Cleveland Range SD-1600-K 12 12, SD-1600-K2020, SD-1050-K 6 6, SD-1600-K 620, SD-1200-K 612 User Manual
...Page 1
SE95008 Rev. 6
Operators Manual
Installation, Operation & Service
Direct Steam Table Top Kettles
Table-Top Direct
Steam Kettles
MODELS: KDT- 1- T
KDT- 3- T
KDT- 6- T
KDT-12- T
KDT-20- T
SD Stands
MODELS: SD- 450
SD- 650
SD- 760
SD-1050
SD-1200
SD-1600
SD-1800
Kettles on
SD Stands
MODELS: SD-450 - K 6
SD-650 - K12
SD-760 - K12
SD-760 - K20
SD-1050- K 6 6
SD-1200- K 6 12
SD-1600- K 6 20
SD-1600- K 12 12
SD-1600- K 12 20
SD-1600- K 20 20
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
d
Enodis
™
Clev elan
Page 2
For your safety
DANGER
Keep clear of pressure
relief discharge.
IMPORTANT
Inspect unit daily for
proper operation.
CAUTION
Surfaces may be
extremely hot! Use
protective equipment.
Keep hands away from
moving parts and pinch points.
Do not fill kettle above
recommended level
marked on outside of kettle.
Wear protective equipment
when discharging hot product.
Do not lean on or place
objects on kettle lip.
SERVICING
Shut off power at main
fuse disconnect prior
to servicing.
GAS APPLIANCES
Do not attempt to operate
this appliance during a
power failure.
Stand clear of product
discharge path when
discharging hot product.
Ensure kettle is at room
0
temperature and pressure
gauge is showing zero or less
prior to removing any fittings.
Keep appliance and area free
and clear of combustibles.
Page 3
GENERAL
Installation of the unit must be accomplished by
qualified installation personnel working to all
applicable local and national codes. Improper
installation of product could cause injury or damage.
This unit is built to comply with applicable
standards for manufacturers. Included among
those approval agencies are: UL, NSF,
ASME/Ntl.Bd., CSA, ETL, CE, and others. Many
local codes exist, and it is the responsibility of the
owner/installer to comply with these codes.
INSPECTION
Before uncrating, visually inspect the unit for
evidence of damage during shipping. If damage
is noticed, do not unpack the unit, follow shipping
damage instructions.
SHIPPING DAMAGE
INSTRUCTIONS
If shipping damage to the unit is discovered or
suspected, observe the following guidelines in
preparing a shipping damage claim.
1. Write down a description of the damage or the
reason for suspecting damage as soon as it is
discovered. This will help in filling out the claim
forms later. If possible, take a polaroid picture.
2. As soon as damage is discovered or suspected,
notify the carrier that delivered the shipment.
3. Arrange for the carrier's representative to
examine the damage.
4. Fill out all carrier claims forms and have the
examining carrier sign and date each form.
CLEARANCE REQUIREMENTS
The first installation step is to refer to the
SPECIFICATION DRAWINGS at the back of this manual
in order to determine the exact location of the kettle.
CLEARANCE REQUIREMENTS TO
COMBUSTIBLE AND NONCOMBUSTIBLE
SURFACES:
RIGHT LEFT BACK
KDT-1-T 4" 0" 0"
KDT-3-T & KDT-6-T 4" 4" 1"
KDT-12-T & KDT-20-T 4" 4" 1.75"
Note: For SD Stands (with or without kettles) zero
clearance is required on the sides and back.
KETTLES
Table-top models must be positioned on a firm stand
or existing counter top and secured in place. An
optional modular cabinet base (SD Stand), with
level-adjustable legs is available .
1. Make two 1" holes for
the kettle legs.
2. Remove the leg mounting
locknuts and washers from
the kettle's legs.
3. Install the legs into the two
1" holes.
4. Position washers as
illustrated and secure
the kettle to its' base by
refastening the locknut
from underneath the
cabinet or countertop.
5. Once the kettle is secure,
screw the tilt handle into
the mounting block welded
to the side of the kettle.
6. Install service requirements
as required.
KETTLES c/w SD STAND
1. Place unit in desired location.
2. Place a carpenter's level on the kettle rim and
level the stand using the level adjustable feet.
