Cleveland Range 24CEA10 User Manual

Operators Manual

Use and Care Instructions
Electric Models, SteamCraft Ultra 3, 5, 10
Series: 21CET8, 21CET16, 24CEA10
1333 East 179th Street
Phone: (216) 481-4900
Fax: (216) 481 3782
Part No. CET-OPM Rev A 1/01
FOR THE USER
WARNING
Improper installation, adjustment, alterations, services or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
WARNING
Disconnect power before servicing
IMPORTANT
A QUALIFIED CLEVELAND RANGE TECHNICIAN MUST
PERFORM ALL SERVICE.
RETAIN THIS MANUAL FOR YOUR REFERENCE
You may wish to record the following items for future use.
Model Number _________________________
Serial Number __________________________
Date of Installation _______________________
OPERATOR’S MANUAL
Table of Contents
Chapter Page
SECTION 1: INTRODUCTION ______________________________________________ 1
A. OPERATIONAL SAFETY __________________________________________________ 1 B. PRODUCT INFORMATION ________________________________________________ 2
(1) Serial Number ______________________________________________________ 2 (2) Model Number ______________________________________________________ 2 (3) Product information Plate ______________________________________________ 2
C. PRODUCT DESCRIPTION ________________________________________________ 3
SECTION 2: COMPARTMENT CONTROL PANELS _____________________________ 4 A. DIAL TIMER CONTROL PANEL ___________________________________________ 4
(1) Cooking Operations – Dial Timer Control Panel ____________________________ 4 (2) Manual and Timed Mode _______________________________________________ 4
a. Manual Mode _____________________________________________________ 4 b. Timed Mode ______________________________________________________ 4
B. KEYPAD TIMER CONTROL PANEL ________________________________________ 5
(1) Cooking Operations – Keypad Control Panel ________________________________ 5 (2) Manual and Timed Modes ______________________________________________ 5
a. Manual Mode ____________________________________________________ 5 b. Timed Mode and Use of the Timer _____________________________________ 5
SECTION 3: GENERAL OPERATION ________________________________________ 7 A. EXTERNAL MAIN POWER SWITCH _________________________________________ 7 B. DOOR INTERLOCK SWITCH (Optional) ______________________________________ 7 C. POWER ON (AUTOMATIC FILL) ___________________________________________ 7 D. INSPECTING THE COOKING COMPARTMENT ________________________________ 8 E. PREHEATING THE STEAMER _____________________________________________ 8 F. DESCALING REQUIRED LIGHT FEATURE ___________________________________ 8
SECTION 4: COOKING WITH THE STEAMER _________________________________ 9 A. OPERATING AND COOKING PROCEDURE – TIMED MODE _____________________ 9 B. OPERATING AND COOKING PROCEDURE – MANUAL MODE ___________________ 10
(1) Using the Timer in Manual Mode _________________________________________ 10 (2) Manual Cooking Procedure ____________________________________________ 10
SECTION 5: SHUTDOWN AND CLEANING PROCEDURES ______________________ 11 A. STEAM GENERATOR BLOWDOWN ________________________________________ 11
(1) Power Off (Automatic Blowdown) ________________________________________ 11 (2) Blowdown Frequency ________________________________________________ 11 (3) Blowdown Procedure ________________________________________________ 12
B. SHUTDOWN AND CLEANING _____________________________________________ 12
SECTION 6: PREVENTATIVE MAINTENANCE AND TROUBLESHOOTING _________ 14 A. MAINTENANCE _________________________________________________________ 14
(1) Maintenance Records ________________________________________________ 14 (2) Daily Maintenance ___________________________________________________ 14 (3) Weekly Maintenance _________________________________________________ 14 (4) Weekly/Monthly Maintenance Descale Steam Generator _____________________ 16
B. OPERATOR’S TROUBLESHOOTING GUIDE _________________________________ 17
(Continued on Next Page)
(Table of Contents Continued)
SECTION 7: STEAM COOKING GUIDELINES _________________________________ 21
A. INTRODUCTION ________________________________________________________ 21 B. SIZING UP PAN CAPACITY _______________________________________________ 22
(1) Serving Sizes – How Much? How Many? __________________________________ 22
(2) Reference Charts for Typical Pan Capacities _______________________________ 22 C. CONVECTION STEAMER – SUGGESTED TIMER SETTING GUIDELINES ___________ 23 D. STEAMING TIPS -LOBSTER -CRAB -SHRIMP _______________________________ 25
(1) Live lobsters and Crabs ________________________________________________ 25
(2) Lobster Tail 8 oz. ____________________________________________________ 25
(3) King Crab Legs ______________________________________________________ 25
(4) Shrimp _____________________________________________________________ 25
SECTION 8: LIMITED WARRANTY __________________________________________ 26
SECTION 1: INTRODUCTION
To use a SteamCraft Convection Steamer safely and effectively, each operator must read and understand this Manual completely before starting operation. The owners and operators of the steamer should retain this Manual in an easily accessible location for future reference and training.
