Cleveland XG362S-L Installation Manual

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Page 1

INSTALLATION & OPERATING INSTRUCTIONS

GAS & ELECTRIC XPRESS GRILLS FOR SONIC

MODEL NUMBERS: XG36S, XG362S-L, XE36S, XE362S-L

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL

COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN

CAUSE PROPERTY DAMAGE, INJURY, OR DEATH.

READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.

IN THE COMMONWEALTH OF MASSACHUSETTS

THIS PRODUCT MUST BE INSTALLED BY A LICENSED

PLUMBER OR GAS FITTER.

For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669

Part # 4526884 Rev. 6 (06/06/13)

Page 2

IMPORTANT INFORMATION

WARNING: This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ ceramic fibers is known to the State of California to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.

Part # 4526884 Rev. 6 (06/06/13)Page 2

Page 3

PRODUCT INFORMATION

The Garland Xpress Grill provides a method for ecient two-sided cooking, while accommodating a variety of products. The unit will also serve as a at grill, and meets all standards for safety, eciency, and cleanliness.

Standard Features:

• Stainlesssteelfront,top&sides

• 33,000BTU/Hrinputforeachtwelve-inchsection

of griddle

• Builtinpressureregulator,(onepertwelveinch section of griddle), and gas shut-o valve

• 3/4"thick,Carbonsteelgriddleplate,machineground,

highly polished

• Swivelcasterscompletewithfrontbrakes(4)

• Diecastaluminumelectrictopheatingelements

rated 208V or 240V

• Automaticliftingandloweringtopheaters

• Towelbarwithbunpanlip

• Two, 1.5 gal. (5.68 L), stainless steel grease containers

with utensil holders

• Separateprogrammablecontrollerforeach twelve-inch section

• Multi-coloredLEDindicatorlightstoidentify operational mode

• Cordandplugpowersupply

• Oneyearlimitedpartsandlaborwarranty (USA&Canada)

Model XG362S-L

Part # 4526884 Rev. 6 (06/06/13) Page 3

Page 4

TABLE OF CONTENTS

IMPORTANT INFORMATION...................................................2

PRODUCT INFORMATION .....................................................3

Standard Features: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

DIMENSIONS AND SPECIFICATIONS ...........................................6

INTRODUCTION..............................................................7

Warranty .........................................................................................7

Shipping Damage Claim Procedure................................................................ 7

SAFETY PRECAUTIONS .......................................................8

INSTALLATION...............................................................9

Rating Plate Location .............................................................................9

General Information .............................................................................. 9

National Codes Requirements: ....................................................................9

Gas Connections, and Pipe Sizing: ................................................................. 9

Accessory Kit – Main Gas Inlet:....................................................................10

Accessory Kit – Electrical Supply Lines:............................................................11

Electrical Connection Terminal Block Connection .................................................12

Grease Bucket: ...................................................................................12

Appliances Equipped with Casters: ...............................................................12

Ventilation and Clearance:........................................................................13

Changing to a dierent type of gas ...............................................................13

GRILL CONTROLS ...........................................................14

Master Power Switch: ............................................................................14

LED Indicators:...................................................................................14

Display: .........................................................................................14

Product Buttons (0-9):............................................................................14

Power Button: ...................................................................................14

Program Button: .................................................................................14

Temperature Button: .............................................................................15

Up/Down Arrow Buttons; 2 Functions: ...........................................................15

Enter Button: ....................................................................................15

Cancel/Raise Platen Button, (Green): .............................................................15

Black Button: ....................................................................................15

Main Pre-Programed Product Items...............................................................15

OPERATION.................................................................16

Installing Release Material: .......................................................................16

Lighting Instructions: ............................................................................16

Simplied Cook Cycle Instructions: ...............................................................17

To Cook in Two-Sided Mode: .....................................................................17

To Cook in Flat Grill Mode:........................................................................18

Enter Standby Mode:.............................................................................18

Exit Standby Mode: ..............................................................................18

To Display the Current Temperatures: .............................................................18

To View Settings for a Menu Item:.................................................................18

To Clean the Grill: ................................................................................18

CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Cleaning During Operation: ......................................................................19

Daily Cleaning:...................................................................................19

PLATEN ZEROING ...........................................................21

ACCESSORIES...............................................................22

Part # 4526884 Rev. 6 (06/06/13)Page 4

Page 5

TABLE OF CONTENTS continued

PROGRAMMING ............................................................25

Programming Modes/Menu Sequence: ...........................................................25

Menu Items...

To Change the Cook Time of a Product: ...........................................................27

To Turn Platen, (2-Sided), Cooking On/O: ........................................................27

To Change Upper Platen Set Temperature: ........................................................27

To Change Grill Set Temperature: .................................................................27

To Change Product Gap Setting:..................................................................27

To Change Product Button, “Key” Assignment .....................................................28

To Change a Product Name: ......................................................................28

System Info...

To View Recovery Time - Upper Platen:............................................................28

To View Recovery Time - Grill:.....................................................................28

To View the Garland Part Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

To View the Flash Number: .......................................................................29

To View the Software Number:....................................................................29

To View the Download Number: ..................................................................29

System Setup

To Change temperature Units, (°F or °C): ..........................................................29

To Change Gap Setting Display Units:.............................................................29

To Change the Alarm Volume: ....................................................................30

To Change the Key Chirp:.........................................................................30

To Select Upper Set Temperature:.................................................................30

To Select Grill Set Temperature: ...................................................................30

To Change Probe Calibration - Upper:.............................................................30

To Change Probe Calibration - Grill: ...............................................................31

To Change Platen Set: ............................................................................31

To Change Instant-On Time:......................................................................31

To Change Control Type: .........................................................................31

To Turn Extended Time On/O: ...................................................................32

To Change the Grill Function:.....................................................................32

To Change the Start Delay: .......................................................................32

To Change the Alarm Mode: ......................................................................32

To Turn Clean Mode On/O: ......................................................................33

To Add a Product Name in Library:................................................................33

To Modify a Product Name in Library: .............................................................33

Service Mode

To Change SCK Address:..........................................................................33

To Perform Limit Switch Test: .....................................................................34

CALIBRATION ...............................................................34

Bi-Weekly Calibration:............................................................................34

Probe Locations: .................................................................................35

TROUBLESHOOTING ........................................................36

ERROR MESSAGES:

Probe Error:......................................................................................36

Heating Error:....................................................................................36

Platen Down Error: ...............................................................................37

Platen Up Error: ..................................................................................37

Gas Ignition Error:................................................................................37

COMM Error:.....................................................................................37

Motor Over Current Error: ........................................................................37

Motor Error:......................................................................................37

Motor Error2: ....................................................................................38

Lower Switch Error: ..............................................................................38

Upper Switch Error: ..............................................................................38

WIRING DIAGRAMS .........................................................39

Part # 4526884 Rev. 6 (06/06/13) Page 5

Page 6

DIMENSIONS AND SPECIFICATIONS

MIN: 6"

[152mm]

MAX: 9"

[229mm]

TOP

HEATER

11-1/2"

[292mm]

GRILL PLATE 24" X 36"

[610mm X 914mm]

24"

[610mm]

12-5/8"

[321mm]

GAS INLET*

47"

[1192mm]

FLARED BUCKETS

40-3/16"

[1021mm]

STRAIGHT BUCKETS

1-3/4"

[44mm]

FLUE OUTLETS*

TOP VIEW

FRONT VIEW

RIGHT SIDE VIEW

61-1/4"

[1556mm]

3/4"

GAS INLET*

35-5/8"

[905mm]

36-1/8"

[918mm]

26-3/16"

[665mm]

GRILL PLATE

HEIGHT

TOLERANCE

+/- 1/8"

[3mm]

33-7/8"

[860mm]

11-3/16"

[284mm]

GAS INLET*

38 1/2"

[978mm]

Clearances (all models)

Entry Installation

Crated Uncrated Sides Rear

47-1/2"

(1207mm)

40-3/4"

(1035mm)

(152mm)

(76mm)

* GAS MODELS ONLY

Gas Pressure (XG models)

Supply (min.) Operating

NAT PRO NAT PRO BTU/Hr kW

7.0"WC 7.0” WC 3.5"WC 3.5” WC 99,000 29.1

Total Gas Input

(XG models)

Garland products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland will not provide service, warranty, maintenance or support of any kind other than in commercial applications

Gas input ratings shown here are for installations up to 2,000 Ft. (610m) above sea level. Specify altitudes over 2,000 Ft.

