOTE:

The best time to clean the skillet is immediately after each use,

as soon as possible after cooking.

✔

CLEANING INSTRUCTIONS

Chloride Cleaners

Wire Brush & Scrapers

Steel Pads

Page 10

FAUCET ASSEMBLY

ITEM PART DESCRIPTION QTY. NO. NO.

1. KE50825-7 3/4" SPOUT . . . . . . . . . . . . . . . . . . . . . . . .1

2. FA95022 RETAINING RING . . . . . . . . . . . . . . . . . . . .1

3. FA05002-19 "O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE51736 LONG FAUCET NUT . . . . . . . . . . . . . . . . .1

5. SE50020 HOT WATER STEM ASSEMBLY . . . . . . . . .1

(DOUBLE PANTRY ONLY)

6. SE50021 COLD WATER STEM ASSEMBLY . . . . . . . .1

7. KE51401 SINGLE PANTRY BODY . . . . . . . . . . . . . . .1

(C/W ITEM NO. 6)

8. KE50335 ADAPTER WASHER . . . . . . . . . . . . . . . . . .1

(SINGLE PANTRY ONLY)

9. KE51403 DOUBLE PANTRY BODY . . . . . . . . . . . . . .1

(C/W ITEM NO. 5&6)

10. SK00395-1 FAUCET MOUNTING BRACKET . . . . . . . .1

11. FA11258 HEX CAP SCREW . . . . . . . . . . . . . . . . . . .2

12. FA30505-1 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . .2

13. FA21008 HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. SE50447 WASHER HORSESHOE . . . . . . . . . . . . . . .1

SERVICE PARTS

WARRANTY

Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factorysupplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

Page 11

FRAME / LID ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

1. SK00392-1 FRAME WELDMENT (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK00392-2 FRAME WELDMENT (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. SK2457192 LID ASSEMBLY (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2457193 LID ASSEMBLY (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE50187-1 CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

5. SK00394-1 HOOK WELDMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

6. SK2452300 SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

7. FA95087-1 EYE BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

8. FA20008 HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

9. KE53573-1 BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

10. FA15019-4 SHOULDER BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

11. FA21501-2 ACORN NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

12. KE00099 ADJUSTABLE FOOT (FLANGED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13. KE50249-1 FOOT ADJUSTOR (W/O FLANGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

17. FA31029 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

18. FA11054 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

19. SK2459299 COUPLING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. FA21024 HEX NUT (5/16-18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

21. FA31030 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

22. FA30055 FLAT W ASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

23. SK00054 VENT COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. SK2211200 SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. FA95081-1 BOLT, MODIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. SK50179 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. FA30504 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

19 120 21 22

13 12

24 25 26

4 18

OPEN END OF SPRING TO BE

LOCATED ON TO

APPLY REMOVABLE

LOCKTITE

Page 12

COMPONENT PLATE ASSEMBLY - POWER TILT

ITEM NO. PART NO. DESCRIPTION QTY.

SK00411 COMPONENT PLATE WELDMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE54833-4 SNAP-IN BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE02185-1 COMPONENT PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. SK50930 RESISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. F903 4 X 3/8 PAN PHIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

6. FA11504 10-24 X 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

7. KE50581 BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE50753-10 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Page 13

GAS TRAIN, TRUNNION ASSEMBLIES

ITEM PART DESCRIPTION QTY. NO. NO.

GAS TRAIN

1. FI00134 ELBOW . . . . . . . . . . . . . . . . . . . . . . .2

2. F01518-1 SHUT OFF VALVE . . . . . . . . . . . . . . .1

3. FI00607 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . .1

4. SK2472702 SWIVEL CONNECTOR . . . . . . . . . . .1

5. SK2472701 GAS CONNECTOR HOSE . . . . . . . . .1

TRUNNION

6. FA95027 BOLT MODIFIED . . . . . . . . . . . . . . . 3

7. KE00351 TRUNNION HOUSING ASSEMBLY . .1

8. KE50666 SPHERICAL WASHER . . . . . . . . . . . .1

9. FA95007-1 RETAINING RING . . . . . . . . . . . . . . .1

Page 14

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE51730 TILT SHAFT BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. FA31010 LOCK WASHER, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3. FA20030 HEX NUT, 3/8-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

