Cleveland TMKEL-60-T Operators Manual

Operators Manual

Cleveland

™

Installation, Operation & Service

Electric Floor Model Mixers

FOR UNITS BUILT AFTER JULY 2010

MODELS:
MKEL-40-T
MKEL-60-T
MKEL-80-T
MKEL-100-T
TMKEL-40-T
TMKEL-60-T
TMKEL-80-T
TMKEL-100-T

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Ph: 216.481.4900 Fx: 216.481.3782
www.clevelandrange.com

For a complete Service Manual

refer to www.clevelandrange.com

SE95013 Rev. 6

February 2011

Shut off power at main
fuse disconnect prior
to servicing.

Ensure kettle is at room
temperature and pressure
gauge is showing zero or less
prior to removing any fittings.

Inspect unit daily for
proper operation.

0

Do not fill kettle above
recommended level
marked on outside of kettle.

Surfaces may be
extremely hot! Use
protective equipment.

Keep
appliance
and area
free and
clear of
combustibles.

Unit exhaust
contains carbon
monoxide.
Operate only
under a properly
functioning hood
with adequate
makeup air.

Stand clear of product
discharge path when
discharging hot product.

Wear protective equipment
when discharging hot product.

Do not lean on or place
objects on kettle lip.

Do not
attempt to
operate this
appliance
during a
power
failure.

Keep clear of pressure
relief discharge.

Keep hands away from
moving parts and pinch points.

For your safety

SERVICING

IMPORTANT

CAUTION

DANGER

GAS APPLIANCES

INSTALLATION

12"

6"

B

A

C

WALL

1

8" CLEARANCE REQUIRED FOR SERVICE

DRAW-OFF

VALVE

12"

GENERAL

Installation of the kettle must be accomplished by
qualified electrical installation personnel working
to all applicable local and national codes.
Improper installation of product could cause injury
or damage.

This equipment is built to comply with applicable
standards for manufacturers. Included among
those approval agencies are: UL, NSF, ASME/Ntl.
Bd., CSA, CGA, ETL, and others. Many local
codes exist, and it is the responsibility of the
owner/installer to comply with these codes.

Note: Maximum voltage for LVD (low volt
directive for Europe) to be 440 volts for CE
marked appliances.

INSPECTION

Before unpacking visually inspect the unit for
evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow
Shipping Damage Instructions shown below.

CLEARANCE REQUIREMENTS

This unit must be installed in accordance with the
clearances shown on the rating label which is adhered
to the unit.

FOR YOUR SAFETY. Keep the appliance area free and
clear of combustible materials.

RECOMMENDED FLOOR
DRAIN LOCATION

Recommended Floor Drain Location

SHIPPING DAMAGE
INSTRUCTIONS

If shipping damage to the unit is discovered or
suspected, observe the following guidelines in
preparing a shipping damage claim.

1. Write down a description of the damage or the
reason for suspecting damage as soon as it is
discovered. This will help in filling out the claim
forms later.

2. As soon as damage is discovered or suspected,
notify the carrier that delivered the shipment.

3. Arrange for the carrier's representative to
examine the damage.

4. Fill out all carrier claims forms and have the
examining carrier sign and date each form.

INSTALLATION

The first installation step is to refer to the
Specification Sheets or Specification Drawings for
detailed clearance and drain requirements in
order to determine the location of the kettle. Next,
carefully cut open the shipping carton for easy
removal of the kettle.

ABC

(T) MKEL-40-T 22 1/8" 51" 31"
(T) MKEL-60-T 22 1/8" 53" 31"
(T) MKEL-80-T 22 1/8" 58" 31"
(T) MKEL-100-T 21 3/4" 61" 31"

MOVING UNIT

Shim as
required
to make

level with

center

console

(front

and back)

4"x4" or larger

(front and back)

Forklift tongs

Skid

Flanged feet

Jack

B
A

C

D

B
A

C

D

C

C

C

C

Recommended Installation Procedure

1. While still on skid, move unit as close to final

installation position as possible.

2. Prepare unit for lifting as shown in diagram.

3. Lift gently with a forklift or jacks and remove

skid.

LEVELING

Note: Instructions reflect a more complicated twin mixer kettle - process for single mixer kettles is the same.

4. Lower gently to ground and remove forklift

and blocking.

5. If unit has to be re-positioned, slide gently. Do
not twist or push one side of unit excessively
and cause binding on trunnions.

3.

Level consoles individually from front to back
(dotted lines C). Adjustments are made by turning
flanges on front feet only.

4. Re-check that the back is level (dotted line B)
and then the front (dotted line D). Adjust if
necessary.

5. Check that mixer bridge is level and
guide pins lock smoothly without
binding. If not repeat steps 1 through 4.

Guide Pins

Recommended Leveling Procedure

1. With straight-edge, line the backs of the
consoles up with each other (dotted line A)

2.

Level and straight-edge backs of consoles
line B)

. Adjustments are made by turning flanges

on back feet only.

.

(dotted

NOTE: See Operating Instructions before
operating unit.

6. Make electrical connections (see electrical
service connections) and test mixer bridge as
follows:

⇒ A/ Raise mixer bridge.

⇒ B/ Swing bridge out over centre console.

⇒ C/ Swing bridge to the left as far as possible.

⇒ D/ Lower bridge.

⇒ E/ Bridge pins should enter pin hole on kettle

perfectly, If not return to step 1 and repeat
leveling steps.

⇒ F/ Raise bridge and swing to far right (for twin

mixers only).

⇒ G/ Repeat steps D and E (for twin mixers

only).

7. Once positioned and leveled, permanently
secure the kettle's flanged feet to the floor
using 5/16 inch stainless steel lag bolts and
floor anchors (supplied by the installer).
Secure each of the flanged feet with one bolt
in each hole.

8. Connect piping as described in the "PIPING
CONNECTION" section.

ELECTRICAL SERVICE
CONNECTIONS

Install in accordance with local codes and/or the
National Electric Code ANSI/NFPA No 70-1981 (USA)
or the Canadian Electric Code CSA Standard C22.1
(Canada). A separate fused disconnect switch must
be supplied and installed. The kettle must be
electrically grounded by the installer.

The electric supply must match the power
requirements specified on the kettle's rating plate.
The copper wiring must be adequate to carry the
required current at the rated voltage.

1. Ensure main power is turned off before
connecting wires.

2. Remove the screws at the rear of the center
console cover, and remove the cover. A wiring
diagram is affixed to the underside of the
console cover.

3. Feed permanent copper wiring 18" through the
cut-out in the bottom of the console. Connect
wiring in junction box in the bottom of the
console.

4. Turn main power back on.

5. Check for correct rotation of electric motor

(access by removing top front cover on center
console). If rotation is incorrect, disconnect
main power and reverse any two of the three
live lines.

6. Replace the console cover and secure it with
screws.

QUALITY ASSURANCE

CHECKLIST

Follow this list only after all other installation steps are completed.
Some steps require the use of equipment. Follow operating instructions.

The following will be performed before the unit is connected to utilities:

1. Visual Examine unit for scratches, dents, or other defects.

2. Visual Check flanged feet all have bolts holding them.

3. General Check all accessible wiring, mechanical and plumbing connections by hand for

secure, tight and satisfactory assembly. Remove all paper.

4. Level Check unit has been leveled and squared correctly.

The following will be performed with the unit connected to utilities:

5. Raise Bridge If bridge does not raise then check motor rotation. Bridge should not raise until

speed control is turned to minimum and then adjusted back up.

6. Swing Bridge Bridge when fully raised should swing without hitting any object, i.e. control

housing, kettle lip. Check that hydraulic hoses are not being pinched by stops
on swivel assembly.

7. Tilt Kettle Kettle tilts smoothly both down and back up. If power tilt, check that micro

switches are adjusted properly (kettle is level in upright position and drains fully
when tilted) and are not being crushed by gear.

8. Lower Bridge Raise bridge. Switch to mix. Turn speed control to zero to reset micro switch then

set speed control to number four. Check that unit does not begin to mix until
bridge has lowered part way into the kettle. Check that mixer bridge pin lowers
into pin hole correctly

9. Speed Control - Main agitator arm not rotating when set at minimum but will start to move slowly on
Main one. Speed control makes positive contact with micro switch.

10. Speed Control - Set main speed control to five. Adjust secondary control from
Secondary minimum to maximum. Look for considerable speed variance.

11. Water Faucets Turn on hot water faucet. Turn off and check for leaks in piping and drips from

faucet spout. Repeat above with cold water faucet.

12. Product Discharge Add water to kettle. Check for leaks from valve. Open and close valve a few times

Valve and check for leaks again.

OPTIONAL CONTROLS

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

kPa

V

E

N

T

A

I

R

Some units may not have the following items to test

13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no

markings on the unit. Test the meter at the following values up to capacity (Should be
approx.±1/4"). During this test check that the (interrupt) switch stops the water flow
and the (continue/reset) when switched to "continue" resumes the flow without resetting
the meter.

GALLONS LITERS
5 20
20 80
40 160
80 320
100 400

When the (continue/reset) switch is turned to "reset" the displayed quantity on the
meter should be erased and the count begins at zero.

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for
ensuring the proper operation of kettle once installed.

Performance Checks

1. Supply power to the kettle by placing the fused disconnect switch to the "ON"

position.

2. Before turning the kettle on, read the vacuum/pressure gauge. The gauge's

needle should be in the green zone.

3. Place the kettle's power ON/OFF switch to the "ON" position.

4. Turn the temperature control knob to "1" (Min.). The green LED light should remain lit, indicating the

burner is lit, until the set temperature is reached (124°F/50°C). Then the green light will cycle on and off,
indicating the element is cycling on and off to maintain temperature.

5. Tilt the kettle forward (tilting models only). After a few seconds the red "LOW WATER" light should be lit

when the kettle is in a tilted position. This light indicates that the element has automatically been shut off
by the kettle's safety circuit. This is a normal condition when the kettle is in a tilted position.

6. Raise the kettle to the upright position (tilting models only). The red "low water" light should go out when

the kettle is upright.

7. Turn the temperature control knob to "10" (Max.) and allow the kettle to preheat. The green light should

remain on until the set temperature (260°F/127°C) is reached. Then the green light will cycle ON and
OFF, indicating the element is cycling ON and OFF to maintain temperature. Fill the kettle with cold
water to the steam jacket’s welded seam.