Loading kW/Phase Nominal Amps Per Line

Total

Model

XG36S 12.99 4.00 4.99 4.00

XG362S-L/R 8.66 2.66 3.33 2.66 1 41.63 24.93 22.14 24.93 39.36 23.57 20.94 23.57 36.08 21.61 19.19 21.61

3-Phase

Models

XE36S TB1 17.30 6.07 5.97 5.27 50.10 47.22 46.80 47.36 44.65 44.24 43.42 40.92 40.56

XE362S-L TB1 13.12 4.73 4.45 3.93 38.25 36.13 34.94 36.17 34.16 33.03 33.15 31.32 30.28

208/220/240V 3ph

Load

X-Y X-Z Y-Z L1-L2 X Y Z L1-L2 X Y Z L1-L2 X Y Z

Total

LINE

TB2 8.30 3.03 2.63 2.63 23.61 23.61 21.93 22.32 22.32 20.73 20.46 20.46 19.00

Load

Loading kW Per Phase Nominal Amps Per Line

208/220/240V 3ph 208V 3-Phase Delta 220V 3-Phase Delta 240V 3-Phase Delta

X-Y X-Z Y-Z L1 (X) L2 (Y) L3 (Z) L1 (X) L2 (Y) L3 (Z) L1 (X) L2 (Y) L3 (Z)

1-Ph 3-Phase Delta 1-Ph 3-Phase Delta 1-Ph 3-Phase Delta

1 41.63 37.43 33.30 37.43 39.36 35.38 31.49 35.38 36.08 32.43 28.90 32.43 2 20.82 – – – 19.68 – – – 18.04 – – –

208V 220V 240V

Part # 4526884 Rev. 6 (06/06/13)Page 6

Page 7

INTRODUCTION

The Garland Xpress grill, for Sonic provides a method for ecient two-sided cooking, while accommodating a variety of products. The unit will also serve as a at grill, and meets all of Sonic’s standards for safety, eciency, and cleanliness.

Warranty

This warranty covers defects in material and workmanship under normal use providing that:

a) The equipment has not been accidentally or intentionally

damaged, altered or misused.

b) The equipment is properly installed, adjusted, operated

and maintained in accordance with national and local codes and in accordance with the installation instructions provided with this product.

c) The warranty serial number axed to the appliance by

Garland has not been defaced, obliterated or removed.

d) An acceptable report for any claim under this warranty is

supplied to Garland.

The equipment warranty coverage remains in force for one (1) year (parts and labor) from the date the equipment is put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies. We assume no responsibility for travel costs beyond 100 miles round trip, travel other

than overland, and overtime costs of repair. We exclude broken glass, paint and porcelain nish, surface rust, gasket material, ceramic material , light bulbs and fuses from normal coverage. We exclude damage or dysfunction caused by re, ood, and like “Acts of God” that are beyond the control of The Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service , which caused the claim. This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss. This warranty gives you specic legal rights, and you may have other rights which vary from state to state.

Shipping Damage Claim Procedure

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment.

What to do if the equipment arrives damaged:

1. File a claim immediately regardless of the extent of damage.

2. Besuretonote,"visiblelossordamage,"onthefreight

bill or express receipt and have the person making the delivery sign it.

3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and le a concealed damage claim.

Part # 4526884 Rev. 6 (06/06/13) Page 7

Page 8

SAFETY PRECAUTIONS

Do Not Push Platen

Normal Platen Position

Open 45

Wrong Platen Position

Do Not Push Platen

Always follow these safety precautions when operating the Xpress Grill.

• THISGRILLMUST be operated by persons who have been given adequate training.

• THISEQUIPMENTMUSTONLYBEOPERATEDUNDER

AN APPROVED HOOD SYSTEM.

• DONOT operate the grill without reading this operation manual.

• DONOT operate the Xpress grill unless all service and access panels are in place and fastened properly.

The Garland Xpress Grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, two-handed initiation of the cooking cycle, and the upper platen is raised automatically upon completion of the cooking cycle.

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone.” During two sided cooking the operator must not be within this danger zone. When used as a at grill, then this area is no longer a danger zone, the platens do not move.

For whatever reason, be it cleaning, maintenance, or normal operation, any exposed person must use extreme caution if within this danger zone.

In two side cooking the upper platen remains in the lowered position by nature of its own weight. It is not locked down. It can be raised by lifting up on the handle on the front of the platen.

Be aware that lifting the platen manually over the open position at 450, is very dangerous and leads to a premature failure of the electrical ex steel conduit, and lifting mechanism. Under no circumstances, other than safety, should the platen be manually opened more than the position at 450. For cleaning procedure please follow the instructions in the Installation and Operating Instructions Manual delivered with the grill.

The Xpress Grill may during its operation emit airborne noise equivalent to a continuous A weighted sound pressure level of 73dB(A).

WARNING: To avoid serious personal injury:

• DONOT attempt to repair or replace any part of the Xpress Grill unless all main power supplies to the grill have been disconnected.

• USEEXTREMECAUTION in setting up, operating and cleaning the Xpress Grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

• DONOT clean this appliance with a water jet.

• DONOT apply ICE or COLD WATER to a HOT grill surface.

• NOTE all warning labels and markings axed to the grill.

WARNING: After turning the master power switch to the START position, the grill will go through initialization. If the upper platens are in the lowered position they will return to their raised upper position. This movement takes approximately 8 seconds.

Part # 4526884 Rev. 6 (06/06/13)Page 8

Page 9

INSTALLATION

Installation shall be made with the gas connector that has been supplied loose with the grill. The quick disconnect tting and gas shut o valve must be installed in the direction indicated on their outer body.

NOTE: When checking gas pressure, be sure that all other equipment on the same gas line is on.

The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system pressures in excess of ½ PSIG (3.45kPa, 14” WC).

Adequate clearance must be provided for servicing and proper operation.

National Codes Requirements:

The type of gas for which the grill is equipped is stamped on the data plate on the inside rear of the unit and on the lower front panel. Connect a grill stamped for Natural Gas only to Natural Gas.

The installation must conform to the National Fuel Gas Code ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest edition and National Electrical Code ANSI/NFPA 70-1990 or latest edition and/or local code to assure safe and ecient operation. In Canada, the installation must comply with CSA B149.1 and local codes where applicable.

In Canada, electrical connection must comply with applicable sections of the Canadian Electrical Code, C22.1

- 1990, latest edition, “Safety Standard for Installation, Part 1” and C22.2- No. O-M 1982 latest edition , “General Requirements, Part 2”.

Gas Connections, and Pipe Sizing:

The size of the gas line is very important. If the line is too small, the gas pressure at the burner manifold will be low. This will cause slow recovery and delayed ignition. The

incominggaspressurelineshouldbeaminimumof1-1/2". Allgrillsrequirea3/4"connection.

when pressure testing of that system at pressures in excess of 1/2 psi (3.45 kPa).

Check the data plate to determine the proper type of gas before connecting the quick disconnect or piping from the building gas supply.

An incoming gas pressure test nipple is provided on the incoming gas manifold for pressure checks.

MinimumincominggaspressureforNaturalGasis6"W.C. MaximumincominggaspressureforNaturalGasis13"W.C.

MinimumincominggaspressureforPropaneis10"W.C. MaximumincominggaspressureforPropaneis13"W.C.

Burner operating gas pressure can be checked at the outlet side of the gas valve at the pressure test point.

BurnermanifoldpressureforNaturalGasmustbe3.2"W.C.; BurnerpressureforPropanemustbe3.5"W.C.

To adjust the burner pressure, remove the sealing screw from the pressure test nipple, connect a manometer, remove the sealing cap on the gas valve regulator, turn on the grill, adjust the screw in the regulator to give the correct pressure, turn o the grill, ret the regulator sealing cap, remove the manometer, replace the seal screw in the test nipple and test for gas leaks.

Gas pressures should be checked by the local Gas Company or an authorized service agency only.

Test all piping and connections for gas leaks. A rich soap solution should be used for this purpose. Never use a ame.

Accessory Kit – Main Gas Inlet:

(Accessory kit part numbers 4524785 or 4525509 and also includes electrical supply lines, see next section).

Each griddle is supplied with an extended rear gas manifold kit., with the following parts.

DESCRIPTION PART DRAWING QT Y.

Before connecting new pipe the pipe must be blown out to dispose of any foreign particles. These particles will cause improper operation.

When using thread compound, use small amounts on male threads only. Use a compound that is not aected by the chemical action of LP gases. Avoid applying compound to the rst two threads to prevent clogging of the burner orices and control valve.

Have the installer check all gas plumbing with a soap solution for leaks. DO NOT USE matches, candles or other ignition sources in checking for leaks.

The grill must be disconnected from the gas supply system

Part # 4526884 Rev. 6 (06/06/13) Page 9

3/4”x 3/4” 90 Degree Elbow

Nipple Assembly

Manifold Support Bracket

8-32x0.375” PH PAN HD T/C (self-tapping screws)

Page 10

INSTALLATION continued

Installation of Kit:

1. Install the nipple assembly in the reduction elbow (3/4” NPT) connected to the manifold. (Figure A)

Figure A

2. Install the manifold support bracket over the nipple and leave the two screws loose. (Figure B)

Installation of Cord And Plug With Strain Relief:

1. Remove the left grease bucket support attached by two metal screws and the stainless steel left side body panel attached by ve metal screws.

2. Removethecord&plugandstrainreliefassemblyfrom

the accessory kit. Refer to photo D.