4. KE51007 LIMIT SWITCH, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

5. FA10140 SCREW, 6-32 X 1 1/4, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

7. FA19201 SET SCREW, 3/8-24 X 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. FA95048 WOODRUFF KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. FA19177 HEX SOCKET SET SCREW, 5/16-24 X 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. FA20047 JAM NUT, 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE00151 SEGMENT GEAR, (MANUAL TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00279 SEGMENT GEAR, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE50312 LIMIT SWITCH TURN OFF BRACKET, (POWER TILT) . . . . . . . . . . . . . . . . . . . .2

13. FA11258 HEX SCREW, 1/4-20 X 3/4, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

14. FA31029 SPLIT LOCKWASHER, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

15. FA30505-1 WASHER, 1/4, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

16. KE50441 SHAFT, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50375 SHAFT, (MANUAL TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TILT COMPONENTS

3332

2524

48 55

2 3

Page 15

17. KE50315 WORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18. FA95005 TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19. KE52193 THRUST BEARING SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

20. KE52192 THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

21. KE52191 ROLLER BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

22. FA19500-2 WASHER, 1 1/2 X 13/16 X 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

23. FA95008 JAM NUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

24. KE50582 1/2 COUPLING WITH 5/8 BORE, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . .2

25. FA95014 SET SCREW 1/4-2 X 3/8, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE50583 COUPLING INSERT, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. KE52832-4 DC MOTOR, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

28. KE54829-4 BRACKET FOR MOTOR, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29. FA11258 HEX SCREW, 1/4-20 X 3/4, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

30. FA30505-1 WASHER, 1/4, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

31. FA21008 HEX NUT, 1/4 - 20, (POWER TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

32. KE00508 HANDWHEEL ASSEMBLY, (MANUAL TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

33. FA19186 SET SCREW, HANDWHEEL, (MANUAL TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

34. KE50294-1 MERCURY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

35. KE50295-1 CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

36. FA15018-1 MACHINE SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

37. FA19184 3/8-16 X 3/8 SET SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

38. SK50047-1 TRUNNION COLLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

39. KE53838-25 TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

40. KE53444 BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

41. FA11091 SCREW, 8-32 X 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

42. KE50473 GROUND LUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

43. F900 K-LOCK NUT, 1/4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

44. KE52936-8 FUSE, 1.25 AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

45. KE52936-6 FUSE, 3 AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

46. KE51139 FUSE HOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

47. SK50945-1 BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

48. F900 K-LOCK NUT, 1/4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

49. KE50377 TERMINAL BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

50. KE50376 TERMINAL BLOCK END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

51. FA11091 SCREW, 8-32 X 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

52. KE50374 TERMINAL BLOCK BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

53. FA21008 HEX NUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

54. FA30505-1 WASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

55. KE54833-1 SNAP-IN BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

56. KE50579-1 CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FA05002-34 "O" RING, CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50580 WATER RESISTANT BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

57. KE53137-3 MERCURY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53184 CONTACT SECTION HOLDER (LATCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53138-1 CONTACT BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

58. KE51711 BEARING, NEEDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

59. FA95007-1 RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TILT COMPONENTS (continued)

Page 16

Page 17

ITEM NO. PART NO. DESCRIPTION QTY.

1. SK00399-1 BURNER PAN ASSEMBLY (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK00389-1 BURNER PAN ASSEMBLY (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. SK2495500 BURNER ASSEMBLY (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2478800 BURNER ASSEMBLY (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. SK2460300 INSULATION, SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

4. SK2460700 INSULATION, BURNER/IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. SK2460500 INSULATION FRONT (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2460400 INSULATION FRONT (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. SK50939-1 INSULATION BOTTOM (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK50919-1 INSULATION BOTTOM (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. SK2494999 BAFFLE ASSEMBLY (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2471099 BAFFLE ASSEMBLY (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. SK00396-1 BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. SK2471200 HEAT SHIELD (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK50927-1 HEAT SHIELD (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10.* SK00397-1 GAS IGNITION CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SEE "GAS IGNITION CONTROL SYSTEM" DRAWING FOR MORE DETAIL

11. SK2463299 AIR MIX CHAMBER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. SK2460000 GASKET, BURNER MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13. SK2460200 GASKET, FAN MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. SK2476000 BLOWER FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. SK2480101 AIR ORIFICE: BLOWER (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2480100 AIR ORIFICE: BLOWER (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. SK2488100 AIR SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. SK2491100 1/4 TUBE AIR PROVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18. SK2473000 COMPRESSION TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19. SK2491200 1/4 TUBE AIR MIX - IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. SK2491300 1/4 TUBE GAS VALVE ELBOW COMPT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. FI05226-1 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. FI00073-1 UNION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. FI05226-7 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. FI00040-1 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