8. When all testing is complete, empty the kettle and place the power ON/OFF switch in the “OFF”

position.

OPERATING INSTRUCTIONS

24

19

18

27

28 25

26

15

21

19

20

16

17

23

C

l

e

v

e

l

a

n

d

D

I

G

I

T

A

L

W

A

T

E

R

M

E

T

E

R

E

M

E

R

G

E

N

C

Y

S

T

O

P

10

2

4

5

3

1

11

12

8

13

9

6

7

ITEM # DESCRIPTION FUNCTION

1 MAIN POWER SWITCH Power switch for unit.

2. MIX/LIFT SWITCH Sets hydraulics to mix or lift mode.

3. UP/DOWN SWITCH When unit is in lift mode, mixer bridge can be raised or lowered with this switch.

4. MIXER SPEED CONTROL Controls speed of agitators and mixer bridge lift.

5. EMERGENCY STOP BUTTON Stops hydraulic system (agitators and mixer bridge lift).

6. HEAT/COOL SWITCH Switches left hand kettle from heating to cooling.

7. HEAT/COOL SWITCH Switches right hand kettle from heating to cooling.

8. ACTIVE/BYPASS SWITCH Switch to activate or bypass (manual operation) the controller.

9. TEMPERATURE CONTROLLER Digital temperature control and indicator.

10. WATER METER POWER SWITCH Power switch for water meter.

11. WATER METER START SWITCH Starts water flow to kettle.

12. WATER METER INTERRUPT SWITCH Interrupts flow without resetting water meter.

13. WATER METER CONTROL Display and settings for water meter.

15. MIXER BRIDGE Encloses agitator motors.

16. MAIN AGITATOR ARM Provides most of the product movement.

17. SECONDARY AGITATOR ARM Provides reverse agitation and product lift in kettle.

18. SECONDARY SPEED CONTROL KNOB Controls speed of secondary agitator arm.

19. FAUCET SPOUT Delivers water to the kettle.

20. HOT WATER VALVE Turns on hot water.

21. COLD WATER VALVE Turns on cold water.

22. VACUUM/PRESSURE GAUGE Indicates steam pressure in PSI inside steam jacket as well as

23. POWER TILT CONTROL SWITCH
24 DRAW OFF VALVE Discharge valve for product in the kettle.

25. ON/OFF HEAT SWITCH Controls electrical power (heat) to kettle.

26. HEAT INDICATOR LIGHT (GREEN) When lit, indicates that the kettle burner is on. Cycles ON-OFF with burner.

27. SOLID STATE TEMPERATURE This control allows the operator to adjust the kettle temperature in increments
CONTROL KNOB from 1 (Min.) to 10 (Max.). (see Temperature Range Chart).

28. LOW WATER INDICATOR LIGHT When lit, indicates that the kettle is low on water and will not operate in this

vacuum in inches of mercury.
Used for tilting the kettle up or down. Replaced by hand tilt wheel on manual tilt units.

(Red) condition. This will also light when the kettle is tilted.

Operating the Kettle

1. Before turning kettle on, read the

Vacuum/Pressure Gauge. The gauges needle
should be in the green zone. Once heated,
the kettle's normal maximum operating
pressure is approximately 10 -12 psi, while
cooking a water base product.

2. Ensure that the electrical service to the kettle

is turned on at the fused disconnect switch.

3. Place the kettle's On-Off Heat Switch to the

"ON" position.

Temperature Approximate

Control Product Temperature
Setting °F °C

1. (Min.) 130 54

2. 145 63

3. 160 71

4. 170 77

5. 185 85

6. 195 91

7. 210 99

8. 230 110

9. 245 118

10. (Max.) 260 127

NOTE: Certain combinations of ingredients will

result in temperature variations

Temperature Range Chart

4. Preheat the kettle by turning the Solid State

Temperature Control Knob to the desired
temperature setting (see above "Temperature
Range Chart"). The Heat Indicator Light
(Green) will remain lit, indicating the burner is
lit, until the temperature setting is reached.
When the green light goes off, the heaters are
off, and preheating is complete.

NOTE: Do not fill kettle above recommended level
marked on outside of kettle.

NOTE: The Low Water Indicator Light (Red) should
not be lit when kettle is in the upright position during
kettle operation. This light indicates that the elements
have been automatically shut off by the kettle's
safety circuit. It is, however, normal for the red light
to come on when the kettle is in a tilted position.

6. When cooking is completed place On-Off Heat
Switch to the "OFF' position.

7. Pour the contents of the kettle into an
appropriate container by tilting the kettle
forward. Care should be taken to pour slowly
enough to avoid splashing off the product.

NOTE: As with cleaning food soil from any cookware,
an important part of kettle cleaning is to prevent food
from drying on. For this reason, cleaning should be
completed immediately after cooked foods are
removed. .

The accompanying chart shows approximate times
required for electric kettles of various capacities to
boil water. Temperature control knob must be set at
"10" (Max.) throughout the heatup period. Water will
boil about 1/3 faster if the kettle is filled only to the
outer steam jacket's welded seam, resulting in a
kettle filled to 2/3 capacity.

APPROXIMATE FULL KETTLE COOKING TIMES

Times in Minutes

Gals. Ltrs. Standard Wattage High Wattage*

208V 240V 480V 208V 240V 480V

25 95 60 45 60 40 30 30
40 150 60 50 75 40 30 30
60 225 100 75 75 50 40 40
80 300 130 100 100 65 50 50

100 375 160 120 120 80 60 60

* High Wattage is only available with 3 phase units

NOTE: When cooking egg and milk products, the

kettle should not be preheated, as products of this
nature adhere to hot cooking surfaces. These
types of food should be placed in the kettle
before heating is begun.

5. Place food product into the kettle. The Heat
Indicator Light (Green) will cycle on and off
indicating the elements are cycling on and off
to maintain the set temperature.

Operating Suggestions

B

B

A

3

9

8

7

6

5

4

2

1

10

0

A

B

MAIN POWER

SWITCH

MIX/LIFT

SWITCH

UP/DOWN

SWITCH

MIXER SPEED CONTROL

SWITCH

Cleveland Range Mixer Kettles are simple and safe
to operate. The following tips will allow you to
maximize the use of your new mixer.

General Operation

1. Turn MAIN POWER SWITCH on.

2. Turn STEAM CONTROL VALVE to control heat

kettle.

1. To achieve optimum performance on tilting
kettles;
Before applying steam to a cold kettle, open the
DRAIN COCK to drain condensate from the
kettles jacket. Close drain cock when unit is fully
drained.

2. Allow unit to preheat before addition of product
to kettle. However when cooking egg and milk
products, the kettle should NOT be preheated,
as products of this nature adhere to hot cooking
surfaces. These types of foods should be
placed in the kettle before heating is begun.

3. An important part of kettle cleaning is to prevent
foods from drying on. For this reason, cleaning
should be completed immediately after cooked
foods are removed. Refer to the "Care and
Cleaning" instructions for detailed kettle washing
procedures.

4. If a mixer bridge is equipped with a temperature
probe for a controller or thermometer, the probe
must be submerged a minimum of three inches
in the product for accurate readings.

Safety

1. Close PRODUCT DISCHARGE VALVE before
filling the kettle.

2. When raising or lowering MIXER BRIDGE, insure
FAUCET SPOUT is not in the way of MAIN
AGITATOR ARM or damage to spout will result.

3. As a safety precaution the MIXER SPEED
CONTROL must first be turned to zero before
unit will start to mix.

4. Always remember, like a cooking pot the kettles
become very hot when cooking. Avoid contact
with bare skin.

Lifting & Lowering Bridge

WARNING: Insure FAUCET SPOUT is out of way

before raising or lowering bridge.

1. Turn MIX/LIFT SWITCH to lift icon "A".

2. Turn MIXER SPEED CONTROL to "0" and back

up to "5".

3. Turn and hold UP/DOWN SWITCH to up arrow to
raise or down arrow to lower.

Mixing

1. Turn MIX/LIFT SWITCH to mix icon "B".

2. Turn MIXER SPEED CONTROL SWITCH to "0"

and slowly adjust to desired speed.

3. Adjust SECONDARY SPEED CONTROL KNOB
to desired speed.

Tilting Kettle

1. Raise MIXER BRIDGE and swing to side.

2. For manual tilt: Turn HANDWHEEL.

3. For power tilt: Turn POWER TILT CONTROL

SWITCH.

WARNING: Do not tilt kettle when mixer agitators are

in kettle bowl.

Product Discharge Valve

1. For butterfly valve: Push handle in and pull
upwards to open.

2.. For air valve: Turn AIR REGULATOR SWITCH to
open or close.

Adding Water Manually

1. Locate FAUCET SPOUT over desired kettle.

2. Turn on HOT or COLD WATER VALVES.

Stagnant

Water

High Pressure

Spray Hose

Chloride Cleaners

Steel Pads

Wire Brush &

CLEANING INSTRUCTIONS

CAUTION

SURFACES MAY

BE EXTREMELY HOT!

CARE AND CLEANING

Cooking equipment must be cleaned regularly to
maintain its fast, efficient cooking performance and
to ensure its continued safe, reliable operation. The
best time to clean is shortly after each use (allow
unit to cool to a safe temperature).

WARNINGS

➩ Do not use detergents or

cleansers that are chloride
based or contain quaternary
salt.

➩ Do not use a metal bristle

brush or scraper.

CLEANING INSTRUCTIONS

1. Turn unit off.

2. Remove drain screen (if applicable). Thoroughly

wash and rinse the screen either in a sink or a
dishwasher.

3. Prepare a warm water and mild detergent solution in
the unit.

4. Remove food soil using a nylon brush.

5. Loosen food which is stuck by allowing it to soak at

a low temperature setting.

6. Drain unit.

7. Rinse interior thoroughly.

8. If the unit is equipped with a

VVaallvve

e

, clean as follows:

TTaannggeenntt DDrraaww--OOfff

a) Disassemble the draw-off valve first by turning

the valve knob counter-clockwise, then turning
the large hex nut counter-clockwise until the
valve stem is free of the valve body.

f

➩ Steel wool should never be

used for cleaning the stainless
steel.

➩ Unit should never be cleaned

with a high pressure spray
hose.

➩

Do not leave water sitting in unit
when not in use.

b) In a sink, wash and rinse the inside of the valve

body using a nylon brush.

c)

Use a nylon brush to clean tangent draw-off tube.

d) Rinse with fresh water.

e) Reassemble the draw-off valve by reversing the

procedure for disassembly. The valve's hex nut
should be hand tight only.