Figure B

3. Adjust the manifold support bracket ush with the rear gas support bracket. (Figure C)

Figure C

4. Tighten the two loose screws of the manifold support bracket onto the frame U-channel.

5. Lock the two brackets together using two screws. (Figure C)

6. ¾” 90 degree elbow is supplied, to be installed if required.

Accessory Kit – Electrical Supply Lines:

Photo D

3. Remove the locknut from at the end of the cord. Refer to photo E.

Photo E

4. Insert loose wires and strain relief cord end through the hole at the bottom of the unit Refer to photo F and secure with locknut. Refer to photo E.

The accessory kit also contains electric power cord and plug and has a stain relief suited for each unit. See Plug Conguration in SPECIFICATIONS and Photo D

Part # 4526884 Rev. 6 (06/06/13)Page 10

Page 11

INSTALLATION continued

Wire leads from

Main Terminal

Note: see diagram below for connections to terminal block.

Photo F

5. Attached wire ends to terminal block as shown in next section and referenced in wiring diagrams at back of this manual.

6. Reinstall the side panel and grease bucket support with metal screws. The external electrical connection should appear as in photo G.

Cord and Plug

3-PHASE

Green-Ground

White - Z

Black - Y

Red - X

SINGLE PHASE

Green-Ground

Black - Z

White - Y

Red - X

Block of Grill

Photo G

Electrical Connection Terminal Block Connection

All electrically operated appliances must be electrically grounded in accordance with local codes; or in the absence of local codes, with the latest edition of National Wiring Regulations. A wiring diagram is located behind the rear panel of the grill. For proper voltages, see rating plate in the circuit breaker box, or on the right-rear frame upright.

Grease Bucket:

The griddle is supplied with two stainless steel side grease buckets that must be installed before the unit is used. Each bucket slides into position along stainless steel supports.

Appliances Equipped with Casters:

1. The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69 or latest edition, addenda Z21.69a-1989, and a quick-disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel. ANSI Z21.41 or latest edition.

2. The front casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick-disconnect device or its associated piping.

3. Please be aware; required restraint is attached to a bracket (which is located on the rear caster closest to the gas connection), and if disconnection of the restraint is necessary; be sure to reconnect the device after the appliance has been returned to its original position.

Part # 4526884 Rev. 6 (06/06/13) Page 11

Page 12

INSTALLATION continued

1. Turn main switch ON.

2. Press green button to lower platen(s).

3. Turn main switch OFF.

4. Unplug power cord and proceed with pull/push.

WARNING,

Avoiding procedure may cause damage or loss of calibration on the platen and potential of error message can occur.

PASS – Gently pull or push

FAIL – Potential to damage

platen adjustment

FAIL – Potential to damage platen adjustment

Swivel Caster Installation

Prior to installation, the four casters, supplied loose with the grill, must be securely located on the underside of the base. The casters tted with a brake must be located at the front of the grill.

1. Carefully remove the top and side packaging leaving the grill on shipping pallet.

DO NOT REMOVE THE TIES SECURING THE PLATEN ARMS TO THE GRILL TOWEL BAR.

2. Raise the grill vertically o the pallet to a comfortable working height and install the casters. DO NOT TIP THE GRILL ON ITS BACK OR SIDE. If a truck lift is used, be careful when inserting the lifting arms under the grill as the gas inlet elbow is protruding in the center of the base.

WARNING - GRILL WEIGHT IS APPROXIMATELY 800 LBS – USE CAUTION

3. Install the casters as shown below. The two casters with brakes go on the front, and the two without on the rear.

4. Make sure platens are down, in close position, when moving grill around or during transportation.

WITH BRAKE

WITHOUT BRAKE

Part # 4526884 Rev. 6 (06/06/13)Page 12

Page 13

NOTE: CASTERS MUST BE THREADED INTO GRILL BASE LEAVING APPROXIMATELY ONE INCH OF EXPOSED THREAD. THIS IS THE STARTING POINT FOR LEVELLING THE GRILL AFTER IT IS IN POSITION.

Ventilation and Clearance:

One of the most important considerations for ecient grill operation is proper ventilation and air supply. Insure the grill is installed so the products of combustion are removed eciently and the ventilation system does not produce drafts that interfere with proper burner operation.

Proper operation of exhaust fans (speed, rotation and adjustment) is essential. In addition to the exhaust system the make-up air system, (HVAC), for the kitchen is the air supply for the combustion air for the burners. Proper incoming air is essential for all gas operated equipment. Poor incoming make-up will cause inecient burner operation, delayed ignition and possible burner failure.

Any ventilation system will break down if improperly maintained. The duct system, the hood, and the lters must be cleaned on a regular basis and kept grease free.

The room containing the grill is required to have a permanent air vent. The minimum eective area of the vent shall be 0.7 in.² per kW. Air vents shall be of such a size to compensate for the eects of any extract fan in the premises.

Changing to a dierent type of gas

Changing from one gas type to another must only be done by a Qualied Gas Engineer and according to local regulations.

Part # 4526884 Rev. 6 (06/06/13) Page 13

Page 14

BUTTON

GRILL CONTROLS

CANCEL/

RAISE PLATEN

BUTTON

MASTER

POWER

SWITCH

POWER

BUTTON

PROGRAM

"START COOK TIME COUNTDOWN" (flat grill cooking)

BUTTON

TEMPERATURE

WHEN PUSHED SIMULTANEOUSLY:

OR "LOWER PLATEN" (two-sided cooking)

LED INDICATORS

UP ARROW

16-CHARACTER 2-LINE DISPLAY

ENTER BUTTON

DOWN ARROW BUTTON

PRODUCT BUTTONS

Master Power Switch:

Controls power to the grill and must be turned “ON” to start operation. The controller display will be active when the switch is “ON”.

LED Indicators:

There are two, (2), indicator lights, indicating the temperature status of each control’s heat zones; one, (1), on the upper platen, (top light), and one, (1), on the grill surface. Each light can display three, (3), dierent colors, indicating temperature status for the corresponding zone.

Red: The zone is too hot, (more than 79°F/45°C over the set temperature), or heat zone failure.

Amber: The zone is calling for heat.

Green: The zone is at or above the set temperature.

Display:

The controller display will contain information relevant to each operation in both cook and program modes.

Product Buttons (1-8):

Buttons 9 and 0 are used for standby and clean. They also can be used in programming to move the cursor left or right when creating or modifying product names in “PROD NAME LIB” program mode.

Power Button:

After the main power switch is turned on, this button will put the control into cook mode. If pressed again, the control will go back to displaying “OFF.”

Program Button:

The primary function is to access Programming and Calibration of the grill. Push and hold for ve (5) seconds. Display will ask for the code. After entering code, ve programming features will be accessible “MENU ITEMS,” “SYSTEM INFO,” “SYSTEM SETUP,” “SERVICE MODE,” and “PRODUCT NAME LIB.”

Part # 4526884 Rev. 6 (06/06/13)Page 14

Page 15

GRILL CONTROLS continued

Temperature Button:

In the Cook mode, each time the button is pressed the current temperature for one zone is displayed. The grill temperature is displayed rst followed by the platen temperature. After ve (5) seconds, the display will return to the menu item selected. Pressing and holding the temperature button for 5 seconds will display both the grill and platen temperatures. To exit press the temperature button.

Up/Down Arrow Buttons; 2 Functions:

1. In the cook mode, the Up/Down Arrow Buttons will cycle through the dierent menu items.

2. In the program mode, the Up/Down Arrow Buttons will change the value of the current setting.

Enter Button:

Function is to accept programming steps.

Cancel/Raise Platen Button, (Green):

During the cooking cycle, pressing this button will cancel the cooking timer and return the grill to the “IDLE” mode. This button will also bring the grill out of STANDBY.

Black Button:

When both Black and Green “CANCEL/RAISE” buttons are pressed simultaneously, the upper platen will lower to the griddle surface.

Main Pre-Programed Product Items

Abbrev Cook Time Upper Platen Upper Temp Grill Temp Gap

BIG PAT 2:00 YES 425°F 350°F 0.420 1

JR Pat 1:10 YES 425°F 350°F 0.310 2

Gr. Chk. 1:45 YES 425°F 350°F 0.460 3

Sausg 1:30 YES 425°F 350°F 0.320 4

Egg :50 YES 425°F 350°F 0.310 5 Bcn 1:15 YES 425°F 350°F 0.100 6 LTO 1:20 YES 425°F 350°F 0.320 7 LTO 1:20 YES 425°F 350°F 0.320 8

STDBY N/A YES 425°F 350°F 0.400 STDBY

CLEAN N/A YES 220°F 220°F 0.400 CLEAN

Key

Assingment

Part # 4526884 Rev. 6 (06/06/13) Page 15

Page 16

OPERATION

Installing Release Material:

A release material sheet must be replaced when:

• Productstickstoreleasematerial.

• Carbonbuild-upruinstasteorappearance.

• Tearingoccursinthesheet’scookingarea.

• Releasematerialcoatingiswornosheet.