3. Install service requirements as required.
INSTALLATION
A
KDT-1-T 8 1/8"
KDT-3-T 10"
KDT-6-T 12"
KDT-12-T 19 1/2"
KDT-20-T 23 3/4"
DRILL TWO
1" HOLES
A
COUNTERTOP
Page 4
STEAM
All steam plumbing to and from the kettle and
steam boiler should be thoroughly cleaned and
inspected for dirt and debris before final
connection to the kettle are made.
Generally, kettles require 1/2" i.p.s. pipe, 10-45 psi
steam pressure. If the steam supply pressure
exceeds 45 psi, a pressure reducing valve is
required. The steam inlet is at the right side of the
kettle, as n from the front.
A pressure reducing valve is required on the
incoming line as shown below. The relief valve
should have a capacity of 300 lb/hr (136 kg/hr).
CONDENSATE (Kettles without SD Stands)
Maximum pressure rating on table-top kettles is
50psi. It is highly recommended that a pressure relief
valve equal to or less than this pressure be installed
on the incoming steam line close to the kettle.
A steam condensate trap must be plumbed to a drain,
using minimum 1/2" NPT plumbing. The condensate line
is limited to a maximum rise of 10 feet in order for the
steam pressure to adequately force the condensate
through the plumbing. Any higher rise requires a pump.
If the steam boiler to which this kettle is installed has a
condensate return (closed loop system), a 1/2" steam
strainer, a 1/2" steam trap, and a 1/2" check valve must
be installed on the output (condensate) side of the kettle.
CONDENSATE (Kettles c/w SD Stands)
The stand comes factory plumbed so the condensate
is connected to the stands drain manifold.
POTABLE WATER
The water faucet (optional on kettles purchased
without SD stands) with swing spout, requires 1/2
inch O.D. copper tube plumbing for hot or cold water
supplies to the faucet (SPK - cold water connection
only, DPK - hot and cold water connection).
FINAL INSTALLATION CHECK
1. Partially fill the kettle with water.
2. Slowly turn the steam supply valve's knob to
the open position.
3. Release the safety valve, ensuring that the
steam escapes freely. Stay clear of steam
exhaust when releasing the safety valve.
4.
Observe that the water in the kettle comes to a boil.
5. Close the steam supply valve.
6. Drain off the water by tilting the kettle.
KETTLES
RECOMMENDED PIPING
SCHEMATICS
(all service connections shown supplied by others)
KETTLES c/w
SD STANDS
TO DRAIN OR BOILER
CONDENSATE LINE
RELIEF
VALVE
STRAINER
TO DRAIN (CONDENSATE RETURN PLUMBED TO 1 1/2" DRAIN MANIFOLD)
CONDENSATE RETURN
UNION
CHECK
PRESSURE
REDUCING
VALVE
UNION
VALVE
STEAM
TRAP
SHUT OFF
VALVE
STRAINER
STEAM
MANUAL
STEAM
VALVE
STRAINER
RELIEF
VALVE
IN
PRESSURE
REDUCING
VALVE
UNION
STEAM
SHUT OFF
VALVE
IN
Page 5
OPERATION
1. Ensure that there is an adequate steam
supply to the kettle.
2. Turn the steam control valve to
the open position by turning the
knob counter-clockwise, then allow
the kettle to preheat.
NOTE: When cooking egg and milk products, the
kettle should NOT be preheated, as products of
this nature adhere to hot cooking surfaces. These
types of foods should be placed in the kettle
before heating is begun.
3. Fill kettle with product to desired level.
4. When the product has reached
the desired temperature, regulate
the heat, as required, by turning
the steam control valve clockwise
for less steam, and therefore, a
lower temperature.
5. When cooking is complete,
close the steam control valve by
turning the knob clockwise.
FOR KETTLE/STEAMER COMBINATIONS:
If the boiler in a steamer is supplying steam to a
kettle, always heat the kettle first. After the kettle
contents are heated, and the boiler's steam
pressure returns to normal, the steamer may be
used. Pressure steamer compartments should be
sequentially started, and preheated before
cooking.
NOTE: As with cleaning food soil from any
cookware, art important part of kettle cleaning is
to prevent food from drying on. For this reason,
cleaning should be completed immediately after
cooked foods are removed. . Please read the
"Care and Cleaning" instructions for detailed kettle
washing procedures
Marine Lock (12 & 20 gal. models only)
If your unit is equipped with
a marine lock to prevent
accidental tilting, it must be
inspected daily to insure it
moves freely and
automatically locks into place when kettle is
returned to upright position.
Use the following procedure to tilt the kettle.
1. Securely grasp the tilt handle.
2. Push the marine lock button down to unlock
tilting mechanism.
3. Pull the handle to tilt the kettle.
4. When you return the kettle to its' original upright
position the marine lock will latch automatically.
OPERATING INSTRUCTIONS
CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR
COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL.
MARINE
LOCK
Page 6
CARE AND CLEANING
Cooking equipment must be cleaned regularly to
maintain its fast, efficient cooking performance and
to ensure its continued safe, reliable operation. The
best time to clean is shortly after each use (allow
unit to cool to a safe temperature).
WARNINGS
➩ Do not use detergents or
cleansers that are chloride
based or contain quaternary
salt.
➩ Do not use a metal bristle
brush or scraper.
➩ Steel wool should never be
used for cleaning the stainless
steel.
➩ Unit should never be cleaned
with a high pressure spray
hose.
➩
Do not leave water sitting in unit
when not in use.
CLEANING INSTRUCTIONS
CAUTION
SURFACES MAY
BE EXTREMELY HOT!
CLEANING INSTRUCTIONS
1. Turn unit off.
2. Remove drain screen (if applicable). Thoroughly
wash and rinse the screen either in a sink or a
dishwasher.
3. Prepare a warm water and mild detergent solution in
the unit.
4. Remove food soil using a nylon brush.
5. Loosen food which is stuck by allowing it to soak at
a low temperature setting.
6. Drain unit.
7. Rinse interior thoroughly.
8. If the unit is equipped with a
TTaannggeenntt DDrraaww--OOffff
VVaallvvee
, clean as follows:
a) Disassemble the draw-off valve first by turning
the valve knob counter-clockwise, then turning
the large hex nut counter-clockwise until the
valve stem is free of the valve body.
b) In a sink, wash and rinse the inside of the valve
body using a nylon brush.
c)
Use a nylon brush to clean tangent draw-off tube.
d) Rinse with fresh water.
e) Reassemble the draw-off valve by reversing the
procedure for disassembly. The valve's hex nut
should be hand tight only.
9. If the unit is equipped with a
BBuutttteerrffllyy VVaallvvee
, clean
as follows:
a) Place valve in open position.
b) Wash using a warm water and mild detergent
solution.
c) Remove food deposits using a nylon brush.
d) Rinse with fresh water.
e) Leave valve open when unit is not in use.
10 . Using mild soapy water and a damp sponge, wash
the exterior, rinse, and dry.
NOTES
➩ For more difficult cleaning applications one of the
following can be used: alcohol, baking soda, vinegar,
or a solution of ammonia in water.
➩ Leave the cover off when the kettle is not in use.
➩ For more detailed instructions refer to the Nafem
Stainless Steel Equipment Care and Cleaning manual
(supplied with unit).
Chloride Cleaners
Wire Brush &
Steel Pads
High Pressure
Spray Hose
Stagnant
Water
Page 7
STAINLESS STEEL EQUIPMENT CARE AND CLEANING
(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)
Contrary to popular belief, stainless steels ARE susceptible to rusting.
Corrosion on metals is everywhere. It is recognized quickly on iron and
steel as unsightly yellow/orange rust. Such metals are called “active”
because they actively corrode in a natural environment when their atoms
combine with oxygen to form rust.
Stainless steels are passive metals because they contain other metals, like
chromium, nickel and manganese that stabilize the atoms. 400 series
stainless steels are called ferritic, contain chromium, and are magnetic;
300 series stainless steels are called austenitic, contain chromium and
nickel; and 200 series stainless, also austenitic, contains manganese,
nitrogen and carbon. Austenitic types of stainless are not magnetic, and
generally provide greater resistance to corrosion than ferritic types.
With 12-30 percent chromium, an invisible passive film covers the steel’s
surface acting as a shield against corrosion. As long as the film is intact
and not broken or contaminated, the metal is passive and stain-less. If the
passive film of stainless steel has been broken, equipment starts to
corrode. At its end, it rusts.
Enemies of Stainless Steel
There are three basic things which can break down stainless steel’s
passivity layer and allow corrosion to occur.
1. Mechanical abrasion
2. Deposits and water
3. Chlorides
Mechanical abrasion means those things that will scratch a steel surface.
Steel pads, wire brushes and scrapers are prime examples.
Water comes out of the faucet in varying degrees of hardness. Depending
on what part of the country you live in, you may have hard or soft water.
Hard water may leave spots, and when heated leave deposits behind that
if left to sit, will break down the passive layer and rust stainless steel. Other
deposits from food preparation and service must be properly removed.
Chlorides are found nearly everywhere. They are in water, food and table
salt. One of the worst chloride perpetrators can come from household and
industrial cleaners.
So what does all this mean? Don’t Despair!
Here are a few steps that can help prevent stainless steel rust.
1.
Use the pr
oper tools.
When cleaning stainless steel products, use non-abrasive tools. Soft
cloths and plastic scouring pads will not harm steel’s passive layer.
Stainless steel pads also can be used but the scrubbing motion must
be in the direction of the manufacturers’ polishing marks.
2.
Clean with the polish lines.
Some stainless steel comes with visible polishing lines or “grain.”
When visible lines are present, always scrub in a motion parallel to the
lines. When the grain cannot be seen, play it safe and use a soft cloth
or plastic scouring pad.
3.
Use alkaline, alkaline chlorinated or non-chloride containing cleaners.
While many traditional cleaners are loaded with chlorides, the industry
is providing an ever-increasing choice of non-chloride cleaners. If you
are not sure of chloride content in the cleaner used, contact your cleaner
supplier. If your present cleaner contains chlorides, ask your supplier if
they have an alternative. Avoid cleaners containing quaternary salts; it
also can attack stainless steel and cause pitting and rusting.
4.
Treat your water
.
Though this is not always practical, softening hard water can do much
to reduce deposits. There are certain filters that can be installed to
remove distasteful and corrosive elements. To insure proper water
treatment, call a treatment specialist.
5.
Keep your food equipment clean.
Use alkaline, alkaline chlorinated or non-chloride cleaners at
recommended strength. Clean frequently to avoid build-up of hard,
stubborn stains. If you boil water in stainless steel equipment,
remember the single most likely cause of damage is chlorides in the
water. Heating cleaners that contain chlorides have a similar effect.
6.
Rinse, rinse, rinse.
If chlorinated cleaners are used, rinse and wipe equipment and
supplies dry immediately. The sooner you wipe off standing water,
especially when it contains cleaning agents, the better. After wiping
equipment down, allow it to air dry; oxygen helps maintain the
stainless steel’s passivity film.
7.
Never use hydrochloric acid (muriatic acid) on stainless steel.
8.
Regularly restore/passivate stainless steel.
Recommended cleaners for specific situations
Job Cleaning Agent Comments
Routine cleaning Soap, ammonia, Apply with cloth or sponge
detergent, Medallion
Fingerprints & smears Arcal 20, Lac-O-Nu Provides barrier film
Ecoshine
Stubborn stains & Cameo, Talc, Zud, Rub in direction of polish lines
discoloration First Impression
Grease & fatty acids, Easy-off, De-Grease Excellent removal on all finishes
blood, burnt-on-foods It Oven Aid
Grease & oil Any good Apply with sponge or cloth
commercial detergent
Restoration/Passivation Benefit, Super Sheen
Review
1. Stainless steels rust when passivity (film-shield) breaks down as a
result of scrapes, scratches, deposits and chlorides.
2. Stainless steel rust starts with pits and cracks.
3. Use the proper tools. Do not use steel pads, wire brushes or scrapers
to clean stainless steel.
4. Use non-chlorinated cleaners at recommended concentrations. Use
only chloride- free cleaners.
5. Soften your water. Use filters and softeners whenever possible.
6. Wipe off cleaning agent(s) and standing water as soon as possible.
Prolonged contact causes eventual problems.
To learn more about chloride-stress corrosion and how to prevent it,
contact the equipment manufacturer or cleaning materials supplier.
Developed by Packer Engineering, Naperville, Ill., an independent testing
laboratory.
Page 8
STEAM CONTROL ASSEMBLY
SERVICE PARTS
1
15
16
2
3
4
5
5
22
6
7
8
9
10
1
13
14
21
20
19
18
17
25
4
23
24
12
4
5
3
21
20
19
18
17
5
6
7
8
9
4
23
7
8
9
23
6
7
8
9
4
23
13
12
5
26
28
27
29
11
Page 9
STEAM CONTROL ASSEMBLY
ITEM NO. PART NO. DESCRIPTION QTY.
1. FA11056 Binding Head Screw, 6-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2. KE50458 End Cap, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE50455-1 Trunnion, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. FA05002-35 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
5. FA05002-37 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
6. KE50460-1 Trunnion, steam inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. FA11089 Binding Head Screw, 8-32 x 1/4" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE51713 Washer, steam valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE50459 Operating Stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE50457 End Cap, steam inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. SE00028 Steam Control Knob Assembly (c/w Item No. 12, 13 & Knob) . . . . . . . . . . . . . .1
12. KE51888 Retaining Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. FA11092 Binding Head Screw, 8-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE50151-E Knob, threaded (after 07/94) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50151 Knob, non threaded (prior to 06/94) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. KE50886-1 Handle, KDT-1-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50886-2 Handle, KDT-3-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50886-3 Handle, KDT-6-T & KDT-12-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50886-4 Handle, KDT-20-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. KE50475 Plug Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. KE52697 Lock Nut, 1/2" NPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
18. FA32500 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
19. FA30502 Washer, satin coat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
20. KE50467 Washer, Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
21. KE50465 Service Pipe, KDT-1-T & KDT-3-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
KE52030 Service Pipe, KDT-6-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
KE50463 Service Pipe, KDT-12-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
KE50464 Service Pipe, KDT-20-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
22. T40272 Leg Assembly, KDT-1-T (c/w Item No. 17-21) . . . . . . . . . . . . . . . . . . . . . . . . . .2
T40218 Leg Assembly, KDT-3-T (c/w Item No. 17-21) . . . . . . . . . . . . . . . . . . . . . . . . . .2
KE00896 Leg Assembly, KDT-6-T (c/w Item No. 17-21) . . . . . . . . . . . . . . . . . . . . . . . . . .2
KE00203 Leg Assembly, KDT-12-T (c/w Item No. 17-21) . . . . . . . . . . . . . . . . . . . . . . . . .2
KE00204 Leg Assembly, KDT-20-T (c/w Item No. 17-21) . . . . . . . . . . . . . . . . . . . . . . . . .2
23. FA05002-12 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24. KE01115-1 Right Hand Marine Lock Latch, KDT-12-T & KDT20-T only . . . . . . . . . . . . . . . .1
24. KE01115 Left Hand Marine Lock Latch, KDT-12-T & KDT20-T only . . . . . . . . . . . . . . . . .1
25. KE52632 Crown Nut, KDT-12-T & KDT20-T only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
26. SE00096 Steam Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
27. SE00011 Trunnion Assembly, steam inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
28. SE00029 Operating Stem Assembly, steam inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
29. SE00030 Steam Inlet Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Requires Knob -
Item No.
KE50151-E
00908 O Ring Lubrication
Page 10
3
4
7
6
5
11
10
9
8
16
12
13
15
14
22
21
19
18
20
See Steam
Control Drawing
2
1
1
1
24
28
1
25
26
27
30
See Steam
Control Drawing
23
17
Steam In Configuration for
SD Stand with Two Kettles
2
2
CONDENSATE
RETURN
STEAM
IN
STEAM
IN
CONDENSATE
RETURN
See Steam
Control Drawing
STEAM
STEAM
29
PLUMBING ASSEMBLY
(for SD Stands)
Page 11
PLUMBING ASSEMBLY (for SD Stands)
ITEM NO. PART NO. DESCRIPTION QTY.
1. FI00169 Tee, 1/2" NPT. (single kettle units) . . . . . . . . . . . . .1
(twin kettle units) . . . . . . . . . . . . . . .3
2. KE54941-5 Safety Valve, 50 PSI, 1/2" (North America) (single kettle units) . . . . . . . . . . . . .1
(twin kettle units) . . . . . . . . . . . . . . .2
KE54941-31 Safety Valve, 50 PSI, 1/2", (Europe) (single kettle units) . . . . . . . . . . . . .1
(twin kettle units) . . . . . . . . . . . . . . .2
3. FA95010 Jam Nut, #3/4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. KE51340 Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5. SD50000 Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. SD50042 Radiator Hose, 4" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. FI05131 Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. SD50043 Nipple, threaded one end only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE51367 Check Valve, 1 1/4" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. FI00670 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. FI00136 90° Street Elbow, 1 1/4" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. FI00191 Cap, 1 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE00648 Drain Pipe Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. FI00044 90° Elbow, 1 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. FI05027 Pipe Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
16. FI05047 Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. FI05077 Compression Elbow (single kettle units) . . . . . . . . . . . . .1
18. SD50027 Steam Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
19. FI05049 Male Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
20. KE51249 Strainer, 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. FI00596 Nipple, 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
22. FI00266 Coupling, 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
23. FI05048 Compression Tee (twin kettle units) . . . . . . . . . . . . . . .1
24. FI00586 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. FI05029 Hose Fitting, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
26. KE51391 Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
27. SD50034 Hose, 20" (SD1050K66) . . . . . . . . . . . . . . . . . .1
SD50035 Hose, 17" (SD1200K612) . . . . . . . . . . . . . . . . .1
SD50036 Hose, 27" (SD1600K620, 1212, 12,20 & 2020) .1
28. FI05028 90° Swivel Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
29. SDP Sliding Drain Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
30. Front Access Panels
SD50067 (SD450 series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SD50068 (SD650 series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SD50106 (SD760 series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SD50069 (SD1050 series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SD50070 (SD1200 series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SD50071 (SD1600 series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Page 12
6
7
8
4
5
1
4
2
3
1
2
3
11
12
9
11
12
10
FAUCET ASSEMBLIES
Page 13
FAUCET ASSEMBLIES
ITEM NO. PART NO. DESCRIPTION QTY.
1.
KE50825-8 6 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50825-1 12 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50825-1 20 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.
FA95022 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3.
FA05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4.
KE51736 Long Faucet Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. SD50097 Flanged Nut, 3/4" NPT, Chrome Plated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE51585 Faucet Spout Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. SD50098 Locknut, 3/4" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. FI00266 Coupling, 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE51899 Double Pantry Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
(c/w Item No. 11&12)
10.
KE51403 Double Pantry Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
(c/w Item No. 11&12)
KE51401 Single Pantry Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
(c/w Item No. 12)
11.
SE50020 Hot Water Stem Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12.
SE50021 Cold Water Stem Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Page 14
STEAM CONTROL ASSEMBLY -
FOR KETTLES WITH GEARBOX
See Tilting
Gearbox Assembly
1
2
3
4
5
6
5
6
7
8
9
10
11
11
12
14
15
16
17
19
18
20
21
22
10
13
Page 15
STEAM CONTROL ASSEMBLY -
FOR KETTLES WITH GEARBOX
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE52697 Lock Nut, 1/2" NPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. FA32500 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3. FA30502 Washer, satin coat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
4. KE50467 Washer, Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
5. KE50463 Service Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
6. KE00203 Leg Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. FA11056 Binding Head Screw, 6-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. KE50458 End Cap, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE50455-1 Trunnion, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. FA05002-35 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. FA05002-37 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
12. KE54752 Trunnion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. FA11509-1 Bolt, 1/2-13 x 3/4" lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. FA11089 Binding Head Screw, 8-32 x 1/4" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. KE51713 Washer, steam valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA05002-12 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. KE54753 Operating Stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18. KE51888 Retaining Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
19. SE00028 Steam Control Knob (includes Item #18 & 20) . . . . . . . . . . . . . . . . . . . . . . . . . .1
20. FA11092 Binding Head Screw, 8-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. KE54729 Gear Box Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
22. FA11146 Binding Head Screw, 8-32 x 3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Page 16
3
3
5
6
4
7
8
7
9
12
13
12
2
11
14
16
15
10
1
14
1
NOTE: Item #14 to be tack welded
flush outside in the gearbox
housing (item #1). Do not damage the outside
edges of the gearbox
housing when
tack welding.
2
See Steam
Control Assembly
TILTING GEARBOX ASSEMBLY
-
FOR KETTLES WITH GEARBOX
Page 17
TILTING GEARBOX ASSEMBLY
-
FOR KETTLES WITH GEARBOX
ITEM NO. PART NO. DESCRIPTION QTY.
1.-16. KE02062-1 Tilting Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. KE02060 Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE50198 Bearing, trunnion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3. KE54739-2 Bearing, tilt shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
4. KE54737 End Housing Spacer, tilt shaft, bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE54738-3 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE50306-1 Tilt Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE52192 Bearing Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. KE52191 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE50426-3 Spacer, Tilt Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE50315 Worm Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. FA95005 Tension Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE54738-1 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
13. KE02059 Segment Gear and Spacer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE02061 Trunnion Bearing Housing Holder Assembly c/w Bearing . . . . . . . . . . . . . . . . .1
15. FA10485 Hex Head Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA20008 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Page 18
PRESSURE RELIEF VALVE
TESTING PROCEDURE
The pressure relief valve (optional on kettles) must
be checked at least twice a year as part of the
normal maintenance performed.
1. Open steam valve and preheat kettle.
2. Stand to the side of the pressure relief valve
discharge tube and pull ring three or four
times to insure free movement. Hold valve
open for two seconds each time, insuring
there is rapid steam escape each time.
3. If valve appears to be sticking replace
pressure relief valve. If foreign material is
discharged, replace pressure relief valve and
eliminate the source of contamination.
STEAM TRAP
To remove line condensate that forms inside the
steam jacket, each kettle should be equipped with
a steam trap in the line of the kettle outlet to the
drain. A good steam trap at startup releases air
and wet steam into the drain line for a few
minutes, then holds the steam jacket. During
cooking, the trap periodically releases
accumulated condensate. If the kettle's cooking
performance becomes inadequate after long use,
replacement of the steam trap with a new one may
restore kettle operation to peak efficiency.
MARINE LOCK
Inspect lock at least twice yearly.
1. Check for excessive play or wear on pivot.
Adjust or replace as required.
2. Insure lock is catching over the centre of the
stop pin and not bent to one side or the other.
Adjust or replace as required.
WARRANTY
Our Company supports a worldwide network of
Maintenance and Repair Centers. Contact your
nearest Maintenance and Repair Centre for
replacement parts, service, or information
regarding the proper maintenance and repair of
your cooking equipment
In order to preserve the various agency safety
certification (UL, NSF, ASME/Ntl. Bd., etc.), only
factory-supplied replacement parts should be
used. The use of other than factory supplied
replacement parts will void warranty.
WARNING
Kettle will be hot. Use gloves for protection.
MAINTENANCE
ALL SERVICE MUST BE PERFORMED BY A
QUALIFIED SERVICE TECHNICIAN.
This kettle requires very little preventative maintenance other than daily cleaning.
The pressure relief valve must be tested twice a year.
Page 19
TROUBLESHOOTING GUIDE
This section contains information intended for use by Authorized Service Personnel only.
PROBLEM
A/ Kettle heats too slowly or does not come to a boil.
Probable Cause Remedy
1. Inadequate steam flow. Check for correct steam using chart below.
If kettle is connected to a steamer and powered by a
generator the units should be operated sequentially
(kettle boiling first, then start steamer).
2. Steam trap not operating properly. The trap should open periodically to
dump condensate, then close.
If it does not open or close it should be
cleaned or replaced.
3. Food batches are not always the same. When checking make certain that the original state (ie.
fresh or frozen) and quantity of food product is the same.
PROBLEM
B/ The trunnion housing leaks steam.
Probable Cause Remedy
1. Trunnion "O" rings are worn. Replace "O" rings (see STEAM CONTROL ASSEMBLY
drawing).
Gas Input Steam Output Boiler
BTU/Hour Lbs./Hour H.P.
100,000 60 1.7
160,000 95 2.8
200,000 125 3.6
250,000 150 4.4
300,000 180 5.2
Electric
KW Input
18 60 1.7
24 70 2.0
27 90 2.6
36 120 3.5
48 150 4.4
Capacity Fast Medium Stock
Gal./Lit. Cooking Cooking Kettle
5/17 11 9 6
10/42 22 18 11
25/95 55 44 28
40/151 88 70 44
60/227 132 105 66
Electric: Above shows lbs. per hour with 10-15
psig steam at the kettle. The use of
higher steam pressures (20-25 psig) will
reduce heat-up time 5-20%.
STEAM FLOW RATING
OF STEAM GENERATORS
STEAM FLOW RATING
REQUIREMENTS FOR KETTLES
Page 20
SPECIFICATION DRAWINGS
KDT-1-T
CLEARANCE REQUIREMENTS TO
COMBUSTIBLE AND
NONCOMBUSTIBLE SURFACES:
Right - 4" Left - 0 Back - 0
8.00"
203mm
9.38"
238mm
3.50"
89mm
9.31"
236mm
1.56"
40mm
1/2" NPT
CONDENSATE
RETURN
9.88"
251mm
8.13"
207mm
12.25"
311mm
1/2" NPT
STEAM
INLET
12.50"
318mm
Page 21
F
G
NOTE:
INLET AND RETURN
NOT INTERCHANGABLE
C
A
B
WALL
E
D
H
1/2" NPT
STEAM
INLET
1/2" NPT
CONDENSATE
RETURN
STEAM
CONTROL
VALVE
K
M
L
N
J
1.00"
25mm
1.25"/32mm
WALL
2.25"
57mm
GAL. LITRE A B C D E F G H J K L M N
311
IN 14.00 10.00 15.13 12.50 8.25 10.00 12.50 23.00 7.00 4.00 11.00 15.00 21.00
mm 356 254 384 317 210 254 317 584 178 102 279 381 533
623
IN 17.50 13.38 15.13 15.31 11.00 12.00 14.50 24.50 6.75 6.00 14.50 21.19 27.50
mm 445 400 384 389 279 305 368 622 171 152 368 538 699
KDT-3-T & KDT-6-T
CLEARANCE REQUIREMENTS TO
COMBUSTIBLE AND
NONCOMBUSTIBLE SURFACES:
Right - 4" Left - 4" Back - 1"
Page 22
GAL. LITRE A B C D E F G H J K L M
311
IN 20.50 16.75 23.00 22.25 13.50 19.50 22.00 29.00 6.00 8.75 11.50 29.50
mm 521 425 584 565 343 495 559 737 152 222 292 749
623
IN 25.25 21.00 27.25 18.00 11.00 23.75 26.25 33.00 6.50 10.50 13.25 36.75
mm 641 533 692 457 279 603 667 838 165 267 337 960
KDT-12-T & KDT-20-T
CLEARANCE REQUIREMENTS TO
COMBUSTIBLE AND
NONCOMBUSTIBLE SURFACES:
Right - 4" Left - 4" Back - 1.75"
WALL
A
E
D
B
C
H
STEAM
CONTROL
VALVE
1.75"
45mm
MARINE
LOCK
WALL
2.25"
57mm
J
1.25"
1/2" NPT
CONDENSATE
RETURN
F
G
NOTE: INLET AND RETURN
NOT INTERCHANGABLE
32mm
1/2" NPT
STEAM
INLET
K
M
L
Page 23
SD STANDS WITH
KETTLES
CLEARANCE REQUIREMENTS TO
COMBUSTIBLE AND
NONCOMBUSTIBLE SURFACES:
Right - 0 Left - 0 Back - 0
MODEL A B C
SD-450 - K 6
SD-650 - K12
SD-760 - K12
SD-760 - K20
SD-1050- K20
SD-1050- K 6 6
SD-1200- K 6 12
SD-1600- K 6 20
SD-1600- K 12 12
SD-1600- K 12 20
SD-1600- K 20 20
17.70 4.00 10.00
450 102 254
25.56 4.00 13.75
650 102 349
29.94 5.22 15.00
760 133 381
29.94 3.10 15.00
760 79 381
41.32 6.50 34.75
1050 165 883
41.32 4.91 20.66
1050 125 525
47.19 4.10 19.84
1200 104 504
63 9.88 25.63
1600 251 651
63 8.25 31.50
1600 210 800
63 6.13 29.38
1600 156 746
63 4.00 31.50
1600 102 800
5.00"
127mm
D
H C
13.75"
349mm
16.88"
429mm
3.25"
83mm
SLIDING
DRAIN PAN
B
C
SLIDING
DRAIN PAN
38.75"
984mm
MARINE
LOCK
A
27.75"
706mm
22.00"
610mm
6.00"
152mm
18.00"
457mm
1.47"
37mm
1.47"
37mm
4.44"
113mm
33.50"
851mm
1.47"
37mm
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