Cleveland Motion Controls ULTRA SERIES CARTRIDGE TRANSDUCER User Manual

7550 Hub Parkway Cleveland, Ohio 44125 Phone: [phone] Fax: [phone] www.cmccontrols.com

FOR USE WITH STATIONARY SHAFTS

I

NSTRUCTION

C

LEVELAND

U

LTRA

M

ODELS:

M

ANUAL

(MAN-70251)

-K

C

ARTRIDGE TRANSDUCER

IDDER

EC, ECM, SC & SCM

Industrial Products Division

®

REVISION

AA

U

LTRA SERIES STATIONARY SHAFT TRANSDUCER

R

EVISION HISTORY

Rev ECO Author Date Description of Change

AA XXX DJM 11/16/2004 As Released

MAN-70251 REV. AA

P

AGE 2 OF

18

MAN-70251 REV. AA

U

LTRA SERIES STATIONARY SHAFT TRANSDUCER

T

ABLE OF CONTENTS

1 I

MPORTANT INFORMATION

1.1 O

1.2 C

1.3 R

1.4 PRE-I

2 S

2.1 F

2.2 B

3 I

3.1 M

3.2 M

3.3 P

3.4 M

3.5 C

3.6 E

3.7 M

3.8 C

RDER NUMBERS
ONTACT INFORMATION AND SERVICE ASSISTANCE
ECEIVING AND UNPACKING

NSTALLATION PRECAUTIONS

PECIFICATIONS

ORCE RATINGS
EFORE INSTALLING THE TRANSDUCER

2.2.1 Installation Precautions .............................................................................................9

2.2.2 Safety Considerations ...............................................................................................9

2.2.3 Mounting Configurations .........................................................................................10

2.2.4 Mounting Hardware and Fastener Torque Recommendations ...............................11

2.2.5 Mounting Dimensions..............................................................................................12

NSTALLING THE CARTRIDGE TRANSDUCER

OUNTING THE TRANSDUCER
OUNTING THE SENSING ROLL

RELOADING

INIMIZING BEAM TORQUE
HECKING THE TRANSDUCER MOUNTING
LECTRICAL CONNECTIONS AND WIRING

ATING CONNECTORS
ALIBRATION

..............................................................................................................5

........................................................................................8

................................................................................................................9

...................................................................................................................14

...................................................................................................................16

..........................................................................5

..............................................................................................6

......................................................................................7

..............................................................................9

...............................................13

..........................................................................................13

........................................................................................14

..............................................................................................15

.........................................................................15

..........................................................................16

.....................................................................................................16

............................................................6

4 T

ROUBLE SHOOTING

4.1.1 DC Resistance Check .............................................................................................18

4.1.2 DC Voltage and Current Checks .............................................................................18

...............................................................................17

P

AGE 3 OF

18

U

LTRA SERIES STATIONARY SHAFT TRANSDUCER

MAN-70251 REV. AA

W

ARRANTY

Cleveland Motion Controls warrants the goods against defects in design, materials and workmanship for the period
of 12 months from the date of delivery on the terms detailed in the Cleveland Motion Controls, Inc. Terms and
Conditions of Sale, document number AO-90131

Cleveland Motion Controls, Inc. reserves the right to change the content and product specification without notice.

© 2004 in this document is reserved to:
Cleveland Motion Controls, Inc.
7550 Hub Parkway
Cleveland, OH 44125
216-524-8800 Phone
216-642-2199 Fax

I

NTENDED USERS

This Instruction Manual is to be made available to all persons who are required to configure, install or service the
equipment described in this manual or any other related activity.

A

DDITIONAL INFORMATION

ATTENTION: The following information is provided merely as a guide for proper installation. Cleveland Motion
Controls cannot assume responsibility for the compliance (or failure to comply) to any code (national, local or other)
that prescribes the proper installation of this electro-mechanical device or associated equipment. A hazard of
personal injury and/or property damage can exist if applicable codes are not adhered to.

CE EMC R

The Cleveland-Kidder Ultra Transducer may be used by a manufacturer as a component of a larger system, along
with other components, which may or may not bear the CE mark. The system assembler is responsible for the
compliance of the system as a whole with the EMC Directive.

Before installing the Transducer you must clearly understand who is legally responsible for conformance with the
EMC Directive. Misappropriation of the CE mark is a criminal offense.

ESPONSIBILITY

P

AGE 4 OF

18

MAN-70251 REV. AA

U

1 I

MPORTANT INFORMATION

LTRA SERIES STATIONARY SHAFT TRANSDUCER

1.1 O

RDER NUMBERS

Use the following example and Tables A, B and C to determine order numbers for:

• Ultra Series Transducers

• Mounting Kits

• Split Bushings

Figure 1 – Example for Determining Transducer, Mounting Kit and Split Bushing Order Numbers

If you needed to Purchase a Transducer, Mounting Kit and Split
Bushing corresponding to following description:

• Size 2 cartridge body.

• Bore diameter of 1.25 in. (to allow direct use of Cleveland-

Kidder split-bushings).

• Side connection (to allow flange mounting).

• Maximum Working Force (MWF) of 150 lbs.

• Bushing to accommodate 3/4 inch (outside diameter) shaft

Then, you would use Catalog Numbers:

Ultra Series Transducer = MO-13327-00

Mounting Kit = MO-04498 (Refer to

Split Bushing = MO-00988-1 (Refer to

Table B

Table C

)

)

Having the following information at hand will help you to easily determine which of the Ultra Series Cartridge
Transducers for Stationary Shafts is right for your application:

• The desired diameter of the shaft bore

• The type of electrical connection

• Maximum working force

Use Table A to determine the catalog number for the proper Stationary Shaft Transducer.

Table A – Determining a Catalog Number for the Ultra Stationary Shaft Transducer

Cartridge Size

1T 1.25 MO-13333 MO-13332

1T 1.50 MO-13335 MO-13334

2T 1.25 MO-13327 MO-13326

2T 1.50 MO-13329 MO-13328

3T 1.94 MO-13331 MO-13330

Metric

Cartridge Size

1T 30 MO-13431 MO-13429 100 N 200 N 350 N 450 N 650 N

2T 30 MO-13432 MO-13430 650 N 1000 N 1800 N 2500 N 4500 N

Bore Diameter

of Shaft

Coupling

(inches)

Shaft

Diameter

(millimeters)

Side

Connector

(SC)

Side

Connection

(SCM)

End

Connector

(EC)

End

Connection

(ECM)

P

AGE 5 OF

Order Code Suffix, M.W.F.

-00 -10 -20 -30 -40

25 lb 50 lb 75 lb 100 lb 150 lb

150 lb 250 lb 400 lb 600 lb 1000 lb

Order Code Suffix , Metric M.W.F

-00 -10 -20 -30 -40

18

U

LTRA SERIES STATIONARY SHAFT TRANSDUCER

Table B – Determining a Mounting Kit Catalog Number for the Ultra Series Cartridge Transducer

MAN-70251 REV. AA

Mounting Style

Bearing (BR) MO-04495 MO-04500 MO-05175 MO-05174

Flange (FL) MO-04493 MO-04498 MO-05176 MO-05177

Pillow Block (PB) MO-04494 MO-04499

Table C – Determining a Split Bushing Catalog Number for the Ultra Series Cartridge Transducer

If Finished Bore Diameter
(nominal I.D) equals:

1/2 inch

5/8 inch MO-00988-0

3/4 inch MO-00988-1

7/8 inch MO-00988-2

1 inch MO-00988-3

1-1/8 inches MO-00988-4

1-3/16 inches MO-00988-5

15 millimeter MO-00988-9

20 millimeter MO-00988-6

25 millimeter MO-00988-8

1.2 C

ONTACT INFORMATION AND SERVICE ASSISTANCE

1T (inch) 2T or 3T (inch) 1T (millimeter) 2T or 3T (millimeter)

Use Catalog

number:

MO-00988-7

Size

Additional

Information:

All Cleveland-Kidder
split bushings have
an outside diameter
of 1.25 inches.

For service assistance, have the following information available:

• Type of Cartridge Transducer you are using

• Maximum working force

• Purchase order number

You can contact Cleveland Motion Controls at:

Phone: [phone]
Fax: [phone]

For the latest product information, technical literature etc., visit our website at www.cmccontrols.com

Disassembly by improperly trained personnel may result in additional damage to these units. Should repairs
be required or for warranty repairs, contact the Customer Service Department for a return authorization
number before returning the units.

1.3 R

ECEIVING AND UNPACKING

After receiving the Ultra Slim Cell Cartridge Transducer you should:

• Carefully, unpack and inspect the equipment

• Compare the received shipment with the packing list

• Report any damage to the carrier and your CMC representative

• Store equipment that will not be used in a clean, dry location

• Take appropriate precautions to prevent moisture, dust and dirt from accumulating in storage and

installation areas

P

AGE 6 OF

18