Slide release material rod through hemmed end of the release material sheet.

Hook release material rod on brackets located at the rear of the upper plate

Holding the bottom of the release material sheet in place, gently pull the sheet toward the front of the platen.

RELEASE

MA TERIAL

BAR

RELEASE MA TERIAL

UPPER PLATEN (side view )

FR ONT OF GRILL

RELEASE MA TERIAL LOCKIN G CLIP (1)

NOTE: Make sure release material ts smoothly over upper platen. Installing release material sheets too tight may cause premature failure of the sheet.

Release sheets are reversible and should be ipped over and reattached on a daily basis. For instructions on cleaning release sheets, see Step 17., under Daily Cleaning in Cleaning and Maintenance section

Lighting Instructions:

UPPER PLATEN (side viw)

RELEASE MA TERIAL HOOK

RELEASE

MA TERIAL RO D

RELEASE MA TERIAL SHEET

REAR OF GRILL

Thread the front edge of the release material sheet behind

the release material bar on the front of the platen, then around the top and down over the front of the bar as shown.

Place locking clips over release material sheet and press into place over release material bar.

1. Ensure that the exible gas hose is connected to the grill and the power cord is plugged into the receptacles.

2. Turn the main power switch ON and allow the controls to go through the power-up self-check. Once the control panel displays the word “OFF” the unit is ready to begin the heating process.

3. Press . The control will automatically initiate the heating cycle. The burner will ignite and heat until the temperature specied by the menu item has been obtained.

If ignition of the burner does not occur on the rst trial, the bottom indicator light will ash amber. If the burner(s) do not light within four trials for ignition, the control will display a ashing warning, “IGNITION ERROR.” The ashing amber light will turn to solid red and an audible alarm will sound. If this occurs, turn the main power switch o, wait 5 minutes, and then repeat steps 2 and 3.

Check alignment and tightness of release material against upper platen.

Part # 4526884 Rev. 6 (06/06/13)Page 16

Page 17

- - - - - - - *** *

START

STOP

EMERGENCY

- - - - - - - *** *

START

STOP

EMERGENCY

Clam Grill Operating Instructions

- - - - - - - *** *

START

STOP

EMERGENCY

- - - - - - - *** *

START

STOP

EMERGENCY

- - - - - - - *** *

START

STOP

EMERGENCY

Press button to turn on main power to grill.

Press button to turn zone power on.

Clam Grill Operating Instructions

3.6 PATT Y *** *

START

STOP

EMERGENCY

3.6 PATT Y *** *

START

STOP

EMERGENCY

- - - - - - - *** *

START

STOP

EMERGENCY

Press button to turn zone power on.

3.6 PATT Y *** *

START

STOP

EMERGENCY

OPERATION continued

- - - - - - - *** *

START

STOP

EMERGENCY

Press both green and black buttons to lower clam and begin cooking product.

Press button to turn zone power on.

Clam Grill Operating Instructions

3.6 PATT Y *** *

START

STOP

EMERGENCY

- - - - - - - *** *

START

STOP

EMERGENCY

Simplied Cook Cycle Instructions:

1. Press button to turn on mainpower to grill.

2. Press to turn zone power on.

3. Load product on grill surface and select the corresponding product key.

5. Press green button to cancel any time during cook cycle.

To Cook in Two-Sided Mode:

1. To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keys or to select a product recipe.

The display alternately blinks the recipe and the word

SELECTED 2 times then the recipe displays continuously.

2. The controller regulates the platen and grill temperatures to the set temperatures of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.

NOTE: If the display reads either “TOO COOL” or “TOO HOT” the upper platen will not lower and initiate a cooking sequence.

3 After loading the product onto the grill, press the green

CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. A cook cycle starts and the upper platen lowers if the product selected is clamshell recipe.

4. Press both green and black buttons to lower clam and begin cooking product.

Part # 4526884 Rev. 6 (06/06/13) Page 17

4 To cancel a cook cycle at anytime press the green

CANCEL/RAISE PLATEN BUTTON and the upper platen will rise if the product recipe selected is clamshell recipe.

5. During a cook cycle, the display shows the product recipe name in the rst line and the remaining cook time count down in the second line.

6 When the cook timer reaches one, (1), second remaining

a pre-time-out alarm sounds alerting the operator.

7 When the cooking time has been completed the platen

raises automatically. On the controller the “PRODUCT NAME” and the word “REMOVE” will be displayed and an audible alert will sound.

8. Pressing the green CANCEL/RAISE PLATEN BUTTON stops the audible alert and the unit will revert back to IDLE mode.

Page 18

OPERATION continued

To Cook in Flat Grill Mode:

1. To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keys or to select a product recipe.

The display alternately blinks the recipe and the word

SELECTED 2 times then the recipe will be displayed continuously.

2. The controller regulates the grill temperature to the set temperature of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.

NOTE: If the display reads either “TOO COOL” or “TOO HOT” it will not initiate a cooking sequence.

3 After loading the product onto the grill, press the green

CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. That will start a cook cycle if the product selected is clamshell recipe.

4 To cancel a cook cycle at anytime the press the green

CANCEL/RAISE PLATEN BUTTON .

Enter Standby Mode:

Stand by mode is used during slow periods to conserve energy with out a complete shut down of the unit. When cooking temperatures are again required, pre-heat cook temperature/time is reduced. Stand by mode temperatures can be adjusted, see the PROGRAMING section.

1. Select Standby Mode by pressing or until “STANDBY” is displayed.

2. Press the GREEN (‘CANCEL/RAISE’) and the BLACK buttons

at the same time. As soon as the upper platen moves down, the display will read “STANDBY MODE.” (Note: The rst time Standby Mode is entered, the display prompts the operator to press ENTER after pressing the GREEN and BLACK buttons.)

Exit Standby Mode:

1. Press the GREEN (‘CANCEL/RAISE’) button. The upper

platen will raise and the display will read “CANCEL” with an audible alarm.

To Display the Current Temperatures:

5. During a cook cycle, the display shows the product recipe name in the rst line and the remaining cook time count down in the second line.

6. The display shows the “SEAR” or “FLIP” alarm message with ashing in the second line if the current cooking product is at recipe and the sear time or ip time is not zero.

7. A cook alarm sounds with a repeating beep pattern. Pressing the black RAISE button acknowledges the “SEAR” or “FLIP” alarm message if the alarm eld in system setup is set to MANUAL.

8. The “SEAR” or “FLIP” alarm message stops after 5 seconds if the alarm eld in system setup is set to AUTO.

9. When a cook is complete, the display shows the product recipe name in the rst line and a ashing “REMOVE” message in the second line. A repeating beeping alarm also sounds.

10. Pressing the black RAISE button cancels the cook done alarm.

11. The unit revertes back to IDLE mode.

1. Press the button and repeat for each zone to be displayed...

1st press - LOWER GRILL ZONE

2nd press - UPPER PLATEN 3rd Pressing and holding the button for 5 seconds will display both the grill and platen temperatures (preset and actual). Press again ) to exit.

NOTE: The temperatures may be displayed at any time,

including during a cooking cycle.

To View Settings for a Menu Item:

1. Enter Programming; Menu Items, (see Programming)

2. Press to enter “PROGRAMMING MODE MENU ITEMS”

3. Use and to choose the desired Menu Item.

4. Press to scroll through settings for the chosen item.

To Clean the Grill:

1. To start a CLEAN MODE select the clean mode recipe by pressing product key 10 or by using the UP/DOWN keys

or to select the clean mode recipe.

2. The controller regulates the platen and grill temperatures to the set temperatures of the clean mode recipe. The display shows the message “CLEAN MODE” in the rst line and the actual grill temperature in the second line.

Part # 4526884 Rev. 6 (06/06/13)Page 18

Page 19

OPERATION continued

3. Press the ENTER key to initiate the clean mode.

4. The display SHOWS the message “READY TO CLEAN” with ashing in the second line when the actual temperature is reached (or greater than the set temperatures of clean mode recipe (default 220°F for both the platen and grill). A 5 second repeating beep pattern is sounded.

5. Press the ENTER key again, the heater’s control for the platen and grill are turned o and the display shows the message “CLEANING” with ashing in the second line.

6. Press the ENTER key again to exit the CLEAN MODE. The display shows the message “STANDBY” in the rst line. The control transitions to “STANDBY MODE” and preheats to idle condition.

PLATEN SET:

This function allows the platen to be moved up or down

once it is parallel to the grill surface. Values range from –160 to +160.

EXTENDED TIME:

This option will add 6, 4 and 2 seconds to the time of the next three cooks respectively if the grill has had no activity for 5 minutes. Provided the temperature is not 25°F above set temperature for either the grill or the platen.

INSTANT ON TIME:

This can be set in the range of 00:00 to 00:40. Instant on will turn on the heat zone(s) as soon as a cook cycle starts.

