Cleveland Range SGL-30-T1 User Manual

SE95050
Operators Manual
Installation, Operation & Service
Gas T1 Skillets
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
MODELS: SGL-30-T1 SGL-40-T1
Enodis
FOR THE USER
IMPORT
ANT
POST IN A PROMINENT LOCATION, INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER.
KEEP APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.
DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.
ALL SERVICE MUST BE PERFORMED BY A QUALIFIED CLEVELAND RANGE TECHNICIAN.
RETAIN THIS MANUAL FOR YOUR REFERENCE.
WARNING: Improper installation,
adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the
Installation, Operating & Service
instructions thoroughly before
installing or servicing this
equipment.
FOR YOUR SAFETY
DO NOT STORE OR USE
GASOLINE OR ANY OTHER
FLAMMABLE LIQUIDS AND VAPOURS IN THE VICINITY
OF THIS OR ANY OTHER
APPLIANCE.
TABLE OF CONTENTS
Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Water Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specification Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Instructions General Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operating Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cleaning Instructions Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Service Parts Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Faucet Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Frame Lid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Component Plate Assembly - Power Tilt . . . . . . . . . . . . . . . . . . . . . 9
Gas Train, Trunnion Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tilt Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Burner Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15
Control Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pilot Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Gas Ignition Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2" Tangent Draw-Off Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance Hinge Adjustment Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lubrication Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Spare Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Seqence of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Power Tilt Manual Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Symbols Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
1
INSPECTION
Before unpacking visually inspect the unit for evidence of damage during shipping.
If damage is noticed, do not unpack the unit, follow shipping damage instructions.
SHIPPING DAMAGE INSTRUCTIONS
If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.
1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.
2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.
3. Arrange for the carrier's representative to examine the damage.
4. Fill out all carrier claims forms and have the examining carrier sign and date each form.
GENERAL
Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.
This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.
Observe all clearance requirements to provide proper make-up air flow. Do not obstruct the flow of combustion and ventilation air. Check rating plate to ensure that unit has been equipped to operate with the type of gas available at the installation.
Dimensions and clearance specifications are shown on the specification sheet and in the Clearance Requirements section.
CLEARANCE REQUIREMENTS
FOR CLEARANCE REQUIREMENTS (TO COMBUSTIBLE AND NONCOMBUSTIBLE WALLS) AND ASSEMBLY DETAILS REFER TO SPECIFICATION DRAWING ON PAGE #3.
INSTALLATION
Note: For clearance requirements, suggested
drain location and assembly details refer to "SPECIFICATION DRAWING" on page #3.
1. Position the unit in it's permanent location, and level the unit by turning the adjustable feet.
2. Once positioned and leveled, permanently secure the unit's rear flanged feet to the floor using 5/16" lag bolts and floor anchors (supplied by the installer). Three bolts are required to secure each of the flanged feet.
3. Seal joints of flanged feet with a silicone sealant.
GAS
ENSURE THE GAS SUPPLY MATCHES THE UNIT'S REQUIREMENTS AS STATED ON THE RATING PLATE.
It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14” water column, a pressure regulator must be installed, to provide a maximum of 14” water column gas pressure to the gas control valve.
Connect the gas line to the manual valve located at the rear of the control box.
Installation must be in accordance with local codes and/or the National Fuel Gas Code ANSI Z223.1 Latest Edition (USA) or the latest Installation Codes for Gas Burning Appliances and Equipment CAN/ CGA B149.1 (natural gas) and CAN/ CGA B149.2 (propane gas). Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).
INSTALLATION
FLANGED FOOT DETAIL
4 7/8" (124mm)
120 120
7/16"Ø, 3 HOLES
ON 3 1/8" (80mm) B.C.D.
(REAR LEGS ONLY)
2
ELECTRICAL
NOTE: Wiring diagram is located on the underside of the
unit's control panel.
ENSURE THE ELECTRICAL SUPPLY MATCHES THE UNIT'S REQUIREMENTS AS STATED ON THE RATING LABEL.
A cord and plug are supplied with the 115 volt unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. The wiring diagram is located on the back of the console access panel.
When a unit is ordered and built for 208/240 volt, the supply line must be connected to the wiring terminations located inside the console. A wiring diagram is attached to the underside of the control panel.