25. SK01477-11 NIPPLE (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK01477-12 NIPPLE (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. FI05231 REDUCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. SK2459299 COUPLING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

28. SK076015-2 ELBOW, 3/4 UNION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29. SK076029-70 UNION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

30. SK2489700 STREET ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32. FI05226-8 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

33. SK2495200 INNER FLUE (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2463100 INNER FLUE (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

34. SK2462899 COVER ASSEMBLY, GAS COMPT. BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

35. SK50933-1 SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

36. SK2490600 FULL COUPLING, S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BURNER ASSEMBLY

Page 18

37. SK2487800 BAYONET, ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

38. F95 PAL NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-19

39. F10 SCREW, PAN QUARD, 8-32X3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

40. F900 K-LOCK NUT, 10-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

41. FA21008 HEX NUT, 1/4 -20 S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-25

42. FA31029 SPLIT LOCKWASHER, 1/4-S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-25

43. FA11258 HEX SCREW, 1/4-20 X 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10

44. FA30505-1 WASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-15

45. SK50399 CONNECTOR, 1/2 LIQUIDTIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

46. KE54617-1 CONNECTOR, 45 DEG. 1/2 TIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

47. KE51916-2 1/2 LIQUIDTIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

48. SK50941-1 PROBE INSULATION (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK50941-2 PROBE INSULATION (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

49. FA30505-3 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

50. SK2460900 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

51.* SK00398-1 PILOT ASSEMBLY, NATURAL GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK00398-2 PILOT ASSEMBLY, LP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SEE "PILOT ASSEMBLY" DRAWING FOR MORE DETAIL

52. SK2488200 GAS VALVE, NATURAL GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2488201 GAS VALVE, LP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

53. SK2499600 ORIFICE, NATURAL GAS (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2473100 ORIFICE, NATURAL GAS (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2499700 ORIFICE, LP. (30 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2473200 ORIFICE, LP. (40 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BURNER ASSEMBLY (continued)

Page 19

CONTROL BOX ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

1. SK2138700 KNOB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. SK2360700 DIAL INSERT °F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2360701 DIAL INSERT °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE51005 RUBBER BOOT. #N9030 X 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. SK2498399 POTENTIOMETER SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2166800 POTENTIOMETER SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2167000 TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2167100 WASHER, BOWED/SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2167200 RETAINING RING, SP-NR #R1000-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2167300 PANEL BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2382800 RETAINING RING CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. FA21006 NUT, S.S. F#10-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

6. FA32022 TOOTH LOCK WASHER #10 S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

7. FA40000-6 #10-24 X 3/8 S.S. WELD STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

8. SK50903 BRACKET, INDICATOR LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. SK50905-1 HEAT INDICATOR, 28V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. SK2142002 THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. SK2159300 THERMOSTAT INSULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. SK2491500 STOP PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. SK95063 CAUTION LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. SK90125-2 WIRING DIAGRAM MANUAL TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK90125-3 WIRING DIAGRAM POWER TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. SK90125-2 CONTROLS LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. SK2474102 SWITCH, ON/OFF/ON, DUAL FIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

{

INCLUDES

1 2

3 4

5 6

SECTION

A - A

ABCC

SECTION

B - B

SECTION

C - C

WARNING:

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. AVERTISSEMENT: Une mauvaise installation, un réglage inadapté ou un manque d'entretien peuvent occasionner des dommages matériels ou corporels. Il est donc indispensable de lire attentivement les notices avant l'installation ou l'entretien. WARNUNG: Unsachgemäßer Einbau, Einstellung, Veränderung, Bedienung oder Wartung können Sachschaden, Verletzungen oder Tod verursachen. Lesen Sie bitte die Einbau-, Bedienungs- und Wartungsanleitungen genau durch, ehe Sie dieses Gerät einbauen oder bedienen. ADVERTENCIA: La instalación, ajuste, alteración, servicio o mantenimiento incorrectos pueden causar daños a la propiedad, lesiones o muerte. Lea detenidamente las instrucciones de instalación, operación y mantenimiento antes de instalar o dar servicio a este equipo.