START DELAY:

This number is how long the operator must hold the GREEN (‘CANCEL/RAISE’) and BLACK buttons to start a cooking cycle for 2-sided recipes only. There will be one beep when the cook is started and another beep when the START DELAY time is reached. If the GREEN (‘CANCEL/RAISE’) and BLACK buttons are released before that time the cook will be canceled. If Yes is toggled press enter to allow the user to pick from 1 to 5 seconds in 0.5 second increments using and .

CLEANING AND MAINTENANCE

Cleaning During Operation:

1. After each product load is removed, Use a grill scraper to scrape grease on lower grill plate from front to back only. Do not scrape left to right across the lower grill plate with the grill scraper.

2. Use a grill squeegee to clean release material sheet on upper platen in a downward motion. Do not press hard against the release material sheet to prevent scratching or tearing.

Daily Cleaning:

Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.

3. Push the grease to the rear of the grill, or pull it to the front trough. Then, squeegee the grease into the buckets on either side. Do not use the scraper for this step.

4. Use a clean, damp cloth to clean back splash and bullnose areas as needed during operation.

Note: To increase life of release material sheets, wipe them down with a folded clean, damp cloth at least four times during each hour of operation.

High-Temperature

Grill Cleaner

Part # 4526884 Rev. 6 (06/06/13) Page 19

Grill Cleaning Pad & Handle Grill Scraper

Heat-Resistant Gloves Clean, Sanitizer-Soaked

Grill Cloths

Grill Squeegee

Page 20

CLEANING AND MAINTENANCE continued

• Select Clean Mode When Clean Mode has been reached, the LED indicators will turn GREEN.

• Remove the grease trough from each side. Empty and

replace.

• Wipe the Release Material sheets with a clean,sanitizer-soaked grill cloth.

• Apply the grill cleaner to front side of platens starting from right platen to left platen.

• DONOTSCRUB.

• Remove the locking clips, bars, and release sheets. Wash, rinse, and set aside to dry.

• Set release sheets aside on a at surface.

• Apply the grill cleaner to platen surfaces starting from right platen to left platen.

• DONOTSCRUB

• Scrape the lower grill surface with the scraper.

• Usethegrillsqueegeeto

push residual grease into trough.

• Washandrinsethe

squeegee and scraper.

• Apply the grill cleaner to back side of platens from right platen to left platen.

• DONOTSCRUB

• Apply the grill cleaner to outer edges of right and left platens.

• DONOTSCRUB

• Pressgreen&black

buttons to lower the center platen.

• Apply grill cleaner to inner edges of the right and left platens, and the edges of the center platen.

• DONOTSCRUB

• Pressgreenbuttonto

raise center platen..

• Apply grill cleaner to bottom grill surface.

• Spreadthecleanerover

the entire lower grill surface from front to back using even strokes.

• DONOTSCRUB

• Rinse platen surfaces with a clean, sanitizer-soaked grill cloth, starting from right to left platens.

• Pressgreen&black

buttons to lower the center platen.

Part # 4526884 Rev. 6 (06/06/13)Page 20

Page 21

CLEANING AND MAINTENANCE continued

• Rinse the edges of all three platens.

• Pressgreenbuttontoraise

center platen.

• Wipe lower grill with a clean,sanitizer-soaked grill cloth. Repeat until no

visible soil remains.

• Pour a small amount of lukewarm water on a clean, sanitizer-soaked grill cloth over the bottom grill surface and

wipe o residue.

• Empty, wash, rinse, and replace the grease troughs.

• Place upper platen release material sheets  at on the lower grill surface.

• Gentlycleanbothsides

of the release material sheets with the grill cleaning pad

• Wipe remaining grill surfaces with a clean, sanitizer-soaked grill cloth.

• Rinse both sides of the release material sheets with a clean, sanitizersoaked grill cloth.

• Reinstalltherelease

material sheets. Secure in place with bars and clips

• Apply a thin coat of fresh

shortening to the lower grill surface only..

PLATEN ZEROING

Turn Master power switch “ON”, wait for controllers to display “OFF”.

Note: Release sheets should not be installed during this procedure.

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

Part # 4526884 Rev. 6 (06/06/13) Page 21

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times in succession to display “PROGRAMMING MODE SYSTEM SETUP.”

5. Press eight, (8) times. “PLATEN SET +/- XX” is displayed. (XX=numbers that will vary from grill to grill.)

6. Allow time for grill to heat and turn ready. Press both the Cancel (Green) and Standby (Black) buttons simultaneously to lower the upper platen. Press the

Page 22

PLATEN ZEROING

Cancel (Green) button to raise the platen. Now, press both the Cancel (Green) and (Black) Buttons to re-lower the platen.

7. Remove platen adjuster caps from all four adjustment points on each platen. Remove the four locking caps from the adjustment points.

8. Using the adjusting tool lower platen until adjusting tool touches the arm assembly.

9. With gapping tool, adjust right rear of platen until the gapping tool ts snugly between the upper platen and grill surface.

10. Move next to the left front adjuster and raise the platen until the gapping tool ts snugly between the upper platen and grill surface.

ACCESSORIES

11. Next go to the left rear adjuster and raise the platen until the gapping tool ts snugly between the upper platen and grill surface.

12. Move next to the right front adjustment and raise the platen until the gapping tool ts snugly between the upper platen and grill surface.

13. Repeat steps 9-12 one or more times until gapping tool ts snugly between the upper platen and grill surface at all four adjustment points without further adjustment. (See diagram below.)

14. Replace the platen adjuster locking caps “hollow side down” and tighten snugly. Replace platen adjuster caps.

15. Repeat steps 9-14 for each platen.

Teflon Release Material Sheet - 1799303 (one per platen)

Teflon Release Material Rod - 4517008 (one per platen; 3 shown)

Teflon Release Material Clip - 1851301 (one per platen; 3 shown)

Part # 4526884 Rev. 6 (06/06/13)Page 22

Page 23

ACCESSORIES

Grill Squeegee - 1868201

Platen Gapping Tool -1838701

“No-Go”

“Go”

Insert gap tool directly below platen adjusters.

Part # 4526884 Rev. 6 (06/06/13) Page 23

Page 24

PLATEN ZEROING continued

Lower

Front

Left

Raise

Back

Right

Platen leveling should be done from one corner to the opposite corner. The adjuster nuts should be turned opposite of one another.

Platen Adjusting Tool - 4523323

Platen Adjuster Cap - 1859102

Platen Adj Lock Nut - 1859103

Shoulder Bolt - 8005401

Platen Adjuster Nut - 1859101

Use this end to turn all slotted adjuster caps and nuts

Part # 4526884 Rev. 6 (06/06/13)Page 24

Page 25

PROGRAMMING

Programming Modes/Menu Sequence:

System Information

Part # 4526884 Rev. 6 (06/06/13) Page 25

Page 26

PROGRAMMING continued

System Set-up

UPPER SET TEMP

GRILL SET TEMP

PLATEN GAP SET

Service Mode

Part # 4526884 Rev. 6 (06/06/13)Page 26

Page 27

PROGRAMMING continued

Menu Items...

To Change the Cook Time of a Product:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press

Use and to choose the desired Menu Item.

6. Press to display “(MENU ITEM) COOK TIME XX:XX”

7. Use and to adjust the cook time.

8. Press to save the changes.

9. Press twice to exit.

To Turn Platen, (2-Sided), Cooking On/O:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

. “MENU ITEMS STANDBY” is displayed.

5. Use and to choose the desired Menu Item.

6 Press three, (3) times to display “(MENU ITEM) UPPER

TEMP XXX” displayed in °F or °C.

7. Use and to change the set temperature to the desired value.

8. Press to save the changes.

9. Press twice to exit.

To Change Grill Set Temperature:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

Press . “MENU ITEMS STANADBY” or” MENU ASSIGNED TO BUTTON 1” is displayed.

Use and to choose the desired Menu Item.

6. Press four, (4) times to display “(MENU ITEM) GRILL TEMP XXX” displayed in °F or °C.

7. Use and to change the set temperature to the desired value.

8. Press to save the changes.

Press . “MENU ITEMS STANADBY” or” MENU ASSIGNED TO BUTTON 1” is displayed.

Use and to choose the desired Menu Item.

6. Press twice to display “(MENU ITEM) UPPER PLATEN YES/NO “.

7. Use and to turn upper platen on or o.

8. Press to save the changes.

9. Press twice to exit.

To Change Upper Platen Set Temperature:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

Press . “MENU ITEMS STANADBY” or” MENU ASSIGNED TO BUTTON 1” is displayed.

9. Press twice to exit.

To Change Product Gap Setting:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

Press . “MENU ITEMS STANADBY” or” MENU ASSIGNED TO BUTTON 1” is displayed.

Use and to choose the desired Menu Item.

6. Press ve, (5) times to display “GAP XXX” displayed in inches or mm.

7. Use and to change the gap setting to the desired value.

8. Press to save the changes.

9. Press twice to exit.

Part # 4526884 Rev. 6 (06/06/13) Page 27

Page 28

PROGRAMMING continued

To Change Product Button, “Key” Assignment

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press button 1 is displayed.