9. If the unit is equipped with a

BBuutttteerrffllyy VVaallvve

as follows:

a) Place valve in open position.

b) Wash using a warm water and mild detergent

solution.

c) Remove food deposits using a nylon brush.

d) Rinse with fresh water.

e) Leave valve open when unit is not in use.

e

, clean

10. If the unit is equipped with a

AIR HOSE

AIR
CYLINDER

AIR HOSE

OPEN
POSITION

CLOSED
POSTITION

O-RING

CLAMP

O-RING

VALVE
TEE

O-RING

CLAMP

KETTLE
OUTLET

KETTLE

daily as follows:

AAiirr VVaallvve

e

, clean

11. Clean the scraper blades as follows:

a)

Remove retaining ring and slide scraper

blades off agitator arm.

b)

Place parts in a pan of warm water to soak.

c)

Clean in a sink, using a warm water and

mild detergent solution.

d)

Rinse with fresh water.

e)

Allow to dry thoroughly on a flat, clean

surface.

10. Using mild soapy water and a damp sponge,
wash the exterior, rinse, and dry.

NOTES

➩ For more difficult cleaning applications one of the

following can be used: alcohol, baking soda,
vinegar, or a solution of ammonia in water.

➩ Leave the cover off when the kettle is not in use.

Open product valve.

a)

b)

Disconnect air hoses.

c)

Remove air cylinder.

d)

Remove valve tee.

e)

Remove all O-rings.

f)

Clean air cylinder, do not

water. Wipe clean and sanitize.

g)

Clean and sanitize tee and O-rings.

h)

Grease and reinstall O-rings.

i)

Reinstall tee to kettle outlet.

j)

Reinstall air cylinder to bottom of tee.

k)

Reconnect air hoses.

l)

Close valve and check for alignment.

submerge in

STAINLESS STEEL EQUIPMENT CARE AND CLEANING

(Supplied courtesy of Nafem. For more information visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to rusting.

Corrosion on metals is everywhere. It is recognized quickly on iron and
steel as unsightly yellow/orange rust. Such metals are called “active”
because they actively corrode in a natural environment when their atoms
combine with oxygen to form rust.

Stainless steels are passive metals because they contain other metals, like
chromium, nickel and manganese that stabilize the atoms. 400 series
stainless steels are called ferritic, contain chromium, and are magnetic;
300 series stainless steels are called austenitic, contain chromium and
nickel; and 200 series stainless, also austenitic, contains manganese,
nitrogen and carbon. Austenitic types of stainless are not magnetic, and
generally provide greater resistance to corrosion than ferritic types.

With 12-30 percent chromium, an invisible passive film covers the steel’s
surface acting as a shield against corrosion. As long as the film is intact
and not broken or contaminated, the metal is passive and stain-less. If the
passive film of stainless steel has been broken, equipment starts to
corrode. At its end, it rusts.

Enemies of Stainless Steel

There are three basic things which can break down stainless steel’s
passivity layer and allow corrosion to occur.

1. Mechanical abrasion

2. Deposits and water

3. Chlorides

Mechanical abrasion means those things that will scratch a steel surface.
Steel pads, wire brushes and scrapers are prime examples.

Water comes out of the faucet in varying degrees of hardness. Depending
on what part of the country you live in, you may have hard or soft water.
Hard water may leave spots, and when heated leave deposits behind that
if left to sit, will break down the passive layer and rust stainless steel. Other
deposits from food preparation and service must be properly removed.

Chlorides are found nearly everywhere. They are in water, food and table
salt. One of the worst chloride perpetrators can come from household and
industrial cleaners.

4. Treat your water.

Though this is not always practical, softening hard water can do much
to reduce deposits. There are certain filters that can be installed to
remove distasteful and corrosive elements. To insure proper water
treatment, call a treatment specialist.

5. Keep your food equipment clean.

Use alkaline, alkaline chlorinated or non-chloride cleaners at
recommended strength. Clean frequently to avoid build-up of hard,
stubborn stains. If you boil water in stainless steel equipment,
remember the single most likely cause of damage is chlorides in the
water. Heating cleaners that contain chlorides have a similar effect.

6. Rinse, rinse, rinse.

If chlorinated cleaners are used, rinse and wipe equipment and
supplies dry immediately. The sooner you wipe off standing water,
especially when it contains cleaning agents, the better. After wiping
equipment down, allow it to air dry; oxygen helps maintain the
stainless steel’s passivity film.

7. Never use hydrochloric acid (muriatic acid) on stainless steel.

8. Regularly restore/passivate stainless steel.

Recommended cleaners for specific situations

Job Cleaning Agent Comments

Routine cleaning Soap, ammonia, Apply with cloth or sponge

detergent, Medallion

Fingerprints & smears Arcal 20, Lac-O-Nu Provides barrier film

Ecoshine

Stubborn stains & Cameo, Talc, Zud, Rub in direction of polish lines
discoloration First Impression

Grease & fatty acids, Easy-off, De-Grease Excellent removal on all finishes
blood, burnt-on-foods It Oven Aid

Grease & oil Any good Apply with sponge or cloth

commercial detergent

Restoration/Passivation Benefit, Super Sheen

So what does all this mean? Don’t Despair!

Here are a few steps that can help prevent stainless steel rust.

1. Use the proper tools.

When cleaning stainless steel products, use non-abrasive tools. Soft
cloths and plastic scouring pads will not harm steel’s passive layer.
Stainless steel pads also can be used but the scrubbing motion must
be in the direction of the manufacturers’ polishing marks.

2. Clean with the polish lines.

Some stainless steel comes with visible polishing lines or “grain.”
When visible lines are present, always scrub in a motion parallel to the
lines. When the grain cannot be seen, play it safe and use a soft cloth
or plastic scouring pad.

3. Use alkaline, alkaline chlorinated or non-chloride containing cleaners.

While many traditional cleaners are loaded with chlorides, the industry
is providing an ever-increasing choice of non-chloride cleaners. If you
are not sure of chloride content in the cleaner used, contact your cleaner
supplier. If your present cleaner contains chlorides, ask your supplier if
they have an alternative. Avoid cleaners containing quaternary salts; it
also can attack stainless steel and cause pitting and rusting.

Review

1. Stainless steels rust when passivity (film-shield) breaks down as a
result of scrapes, scratches, deposits and chlorides.

2. Stainless steel rust starts with pits and cracks.

3. Use the proper tools. Do not use steel pads, wire brushes or scrapers

to clean stainless steel.

4. Use non-chlorinated cleaners at recommended concentrations. Use
only chloride- free cleaners.

5. Soften your water. Use filters and softeners whenever possible.

6. Wipe off cleaning agent(s) and standing water as soon as possible.

Prolonged contact causes eventual problems.

To learn more about chloride-stress corrosion and how to prevent it,
contact the equipment manufacturer or cleaning materials supplier.

Developed by Packer Engineering, Naperville, Ill., an independent testing
laboratory.

16

49

48

18

10

41

42

47

46

11

12

13A

13B

14

15

19

20

21

24

25

26

22 23

29

31

27

28

30

32

39

38

37

36

40

35

34

54

1

2

3

4

6

5

53

1

7

8

9

33

43

44

50

51

52

55

SERVICE PARTS

WARRANTY

Our Company supports a worldwide network of
Maintenance and Repair Centers. Contact your
nearest Maintenance and Repair Center for
replacement parts, service, or information
regarding the proper maintenance and repair of
your cooking equipment

HYDRAULIC COMPONENTS

(page 1 of 3)

In order to preserve the various agency safety
certification (UL, NSF, ASME/Ntl. Bd., etc.), only
factory-supplied replacement parts should be
used. The use of other than factory supplied
replacement parts will void warranty.

Scraper
Blades:

KETTLE
SIZE ­GAL. QUANTITY

40 22
60 26
80 30
100 34
125 38
150 38

Baffle
Arms:

KETTLE
SIZE - GAL.

40 KE01682-1
60 KE01682-2
80 KE01682-3
100 KE01682-4
125 KE01682-5
150 KE01682-6

Cooling
Fan:

Fan KE54860
Fan Cover KE601236
Fan Guard KE54861

Buzzer

KE603803

used after
April 2010

NNOOTTEE

Hoses order Part No.

RT00505 and specify

length required

:

: For Hydraulic

HYDRAULIC COMPONENTS

(page 2 of 3)

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE51607 Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2. KE54834-10 Solenoid Valve, 2 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50224 Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE51608 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE54834-11 Solenoid Valve, 3 Way, 120 Volt - used prior to August, 2010 . . . . . . . . . . . . . .1

KE54834-16 Solenoid Valve, 3 Way, 120 Volt - used after August, 2010 . . . . . . . . . . . . . . . .1

SE50224 Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE51848 Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50241 Rod Gland Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50242 Piston Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE52124-1 Jack Upper Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE51846 Hydraulic Motor, Scraper Arm, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51938 Hydraulic Motor, Scraper Arm, 60-150 gal.
KE53004 Hydraulic Motor, Scraper Arm, 200-250 gal.

8. FA95006 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE51845
KE603736
KE53005

10. KE51715 Main Coupling, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE51716 Secondary Coupling, Agitator Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE52114 Coupling Washer, Primary S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13A. FA11286 Socket Head Screw, 1/4 X 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13B. FA11346 Socket Head Screw, 5/16 X 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE52115 Coupling Washer, Secondary S. S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. CT50097 R.T.D. Probe Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. KE53962 Blade Stop Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

18. KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . as required

19. KE51875-3 Electric Motor, 3 hp., 208-230/460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51875-4 Electric Motor, 3 hp., 220/380/440V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51875-5 Electric Motor, 3 hp., 575V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. KE51889 Filter, Tank Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. KE52222 Gear, 3/4" I.D. Pump,
KE52222-1 Gear, 3/4" I.D. Pump,

22. KE52223 Gear, 7/8" I.D. Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. KE52224 Nylon Coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. KE52190 Speed Control Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52364 Plunger for Speed Control Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE52171 Gasket, Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE51844 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. FI05060 Swivel adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

28. SE50280 Hydraulic Hose, Per Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

29. FI05061 Swivel Elbow. 90 Degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

30. SE50094 Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

31. KE51874 Pressure Relief Valve, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32. KE52382 Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

33. KE00860 Speed Control Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52050 Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FA11054 Screw, 8-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FA21004 Nut, 8-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FA32002 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

34. KE51622 Bridge Tilt Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hydraulic Motor, Secondary Agitator, 40-150 gal. - used prior to August 2009
Hydraulic Motor, Secondary Agitator, 40-150 gal. - used after August 2009
Hydraulic Motor, Secondary Agitator, 200-250 gal.