HOT CHAUD

ATTENZIONE:

Installazione, regolazione, modifiche, riparazioni o manutenzione erronee possono causare danni, infortuni o morte. Leggere attentamente le istruzioni per l'installazione, il funzionamento e la manutenzione prima di installare o riparare questo macchinario

SK95063

Page 20

PILOT ASSEMBLY

ITEM PART DESCRIPTION QTY. NO. NO.

1. SK00398-1 PILOT ASSEMBLY, NATURAL GAS . . . . . .1

SK00398-2 PILOT ASSEMBLY, LP . . . . . . . . . . . . . . . .1

2. SK2460100 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. SK2477000 IGNITOR/PILOT ASSEMBLY . . . . . . . . . . .1

4. SK2488300 GAS REGULATOR . . . . . . . . . . . . . . . . . . .1

5. SK2489800 TEE, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. FI05198-1 ELBOW, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . 2

7. SK2488400 VARIABLE ORIFICE NATURAL GAS . . . . .1

SK2488401 VARIABLE ORIFICE PROPANE . . . . . . . . .1

Page 21

2" TANGENT DRAW-OFF VALVE

ITEM NO. PART NO. DESCRIPTION QTY.

1. - 7. KE50972-B DRAW-OFF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1. FA95049 WING NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE527551 KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE52754 HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE52753 RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE52752 PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. FA00111 "O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE52751 VALVE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Page 22

MAINTENANCE

WARNING:

Any maintenance or service involving disassembly of components

should be made by a qualified service technician. Ensure gas,

electrical and water supply (if applicable) to the unit are shut off.

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

TRUNNION HOUSING, WORM SCREW AND TILT GEAR

These parts are accessed through the top cover of the console.

Apply grease to gear

teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

TRUNNIONS

On the left hand side of the skillet there are two grease nipples on the top back portion of the trunnion housing. On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

HINGE ADJUSTMENT INSTRUCTIONS

FULLY LIFT COVER

TO RELEASE SPRING

TENSION

SPRING

Adjusting

Screw

Worm Screw and Tilt Gear

Cross

Bar

USING A 7/16" DEEP SOCKET ADJUST LEFT AND RIGHT BOLTS EVENLY

Trunnion Housing

Grease Nipple

WHEN PROPERLY

ADJUSTED, COVER

SHOULD REST AT 70˚

Page 23

Page 24

SEQUENCE OF OPERATIONS

When using these instructions refer to the SGL-TI wiring schematic.

1. 115 VAC is sent through the 3 amp fuse to

■ The primary of the 24 VAC transformer ❏ 24 VAC is sent from the secondary of the

24VACtransformer to the Hi/Off/Low Switch.

■ Contacts of the RI Blower Relay

■ The optional Power Tilt Circuit

2. With the Hi/Off/Low switch in the Low position.

■ 24 VAC is sent through the normally closed high

limit switch to the mercury switch.

■ If the skillet is in the down position then 24 VAC

is sent through mercury switch to pin 9 on the thermostat.

3. With the Hi/Off/Low Switch in the Hi position 24 VAC is also sent to the Hi terminal on the gas valve.

■ Gas will not leave the valve until the main gas valve opens (see step 7).

4. If the steamer is calling for heat the 24 VAC is sent from pin number 10 to R1 Blower Relay.

■ The normally open contacts of the blower relay close sending 115 VAC to the blower.

■ The blower turns closing the air switch.

■ 24 VAC is sent through the now closed air switch

to the ignition module.

5. Ignition module sends spark from terminal SP to the igniter.

6. Ignition module also sends 24 VAC from pins PV and MV/PV to the pilot coil of the gas valve pins P and C.

■ Pilot valve opens sending gas to the Pilot assembly.

■ Spark and gas meet and pilot is ignited.

■ AC current is passed through the flame and

rectified then sent back to the ignition module.

7. If the ignition module reads a minimum of 1.0 micro-amps through the burner ground then 24 VAC is sent from pins MV and MV/PV of the ignition module to pins M and C on the Gas valve.

■ The main (low) gas valve opens and gas (3.0" W.C. natural gas or 8.0" W.C. LP) is sent to the burner.

■ If the skillet is in the Hi position (see step 3) 24VAC will be at the HI terminal and the gas pressure will be 3.5" W.C. natural or 10.0" W.C. LP.

■ Burner ignites until thermostat is satisfied.