Use and to select any unused item from the Menu

5. Item.

6. Press six, (6) times to display “ASSIGN TO KEY (1-8 or NONE)” - Make sure you have assigned desired values to time, gap and temperatures.

NOTE: If time is left with zero value, the key assignment will not go into eect.(you will hear double beep when choosing key in cooking mode)

7. Use and to change the key, (Product Button), assignment, and replace any previous assignments to that key.

8. Press to save the changes.

9. Press twice to exit.

. “MENU ITEMS STANDBY” or menu assigned to

To Change a Product Name:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”

5. Press to view the upper recovery time. “RECOVERY UPPER XXXX” is displayed.

6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.

7. Press to exit.

To View Recovery Time - Grill:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”

5. Press two, (2), times to view the grill recovery time. “RECOVERY GRILL XXXX” is displayed.

6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.

7. Press to exit.

To View the Garland Part Number:

4. Press button 1 is displayed.

Use and to choose the desired Menu Item.

6. Press seven, (7) times to display “PRODUCT NAME (CHOSEN ITEM)” – Make sure you have assigned desired values to time, gap and temperatures.

7. Use and to cycle through the available product names until the desired name is achieved.

8. Press to save the changes. You will automatically return to “PROGRAMMING MODE MENU ITEMS”.

9. Press to exit.

. “MENU ITEMS STANDBY” or menu assigned to

System Info...

To View Recovery Time - Upper Platen:

1. Press and hold for three, (3) seconds. “ENTER CODE” is

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”

5. Press three, (3), times to view the Garland Part Number for the grill. “GARLAND PART # X…X” is displayed. (number varies by grill).

6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.

7. Press to exit.

Part # 4526884 Rev. 6 (06/06/13)Page 28

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PROGRAMMING continued

.To View the Flash Number:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”

5. Press four, (4), times to view the Flash Number. “FLASH NUMBER X…X” is displayed. (Flash number varies by grill).

6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.

7. Press to exit.

To View the Software Number:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”

5. Press five, (5), times to view the Software Number. “SOFTWARE NUMBER X…X” is displayed. (number varies by grill).

6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.

7. Press to exit.

To View the Download Number:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”

5. Press six, (6), times to view the Download Number. “DOWNLOAD NUMBER X…X” is displayed. (Download

number varies by grill).

6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.

7. Press to exit.

System Setup

To Change temperature Units, (°F or °C):

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

Press to enter system setup. “TEMP DISPLAY

5. FAHRENHEIT (or CELSIUS)” is displayed.

6. Press to change the temperature units to either Fahrenheit or Celsius.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”

9. Press again to exit.

To Change Gap Setting Display Units:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

Press two, (2), times. “GAP SETTING DISPLAY INCHES

5. (or MILLIMETERS)” is displayed.

6. Press to change the Gap Setting Display units to either Inches or Millimeters.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”

9. Press again to exit.

Part # 4526884 Rev. 6 (06/06/13) Page 29

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PROGRAMMING continued

To Change the Alarm Volume:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

Press three, (3), times. “ALARM VOLUME LOW (or

5. HIGH)” is displayed.

6. Use or to change the Alarm Volume to either Low or High.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”

9. Press again to exit.

To Change the Key Chirp:

To turn key chirp on or o in programing mode only.

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

Press four, (4), times. “KEY CHIRP ON (or OFF” is

5. displayed.

6. Use or to change the key chirp to either ON or OFF.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”

9. Press again to exit.

To Change Upper Set Temperature:

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

Press five, (5), times to display “UPPER SET TEMP”. The

5. default temperature value is 425F (218C).

6. Press or use and to change the key to a desired temperature value (typically the most used in cooking). The temp range is 300 – 425F.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”

9. Press again to exit.

To Change Grill Set Temperature:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

Press six, (6), times to display “GRILL SET TEMP”. The

5. default temperature value is 350F (177C).

6. Press to accept or use and to change the key to a desired temperature value (typically the most used in cooking). The temp range is 275 – 375F.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”

9. Press again to exit.

To Change Probe Calibration - Upper:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

Part # 4526884 Rev. 6 (06/06/13)Page 30

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PROGRAMMING continued

Press seven (7) times. “PROBE CAL-UPPER XXXF” is

5. displayed. The temp value from “UPPER SET TEMP” is

displayed.

6. Use or to change the Probe Calibration to the correct temperature measured with a pyrometer.* SEE CALIBRATION REQUIREMENTS and CALIBRATION section.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”

9. Press again to exit.

To Change Probe Calibration - Grill:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

5. Press eight (8) times. “PROBE CAL-GRILL XXXF” is displayed. The temp value from “GRILL SET TEMP” is displayed.

6. Use or to change the Probe Calibration to the correct temperature measured with a pyrometer.* SEE CALIBRATION REQUIREMENTS and CALIBRATION Section.

To Change Platen Gap Set:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

5. Press nine, (9) times. “PLATEN GAP SET +/- XX” is displayed. (numbers will vary by grill)

6. Use and to change the Platen Gap Set to the correct value.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE MENU ITEMS”

9. Press again to exit.

To Change Instant-On Time:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”

9. Press again to exit.

*CALIBRATION REQUIREMENTS The control software will beep to the user when it is appropriate to calibrate. The control will allow calibration provided the following conditions are met:

• Temperatureiscurrentlyfallingfromadetectedpeak

of 360°F or higher.

• Temperatureisfallingandhasfallen2°Ffroma

detected peak that is within the 350-360°F range. (i.e. calibration would be allowed at 355°F if the achieved peak temperature was 357°F)

• Temperatureisrisingthroughthe350-360°Frangeas

a result of a heat on pulse of less than 30 seconds.

Part # 4526884 Rev. 6 (06/06/13) Page 31

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

5. Press ten, (10) times. “INSTANT ON TIME XX:XX” is displayed. (numbers will vary by grill).

6. Use and to change the Instant on Time to the desired value.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE MENU ITEMS”

9. Press again to exit.

To Change Control Type:

Note: this must be veried if the control is changed, match the new control to the grill.

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

Page 32

PROGRAMMING continued

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

5. Press eleven, (11) times. “CONTROL TYPE ELECTRIC (or GAS)” is displayed. (type varies by grill).

6. Use and to change Control Type to match the design of the grill.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE MENU ITEMS”

9. Press again to exit.

To Turn Extended Time On/O:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

5. Press thirteen, (13) times. “FUNCTION CLAMSHELL (or FLAT)” is displayed.

6. Use and to toggle between Flat mode and Clamshell mode.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE MENU ITEMS”

9. Press again to exit.

To Change the Start Delay:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

5. Press twelve, (12) times. “EXTENDED TIME NO (or YES)” is displayed.

6. Use and to turn Extended Time on or o.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE MENU ITEMS”

9. Press again to exit.

To Change the Grill Function:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

5. Press fourteen, (14) times. “START DELAY YES (or NO)” is displayed.

6. Use and to turn Start Delay on or o.

7. If Start Delay is On (YES), press to display “DELAY TIME XX:XX”.

8. Use and to set the Delay Time to the desired value.

9. Press to save the changes.

10. Press to return to “PROGRAMMING MODE MENU ITEMS”

11. Press again to exit.

To Change the Alarm Mode:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

5. Press fteen, (15) times. “ALARM MODE AUTO (or MANUAL)” is displayed.

Part # 4526884 Rev. 6 (06/06/13)Page 32

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PROGRAMMING continued

6. Use and to change the Alarm Mode to either Auto or Manual.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE MENU ITEMS”

9. Press again to exit.

To Turn Clean Mode On/O:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

5. Press sixteen, (16) times. “CLEAN MODE YES (or NO)” is displayed.

6. Use and to turn Clean Mode On or O.

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE MENU ITEMS”

8. Press to save the new product name. “SAVE LIBRARY ADD” is displayed.

9. Press to save. “PROGRAMMING MODE PROD NAME LIB” is displayed.

10. Press to exit.

To Modify a Product Name in Library:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press three, (3) times. “PROGRAMMING MODE PROD NAME LIB” is displayed.

5. Press . “PROD NAME LIB” is displayed.

6. Use and to select Product Name to be modied.

7. Press . The rst character in the Product Name will start ashing.

8. Use and to change the character, (A-Z, 1-9, <space>, and hyphen are available). Use and to move the cursor position.

9. Press again to exit.

To Add a Product Name in Library:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press three, (3) times. “PROGRAMMING MODE PROD NAME LIB” is displayed.

5. Press . “PROD NAME LIB” is displayed.

6. Press . “PROD NAME LIB” will be displayed on the top line, with a ashing cursor on the bottom line.

7. Use and to change the character, (A-Z, 1-9, <space>, and hyphen are available). Use and to move the cursor position.

9. Press . “SAVE LIBRARY ADD” is displayed.

10. Press . “SAVE LIBRARY MODIFY” is displayed.

11. Press to save. “PROGRAMMING MODE PROD NAME LIB” is displayed.

12. Press to exit.

Service Mode

To Change SCK Address:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press three, (3) times. “PROGRAMMING MODE SERVICE MODE” is displayed.