- used prior to

- used

CABLE CONNECTION PARTS

1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

after 1995

. . . .1

HYDRAULIC COMPONENTS

(page 3 of 3)

ITEM NO. PART NO. DESCRIPTION QTY.

35. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

36. KE51623 Clevis Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

37. SE50353 Clevis Pin c/w Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

38. KE51624 Knuckle Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

39. KE50295 Mounting Bracket, Mercury Switch
KE602764 Mounting Bracket, Limit Switch

40. KE50294 Mercury Switch
SK2474500 Limit Switch

41. FA95055-3 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

42. T40527 Housing, probe, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40528 Housing, probe, 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40529 Housing, probe, 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40530 Housing, probe, 100 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40531 Housing, probe, 125 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40532 Housing, probe, 150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T405321 Housing, probe, 200 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T405322 Housing, probe, 250 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

43. KE51921 Pin, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

44. KE51925 Pin, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

46. FA19506 Set Screw, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

47. FA19507 Set Screw, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

48. KE00935 Secondary Agitator, 40 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00936 Secondary Agitator, 60 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00937 Secondary Agitator, 80 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00938 Secondary Agitator, 100 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00939 Secondary Agitator, 125 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00940 Secondary Agitator, 150 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE009401 Secondary Agitator, 200 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE009402 Secondary Agitator, 250 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

49. KE00947 Primary Agitator, 40 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . .1

KE00948 Primary Agitator, 60 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . .1

KE00949 Primary Agitator, 80 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . .1

KE00950 Primary Agitator, 100 gal., with Gallon Markings (includes #16, 18 & 43) . . . . .1

KE00951 Primary Agitator, 125 gal., with Gallon Markings (includes #16, 18 & 43) . . . . .1

KE00952 Primary Agitator, 150 gal., with Gallon Markings (includes #16, 18 & 43) . . . . .1

KE009521 Primary Agitator, 200 gal., with Gallon Markings (includes #16, 18 & 43) . . . . .1

KE009522 Primary Agitator, 250 gal., with Gallon Markings (includes #16, 18 & 43) . . . . .1

KE00947-1 Primary Agitator, 40 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . .1

KE00948-1 Primary Agitator, 60 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . .1

KE00949-1 Primary Agitator, 80 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . .1

KE00950-1 Primary Agitator, 100 gal., with Liter Markings (includes #16, 18 & 43) . . . . . .1

KE00951-1 Primary Agitator, 125 gal., with Liter Markings (includes #16, 18 & 43) . . . . . .1

KE00952-1 Primary Agitator, 150 gal., with Liter Markings (includes #16, 18 & 43) . . . . . .1

KE009521-1 Primary Agitator, 200 gal., with Liter Markings (includes #16, 18 & 43) . . . . . .1

KE009522-1 Primary Agitator, 250 gal., with Liter Markings (includes #16, 18 & 43) . . . . . .1

50. KE52687 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

KE52704 Thrust Washer, Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

51. RT00505 Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52. KE00715 Bridge Swivel Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

53. KE603842 Velosity Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

54. KE603825 Label, Hand Crush Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

55. KE603803

Solenoid Valve - used after August 2009

- used prior to August 2005

- used after August 2005

- used prior to August 2005

- used after to August 2005

. . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

. . . . . . . . . . . . .1

specify length

3

6

2

1

4

14

6

7

8

6

5

9

10

11

12

13

MAIN CONSOLE CONTROLS

For standard Mixer Kettles

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE00860 Cable and Bracket, Speed Control (includes items 9 - 13) . . . . . . . . . . . . . . . .1

3. KE53193 Emergency Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE53377 Push Button Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. SK50315-1 Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE003209-5 Switch Assembly, On/Off/On - Maintained

7. KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE003209-8 Switch Assembly, On/Off/On - Momentary . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE52180 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. FA10032 Machine Screw, #4-40 x 5/8" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

12. FA32002 Tooth Lock Washer #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13. FA20000 Hex Nut, #4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE95230-E Label: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

(single kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

(twin kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1

11

12

2

7

4

5

6

10

14

15

16

17

14

9

8

C

l

e

v

e

la

n

d

D

I

G

I

T

AL

W

A

TE

R

M

E

T

E

R

18

13

REMOTE CONTROL ASSEMBLY

For units with a Water Meter

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE53479 Digital Temperature Controller and Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE51857 Front Cover, Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE53258 Panel Mount Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE52710 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE52835 Bracket for Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE52936 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE51139 Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE54402 Mounting Bracket, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE01820 Ambient Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. SK50370 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE54402 Mounting Bracket, Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE003209-6 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

15. KE003209-7 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .2

16. KE52272 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. KE50753-9 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18. Label: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE95229
KE95229-1

English
French

REMOTE CONTROL

1

4

5

6

7

8

9

10

11

5

6

14

12

2

3

15

13

17

16

9

ASSEMBLY

For units with a Water Meter &
Time/Temperature Chart Recorder

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. SE50354 Pen Tip, red (pkg. of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50355 Pen Tip, green (pkg. of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. SE50378 24 hr. Chart Paper, 30°F - 230°F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. SE50379 24 hr. Chart Paper, 0°C - 100°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100 sheets
100 sheets

4. KE01820 Ambient Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. SK50370 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE54402 Mounting Bracket, Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE003209-3 Switch Assembly, On/Off/On - Maintained

(single kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

(twin kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

9. KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

10. KE003209-6 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE003209-7 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .2

12. KE53136-1 Chart Recorder (TCR-DTCI) /Temperature Controller . . . . . . . . . . . . . . . . . . . . .1

12. KE53136-2 Chart Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE53131 Gasket, 24 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE53132 Gasket, 15 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

15. FA11091 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

16. SK50315-1 Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. Label: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE95438 English
KE95438-1 French

ELECTRICAL COMPONENT ASSEMBLY

24

13 1418

8

22

27

20

24

12 21

1

10

26

2

25

15

9

11

17

16 3

19

5

6

4

7

23

DIAGRAM ILLUSTRATES CONTROL PANEL WITH ALL OPTIONS,

INDIVIDUAL CONTROL PANELS MAY VARY.

RY2

H

EAT/

COOL

RY1

B

RIDGE

LIFT

RY3

D

UMP

RELAY

RY5

C

OOLING

WATER IN

RY6

H

EAT/COOL

RH KETTLE

RY7

D

UMP

RELAY

R

H KETTLE

RY8

E

XTERNAL

WATER

P

UMP

RY9

E

XTERNAL

WATER

P

UMP

RH KETTLE

(page 1 of 2)

MAIN TERMINAL BLOCK

THERMAL

OVERLOAD

RELAY

ELECTRICAL COMPONENT ASSEMBLY

(page 2 of 2)

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE50343-8 COMPONENT MOUNTING PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE51982 THERMAL OVERLOAD RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE50750-1 CONTACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. SK50055-1 TERMINAL BLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

5. SK50054-1 TERMINAL BLOCK END SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. SK50054-2 TERMINAL BLOCK END BARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE54761 TERMINAL BLOCK MOUNTING RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE51139 FUSE HOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE52936-6 FUSE - 3 AMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE51139-1 FUSE HOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

11. FA12500 #8-32 X 3/8 BRASS SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. FA10133 #6-32 X 3/8 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

13. FA10135 #6-32 X 1/2 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14. KE50753-10 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

15. FA10239 #8-32 X 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

16. FA10245 #8-32 X 1 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

17. FA10362 #10-32 X 3/8 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

18. FA32005 LOCK WASHER #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

19. FA32006 LOCK WASHER #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

20. KE02274 CAPACITOR BLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. KE52710 THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. KE52835 BRACKET FOR THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. KE95242-2 LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

220-240 VOLT OPTION

24. KE53838-5 TRANSFORMER 250VA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE52055 THERMAL OVERLOAD HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

26. KE52936-16 FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

27. KE95242-3 LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

380-415 VOLT OPTION

24. KE53838-6 TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE52055 THERMAL OVERLOAD HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

26. KE52936-17 FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

27. KE95242-4 LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

440-480 VOLT OPTION

24. KE53838-5 TRANSFORMER 250VA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE52051 THERMAL OVERLOAD HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

26. KE52936-17 FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

27. KE95242-4 LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

575-600 VOLT OPTION

24. KE53838-5 TRANSFORMER 250VA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE52051 THERMAL OVERLOAD HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

26. KE52936-17 FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

27. KE95242-4 LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

WATER COOLING OPTION

13. FA10135 SCREWS #6-32 X 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE50753-10 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

WATER COOLING WITH CONTROLLER OPTION

13. FA10135 SCREWS #6-32 X 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE50753-10 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HEATING / COOLING CONTROL OPTION

13. FA10135 SCREWS #6-32 X 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE50753-10 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SWITCH CONFIGURATIONS

ELECTRIC MODELS

MAIN CONSOLE CONTROL SWITCHES

For standard Mixer Kettles

WITCH DISASSEMBLY PROCEDURE

S

View of switches from back of control panel.

NO NO

NO

NO

NO

REMOTE CONSOLE CONTROL SWITCHES

For units with a Water Meter

View of switches from back of control panel.

NO

NO NC NC

LEGEND

NO (normally open) -

part # KE603208-9

NC (normally closed) ­part # KE603208-8

REMOTE CONSOLE CONTROL SWITCHES

For units with a Water Meter & Time/Temperature Chart Recorder

View of switches from back of control panel.

NO NO NC NC NO

1

2

3

4

5

6

7

2" TANGENT DRAW-OFF VALVE

ITEM NO. PART NO. DESCRIPTION QTY.

1. - 7. KE50972-B Draw-Off Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1. FA95049 Wing Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE527551 Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE52754 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE52753 Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE52752 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. FA00111 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE52751 Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KETTLE

5

4

1

2

7

8

10

9

26

27

13

12

30

25

14

11

11

3

15a

35

17

19

20

24

21

22

3223

28

29

Element
Terminals

31

32

15 b

33

34

BOTTOM

KETTLE BOTTOM

ITEM NO. PART NO. DESCRIPTION QTY.

1. Fl05025 Bleed Vent Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE50570 Bleed Vent Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. FI05022 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE50556-1 Probe, Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE54941-6 Safety Valve, 50 PSI, 1/2" (North America) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE54941-31 Safety Valve, 50 PSI, 1/2", (Europe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE51226 Wire Connector Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

8. KE51225 Edge Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE00458 Solid State Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE50753-7 Relay, 12 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE50750-3 Contactor, 208/240V, 40 Amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

(standard kettles)

KE50750-4 Contactor, 208/240V, 50 Amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

(special high wattage kettles - 6 elements)

KE50750-5 Contactor, 208/240V, 60 Amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

(special high wattage kettles - 6 elements)

12. KE50377 Terminal Block Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

(Large, White)

SK50055-1 Terminal Block Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

(Small)

13. KE50376 Terminal Block End Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

(Large, White)

SK50054-1 Terminal Block End Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

(Small)

SK50054-2 Terminal Block End Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. KE53838-11 Transformer, 380-415 to 120-220V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53838-12 Transformer, 440-480 to 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53838-13 Transformer, 600 to 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15a. SE00104 Pressure Gauge, Back Mount, c/w Item #35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15b.

KE000714-4 For units built prior to February 2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50429-5 For units built after January 2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. KE50568-1 L.E.D., Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19. SE00103 Potentiometer with ON/OFF Switch, c/w Item #24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. KE50569-1 Knob, Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. KE50567-1 L.E.D., Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. KE55069-5 Safety Thermostat (140° C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. KE50515 Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. KE51005 Rotary Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE54761 Bracket, Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE51139-1 Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. KE52936-1 Fuse, 1/2 amp (used on 380 to 600V units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

28. KE54833-3 Snap-In Bushing, .875" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29. KE54833-4 Snap-In Bushing 1.093" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

30. KE50473 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

31. KE53838-19 Transformer, 120 to 16V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53838-21 Transformer, 240 to 16V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32. KE50391 Bracket, Electrical Entry, 1 3/8" hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50392 Bracket, Electrical Entry, 1 3/4" hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

33. Guard Bracket - No longer required

34. Guard Bracket - No longer required

35. FA05002-21 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

PPrreessssuurree GGaauuggee

WATER METER
ASSEMBLY ­18" CONSOLE

(page 1 of 2)

WATER METER ASSEMBLY ­18" CONSOLE (page 2 of 2)

ITEM NO. PART NO. DESCRIPTION QTY.

1. FI05058 3/4" Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE02055-2 Steam Valve Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3. N0640B4.5 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

4. FI00063 Elbow 90 degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

5. FI000356 Reducing Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE600812-1 Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. FI05029 Hose Barb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

8. KE54834-5 * Solenoid Valve, 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50407 Rebuild Kit
SE50401 Replacement Coil

9. N0640B3 Nipple, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

N0640B3.5 Nipple, Litre Meter

10. FI00363-3 Reducing Elbow 90 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE51861 Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51860 Litre Meter

12. FI00062 Elbow 90 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE52173 1/2"1.D. Hot Water Wash-up Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. FI05220-3 Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

15. FI00179 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. FI05074 Adapter, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE600362 Adapter, Litre Meter

17. N0640B1.5 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18. FA11091 Machine Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

20. KE51369 Steam Valve Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

21. SE00028 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

22. KE603823 Label "Hot" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. KE603824 Label "Cold" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. SD50097 Flanged Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE51585 Faucet Spout Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE50825-12 Faucet Spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. FA05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

28. FA95022 Retaining Ring Carter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29. KE51736 Long Faucet Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

*NOTE: See SOLENOID VALVE MAINTENANCE section for further information.

MANUAL TILT - 10" CONSOLE

44

45

43

ACB D

10

1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE50375 Tilt Shaft, Small Gear, 40 to 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE503751 Tilt Shaft, Small Gear, 100 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. FA19505 Handwheel Allen Screw, Hex Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE00508 Handwheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. FA95007-1 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. FA05002-6 "O" Ring (40-80 gal.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FA05002-27 "O" Ring (100 gal. & up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. FA95048 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. FA19201 Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE00151 Segment Gear, Small (up to 80 gal.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52833 Segment Gear, Large (100 gal. and up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE00699 Trunnion Housing (40-60 gal.) (includes A, B, C & D) . . . . . . . . . . . . . . . . . . . .1

KE01182 Trunnion Housing (80-100 gal.) (includes A, B, C & D)

10 - A. KE52402 Bearing Housing Washer (40-60 gal. only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

10 - B. KE51711 Roller bearing (40-60 gal.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE517111 Roller bearing (80-100 gal.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

10 - C. KE52348 Grease Fitting, 1/4-24 Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

10 - D. KE51886 Grease Fitting, 1/4-28 Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

11. FA19177 Hex-Socket Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. FA20047 Jam Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE52191 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE52193 Thrust Bearing Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

15. KE50315 Worm Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. FA95005 Tension Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. FA95008 Hex Nut 3/4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

18. FA30088 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

19. KE52192 Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

43. SK24744500 Switch (CE option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

44. KE602748 Bracket, 380 & 415V (60 gallon and up) (CE option) . . . . . . . . . . . . . . . . . . . . .1

45. KE602754 Bracket, 380 & 415V (25-40 gallon and up) (CE option) . . . . . . . . . . . . . . . . . .1

4 (per kettle)

4 (per kettle)

POWER TILT - 10" CONSOLE

44

45

43

POWER TILT - 10" CONSOLE

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE51007 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2. KE50581 Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE52192 Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4. KE52193 Thrust Bearing Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

5. KE52191 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

6. FA30088 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

8. FA95008 Hex Nut, 3/4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

11. KE50315 Worm Gear, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. FA95005 Tension Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. KE00151 Segment Gear, Small, up to 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52833 Segment Gear, Large, 80 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. KE00699 Trunnion Housing, 40 to 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE001182 Trunnion Housing, 100 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. FA95007-1 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. FA05002-6 "O" Ring (40-80 gal.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FA05002-27 "O" Ring (100 gal. & up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18. FA95048 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19. FA19201 Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. FA19177 Hex-Socket Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. FA20047 Jam Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. KE50582 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

23. KE50583 Coupling Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE52832-1 MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. SK50055-1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. SK50054-1 Terminal Block End-Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

28. KE50579-1 Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FA05002-34 "O" Ring, Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50580 Water Resistant Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29. KE003209-11 Complete Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-4 Momentary Switch Activator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-7 Contact Section Holder, Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-9 Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

43. SK24744500 Switch (CE option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

44. KE602748 Bracket, 380 & 415V (60 gallon and up) (CE option) . . . . . . . . . . . . . . . . . . . . .1

45. KE602754 Bracket, 380 & 415V (25-40 gallon and up) (CE option) . . . . . . . . . . . . . . . . . .1

2 (per kettle)

2 (per kettle)

MAINTENANCE

INSPECTION AND MAINTENANCE CHECK LIST

Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a
guide line for inspection and maintenance to keep your unit functioning at 100%.

Item Inspection

MONTHLY INSPECTIONS

Switches Inspect switches for damage and correct operation. Replace as required.

Product Drain Valves

Butterfly Valve Inspect parts for damage. Test valve for leakage. Replace as required.

Air Valve Inspect parts for damage. Test valve for leakage. Check valve seals for air leakage. Inspect

supply hose and fittings. Replace as required. Inspect air filter and replace if required.

SIX MONTH MAINTENANCE

Lubrication Grease trunnion housings and gear/worm assembly as recommended in Lubrication

Instructions.

Grease bridge swivel assembly.

Use "Never Seize" on tilt worm and gear.

Kettle Console Cover Inspect gasket material for integrity. Replace if necessary.

Insure all screws are in place and firmly holding down the cover.

If not replace/tighten screws.

Hand wheel

Tilting (tilting models only) Check that kettle tilts smoothly. Grease as described in Lubrication Procedure.

On-Off Switch/Temperature Control Check for damage. Replace if necessary.

Pressure Gauge

Pressure Relief Valve

Temperature Check Following Calibrating Procedure check the inner kettle surface temperature with a digital

Gear/Worm Assembly Inspect for play. Tighten Allen screws if required.

(hand tilt models only) Check hand wheel for tightness. If loose tighten allen screw.

Check that the gauge shows a vacuum (needle is well into the Green zone) when cold and shows
between 25-40 psi when unit is hot. If not follow Vacuum Leak Test Procedure.

Check pressure relief valve as described in Pressure Relief Valve Testing Procedure .

surface thermometer. Adjust if required.

YEARLY MAINTENANCE

Lubrication Drain hydraulic oil and remove filter. Replace oil and filter (see Hydraulic Oil Replacement

Procedure).

Solenoid Valves Inspect solenoid valves for proper operation. Clean or replace as required.

KETTLE SAFETY INSPECTION CHECKLIST

✘

Plug

✘

Tube 
diameter
reduced

✘

Frozen,
stuck, or
plugged

✘

Plumbed to 
drain or 
water line

1



2



3



4



✔

Regular inspection and maintenance of units is essential to obtain trouble free and safe operation of
equipment. Inspections must include testing of the pressure relief valve and checks of the operating
system to insure that it has not been altered.

No safety features designed into the equipment should ever be tampered with. Tampering
with or bypassing controls is a very dangerous practice and unfortunately we have seen several cases of
this. Following is a short list of the most common and the most dangerous alterations performed on kettles.

SAFETY VALVE:

This illustrations show the
correct configuration of a
factory installed Safety Valves.

Any modifications are
unacceptable.

Incorrect Installations

Safety valve has plug threaded into the

1

discharge opening preventing any steam from
escaping.

Safety valve’s tube diameter has been

2

reduced.

Safety valve is sticking, frozen shut or plugged.

3

To test PRESSURE RELIEF VALVE PERIODIC
TESTING.

Safety valve is plumbed to a drain or water

4

line creating back pressure and reducing flow.

38

SAFETY THERMOSTAT:

✘ 

Probe

removed

partially

✘ 

Probe

removed

completely

✘ 

Thermostat

electrically

bypassed

✔



Probe
fully
inserted
in tube

Wiring is properly

connected

1



2



3



260º - 270º
MAXIMUM
KETTLE
TEMPERATURE

265º

✔



✘ 

Switch

electrically

bypassed

✔

Wiring is

properly

connected

Low Water Level Probe:

Incorrect
Installations

Safety thermostat

1

probe is not
completely
inserted into
tubing.

Safety thermostat

2

probe is removed
from tubing.

Safety thermostat

3

electrical
connection is
bypassed.

