Cleveland Motion Controls Quantum Tension Controller User Manual

QUANTUM

USER MANUAL

Cleveland Motion Controls

MAN-70421

www.cmccontrols.com

Congratulations on your Cleveland Motion
Controls Quantum digital controller!

You have just acquired the most user friendly
and powerful digital controller in its
category.

This user manual has been designed to give
you all the information you need for
installation and commissioning.

CONTENTS

Dimensions - Mounting 3

Basic wiring 4

Setting up - Overview 4

Typical application examples 5

Wiring for l or z transducers - Classic or Ultra 9

Keyboard basics 10

Full programming principles with front face keyboard 11

PC software - Installation and Use 13

Parameter Setup; Menu Selection; Digital I/0; Help notes: 14

-1.0 Parameters

-2.0 Menu Inputs

-3.0 Menu Display

-4.0 Menu Functions

-5.0 Menu PID

-6.0 Menu Outputs

-7.0 Digital Inputs

-8.0 Data Capture

2

TENSION CONTROL

3

DIMENSIONS - FIXING

166

111

152

38

100

4

Front panel
cutout

156

101

1 - 5 mm

analog

outputs

set

point

tacho /

diameter

measurements

supply

output

control

alarms

logic

inputs

ComCom

A01 A01

ComCom

A02 A02

ComCom

SetPSetP

+10V+10V

ComCom

TCTC

ComCom

DMDM

+24V +24V

S1-

ComCom

S1+

+5V

+5V

ComCom

+24+24

C1C1

C2C2

ALAL-

AL1AL1

AL2AL2

V+V+

A

B

V+

V+

initinit

RegReg

F

Com : 0 V
A01 : analog output control 1 (-10 to +10 V)
A02 : analog output control 2 (-10 to +10 V)
SetP : set point input (0 to 10V, or potentiometer)
+10V : potentiometer supply
TC : tachometer input (0 to 10 V)
DM : diameter input
+24V : Ultrasonic sensor supply
S1- : Signal (-)
S1+ : Signal (+)
+5V : load cell or sensor supply
+24 : supply (24 V AC or DC)
C1-C2 : PWM output (brakes direct supply) 1.5 Amp max.
AL- : ouptut logic reference
AL1 : logic output 1
AL2 : logic output 2
V+ : logic input voltage remote control
A : logic input 1
B : logic input 2
init : INIT
reg : REG

process configuration

regulator configuration

BASIC WIRING

Note :
When grounding the secondary of the transformer, please
refer to the opposite sketch.

All Com / 0V are linked to the ground

Supply

Com

+24

Secondary

Primary

fuse

3.15A T

www.cmccontrols.com

4

SETTING UP

Keypad : Follow -> Input > Measure > ... (load cells)

Follow -> Input > Diameter > ... (US

sensor)

2 - Set point value

Open loop: enter a percentage of the full scale
Closed loop: enter directly the target value

Note: The Set Point value can be adjusted at any

time from the front panel keypad

3 - Input/Output definition

Software: See -> Input and Output Menus and

enter the data fields related to the
chosen application

Keypad: Enter the parameters shown on the table

4 - Dynamic parameters (regulation and stability)

Software: See -> Regulation Menu and enter the

data fields related to the chosen
application

Keypad: Enter the parameters shown on the table

OVERVIEW

Fully compatible with

Any current load cell technologies
One or two, half or full bridge load cells
US sensors (direct input available)

Built-in PWM Power Supply

Up to 1.5 Amp available as PWM output voltage
No need for external power supply with EMAG Brakes

All details about these advanced features are
fully available in the Help file included with the
PC software supplied with the unit.

User friendly

Selectable language (En / Fr / Ge / It)
Selectable Metric or Imperial units
HOLD and RELEASE on front panel keyboard

Advanced regulation capabilities

Automatic P.I.D. parameters variation function
Closed loop + open loop mode
Inertia compensation control
Smooth start-up with programmable slope
E-stop torque proportional to the set point
Adjustable tapper function available
No-Stop web turrets management function
Five complete built-in memories
Motors & Drives specific settings available

PC software sett-up and debugging

Unlimited configuration records by software
Real time full control panel available
Unlimited real time data record by software

Two different ways are offered for system set-up of
your QUANTUM:

Using the exclusive user friendly set-up software
(QUANTUMsoft on a computer.)
Choose the required type of application, fill in
the datafields with your own data, and upload
the file to the QUANTUM.
At any point in the set-up you can click on help
in the toolbar, which gives you more details
about the procedure.