8. When thermostat is satisfied, 24 VAC is removed from pin 10 on the thermostat and the heat circuit is de-energized

9. If the skillet has the optional Power Tilt option and is in the down position, 115 VAC is sent from the customer connect through the circuit breaker and the up limit switch to the tilt switch.

10. With the tilt switch in switch in the Up position

■115 VAC is sent to the Bridge Rectifier

❏ 115 VDC is sent from the rectifier through

the 30-ohm resistor to the normally open RY10 and RY11 relay contacts.

■ 115 VAC is sent to the RY 10 relay coil.

■ The normally open RY10 contact close and 90

VDC is sent to the DC motor

■ The DC motor is energized and the skillet tilts until the switch is released or the up limit switch opens.

11. With the Tilt switch in the Down position

■ 115 VAC is sent to the Bridge Rectifier

❏ 115 DC is sent from the rectifier through the

30-ohm resistor to the normally open RY10 and RY11 relay contacts.

■ 115 VAC is sent to the RY 11 relay coil.

■ The normally open RY 11 contact close and the

polarity of the 90 VDC is reversed.

■ The DC motor is energized and the skillet lowers until the switch is released or the Down limit switch opens.

POWER TILT MANUAL OVERRIDE

In case of power failure or malfunction the skillet pan can be tilted manually following these instructions.

1. Fit a 10 MM 6 POINT SOCKET over the MANUAL TILT SHAFT as shown above.

2. Turn socket wrench clockwise to empty contents.

MANUAL TILT SHAFT

10 MM

6 POINT

SOCKET

Page 25

PART NO. DESCRIPTION QTY.

KE50294-1 MERCURY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53838-25 TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52936-8 FUSE, 1.25 AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52936-6 FUSE, 3 AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK00397-1 GAS IGNITION CONTROL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK50933-1 OPERATING THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK24882000 GAS VALVE, NATURAL GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2488201 GAS VALVE, LP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2498399 POTENTIOMETER SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

INCLUDES:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SK2166800 POTENTIOMETER SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2167000 TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2167100 WASHER, BOWED/SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2167200 RETAINING RING, SP-NR #R1000-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2167300 PANEL BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2382800 RETAINING RING CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK50905-1 INDICATOR LIGHT CLEAR, 28V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2142002 THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2477000 IGNITOR/PILOT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2488300 GAS REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK2475300 GAS CONTROL MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

KE55069-7 SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SK2475500 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SK2474102 SWITCH, ON/OFF/ON, DUAL FIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SPARE PARTS LIST

