Cleveland Motion Controls Classic UPB Transducer Load Cell User Manual

CLEVELAND-KIDDER® UNDER PILLOW BLOCK
WASHDOWN-DUTY
LOAD CELL
INSTRUCTION MANUAL . . . TYPE UPB WASHDOWN-DUTY
Phone: 216-524-8800 Or 800-321-8072 Fax: 216-642-2100
Visit Us: www.cmccontrols.com
INSTRUCTION NUMBER: AO-70136 BA 1 of 9
1.0 GENERAL INFORMATION
1.1 RECEIVING AND UNPACKING
Handle and unpack the equipment carefully. Immediately upon arrival, check the shipment against the packing list. Any damage should be reported immediately to the carrier and to the nearest CMC representative.
Equipment that will not be installed immediately should be stored in a clean, dry location. Precautions should be taken to prevent moisture, dust and dirt from accumulating in storage and installation areas
1.2 PRECAUTIONS
1.2.1 Shipping roll be removed when the machine is shipped with the transducers mounted. The shock and vibration transmitted to the transducers by the sensing roll during transporting can damage them.
1.2.2 Roll Balance balanced to prevent forces caused by imbalance. These forces cause a noise signal to be superimposed on the tension signal. The centrifugal force (F) caused by imbalance can be calculated using the equation below.
F = 28.6 x 10
W = Weight of roll in pounds
R = Displacement of mass of roll from the axis of rotation in inches
RPM = Revolution per minute
It is recommended that the force (F) be less than 5% of the resultant web force at the maximum web speed for most applications.
1.2.3 Critical Roll Speed vibration can be set up in a stationary shaft. If this vibration (in cycles per minute) occurs at the harmonic frequency of the shaft, the transducers can be damaged. To determine the critical roll speed, use the following formula:
- It is recommended that the sensing
- The sensing roll should be
-6
x W x R x (RPM)2 Lbs.
- Even with a balanced roll, a
Critical roll = 4.8 x 10 speed in RPM (Shaft Length)
6
x Shaft O.D.
2
Dimensions are in inches.
To assure that this problem is avoided, the critical roll speed should at least be 20% above the roll speed attained at maximum web speed.
1.2.4 Overloading
- Repetitive overloading above the maximum working force or severe overloading should be avoided because it will damage the transducers.
1.3 SPECIFICATIONS
Gage Resistance - End to end resistance 440-480
Ohms
Gage Factor - 100 nominal
Excitation Voltage -10 VDC or VAC (RMS)
maximum
Output Signal at Rated MWF - 100 mV nominal per
Transducer (1/2 bridge)
200 mV nominal per
Transducer pair (full bridge)
Output Impedance - Approximately 880 Ohms for
UPB2 and UPB3
Approximately 120 for UPB 1
Required Input Impedance of Tension Amplifier - 5K ohms per Transducer (1/2
bridge)
Maximum Voltage, Gage to Beam or Base (Ground) - 50 VDC
Operating Temperature Range - 0
F to +200 F
Compliant
INSTRUCTION NUMBER: AO-70136 BA 2 of 9
1.4 DESCRIPTION
The Cleveland-Kidder Washdown Duty UPB transducers utilize a sensing twin beam to which semiconductor strain gages are bonded. With these high output signal gages a very small force on the sensing beam will be shown as a change in the tension signal.
The type UPB transducers are for use with shafts that are mounted in Pillow Block Bearings. See Figure 1. For mounting dimensions see Figure 2.
Pillow Block Bearing
Washdown UPB Transducer
Figure 1
BM N
A
F G
PILLOW BLOCK
MOUNTING PLATE
LOAD CELL
C
L
J
E
H
K
D
W
No.
Size
No.
*Allow 2.5 inches (64 mm) clearance for connector **Approximate rating in Newtons
A B C D E F(Max.) G H J (Max.) K L M N W 1 1.5 0.55 5.8 1.5 5/16 (4) 5.8 1.6 1.95 ½ (2) 1.40 6.5 1.3 2.2 2.2 25, 50, 100, 250, 500, 1000 2 3 0.80 10.0 3.0 ½ (4) 10.0 3.0 2.5 ¾ (4) 1.71 11.0 3.3 3.95 4.0 1000, 2500, 5000, 10000, 20000 3 4.5 1.63 15.0 4.5 1 (4) 15.6 5.0 4.2 1-1/8 (4) 2.80 17.0 4.8 5.2 6.5 10000, 20000, 30000
A B C D E F(Max.) G H J (Max.) K L M N W 1 38 14 147.5 38 M8 147 40.5 49.5 M12 (2) 35.5 165 33 56 56 110, 225, 450, 1100, 2250, 4500 2 76 20 254 76 M12 254 76 63.5 M20 (4) 43.5 279.5 84 100 101.5 4500, 11000, 22000, 45000, 9000 3 114 41.5 381 114 M24 396 127 106.5 M30 (4) 71 432 122 132 165 45000, 9000, 13500
Dimensions in Inches* Size
Dimensions in Millimeters*
Figure 2
Maximum Working Force (lb.)
Maximum Working Force (N.)**
INSTRUCTION NUMBER: AO-70136 BA 3of 9
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