The owner(s) and operator(s) of the steamer must be aware that steam can cause serious injuries and equipment damage. Pay particular attention to the Operational Safety section of this chapter, and the WARNINGS and CAUTIONS displayed in this manual and on the equipment.
WARNING
DO NOT ATTEMPT TO START OR OPERATE a SteamCraft steamer during a power outage.
DEATH, INJURY, AND EQUIPMENT DAMAGE could result from the improper installation of a steamer.
Before starting a recently installed or repaired steamer, be sure it has been installed by qualified personnel according to the instructions found in the separate Installation and Maintenance Manual.
A. OPERATIONAL SAFETY
The safe and effective operation of any steamer depends upon proper installation, use, maintenance, and repair. Operational safety must encompass all of these factors. This Operational Safety section outlines the minimum safety policies that should be considered when using one or more SteamCraft steamers. It is assumed that any operational safety program must be tailored to the specific site and use of the equipment.
Burn hazards are present in any professional food service operation. When using the steamer, observe the following precautions.
Remember at all times that steam can cause severe burns.
When checking inside the steamer always open the door slowly and stand to the side and back away from the steamer. Water leaking from the door gasket can be a sign of a blocked drain. If the drain is blocked, hot water can accumulate inside the compartment and spill out when the door is opened.
Make sure the compartment is turned OFF. Open the door slightly to allow steam to vent before looking or reaching into cooking compartment.
Do not reach into the cooking compartment until the steam has cleared.
Do not reach into steamer or handle hot items without wearing heatproof gloves. Wet or damp gloves conduct heat, and may cause burns when touching hot items.
Do not use anything but your hands to operate the ON/OFF controls.
Do not block the vents on the side, rear or underside of the unit or otherwise obstruct the flow of ventilation air to the steamer. Do not store articles on top of the unit.
The steamer requires a minimum of service if properly operated and maintained by trained personnel. The following steps will help keep the steamer in a safe, efficient operating condition.
(1) Do not store or leave combustible materials near the steamer. Keep the area around and under
the steamer free of combustible materials.
(2) Non slip draining mats should be on the floor in front of the steamer to prevent slipping
accidents from spilled water.
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(3) Train all personnel who will use the steamer. Make sure personnel know how to operate the
steamer, clean the interior and exterior, drain the unit, and descale the steam generator.
(4) Operating personnel must be able to recognize problems, and report them so that corrective
actions can be taken by trained personnel as outlined in the troubleshooting charts found in the back of this manual and in the separate Installation and Maintenance Manual.
(5) Conduct regular steamer inspections. Check for water line leaks, door seal and drain leaks,
clogged drain, steam generator scale buildup, and steamer control malfunctions.
(6) Follow the instructions for steamer maintenance found in this manual and the additional literature
provided with the steamer.
(7) Before each use of the steamer, inspect the drain and screen for blockage. Inspect the door
gasket assembly, and slide racks for proper installation and cleanliness.
(8) Allow only Cleveland Range authorized service representatives to service the steamer.
(9) Use only factory authorized repair parts.
(10) Maintain written records of steamer maintenance and service. Each record should include at
least:
The date of the service or maintenance.
A description of the service, maintenance or repair performed. Include part numbers if applicable.
Copies of purchase order(s) and invoice(s) for repair parts and service.
The name and signature of the person performing the maintenance or service.
B. Product Information
(1) Serial Number
The Serial number is located at the back of the unit. During manufacture, SteamCraft Steamers are assigned individual serial numbers. Whenever any inquiry is made with Cleveland Range regarding a steamer the serial number should be referenced.
(2) Model Number
This manual covers model numbers 21CET8, 21CET16 and 21CEA10.
(3) Product Information Plate
The Product Information Plate located on the rear (Model 21CET8 and 21CET16) or the left side (Model 24CEA10) of the unit lists the model and serial number as well as the power supply and the wiring requirements of the steamer.
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C. Product Description
Models 21CET8, 21CET16
Model 21CET8
(Pictured)
Model 24CEA10
Descaling Port
Descaling Instructions
Compartment Timer
TIMED/MANUAL Operation Switch
Main Power ON/OFF Switch
Descaling Required Switch
4” Adjustable Legs
Descaling Ports (2 total, not visible)
Descaling Instructions
Compartment Timer
TIMED/MANUAL Operation Switch
Main Power ON/OFF Switch
Descaling Required Switch
6” Adjustable Legs
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SECTION 2: COMPARTMENT CONTROL PANELS
The standard steamer control panel, illustrated in Figure 2-1 has a mechanical timer. An optional electronic keypad timer illustrated in Figure 2-2 of SECTION 2, Part B and an ON/OFF control panel are also available. The Electronic timer uses a temperature compensation circuit, which allows the timer to count down only while the cooking compartment is at cooking temperature. The ON/OFF Control Panel, which is not illustrated, operates exactly like the manual operation of the timed models except a selector switch is used to turn the steam to the cooking compartments ON and OFF.
A. DIAL TIMER CONTROL PANEL
(1) Cooking Operations – Dial Timer Control Panel
For safe, efficient operation of the steamer, the operator must, at a minimum, comply with all cautions, warnings and instructions in the detailed operating procedures and be familiar with the control panel shown in Figure 2-1. The operator must be familiar with all the operating features explained in this manual before attempting to operate the steamer.
(2) Manual and Timed Modes
The steamer has two operating modes: manual and timed. The TIMED/MANUAL rocker switch selects the operating mode. Pressing the MANUAL end of the switch selects the manual-operating mode. Pressing the TIMED end of the switch selects the timed operating mode. Cooking procedures are slightly different for each mode.
a. Manual Mode
The manual mode provides continuous steaming. The operator starts and stops steaming operations manually. See the Operating and Cooking Procedure – Manual mode in Section 4, Part B for more information.
b. Timed Mode
The timer provides timed control of steaming, starts and stops cooking operations.
To use the timer, simply set the timer to the desired time. The steamer will begin steaming operations as soon as the timer is set. When the timer reaches zero the steaming functions will automatically end and a buzzer will sound for 3 seconds to alert the operator that the cooking cycle is complete.
1. DIAL TIMER
This dial timer sets the operating time from 0 to 60 minutes. Turn the dial clockwise until it points to the required number of minutes. When it reaches 0, a buzzer sounds for 3 seconds.
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2. TIMED/MANUAL Switch.
The TIMED/MANUAL switch selects the manual or timed operating mode. Pressing the MANUAL (bottom) end of the switch selects the manual mode. Pressing the TIMED (top) end of the switch selects the timed mode.
3. POWER ON Switch and Indicator Light.
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SteamCraft Ultra 3
& 5 Panel (Pictured)
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(SteamCraft Ultra 3 & 5) When the Red indicator light is ON, power is ON to the unit and the control panel.
4. POWER ON Switch and Indicator Light
(SteamCraft Ultra 10 ) “POWER ON” Control is located below the top compartment control panel. When the Red indicator light is ON, power is ON to the unit and both control panels.
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SteamCraft Ultra 10
Power ON Control
Figure 2-1 Dial Timer Control Panel
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B. KEYPAD TIMER CONTROL PANEL
(1) Cooking Operations – Keypad Control Panel
For safe, efficient operation of the steamer, the operator must, at a minimum, comply with all
cautions, warnings and instructions in the detailed operating procedures and be familiar with the
control panel shown in Figure 2-2. The operator must be familiar with all the operating features
explained in this manual before attempting to operate the steamer.
(2) Manual and Timed Modes
The steamer has two operating modes: manual and timed. The TIMED/MANUAL rocker switch
selects the operating mode. Pressing the MANUAL end of the switch selects the manual-operating
mode. Pressing the TIMED end of the switch selects the timed (automatic) operating mode.
a. Manual Mode
The manual mode provides continuous steaming. The operator starts and stops steaming operations manually. See the Operating and Cooking Procedure – Manual Mode in Section 4, Part B for more information.
b. Timed Mode and Use of the Timer
1. Timer Use and Temperature Compensation
The keypad timer control starts and stops steaming operation, and monitors cooking time and compartment temperature for accurate, efficient, uniform steam cooking.
The keypad control uses a temperature compensation circuit that effects only the timer. When operating, the timer ONLY COUNTS DOWN WHILE THE COOKING COMPARTMENT IS AT COOKING TEMPERATURE. This provides totally automatic control of the steaming operation and assures uniform cooking as the timer automatically compensates for food product defrosting and/or compartments heat up time. Whenever the steamer is not at cooking temperature 193°F, the timer pauses and the display shows “PAUS”, once temperature is reached a digital display of the remaining time is displayed. When the timer counts down to zero a buzzer will sound, to indicate that cooking is complete and the steam generator will shut down.
The timer will operate similarly when the steamer is being operated in the manual mode including counting down only when the steamer is at cooking temperature, except that the timer does not start or stop the steaming cycle.
2. Timer Operation
a) Setting the Timer
To set the cooking time, the timer must first be zeroed. The timer can be set only when the cooking time display is clear (00:00). The cooking time display contains four digits. The left two digits are minutes, and the right two digits are seconds. The display 12:34 is set for 12 minutes and 34 seconds. To set the cooking time:
1) Change the required cooking time to minutes and seconds.
2) Press the number keys for minutes, and then, for the seconds.
3) If the cooking time is 99 seconds or less, only press the number keys for seconds.
b) Starting/Stopping the Timer
Press the START/STOP key to start or stop the timer. When the START/STOP key is pressed, the steam generator begins heating the water to steam. Shortly, steam fills the cooking compartment.
1) The timer display reads “PAUS” until the cooking compartment reaches proper cooking temperature, or when the timer cycle is paused by pressing the START/STOP key again after the timer has started.
2) When the cooking compartment reaches proper cooking temperature, the timer display shows the count down.
NOTE: A timer setting of 10 minutes may in fact take 11 or 12 minutes (or even longer,
if the unit was not preheated prior to the start of the cooking cycle) for the timer to count down and the alarm to sound. This is normal. Heating the compartment and food to cooking temperature uses the additional time.
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