WARNING: Electrical Grounding Instructions. This unit is equipped with a three-prong (grounding) plug
for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Standard supply voltage is 115 volts A.C., however, optional A.C. voltages can be supplied on special order. A separate fused disconnect switch must be supplied and installed in the high voltage electrical supply line. The unit when installed, must be electrically installed and grounded in accordance with local codes, or in the absence of local codes, with National Electrical Code, ANSI/NFPA 70-1990 (USA) or the Canadian Electrical Code, CSA C22.2, Part 1 (Canada).
VENTILATION
Gas fired units are only to be installed under a ventilation hood in a room which has provisions for adequate make up air. Further information can be obtained by referring to the U.S.A. National Fire Protection Associations NFPA96 regulations. These standards have also been adopted by the National Building Code in Canada.
WATER CONNECTION
(OPTIONAL) A 1/2" NPT cold water line and/or a 1/2" NPT hot water
line are required if unit is equipped with a single or double pantry faucet.
INSTALLATION CHECKS
Although the unit has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of unit once installed.
DO NOT ATTEMPT TO OPERATE THIS UNIT DURING A POWER FAILURE.
KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.
1. Supply power to the unit by placing the fused disconnect switch to the "ON" position.
2. Turn on main gas supply to unit. Open the skillet's shut-off valve (located at lower rear left).
3. Toggle HI / OFF / LO Switch to the "HI" or "LO" position.
4. For your safety the skillet is equipped with a power interrupter which automatically shuts off the gas supply to the burners whenever the skillet is raised more than 8°.
IMPORTANT: Before commencing to cook, ensure the skillet pan is in the lowered position. Also ensure the cover is raised.
5. Turn temperature control to maximum. Tilt skillet pan until heat indicator light turns off and heating system shuts down. The pan should be on a 5-10° angle.
6. Lower pan. Heat indicator light will re-light and heating system will re-energize.
7. Unit will continue to heat, heat indicator light will remain on until temperature is reached. Then the heat indicator light will cycle OFF indicating the heating system has shut off. The heat indicator light will continue to cycle ON and OFF as the heating system cycles ON and OFF maintaining the desired temperature.
3. Toggle HI / OFF / LO Switch to the "OFF" position.
CLEANING
After installation the unit must be thoroughly cleaned and sanitized prior to cooking. See complete cleaning instructions in this manual (page #6).
3
KE95604-2
HI
LO
4
OPERATING INSTRUCTIONS
General Parts Drawing
ITEM # DESCRIPTION FUNCTION
1. HI / OFF / LO Switch Center position - power to the unit is OFF.
HI position - unit is in high fire mode (unit heats faster). LO position - unit is in low fire mode (unit heats slower).
2. Temperature Dial Regulates the surface temperature of the pan.
3. Heat Indicator Light (Yellow) Turns ON when system is calling for heat and
OFF when system is satisfied.
4. Hand Tilt Wheel Used for tilting the pan up or down. Some units have an optional Power Tilt with the tilt switch located in the same position.
5. Manual Tilt Override Used on units with optional Power Tilt for tilting the pan up or down in case of power or mechanical failure.
6. Tangent Draw-Off Valve Option - allows you to discharge product from the pan through
(not shown) the valve.
7. Gas Shut Off Valve Allows you to shut the gas off to the appliance if required.
8. Faucet Option - hot and/or cold faucet mounts to skillet for
convenient filling of the pan.
9. Power Indicator Light (Red) Indicates power is on.
4
5
OPERATING THE UNIT
1. Ensure the gas and electrical supply to the unit are
in the ON position.
FOR YOUR SAFETY:
This skillet will automatically shut off the gas supply when pan is raised more than 8°.
Before commencing to cook, ensure pan is in the lowered position.
2. MANUAL TILT (4): Cleveland skillets are
equipped with a manual tilt mechanism for raising and lowering the pan. To raise pan, raise the cover and turn the crank clockwise. To lower pan, turn counterclockwise.
POWER TILT: Cleveland skillets can also be equipped with an optional electric power tilt mechanism for raising and lowering the pan. To raise pan, raise the cover and press up on the tilt switch. To lower pan, press down on the tilt switch.