Probe properly

✔

attached

Operating
Thermostat:

✘

If maximum temperature
is not in this range (on
empty kettle), refer to the
CALIBRATING
PROCEDURE.

(A)

Probe bypassed by
running (A) an
additional wire

Air
Switch:

Incorrect
Installation

✘

(B)

Probe bypassed by
(B) grounding the
connecting wire

LUBRICATION

Trunnion Housing

Grease Nipple

Adjusting

Screw

Worm
Screw and
Tilt
Gear

C

ross

B

ar

Grease
Nipples

Front
Cover

Back
Cover

C

D

A

B

F

E

G

Lubricate the following parts every three months

to insure smooth operation and reduce wear.

MIXER BRIDGE

HOUSING

There are two grease
nipples on the mixer
bridge swivel housing
which are accessed
by removing the front
and back covers on
the 18" console.

TRUNNION
HOUSING, WORM
SCREW AND TILT
GEAR

These parts are
accessed through the
front cover on the 18"
console.

RE-INSTALLING SPEED
CONTROL CABLE

Apply grease to gear
teeth. Check for
excessive play and
adjust with adjusting
screw located on top
of cross bar.

KETTLE
TRUNNIONS

Accessed via the top
covers on the 10" and
18" consoles. Each
has two grease
nipples.

1. Turn sprocket of speed control so that wire."A"
is fully extended towards shaft "B".

2. Insert end of cable through bracket "C".

3. Insert wire so it protrudes approximately 1/2"
to 5/8" through hole in bolt "D". Tighten bolt
and bend end of wire.

4. Bring pump arm "E" up until it hits stop bolt
"F" and tighten screw "C".

5. Reassemble unit. Speed control knob will go
on pointing toward minimum setting.

6. Turn mixer on with speed control set at
minimum setting.

7. If scraper arm is turning, loosen nut "G" and
back stop bolt "F" off a few turns. Next loosen
screw "C" and slowly pull up cable until
scraper arm stops turning. Retighten screw
"C". Gently turn stop bolt "F" down until it hits
arm. Lock in place by tightening nut "G".

8. Scraper arm should now go from no rotation
to fast rotation by turning speed control knob.

NOTE: Mixer may run rough and noisy for one or

two hours if air has become trapped in the line.

HYDRAULIC OIL

REPLACEMENT PROCEDURE

One of the most important maintenance tasks is to
change the hydraulic oil yearly. Under heavy
usage the oil should be changed every nine
months. It is important to change the oil regularly
to prevent its breakdown which leads to the
damaging of components.

The oil filter should be changed at the same time
as the hydraulic oil. A clean filter prevents
particles from damaging the other components in
the system.

Replace the hydraulic fluid as follows:

⇒ Disconnect power to unit.

⇒ Remover the front top panel on the main

console.

⇒ Remove chrome vent cap from breather pipe

located beside electric motor.

⇒ Remove plug bolt from bottom left front corner

of main console to drain oil into your catch
pail.

⇒ Remove oil filter.

⇒ Replace plug bolt.

⇒ Refill unit through breather pipe using

approximately 12 U.S. gallons of Tellus 32
hydraulic oil (oil should be 6 1/2" deep in
tank).

⇒ Install new oil filter (Part# SE50094).

⇒ Replace chrome vent cap and front top panel.

⇒ Reconnect power to unit.

⇒ Run unit to remove any air in the lines.

NOTE: Mixer may run rough and noisy for one or
two hours if air has become trapped in the line.

AIR LINE LUBRICATOR OIL
FILLING PROCEDURE

1. Disconnect air supply and bleed system.

2. Remove cover on console

3. Check for oiler
location.

Filler

Cap

4. Inspect oil level in
bowl.

5. Remove filler cap.

Bowl

6. Add mineral oil as
required.

7. Replace filler cap
and console cover.

AIR FILTER REPLACEMENT
PROCEDURE

1. Disconnect air supply and bleed system.

2. Remove cover on console.

3. Check for filter location.

4. Push lever down
and rotate bowl/
guard assembly
1/8 turn.

5. Push down on

Deflector

Filter

Element

Baffle

Lever

Bowl/Guard

Assembly

bowl/guard
assembly
and remove.

6. Unscrew baffle
and remove filter
element, inspect
and replace filter
if required.

7. Replace filler cap
and cover.

SOLENOID VALVE

MAINTENANCE

NOTE: It is not necessary to remove the valve

from the pipeline for repairs.

WARNING: Turn off electrical power supply and
depressurize valve before making repairs.

Cleaning

All solenoid valves should be cleaned periodically.
The time between cleanings will vary depending
on the medium and service conditions. In general,
if the voltage to the coil is correct, sluggish valve
operation, excessive noise or leakage will indicate
that cleaning is required . Clean valve strainer or
filter when cleaning the valve.

Preventive Maintenance

1. Keep the medium flowing through the valve as
free from dirt and foreign material as possible.

2. While in service, the valve should be operated
at least once a month to insure proper
opening and closing.

3. Depending on the medium and service
conditions, periodic inspection of internal
valve parts for damage or excessive wear is
recommended. Thoroughly clean all parts.
Replace worn or damaged parts. However, for
best results, replace all parts as supplied with
a Rebuild Kit.

Solenoid Valve Exploded View Drawing

Ordering Information

Parts marked with an asterisk (*) in the Solenoid
Valve Exploded View Drawing are supplied in the
Rebuild Kits.

Valve# Rebuild Replacement
(Description) Kit# Coil#

CT50182 (2", 120V/60 Hz.) SE50400 SE50401
CT50244 (1", 120V/60 Hz.) SE50402 SE50401
CT50245 (1", 120V/60 Hz.) SE50403 SE50404
KE51652 (3/4", 120V/60 Hz.) SE50405 SE50406
KE51656 (3/4", 120V/60 Hz., HW) SE50407 SE50401
KE52668 (3/8", 120V/60 Hz.) SE50408 SE50404
KE53007 (1 1/4", 120V/60 Hz.) SE50409 SE50404
KE53159 (3/4", 120V/60 Hz.) SE50410 SE50404

Causes of Improper Operation

1. Faulty Control Circuits: Check the electrical
system by energizing the solenoid. A metallic
"click" signifies that the solenoid is operating.
Absence of the "click" indicates loss of power
supply . Check for loose or blown fuses, open
circuited or grounded coil, broken lead wires
or splice connections.

2. Burned-Out Coil: Check for open-circuited
coil. Replace coil as necessary. Check supply
voltage; it must be the same as specified on
nameplate.

3. Low Voltage: Check voltage across the coil
lead. Voltage must be at least 85% of
nameplate rating.

4. Incorrect Pressure: Check valve pressure.
Pressure to valve must be within range
specified on nameplate.

5. Excessive Leakage: Disassemble valve and
clean all parts. If leakage continues, replace
all parts as supplied with a Rebuild Kit.

Coil Replacement

WARNING: Turn off electrical power supply.

1. Disconnect coil lead wires and green

grounding wire if present.

2. Remove retaining clip, nameplate and
housing.

Valve Reassembly

1. Reassemble in reverse order of disassembly.
Use exploded view for identification and
placement of parts.

2. Lubricate all gaskets with DOW CORNING
111® Compound lubricant or an equivalent
high-grade silicone grease.

WARNING: When metal retaining clip
disengages, it will spring upward.

3. Slip spring washer and coil off the solenoid
base subassembly.

4. Coil is now accessible for replacement.
Reassemble in reverse order of disassembly.
Use Solenoid Valve Exploded View Drawing
for identification and placement of parts.

CAUTION: Solenoid must be fully reassembled
because the housing and internal parts complete
the magnetic circuit.

Valve Disassembly

WARNING: Depressurize valve and turn off
electrical power supply.

1. Disassemble valve in an orderly fashion. Use
exploded view for identification and
placement of parts.

2. If necessary, disconnect coil lead wires,
grounding wire (if present), and rigid conduit
from solenoid housing,

3. Position support and inner and outer body
gaskets in valve body.

4. Position lip seal, flanged end up, onto piston
assembly. Install piston assembly with lip seal
into support in valve body cavity.

5. Replace valve bonnet and bonnet screws.
Torque bonnet screws in a crisscross manner
to 95 ±10 inch-pounds (10,7 ±1,1 newton­meters).

6. Replace solenoid base gasket, core
assembly, and solenoid base sub-assembly.
Torque solenoid base sub-assembly to 175

±

25 inch-pounds (19,8 ±2,8 newton-meters).

7. Replace solenoid enclosure and retaining clip.

8. Restore line pressure and electrical power

supply to valve.

9. After maintenance is completed, operate the
valve a few times to be sure of proper
opening and closing.

3. Remove retaining clip and slip the entire
solenoid enclosure off the solenoid base sub­assembly.

WARNING: When metal retaining clip
disengages, it will spring upward,

4. Unscrew solenoid base sub-assembly and
remove core assembly, core spring, and
solenoid base gasket.

5. Remove bonnet screws, valve bonnet, piston
assembly, lip seal, support, inner and outer
body gaskets.

6. All parts are now accessible to clean or
replace; Replace worn or damaged parts.
However, for best results, replace all parts as
supplied with an Rebuild Kit.

A.*

Remove

Pressure

Relief
Valve

B.

Attach Street

Elbow

C. Fill unit via Street Elbow

*Important-

Pull ring on Pressure Relief Valve

prior to removal to insure vessel is not pressurized.

RESERVOIR FILL

2

3

5

6

7

8

9

1

4

10

OFF

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

kPa

V

E

N

T

A

I

R

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

kPa

V

E

N

T

A

I

R

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

k

Pa

V

E

N

T

A

I

R

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

k

Pa

V

E

N

T

A

I

R

50

0

100

150

200

250

300

350

400

40

5

0

6

0

0

1

0

2

0

30

psi

kPa

V

E

N

T

A

I

R

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

kPa

V

E

N

T

A

I

R

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

k

Pa

V

E

N

T

A

I

R

50

0

1

00

150

2

00

250

300

350

400

40

50

60

0

10

20

30

psi

kPa

V

E

N

T

A

I

R

Pressure

Gauge

Pressure

Relief

Valve

PROCEDURES

The kettle's water level must be maintained at the
proper level to submerge the heater elements. Under
normal operating conditions, the sealed water reservoir
should never require the addition of water.

If the red "low water" light comes on during use (while
the kettle is in an upright position), the water level has
reached a critically low level. The low water protection
control has automatically shut off the heater elements.
The following procedure must be completed before
further use:

NOTE: Have a qualified service technician repair the
leakage problem and add water to the unit. Ensure that
the red "low water" light is on when the kettle is upright.
On tilting kettles, it is normal for the red light to come on
when the kettle is in a tilted position, as the elements
are not submerged in water at this point.

DISTILLED WATER REQUIREMENTS

3. Pull Pressure Relief Valve (A) open to insure vessel
is not pressurized.

4. Remove Pressure Relief Valve (A).

Replace Pressure Relief Valve (A) with Street Elbow (B).

5.

6. Add distilled water (C) through the Street Elbow (B),

using a funnel if necessary. Refer to Distilled Water
Requirements chart for the proper amount required.

7. Apply a thread sealant (i.e. Teflon tape) to the
Pressure Relief Valve's (A) thread and replace.

8.

Restore power to unit at the fused disconnect switch.

9.

The kettle must now be vented. (Refer to the
KETTLE VENTING INSTRUCTIONS).

KETTLE VENTING INSTRUCTIONS

Kettle Light” comes

When Red “Low Water

Capacity on, add Distilled Water

25 gallon 1.0 U.S Gallons

30 gallon 1.5 U.S Gallons

40 gallon 2.0 U.S Gallons

60 gallon 2.1 U.S Gallons

80 gallon 2.6 U.S Gallons

100 gallon 2.8 U.S Gallons

1. Ensure kettle is at room

temperature and pressure
gauge showing zero or less
pressure.

2. Shut off power to the kettle
at the fused disconnect

Pressure Relief Valve/Gauge Assembly Drawing

switch.

The following venting procedure
Vacuum/Pressure Gauge needle

should be followed when the

is in the "VENT AIR" zone:

NOTE: Check for and eliminate leaks prior to venting
(See Repairing Leaks in Steam Jacketed Kettle Fittings).

1. Turn kettle ON and set
Temperature Control to 10
(Max.), heat the empty kettle
until unit cycles off.

2. Vent kettle by pulling safety
valve ring 8-10 times in short
2-3 second blasts with a 5
second interval between
pulls.

NOTE: If unit cycles ON, stop
venting and wait for kettle to
cycle OFF before continuing.

3. Turn kettle OFF. Add cold
water to kettle until its surface
temperature is below 100°F.
The pressure gauge needle
should be in the green zone,
indicating a vacuum in the
kettle’s jacket.

CALIBRATING PROCEDURE

Pressure

Gauge

Pressure

Relief

Valve

PRESSURE

GAUGE

WATER LEVEL
PROBE

PRESSURE

RELIEF

VALVE

1. Insure the unit has a vacuum before you begin
calibrating procedures. If unit requires venting refer
to Kettle Venting Instructions.

Set On-Off Switch/Temperature Control to "10"(Max.).

2.

3. Allow the unit to cycle twice.

4. Check temperature of the inner kettle surface with

a digital surface thermometer.

5. Temperature should be between 260° F and 265° F.

6. Using a screw driver adjust temperature by turning

the potentiometer on the black box. Turn very little.
Turn clockwise to INCREASES and counter­clockwise to DECREASE temperature.

7. Allow the unit to cycle twice.

8. Check temperature of the inner kettle surface with

a digital surface thermometer.

9. Repeat steps 4. through 8. until
unit is calibrated.

PRESSURE RELIEF
VALVE

PERIODIC

TESTING PROCEDURE

Most insurance agencies require periodic testing of
pressure relief valves used on pressure vessels. This
procedure will allow you to safely and quickly test your
kettle's pressure relief valve. We recommend this test be
performed twice a year.

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN

IRREVERSIBLE DAMAGE TO UNIT.

NOTE: The following instruction is intended for use by
qualified service personnel.

WARNING: Kettle surface will be hot and steam will be
released during testing. Take necessary precautions
including the use of gloves and eye protection to
prevent personal injury.

Each time the mechanism
should move freely and be
accompanied by a rapid
escape of steam.

If valve appears to be
sticking replace pressure
relief valve.

If foreign material is discharged then drain kettle and
replace pressure relief valve.

See KETTLE JACKET CLEANOUT AND PASSIVATION
PROCEDURES for full instructions on the correct
method for refilling kettle jacket.

WARNING: Improper refilling of kettle jacket will result
in irreversible damage to unit.

NOTE: Rust inhibitor is purchased locally. Read directions
and do not exceed manufacturer's recommendation
(excessive rust inhibitor can also cause solidification).

VACUUM
LEAK TEST
PROCEDURE

If the kettle will not hold
vacuum, test for leaks at:

A. Water Level Probe

(Remove bottom
cover).

B. Pressure Relief Valve.
C. Pressure Gauge.

LEAK TEST PROCEDURE:

1. Heat kettle until unit cycles off.

2. Shut off power to the kettle at the fused

disconnect switch.

3. Spread Bubble Type Leak Detector over
suspected are and watch closely for bubbles.

4. Repair areas as required.

DANGER: PRESSURE RELIEF

VALVE WILL EXHAUST HIGH
TEMPERATURE STEAM. CONTACT
WITH SKIN COULD RESULT IN

HANDS AND BODY CLEAR OF DISCHARGE.

SERIOUS BURNS. KEEP FACE,

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN
SEVERE ELECTRICAL SHOCK.

1. With the kettle empty, set On-Off Switch/Temperature
Control to "10" (Max.). Allow the kettle to heat until
the unit cycles off.

2.

Switch On-Off Switch/Temperature Control to "0" (Off)
and disconnect main power at fused disconnect switch.

3. Stand to the side of the pressure relief valve
discharge tube and pull valve open for a maximum
of one second. Repeat test three to four times.

REPAIRING LEAKS IN STEAM
JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak
at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the
suspect areas.

1. Water Level Probe Remove, clean threads, apply
teflon thread sealant and reinstall.

2. Pressure Relief Valve A/ Inspect for signs of leaks.
Replace if required.

B/ Remove, clean threads, apply
teflon thread sealant and reinstall.

3. Pressure Gauge A/ Inspect face of gauge. If it
contains moisture on the inside of
face replace.

B/ Remove, clean threads, apply
teflon thread sealant and reinstall

.

KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES

Remove
Pressure
Relief
Valve

Attach
Street
Elbow

Fill unit via
Street Elbow

Important­Pull pressure
relief valve ring open to insure
vessel is not pressurized.

50

0

1

00

1

50

2

00

250

3

00

3

50

4

00

4

0

5

0

6

0

0

1

0

2

0

3

0

psi

kPa

V

E

N

T

A

I

R

5

0

0

1

00

1

50

2

00

2

50

3

00

350

4

00

4

0

50

6

0

0

1

0

20

3

0

psi

k

Pa

V

E

N

T

A

I

R

5

0

0

1

00

1

50

2

00

2

50

3

00

3

50

4

00

4

0

5

0

6

0

0

1

0

2

0

3

0

psi

k

Pa

V

E

N

T

A

I

R

The following procedure should be preformed at least once every three years to prevent possible corrosion
and ensure the optimum life of the kettle.

WARNING:

IMPROPER REFILLING OF KETTLE JACKET WILL

RESULT IN IRREVERSIBLE DAMAGE TO UNIT

.

DANGER:

MOLYFILM 315 IS CORROSIVE, AVOID

CONTACT WITH SKIN AND EYES.

DANGER:

AVOID INHALATION - VAPORS FROM

MOLYFILM 315 MAY BE HARMFUL OR FATAL.

DESCRIPTION - Molyfilm 315 inhibits corrosion in
stainless steel and copper. A pH buffer is present to
assist in maintaining the appropriate pH to assist in
corrosion inhibition.

DISPOSAL - Follow all Federal, State and local codes
when disposing of product.

SHELF LIFE - Molyfilm 315’s effectiveness will
diminish after three years.

REFILL QUANTITIES (ORDERING INFO: 1 Liter
Molyfilm 315 Rust Inhibitor - Part# KE600340-1)

IIMMPPOORRTTAANNTT
MIXING / FILLING PROCEDURE described below.

Kettle Size Volume of Water Volume of Molyfilm 315

40 U.S. Gal. 4.8 18 6.5 190
60 U.S. Gal. 5.8 21.8 7.8 230
80 U.S. Gal. 6.5 24.6 8.9 260
100 U.S. Gal. 7.3 27.5 9.9 290

: To ensure satisfactory mixing follow the

U.S. Gal. Liters oz. cc (ml.)

DANGER:

WORKING ON MACHINES WITH

POWER COULD RESULT IN SEVERE

ELECTRICAL SHOCK.

DANGER:

EXTREMELY HOT SURFACES.

WORK ONLY ON COLD

KETTLE.

FLUSHING PROCEDURE

WARNING: The fused disconnect switch must be off

before removing the kettles bottom cover.

1. Ensure kettle is at room temperature
and pressure gauge showing zero
or less pressure.

2. Shut off power to the kettle at the
fused disconnect switch.

3. Pull pressure relief valve ring open
to insure vessel is not pressurized.

4. Pull pressure relief valve ring open to insure vessel
is not pressurized.

5. Remove pressure relief valve.

6. Replace pressure relief valve with street elbow.

7. Remove bottom cover from kettle.

8.

Remove low water level probe and allow water to drain.

9. Add water through the street elbow and flush out as
much debris as possible with water.

10. Apply a thread sealant (i.e. Teflon tape) to the low
water level probe threads and replace.

11. Fill kettle jacket with a mixture of water and Molyfilm
315 (see REFILL QUANTITIES chart).

12. Remove street elbow.

13. Apply a thread sealant (i.e. Teflon tape) to the

pressure relief valve's thread and replace.

14.

Turn kettle on, vent and heat on high for 1/2 hour.

15. Cool and drain kettle as per above procedure.

MIXING / FILLING PROCEDURE

1. Refer to chart to determine the required volumes of

water and Molyfilm 315.

2. In a separate container mix 1/2 gallon of the required
volume of water with the total required volume of
Molyfilm 315.

3. Pour mixture into kettle.

4.

Pour the remaining required volume of water into kettle.

PRESSURE RELIEF VALVE WILL

EXHAUST HIGH TEMPERATURE STEAM.

CONTACT WITH SKIN COULD RESULT IN

DANGER:

SERIOUS BURNS. KEEP FACE, HANDS

AND BODY CLEAR OF DISCHARGE.