Press one, (1), time. “Address XX” is displayed.

6. Use and to change to the desired SCK Address.

Part # 4526884 Rev. 6 (06/06/13) Page 33

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PROGRAMMING continued

7. Press to save the changes.

8. Press to return to “PROGRAMMING MODE SERVICE MODE”

9. Press again to exit.

To Perform Limit Switch Test:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

CALIBRATION

Bi-Weekly Calibration:

Tools: Digital Pyrometer with Surface Probe

Warning: PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES.

NOTE: Calibration of grills is done with release material sheets installed.

NOTE: CALIBRATION REQUIREMENTS The control software will beep to the user when it is appropriate to calibrate. The control will allow calibration provided the following conditions are met:

• Ifcalibrationtemperatureissetat350°F

• Temperatureiscurrentlyfallingfromadetectedpeak

of 360°F or higher.

• Temperatureisfallingandhasfallen2°Ffroma

detected peak that is within the 350-360°F range. (i.e. calibration would be allowed at 355°F if the achieved peak temperature was 357°F)

• Temperatureisrisingthroughthe350-360°Frangeas

a result of a heat on pulse of less than 30 seconds.

To Calibrate:

1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure.

Turn on the Master Switch and press to enter cooking

mode.

2. Press or to select a “CLAM” operation and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).

4. Press three, (3) times. “PROGRAMMING MODE SERVICE MODE” is displayed.

Press two, (2), times. “PLATEN” (along with the position

5. of each switch), is displayed.

6. Use and to move the platen up and down. Check for correct switch operation:

Correct Switch Operation:

Platen Up - U (Closed) L (Open)

Platen Down - U (Open) L (Closed)

7. Press to return to “PROGRAMMING MODE SERVICE MODE”.

8. Press again to exit..

3. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

4. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

5. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

6. Press three, (3) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.

7. Press four, (4) times. “PROBE CAL – UPPER XXXF” is displayed.

8. Place the surface probe of the digital pyrometer directly on the probe location, (see diagram on following page).

9. Allow at least 5 seconds for the pyrometer to respond and stabilize. Note the temperature on the pyrometer.

10. If the temperature on the grill control display does not match the temperature on the pyrometer, adjust the temperature on the grill control accordingly using the and

buttons.

Press . “PROBE CAL – GRILL XXXF” is displayed.

11.

12. Repeat steps 8 - 10.

13. Press to save the changes.

14. Press to return to “PROGRAMMING MODE SYSTEM SETUP”

15. Press again to exit.

16. Repeat steps 1 - 15 at each control.

Part # 4526884 Rev. 6 (06/06/13)Page 34

Page 35

CALIBRATION continued

Probe Locations:

The grill’s thermocouple probes are located on each section of the lower grill plate in the center of the cooking zone as shown in the diagram below. Each upper platen has one thermocouple probe in the center.

22.5"

11.25"

24"

12"

11.5" 11.5"

5.75"5.75"

TO P

PLATEN

(2 PLACES)

GRILL PLATE

22.5"

11.25"

24"

12"

11.5" 11.5"

5.75" 5.75"5.75"

TO P

PLATEN

(3 PLACES)

GRILL PLATE

11.5"

6.09"

24"

MODEL XG24 MODEL XG36

Part # 4526884 Rev. 6 (06/06/13) Page 35

6.09"

18"

6.09"

36"

Page 36

ERROR LOGIC & ERROR MESSAGES:

Probe Error

Grill

Probe Error

Grill

is not

operable.

Occurs when the probe

is open or not connected.

The controller will turn

the heat o.

Platen

Probe Error

Grill is

operable

only for at

recipes.

Grill & Platen Probe Errors

Grill

is not

operable.

Heating Error

Grill

Heating

Error

Grill

is not

operable.

Occurs the controller

will fails to detect a

temperature response

over a 6-minute period.

Platen

Heating

Error

Grill is

operable

only for at

recipes.

Grill & Platen

Heating

Errors

Grill

is not

operable.

L1: PROBE ERROR L2:

Grill LED (bottom)

shows RED

& ashes

Audio Alarm

L1: L2: PROBE ERROR

Platen LED

(top) shows

RED &

ashes

No Audio

Alarm

Error

not self-

correcting

L1: PROBE ERROR L2:

Grill & Platen

LED’s show

RED & ash

Audio Alarm

L1: HEATING ERROR L2:

Grill LED

(bottom)

shows RED

& ashes

Audio Alarm

L1: L2: HEATING ERROR

Platen LED

(top) shows

RED &

ashes

No Audio

Alarm

Error

not self-

correcting

L1: HEATING ERROR L2:

Grill & Platen

LED’s show

RED & ash

Audio Alarm

Press On/

O key to

cancel.

Press On/

O key to

cancel.

Part # 4526884 Rev. 6 (06/06/13)Page 36

Page 37

ERROR LOGIC & TROUBLESHOOTING continued

Platen Down Error Gas Ignition Error

Occurs at cycle-start when the

platen fails to reach lower limit

position within 40 sec.

L1: PLATEN DOWN L2:

Audio Alarm

Error

not self-

correcting

Press On/ O key to

cancel.

Occurs when the ignition feedback signal does not

respond after 4 tries.

L1: IGNITION ERROR L2:

Audio Alarm

Error

not self-

correcting

Press On/ O key to

cancel.

Motor Overcurrent Error

Occurs when current to the motor

exceeds 4.8 amps, typically because

platen movement has encountered

mechanical resistance

L1: MOTOR L2: OVERCURRENT

Audio Alarm

Error

not self-

correcting

Press Raise

Button to

cancel.

Platen Up Error

Occurs at cycle-end when the

platen fails to reach upper limit

position within 40 sec.

L1: PLATEN UP L2:

Audio Alarm

Error

not self-

correcting

Press On/ O key to

cancel.

COMM Error

Occurs when

communication fails between

the main control and the motor

speed controller.

L1: COMM ERROR L2:

Audio Alarm

Error

not self-

correcting

Press On/ O key to

cancel.

Motor Error

Occurs when the platen is in normal

up or down motion between limits,

but fails to generate 5 encoder

counts in any 1-second interval.

L1: MOTOR L2: ERROR

Audio Alarm

Recycle

Main Power

Switch

Part # 4526884 Rev. 6 (06/06/13) Page 37

Page 38

ERROR LOGIC & TROUBLESHOOTING continued

Motor Error2

Occurs when the platen is in motion

and fails to reach the upper or

lower limit position within 30

seconds,

L1: MOTOR L2: ERROR2

Audio Alarm

Recycle

Main Power

Switch

Lower Switch Error

Occurs at cycle start when the

lower limit switch fails to signal the

platen’s arrival at the lower limit

position within 200 seconds.

L1: LOWER SWITCH L2: FAIL

Audio Alarm

Recycle

Main Power

Switch

Upper Switch Error

Appears in code,

but is never set.

L1: UPPER SWITCH L2: FAIL

Audio Alarm

Recycle

Main Power

Switch

Part # 4526884 Rev. 6 (06/06/13)Page 38

Page 39

WIRING DIAGRAM

J69

IGNITER

SOLENOID VALVE

70A

J68

68A

69A

IGN

67A

65A

64A

PRESSURE SWITCH

62A

SSR3 GRIDDLE

61A

S8/1

66A

TO OTHER SECTION

CIRCUIT BREAKERS

63A

S8/2

FAN MOTOR

60A

1333W

PLATEN HEATERS

SSR1

CONTACTOR

1333W

T3A

L3A

65A

1333W

T2A

L2A

ACTUATOR

ENCODER

12A

HI LIMIT

445

SSR2

T1A

L1A

CB PLATEN

L1A

TO OTHER

MOTOR CIRCUITS

61A

PULSE GROUND

10A

MOTOR

P6/3

P6/1

P6/2

COMM

UPPER LIMIT SWITCH

COMM

LOWER LIMIT SWITCH

J2/2

J2/6

P5/2

P5/6

120V

P5/3

P5/11

P5/12

P5/4

J2/4

J2/3

J2/12

J2/11

MOTOR CONTROL

J2/10

J2/7

J2/8

J2/9

P5/9

P5/8

P5/10

P5/7

P4/11

P4/12

P4/10

J1/

J1/10J1/

J1/3

J1/1

P4/1

P4/3

24V

10A

12A

P2/2

P2/1

P5/1

J2/1

J3/1

J3/2

J3/3

J3/4

J2/5

P5/5

P2/3

P2/4

35C

35D

SSR1 PLATEN

SSR2 PLATEN

35A

24A

35A

P4/13

P4/14

P4/4

P4/15

J1/

MAIN CONTROL

J2/1

J1/8

P4/8

P7/3

J2/2

J1/9

J1/5

P4/9

P4/5

35A

P7/2

P7/1

P7S7

P4/6

J1/

GRIDDLE YELLOW

GRIDDLE RED

PLATEN YELL

PLATEN RED

35B

35C

THERMOCOUPLE GRIDDLE

35B

SSR3 GRIDDLE

THERMOCOUPLE PLATEN

35A

ELECTRIC ONLY

26A

OTHER SECTIONS HAVE THE SAME WIRING DIAGRAM.