Using the front face keypad when there is no
computer available (password requested, see
p10).
The procedure is based on the “Initial set of
parameters” related to each type of application
(on pages 5-8). Enter the data as per the drawing
on p10.

System set up procedure to be followed

1 - Sensor(s) calibration

Follow the automatic calibration procedure

Software : Download the related “.prm” file

See -> Input Menu in the
QUANTUMsoft and enter the data
fields related to the chosen
application

5

TYPICAL APPLICATION EXAMPLES

WIRING UNWIND WITH EMAG BRAKE AND ULTRASONIC SENSOR

OPEN LOOP

Initial set of parameters

File : Diameter_measurement.prm

DISPLAY Line 1 Set Point

Line 2 Diameter

FUNCTIONS Time Delay Start

Time Delay Stop

Hold

INPUTS Set Point 50

Diameter Filtering 1000

Tachymeter Filtering

OUTPUTS Upper Limit 0

Bottom Limit 10

Power Gain 100

REGULATION Max Effort 100

PID

Measurement Filtering

Open Loop Gain 100

Closed Loop Gain

Speed Gain
Coeff Speed
Overspeed

Note : all Com / 0V are linked to the ground

Troubleshooting

Check: All wiring, in particular ensure cable

shields are properly connected

Ensure the parameter settings are in

full accordance with the related
applications tables

Stability: When necessary adjust the parameters

(*) to improve the system stability

Note: Variable PID (coefficients are

proportional to the diameter) is also
available when system stability cannot
be obtained (diameter measurement
must be available).

Detailed features about the Variable

PID are fully available in the Help file
included to the PC software

CAUTION: Ensure the required “Process” (link

to the machine automation) is
active before starting the system
(logic input B)

Reg

Com

+24 V

AC / DC

EMAG
Brake

V+

A

Jumper

C2

C1

+24

Init

V+

B

Com

Yellow

Blue

Bleu

S

-

NR7

Ultrasonic

Sensor

DM

Jaune

+24

Brown

+

Brun

www.cmccontrols.com

6

Initial set of parameters

File : Dancer.prm

Machine / product stopped : B = 0V (OPEN)
Web Tension = HOLD value (Open Loop)

Machine / product running : B = 24V (CLOSED)
Web Tension = SET POINT value (Closed Loop)

Process

Machine / product stopped : B = 0V (OPEN)
Web Tension = HOLD value (Open Loop)

Machine / product running : B = 24V (CLOSED)
Web Tension = SET POINT value (Closed Loop)

Process

Wiring

Note : all Com / 0V are linked to the ground

Note : all Com / 0V are linked to the ground

Initial set of parameters

File : Force_feedback.prm

Wiring

DISPLAY Line 1 Set Point

Line 2 Measure

FUNCTIONS Time Delay Start 1

Time Delay Stop 300

Hold 10

INPUTS Set Point 50

Diameter Filtering

Tachymeter Filtering

OUTPUTS Upper Limit 0

Bottom Limit 10

Power Gain 100

REGULATION Max Effort

P 100 (*)

I 20 (*)

D 0

Measurement Filtering 100 (*)

Open Loop Gain 0

Closed Loop Gain 100

Speed Gain 0
Coeff Speed
Overspeed 0

DISPLAY Line 1 Set Point

Line 2 Measure

FUNCTIONS Time Delay Start 1

Time Delay Stop 300

Hold 100

INPUTS Set Point 50

Diameter Filtering

Tachymeter Filtering

OUTPUTS Upper Limit 0

Bottom Limit 10

Power Gain 100

REGULATION Max Effort

P 100 (*)

I 5 (*)

D 100 (*)

Measurement Filtering 5

Open Loop Gain 0

Closed Loop Gain 100

Speed Gain 0
Coeff Speed
Overspeed 0

UNWIND WITH DANCER AND EMAG BRAKE

CLOSED LOOP

UNWIND WITH LOAD CELLS AND EMAG BRAKE

CLOSED LOOP

*

Other load
cells
configuratios,
see page 9

Com

+24

C1

C2

V+

+5V

S1+

Com

S1-

Reg

Init

V+

B

A

+24 V

AC / DC

EMAG

Brake

Logic

input B

Jumpers

N.O.

WH

BK

Load cell

Classic

R

WH

BK

Load cell

Classic

R

Reg

Com

+24 V

AC / DC

+24

E/P
Transducer

Air Brake

Com

AO1

Com

AO2

V+

Logic

input B

N.O.

A

Init

V+

B

Jumpers

Com

S1-

Position

Potentiometer

4.5 10 kΩ

S1+

+5V

7

Machine / product stopped : B = 0V (OPEN)
Web Tension = HOLD value (Open Loop)

Machine / product running : B = 24V (CLOSED)
Web Tension = SET POINT value (Closed Loop)

Process

Regulation Speed Gain = (D

min

x V

l

) / V

r

D

min

[m] Min web diameter

Vl[m/min] Linear speed for 10V output from tachometer
Vr[RPM] Max speed of the drive motor

(when set point output =10 V on AO1)

1

Wiring

UNWIND WITH MOTOR AND LOAD CELLS

CLOSED LOOP

Initial set of parameters

File : Force_motor.prm

DISPLAY Line 1 Set Point

Line 2 Measure

FUNCTIONS Time Delay Start 1

Time Delay Stop 300

Hold 10

INPUTS Set Point 100

Diameter Filtering 1000

Tachymeter Filtering 100

OUTPUTS Upper Limit 0

Bottom Limit 10

Power Gain 100

REGULATION Max Effort

P 10 (*)

I 5 (*)

D 0

Measurement Filtering 100 (*)

Open Loop Gain 0

Closed Loop Gain 100

Speed Gain Calcul 1
Coeff Speed 100
Overspeed 0

Note : all Com / 0V are linked to the ground

Com

+24

V+

DM

A

Com

AO1

Reg

Init

V+

B

Com

TC

Com

S1-

Com

S1+

+5V

N.O.

Jumpers

Drive

Output

-10 - +10V

Web

rotation

Tachometer

0 - 10V

+24 V

AC / DC

Logic

input B

Diam.

Input

0 - 10V

WH

BK

Load cell

Classic

BK

WH

Load cell

Classic

R

R

www.cmccontrols.com

8

Machine / product stopped : B = 0V (OPEN)
Web Tension = HOLD value (Open Loop)

Machine / product running : B = 24V (CLOSED)
Web Tension = SET POINT value (Closed Loop)

Process

Wiring

REWIND WITH LOAD CELL + CLUTCH/MOTOR

CLOSED
LOOP

Initial set of parameters

File : Force_clutch_motor.prm

DISPLAY Line 1 Set Point

Line 2 Measure

FUNCTIONS Time Delay Start 1

Time Delay Stop 300

Hold 10

INPUTS Set Point 100

Diameter Filtering 1000

Tachymeter Filtering 100

OUTPUTS Upper Limit 0

Bottom Limit 10

Power Gain 100

REGULATION Max Effort

P 100 (*)

I 20 (*)

D 0

Measurement Filtering 100 (*)

Open Loop Gain 0

Closed Loop Gain 100

Speed Gain Calcul 1
Coeff Speed 0
Overspeed Calcul 2

Regulation Speed Gain = (D

min

x V

l

) / V

r

D

min

[m] Min web diameter

Vl[m/min] Linear speed for 10V output from tachometer
Vr[RPM] Max speed of the drive motor

(when set point output =10 V on AO2)

1

Overspeed = (S

s

x AO2

max

) / V

r

S

s

[RPM] Slipping speed (60 RPM recommended)

AO2

max

[V] Max output from AO2 : 10 V

V

r

[RPM] Max speed of the drive motor

(when set point output =10 V on AO2)

2

DM

Com

+24

C1

C2

V+

A

Com

AO2

Reg

Init

V+

B

Com

TC

Com

S1-

Com

S1+

+5V

+24 V

AC / DC

EMAG
Brake

Logic

input B

N.O.

Jumpers

Diam.

Input

Drive

Output

-10 - +10V

Web

rotation

Tachometer

0 - 10V

0 - 10V

BK

Load cell

Classic

WH

R

WH

BK

Load cell

Classic

R

OTHER LOAD CELL CONFIGURATIONS

Wiring

One Load Cell

Half-Bridge

Classic - Series

Two Load Cells

Half-Bridge

Classic - Series

One Load Cell

Full-Bridge

Ultra- Series

Two Load Cells

Full-Bridge

Classic - Series

9

10 kΩ

S1-

Com

S1+

+5V

+5V

S1+

Com

S1-

10 kΩ

R

WH

BK

Load cell

Classic

+5V

S1+

Com

S1-

R

WH

BK

Load cell

Classic

WH

BK

Load cell

Classic

WH

-

Full bridge

Load cell

BLU

0

Ultra

BLK

+

BRN

V

+5V

S1+

Com

S1-

BLK

R

WH

-

Full bridge

Load cell

BLU

0

Ultra

BRN

+

V

WH

BLU

0

-

Full bridge

Load cell

Ultra

BLK

+

BRN

V

10

Ent

Ent

1– SET POINT Setting

4– System General Settings

2–Variable Setting

Hold for increase

Hold for decrease

Ent

•

Press both buttons simultaneously
to enter the Data field (visible
underscore)