Page 26

WIRING DIAGRAM

ELECTRICAL COMPONENT PART #s

FUSE 3A KE52936-6 12

FUSE 1.25A KE52936-8 12

RELAY 1 SK2475500 17

BLOWER SK2476000 14

PILOT IGNITOR SK2477000 17

GAS CONTROL MODULE SK2475300 17

GAS VALVE (NATURAL) SK2488200 15

GAS VALVE (LP) SK2488201 15

TRANSFORMER, 24V KE53838-25 12

AIR SWITCH SK2488100 14

HIGH/OFF/LO SWITCH SK2474102 16

HIGH LIMIT KE55069-7 17

MERCURY SWITCH KE50294-1 12

THERMOSTAT SK2142002 16

SENSOR SK50933-1 14

HEAT INDICATOR SK50905-1 16

CIRCUIT BREAKER KE50579-1 12

LIMIT SWITCH KE51007 11

RY10 (RELAY) KE50753-10 9

RY11 (RELAY) KE50753-10 9

DC MOTOR KE52832-4 12

BRIDGE RECTIFIER KE50581 9

RESISTOR SK50930 9

MERCURY SWITCH KE53137-3 11

- SECTION KE53184 11

- CONTACT BLOCK KE53138-1 11

RESISTOR

TILT SWITCH

MERCURY SWITCH

HIGH/OFF/LO

SWITCH

TRANSFORMER

ELECTRONIC

SENSOR

SEE

PAGE #

Page 27

ON MARCHE ENCENDIDO ACCESO AN

PAUSE, INTERRUPTION PAUSE, INTERRUPTION PAUSA, INTERRUPCION PAUSA, INTERRUZIONE PAUSE, UNTERBRECHUNG

RESET RÉENCLENCHER RECONECTAR RESET NULLSTELLEN

STOP OF ACTION ARRÊT DE L'ACTION PARAR FUNCIONAMIENTO ARRESTO OPERAZIONE FUNKTION STOPPEN

FAST STOP, EMERGENCY ARRÊT RAPIDE D'URGENCE PARADA RAPIDA, EMERGENCIA ARRESTO RAPIDO, EMERGENZA SCHNELLER STOPP, NOTFALL

RISK OF ELECTRICAL SHOCK DANGER DE SECOUSSE ÉLECTRIQUE PELIGRO DE ELECTROCHOQUE PERICOLO DI SCOSSA STROMSCHLAG-GEFAHR

SPLASHPROOF ANTIÉCLABOUSSURES A PRUEBA DE SALPICADURAS PROTETTO CONTRO GLI SPRUZZI SPRITZWASSERDICHT

DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE COUPER LE COURANT AVANT D'INTERVENIR SUR L'ÉQUIPEMENT DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE REALIZAR TRABAJOS EN EL EQUIPO DISINSERIRE LA CORRENTE PRIMA DI LAVORARE SULLA MACCHINA STROMVERSORGUNG AUSSCHALTEN, BEVOR AM GERÄT GEARBEITET WIRD

MAIN POWER ALIMENTATION ÉLECTRIQUE ALIMENTACION PRINCIPAL ALIMENTAZIONE HAUPTSTROM

OFF ARRÊT APAGADO SPENTO AUS

CONTINUE CONTINUER CONTINUAR CONTINUA WEITER

START OF ACTION DÉBUT DE L'ACTION INICIAR FUNCIONAMIENTO INIZIO OPERAZIONE FUNKTION STARTEN

FAST START DÉMARRAGE RAPIDE INICIO RAPIDO AVVIAMENTO RAPIDO SCHNELLER START

Symbol Legend

(page 1 of 2)

❐ English ❐ French ❐ Spanish ❐ Italian ❐ German ❐ Chinese-Simplified ❐ Chinese-Traditional

✔✔

Page 28

LOW WATER NIVEAU BAS DE L'EAU NIVEL DE AGUA BAJO LIVELLO BASSO WASSERSTAND NIEDRIG

IGNITION FAILURE PANNE D'ALLUMAGE FALLO DE ENCENDIDO MANCATA ACCENSIONE

ZÜNDUNGSFEHLER

COOLING REFROIDISSEMENT REFRIGERACION RAFFREDDAMENTO KÜHLUNG

MIXER BRIDGE PONT DU MÉLANGEUR PUENTE DE MEZCLADORA MENSOLA MESCOLATORE MISCHER-BRÜCKE

RIGHT KETTLE BOUILLOIRE DROITE HERVIDOR DERECHO BOLLITORE DESTRO RECHTER KOCHKESSEL

LIFT LEVER LEVANTAR SOLLEVARE HEBEN

DOWN BAS ABAJO GIÙ RUNTER

COLD WATER EAU FROIDE AGUA FRIA ACQUA FREDDA KALTES WASSER

AUTOMATIC TEMPERATURE CONTROL COMMANDE AUTOMATIQUE DE LA TEMPÉRATURE AJUSTE AUTOMATICO DE TEMPERATURA CONTROLLO AUTOMATICO TEMPERATURA AUTOMATISCHE TEMPERATURREGELUNG

BURNER AND/OR ELEMENT ENERGIZED BRÛLEUR ET/OU ÉLÉMENT ALLUMÉ QUEMADOR O ELEMENTO ENCENDIDO FIAMMA E/O ELEMENTO ATTIVATI BRENNER ODER ELEMENT EINGESCHALTET

HEATING ÉBULLITION CALEFACCION RISCALDAMENTO HEIZUNG

HEAT ADJUSTMENT RÉGLAGE DE LA CHALEUR REGULACION DE CALOR REGOLAZIONE RISCALDAMENTO WÄRMEREGULIERUNG

LEFT KETTLE BOUILLOIRE GAUCHE HERVIDOR IZQUIERDO BOLLITORE SINISTRO LINKER KOCHKESSEL

MIX MÉLANGER MEZCLAR MESCOLATURA MISCHEN

UP HAUT ARRIBA SU RAUF

HOT WATER EAU CHAUDE AGUA CALIENTE ACQUA CALDA HEISSES WASSER

✔✔

✔

✔✔

✔

✔✔

Symbol Legend

(page 2 of 2)

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