3. Toggle HI / OFF / LO Switch (1) to the "HI" or "LO"
position. The red Power Indicator Light (9) indicates power is on. The yellow Heat Indicator Light (3) indicates burners are on.
4. To preheat, set Temperature Dial (2) to desired
cooking temperature. Unit is preheated when the yellow light goes out.
6. Insert product in pan.
7. If desired, once product has cooked, it can be held
prior to serving at a lower temperature setting.
8. When cooking is completed, set Temperature Dial
(2) and HI / OFF / LO Switch (1) to the OFF position.
9. The best time to clean the skillet is immediately
after use, once skillet has cooled down. Refer to section titled "CLEANING INSTRUCTIONS" on page #6.
OPERATING SUGGESTIONS
1. Turn power switch to the "OFF" position when skillet
is not in use.
2. Allow skillet to preheat before adding product.
3. Always lift the spring assist cover before activating
the tilt mechanism.
4. During an electrical power interruption, turn Power
Switch (1) to the OFF position. This unit cannot be made to operate without electrical power.
OPEN LID BEFORE TILTING PAN
!
1
2
HOT
6
CARE AND CLEANING
Your skillet must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation.
WARNING: Do not use chloride base detergents. There is a growing number of non-chloride cleaners available. If unsure of the cleaners chlorine content consult the supplier. Also avoid cleaners containing quaternary salt as they can cause the stainless steel to pit and rust.
WARNING: Do not use a metal bristle brush or scraper, as this may permanently damage the skillet's stainless steel surface.
WARNING: Steel wool should never be used for cleaning the cooking chamber of the skillet. Particles of steel wool become embedded in the cooking surface and rust, which may corrode the stainless steel.
NOTE: Unit should not be cleaned with a water jet. NOTE: For more difficult cleaning applications one of
the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.
NOTE: Never rub stainless steel in a circular motion, always rub in the direction of the polishing lines.
NOTE: Tomato and vinegar based products have a high acid content which could attack the skillet's stainless steel finish. After cooking with such products clean skillet interior with a solution of one tablespoon baking soda per one gallon of water.
1. Place the skillet's HI / OFF / LO Switch (1) to the
OFF position.
2. Prepare a warm water and mild detergent solution
in the skillet pan.
3.
Remove food soil inside the skillet pan using a nylon brush
.
4. Loosen food which is stuck to the skillet by allowing it to soak at a low temperature setting.
5. If the skillet is equipped with a draw-off valve, it should be cleaned as follows:
a) Remove food strainer from the skillet.
Thoroughly wash and rinse the screen either in a sink or a dishwasher, then replace it into the skillet.
b) Disassemble the draw-off valve first by turning
the valve knob counter-clockwise, then turning the large hex nut counter-clockwise until the valve stem is free of the valve body.
c) In a sink, wash and rinse the inside of the
valve body using a nylon brush.
d) Reassemble the draw-off valve by reversing
the procedure for disassembly. The valve's hex nut should be hand tight only.
6. Rinse skillet pan interior thoroughly, then drain the rinse water. Do not leave water sitting in unit when not in use.
7. Using mild soapy water and a damp sponge, wash the exterior of the skillet, rinse, and thoroughly dry.
8. Leave the cover off when the skillet is not in use.
Job Cleaning Agent Comments
Routine Cleaning Soap, Ammonia Apply with cloth or
Detergent, Medallion sponge
Fingerprints Arcal 20, Lac-O-Nu Provides barrier film & Smears Ecoshine
Stubborn Stains Cameo, Talc, Zud Rub in direction & Discolouration First Impression of polish lines
Grease & Fatty Acids, Easy-Off, De-Grease It Excellent removal Blood, Burnt-On Foods Oven Aid on all finishes
Grease & Oil Any good commercial Apply with sponge
detergent or cloth
Restoration/ Benefit, Super Sheen Passivation
RECOMMENDED CLEANERS FOR SPECIFIC SITUATIONS
NOTE:
The best time to clean the skillet is immediately after each use,
as soon as possible after cooking.
CLEANING INSTRUCTIONS
Chloride Cleaners
Wire Brush & Scrapers
Steel Pads
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