Low Water

Level Probe

REFILLING UNIT

1. Apply a thread sealant (i.e. Teflon tape) to the low

water level probe threads and replace.

2. Fill kettle jacket with a mixture of water and
Molyfilm 315 (see REFILL QUANTITIES chart).

3. Remove street elbow.

4. Apply a thread sealant (i.e. Teflon tape) to the

pressure relief valve's thread and replace.

5.

Restore power to unit at the fused disconnect switch.

6. Vent kettle. See Kettle Venting Instructions for
proper procedure.

5

0

0

1

0

0

1

5

0

2

0

0

2

5

0

3

0

0

3

5

0

4

0

0

4

0

5

0

6

0

0

1

0

2

0

3

0

psi

k

P

a

V

E

N

T

A

I

R

5

0

0

100

1

5

0

20

0

2

50

30

0

35

0

4

0

0

4

0

5

0

6

0

0

10

20

30

psi

kPa

V

E

N

T

A

I

R

5

0

0

100

1

50

2

00

250

300

3

50

400

40

50

6

0

0

1

0

2

0

3

0

psi

k

Pa

V

E

N

T

A

I

R

50

0

1

00

1

50

200

2

50

3

00

350

4

00

40

5

0

6

0

0

10

20

30

p

si

k

Pa

V

E

N

T

A

I

R

50

0

1

00

150

2

00

2

50

3

00

3

50

4

00

4

0

5

0

60

0

1

0

2

0

3

0

p

si

k

Pa

V

E

N

T

A

I

R

PRESSURE GAUGE "O" RING REPLACEMENT

Cleveland Kettles are designed to withstand adverse operating conditions associated with high
volume cooking facilities. To achieve this, internal components are completely sealed from the
outside environment.

However, if the Pressure Gauge "O" Ring fails or is not replaced with the gauge, damage can
result when water penetrates through this area. This occurs because the bottom cover seal that normally
keeps water out now traps the water in.

Two major reasons for water penetration at the Pressure Gauge are:

A/ Gauge is loose so the "O" Ring is not providing a proper seal.
B/ Gauge is replaced without the "O" Ring being replaced.

NOTE: Kettle shown

upside down for clarity.

BRACKETS

"O" RING

Part Number

FA05002-21

KNURLED

NUTS

Must be firmly

tightened.

PRESSURE

GAUGE

Part Number

KE50429-2

Area contacted by "O" Ring must be clean

and free of food, grease and other deposits

prior to installing or replacing "O" Ring.

If Pressure Gauge is prone to damage due to
operating conditions, the following option is
available:

Pressure Gauge Guard (Part Number PGG)

PGG

1/4" x 1/2" stainless steel bar bolted over gauge
to prevent damage from impacts. (Can be field
installed.)

DIAGNOSTIC GUIDE

This section contains servicing information intended for use by Authorized Service Personnel.

NOTE 1: If Fault Isolation Procedure is required, be sure to start at step #1.

NOTE 2: On table type kettles the entire control mounting panel may be removed from kettle control

housing for easier troubleshooting and parts replacement.

A/ Problem: Kettle is not heating at all. (Kettle must be on and temperature control set.)

Possible Causes

1. No incoming power.

2. Kettle is tilted.

3. Low water condition.

4. Defective ON/OFF switch.

5. Defective 12 VDC relay.

Fault Isolation Procedure

Step Test

1. Is there proper incoming voltage at
terminal block?

6. Defective safety thermostat.

7. Defective contactor/s.

8. Defective potentiometer.

9. Defective low water level

probe.

Result Remedy

Yes Go to step #2.

No Correct external power supply problem.

10. Defective thermistor.

11. Defective 240/16 VAC

transformer.

12. Defective control box.

13. Defective elements.

2. Is the red LED illuminated?

3. Is the green LED illuminated?

4. Do both contactors energize?

5. Measure continuity across safety

thermostat. Is it an open circuit?

6. Is there 120 VAC present across the
coils of the contactors?

Yes Follow Reservoir Fill Procedure. If this

does not correct the problem, go to
Problem D.

No Go to step #3.

Yes Go to step #4.

No Go to step #7.

Yes

No Go to step #5.

Yes Replace defective safety thermostat.

No Go to step #6.

Yes Replace defective contactor/s.

No Go to step #6.

Check contactor contacts for pitting. Voltage
across contactor terminals while in a closed
position indicates a poor contact. Replace
contactor/s as necessary. Check elements
for short at ground or an open circuit. If
element/s are defective contact the factory.
Elements are not field replaceable.

7. Remove wire from low water level probe
and ground it to the body of the kettle.
Do the contactors now energize?

8. Is there 16VAC present at output of 16
VAC transformer?

Yes Clean or replace defective low water

level probe. Replace defective red LED.

No Go to step #8.

Yes Go to step #9.

No

Replace defective 240/16 VAC transformer.

9. Measure continuity of ON/OFF switch. Is
it operating properly?

Yes Go to step #10.

No Replace defective ON/OFF switch.

10. Unplug control box and measure the
resistance across potentiometer. Is it
approximately 0 ohms at maximum
setting and 50,000 ohms at minimum?

11. Remove edge connector from control
box. While kettle is cold or thermistor is
removed and allowed to cool, measure
the resistance between edge connector’s
pins #2 and #7. Is it approximately
100,00 ohms?

B/ Problem: Kettle heats too slowly or not hot enough. (Note: normal max. operating pressure with an
empty kettle is 30-35 psi.)

Possible Causes

1. Air in jacket requires
venting.

2. Defective safety thermostat.

3. Defective potentiometer.

4. Defective thermistor.

5. Defective contactor/s.

Yes Go to step #11.

No Replace defective potentiometer.

Yes Spray contact cleaner on control box

terminals and edge connector. Try box
again, if the problem still exists, replace
defective control box.

No Replace defective thermistor.

6. Defective control box.

7. Defective elements/s.

Fault Isolation Procedure

Step Test

1. In a cold state, does the pressure gauge

read in the green zone?

2. Do the contactors shut off too early?

(before reaching normal maximum
operating pressure.)

3. Does the green LED remain illuminated

after the contactors shut off?

4. Unplug control box and measure the

resistance across potentiometer. Is it
approximately 0 ohms at maximum and
50,000 ohms at minimum setting?

Result Remedy

Yes Go to step #2.

No There is air present in the jacket of the

kettle. Follow Kettle Venting Procedure.
If constant venting is required, there is a
leak that should be corrected.

Yes Go to step #3.

No Check contactor contacts for pitting.

Voltage across terminal of contactor
while energized signifies a poor
contact. Replace contactor/s as
necessary. Check elements for short to
ground or open circuit. If elements are
defective, contact the factory. Elements
are not field replaceable.

Yes Replace defective safety thermostat.

No Go to step #4.

Yes Go to step #5.

No Replace defective thermistor..

Yes Go to step #6.

5. Remove kettle thermistor and allow to
cool. Remove edge connector from
control box. Test resistance across edge
connector's pins #2 and #7. Is it
approximately 100,000 ohms?

No Replace defective thermistor

6. Turn the potentiometer on the control box
clockwise to increase the maximum
operating temperature. Does the kettle
now achieve maximum operating
pressure of 30-35 psi in an empty kettle?

C/ Problem: Kettle is overheating.

Possible Causes

1. Defective thermistor

2. Defective potentiometer.

Fault Isolation Procedure

Step Test

1. Does the green LED turn off even though
the contactors remain energized?

2. Unplug the control box and measure the
resistance across the potentiometer, Is the
resistance approximately 0 ohms at maximum
and 50,000 ohms at minimum setting?

3. Defective 12 VDC relay.

4. Defective control box.

Yes Kettle is operating correctly.

No Spray contact cleaner on control

terminals and edge connector. Try box
again. If problem still exists, replace
defective control box.

Result Remedy

Yes Replace defective 12 VDC relay.

No Go to step #2.

Yes Go to step #3.

No Replace defective thermistor.

3. Remove kettle thermistor and allow to cool
Remove edge connector from control box.
Test resistance across edge connector’s
pins #2 and #7. Is it approximately 100,000
ohms?

4. Turn the potentiometer on the control box
counter-clockwise to decrease the
maximum operating temperature. does the
kettle continue to overheat?

D/ Problem: Red LED remains illuminated even though water has been added.

Possible Causes

1. Defective low water level probe

Fault Isolation Procedure

Step Test

1. Remove wire from low water level probe
and ground the wire to the body of the
kettle. Does the red LED turn off?

Yes Go to step #4.

No Replace defective thermistor.

Yes

No Kettle is operating correctly.

2. Defective control box.

Result Remedy

Yes Replace or clean defective low water

No Spray contact cleaner on control box

Spray contact cleaner on control box terminal
and edge connector. Try box again. If problem
still exists, replace defective control box.

level probe.

terminals and edge connector. Try box
again. If problem still exist, replace
defective control box.

WIRING DIAGRAM

SINGLE KETTLES

(consult factory for other
wiring configurations)

WIRING DIAGRAM

TWIN KETTLES

(consult factory for other
wiring configurations)

FLOW PATH FOR HYDRAULIC SYSTEM

Tank

2

1

3

Primary

Hydraulic Motor

Fuse (velocity)

Secondary

Hydraulic Motor

D (Up/Down)
2 Way
Solenoid
Valve

Lift

Mix

Lift

Mix

Lower
bridge

Raise

bridge

B (Mix/Lift) 3 Way

Solenoid Valve

Flow

Control Valve

Flow

Control Valve

Hydraulic

Cylinder

(single
acting)

Filter

Relief Valve

set at 1000 psi

Check

Valve

Pressure

Gauge

C (Blocking Valve)

2 Way Solenoid Valve

A

(Pump)

Lift/Mix

Up/Down

PositionSwitch

Valve Energized

O

Mix

A (Pump) B (Mix/Lift) C (Blocking Valve) D (Up/Down)

Lift

Up

X

O

X

X

Down X

X

SPARE PARTS LIST

PART NO. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . QTY.

KE51834 SCRAPER BLADES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

KE00860 SPEED CONTROL CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52936-6 FUSE, 3 AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

KE50753-10 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

KE52936-16 FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

KE603208-9 SWITCH, NORMALLY OPEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

KE603208-8 SWITCH, NORMALLY CLOSED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

FA95049 WING NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE00103 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50569-1 KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51005 ROTARY SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1