• Press once to increase/decrease
one digit

• Press to validate each digit

• Last digit validation sends the
complete value to the system
(underscore disapears)

3– Additional functions

Press both buttons simultaneously to release the
system (Output = 0)

Press both buttons simultaneously to block the
system (Output = Max)

This value may be adjusted (see « SET POINT settings »)

Esc

Escape from releasing

Esc

Escape from Hold

Releasing Mode

Hold Mode

Esc

Escape from
Setting mode

MOTOR DIRECTION

- -> + / + -> -

MOTOR DIRECTION

- -> +

WIDTH COEFF

0 0 0

1 0 0

TAPER COEFF

0 0 0 , 0

HOLD

WIDTH COEFF

Ent

0 0 0

TAPER DIAM.
0 0 , 0 0 0

TAPER COEFF

1 0 0

0 0 0 , 0

_

HOLD

Initial readout

Ent

- - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - -

RECALL MEMORY

Ent

M1

Variable setting

Esc

Variable setting

Variable setting

Variable setting

TAPER DIAM.
0 0 , 0 0 0

Esc

Esc

Esc

Variable
setting

Ent

M2 ... / ... M3 , M4, M5

MEMORY READ

Esc

0 0 0 , 0

DISPLAY FILTER

0 0 0 , 0

DISPLAY FILTER

Variable setting

Esc

KEYPAD BASICS

www.cmccontrols.com

display

language

french N

inputs

units

english kg

regulation type

display config.

italiano lb

functions

deutsch Nm

outputs

PLI

memories

measure

Ftlb

diameter%line 1mline 2

in

AO1 output

AO2 output

set point

diameter

measure

AO1 config

AO2 config

measure

calibration

upper level val.

100.0

full scale %

100.0

set point

filtering

0

bottom level val

0.0

diameter

validate

tachymeter

internal

set point value

0.0

set point option

external 0-10V

slope duration

1

filtering0Dmax value

0.1

validate

Dmin value

0.01

filtering0filtering

0

open loop max. effort

1

inertia gain

0.0

web width coeff.

100

basic PID

variable PID P (proportional)

0

I (Integral)0D (derivative)0loop coeff

OL coeff.

0

CL coeff.

100

inertia gain

0.0

web width coeff.

100

speed gain

0.000

coeff speed0overspeed

0.0

max Diam. coeff.

P (proportional)

0

min Diam. coeff.

I (Integral)

0

loop coeff.

D (derivative)

0

p (proportional)

0

i (Integral)0d (derivative)

0

validate

validate

display

inputs

regulation type

7

7

7

7

7

7

7

7

7

7

5

8

9

9

9

3

3

3

3

3

3

3

3

11

www.cmccontrols.com

time delay start duration (* 10ms)

1

time delay stop

E-stop option duration (* 10ms)

1

no-stop

hold fixed fixed0taper

proportional

enable

disable

hold0taper (%)

0

taper diameter

0.01

thresholds

upper limit

10.0

AO2 readout

bottom limit

0.0

logical outputs

power output

set point

measure

diameter

rotation speed

AL1 : error range

100

AL2 : Diam. limit

0

gain

1

save M1

call M2

M3M4M5

proportional

100

functions

outputs

memories

thresholds

upper limit

10.0

AO2 readout

bottom limit

0.0

set point

measure

Ent

Esc

Choice in

a list

Entering in

data selection

Choice or

parameter

validation

Ent

QUANTUM

Set-up using Keypad

1 Between 0 and max. effort

2 1 unit. = 10 ms

3 000 --> 100

4 000 --> 100 (valeur entière)

5 00 --> 10 (V )

6 0.01 --> 1.00

7 0000 --> 9999

8 0001 --> 9999

9 0.010 --> 99.000

OL coeff.

0

CL coeff.

100

inertia gain

0

web width coeff.

100

speed gain

0

coeff speed0overspeed

0.0

10 001 --> 999

11 100 --> 500

12 -10.0 --> +10.0

13 001 --> 100

5

8

9

10

13

3

3

3

12

12

11

9

3

3

3

3

3

3

3

Menu

Exploration

PASSWORD :

Esc , Ent , Esc , Ent , Esc

(in less than 2 s)

12