NOTE: THIS IS THE DIAGRAM OF ONE SECTION ONLY.

69A

67A

TO OTHER

HI-LIMITS

TO OTHER

CTRL XFMRS

IGNITION CIRCUITS

TO OTHER

CTRL XFMRS

TO OTHER

CONTACTORS

TO OTHER

MOTOR CIRCUITS

TO OTHER

IGNITION CIRCUITS

L3A

L1A

L2A

CIRCUIT BREAKER

GND

TB1

GND

NEMA 15-50P

GND

5A Fuse

TB2 120 V DIST.

CONTROL &MOTOR CIRCUITS

120V

240V

NEMA 15-30P

AND CORD CONFIGURATION.

SEE CHART FOR PLUG

STBY SWITCH

RAISE SWITCH

PILOT LAMP

MAIN SWITCH

FREELAND

PENNSYLVANIA

18224

XG-36

4520365 R01

MODEL

DWG

Part # 4526884 Rev. 6 (06/06/13) Page 39

Page 40

WIRING DIAGRAM

Y X

Minimum

Cord Gauge

Current

Maximum

4-10AWG

AJGAJG

NKA

7/7

2008

2005

5/23

323

PCO

1632

ADDED GENERAL EXTENSION "xxx"

TO INCLUDE DERIVED MODELS

1 -

PCO

RELEASED ITEM/S

ADDED PLUG TYPES AND NOTES.

0 -

DOC DAT E DR APP

CHANGE DESCRIPTION

SYM REV

2004 GARLAND COMMERCIAL INDUSTRIES

THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF GARLAND COMMERCIAL INDUSTRIES

*** CAD PRODUCED DRAWING - DO NOT REVISE MANUALLY ***

SIZE

NA D

SCALE FACTOR

18224

FREELAND

PENNSYLVANIA

AND SHALL NOT BE COPIED OR REPRODUCED WITHOUT THEIR WRITTEN PERMISSION.

APP.

AJGAJG AJG

DR. CK.

FILE NAME

(ANGULAR ± .5°)

DR. BY

(EXCEPT AS NOTED)

DAT E

MODEL(S)

05/23/05

(FLAT .XXX ± .015)(FORM .XXX ± .031)

XG-36

DESCRIPTION

TOLERANCE IN INCHES

WIRING DIAGRAM

45203S65 R01

XG-36-xxx

VOLT 60HZ

208/220/240

Xpress Grill Cord and Plug Conguration

Voltage

(3ph Delta)

NEMA Plug Model

Supplied

Cord Gauge

208 37 4-6AWG

GND

4-6AWG 15-50P XG36

240 32 4-8AWG

208 25

240 22

32.43

Y Z

28.90

19.1921.61 21.61

32.43

10.80

9.59

10.80

3.6

240V 3PH DELTA

35.38

23.57

20.9424.93 23.57

31.4935.38

X ZY

220V 3PH DELTA

4-10AWG 15-30P XG36 L/R

37.4333.30

NOMINAL AMPS PER LINE

GND

208V 3PH DELTA

37.43

22.14

24.93

11.78

10.4711.78

12.4611.07

12.46

3.9 3.9

4.16

- -

REV

FINISH

BLANK SIZE

2.66

Y-Z X

4.00

1.33

1.0

P/N Plug Type

4525505

4525508

208/220/240 3PH

LOADING KW PER PHASE

LOAD

TOTAL

MODEL

X-Y X-Z

X-N

4.00 4.99

12.99

XG36

2.66 3.33

8.66

XG-36-2

L/R

1.33 1.66

4.33

XG-36-1

L/C/R

1.0

XG-36-F

DESCRIPTION MATERIAL

WIRING DIAGRAM XG-36 208/220/240

4520365

PART NUMBER

ITEM

Part # 4526884 Rev. 6 (06/06/13)Page 40

Page 41

WIRING DIAGRAM

Part # 4526884 Rev. 6 (06/06/13) Page 41

Page 42

WIRING DIAGRAM

J69

IGNITER

SOLENOID VALVE

IGN

62A

SSR3 GRIDDLE

61A

70A

J68

68A

69A

67A

T S

65A

64A

PRESSURE SWITCH

63A

66A

S8/1

S8/2

ON 1 AND 2 PLATEN GRILLS

AND C SECTION ON

CIRCUIT BREAKER

TO B SECTION

L3A

TB1

60A

1333W

PLATEN HEATERS

1333W

112

SSR1

CONTACTOR

L3A

FAN MOTOR

L3A

L1A

1333W

T2A

SSR2

T3A

L2A

65A

CIRCUIT BREAKER

CONTROL &MOTOR CIRCUITS

61A

T1A

L1A

APP.

SIZE

ACTUATOR

8/18

ENCODER

12A

HI LIMIT

544

CB PLATEN

TO OTHER

MOTOR CIRCUITS

TO OTHER

5A Fuse

TB2 120 V DIST.

HI-LIMITS

TO OTHER

CTRL XFMRS

IGNITION CIRCUITS

TO OTHER

CTRL XFMRS

TO OTHER

CONTACTORS

120V

240V

GROUND

PULSE

10A

MOTOR

S6P6

P6/3

P6/1

P6/2

COMM

UPPER LIMIT SWITCH

COMM

LOWER LIMIT SWITCH

120V

P5/3

P5/11

P5/12

P5/4

J2/4

J2/3

J2/12

J2/11

J2/10

J2/7

J2/8

J2/9

P5/9

P5/8

P5/10

P5/7

P4/11

P4/10

J1/

J1/3

J1/1

P4/1

P4/3

24V

PILOT LAMP

MAIN SWITCH

10A

12A

P2/2

P2/1

P5/2

P5/1

J2/1

J3/1

J3/2

J2/2

J3/3

J3/4

J2/5

J2/6

P5/6

P5/5

P2/3

P2/4

TO OTHER

MOTOR CIRCUITS

TO OTHER

IGNITION CIRCUITS

PCO

DOC DAT E DR APP

2186 2009

*RELEASED ITEM/S

SCALE FACTOR

FREELAND

PENNSYLVANIA

CHANGE DESCRIPTION

2004 GARLAND COMMERCIAL INDUSTRIES

SYM

REV

THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPER TY OF GARLAND COMMERCIAL INDUSTRIES

AND SHALL NOT BE COPIED OR REPRODUCED WITHOUT THEIR WRIT TEN PERMISSION.

*** CAD PRODUCED DRAWING - DO NOT REVISE MANUALLY ***

0 JL BG-

35B

35C

35D

SSR1 PLATEN

SSR2 PLATEN

35A

24A

35A

35C

ELECTRIC ONLY

SSR3 GRIDDLE

26A

MOTOR CONTROL

THERMOCOUPLE PLATEN

THERMOCOUPLE GRIDDLE

35A

P4/13

P4/12

P4/14

J1/

MAIN CONTROL

J1/8

J1/9

P4/9

P4/8

P7/2

P7/3

STBY SWITCH

RAISE SWITCH

P4/6

P4/4

P4/15

J1/

GRIDDLE YELLOW

GRIDDLE RED

PLATEN YELL

PLATEN RED

J2/1

J2/2

J1/5

P4/5

67A

35A

P7/1

S7 P7

18.04

L1/L3

36.0841.63

240 1PH

NOMINAL AMPS

19.68

39.36

L1/L3

220 1PH

NOMINAL AMPS

(ANGULAR ± .5°)

(EXCEPT AS NOTED)

18224

(FLAT .XXX ± .015)(FORM .XXX ± .031)

TOLERANCE IN INCHES

OTHER SECTIONS HAVE THE SAME WIRING DIAGRAM.

NOTE: THIS IS THE DIAGRAM OF ONE SECTION ONLY.

69A

18.04

36.08

39.36

19.68

DR. CK.

AJG AJG AJG

DR. BY

DAT E

05/23/05

DESCRIPTION

WIRING DIAGRAM

1.5

FILE NAMEMODEL(S)

4520365-1

XG36

XG-36

208/220/240V

1 PHASE-60HZ

REVFINISHBLANK SIZEMATERIALDESCRIPTIONPART NUMBERITEM

L3C

L1C

20.82

L1/L3

208 1PH

NOMINAL AMPS

TB2

SECTION "C"

TB2 USED WITH XG-36

STANDARD ( 3 PLATENS )

TOTA L

MODEL

LOAD

12.99

XG36

XG36-2

41.63

8.66

1.5

20.82

1.0

4.33

L/R

L/C/R

XG36-1

4520365-11 WIRING DIAGRAM XG-36 208/220/240V - 1PH - - - 0

XG36-F

Page 43

Part # 4526884 Rev. 6 (06/06/13) Page 43

Cleveland XG362S-L Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual