Cleveland TMKEL-60-T Owner’s Manual

Operators Manual

Cleveland

™

Installation, Operation & Service

Electric Floor Model Mixers

FOR UNITS BUILT AFTER JULY 2010

MODELS: MKEL-40-T MKEL-60-T MKEL-80-T MKEL-100-T TMKEL-40-T TMKEL-60-T TMKEL-80-T TMKEL-100-T

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Ph: 216.481.4900 Fx: 216.481.3782 www.clevelandrange.com

For a complete Service Manual

refer to www.clevelandrange.com

SE95013 Rev. 6

February 2011

Shut off power at main fuse disconnect prior to servicing.

Ensure kettle is at room temperature and pressure gauge is showing zero or less prior to removing any fittings.

Inspect unit daily for proper operation.

Do not fill kettle above recommended level marked on outside of kettle.

Surfaces may be extremely hot! Use protective equipment.

Keep appliance and area free and clear of combustibles.

Unit exhaust contains carbon monoxide. Operate only under a properly functioning hood with adequate makeup air.

Stand clear of product discharge path when discharging hot product.

Wear protective equipment when discharging hot product.

Do not lean on or place objects on kettle lip.

Do not attempt to operate this appliance during a power failure.

Keep clear of pressure relief discharge.

Keep hands away from moving parts and pinch points.

For your safety

SERVICING

IMPORTANT

CAUTION

DANGER

GAS APPLIANCES

INSTALLATION

12"

WALL

8" CLEARANCE REQUIRED FOR SERVICE

DRAW-OFF

VALVE

12"

GENERAL

Installation of the kettle must be accomplished by qualified electrical installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl. Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Note: Maximum voltage for LVD (low volt directive for Europe) to be 440 volts for CE marked appliances.

INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow Shipping Damage Instructions shown below.

CLEARANCE REQUIREMENTS

This unit must be installed in accordance with the clearances shown on the rating label which is adhered to the unit.

FOR YOUR SAFETY. Keep the appliance area free and clear of combustible materials.

RECOMMENDED FLOOR DRAIN LOCATION

Recommended Floor Drain Location

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3. Arrange for the carrier's representative to examine the damage.

4. Fill out all carrier claims forms and have the examining carrier sign and date each form.

INSTALLATION

The first installation step is to refer to the Specification Sheets or Specification Drawings for detailed clearance and drain requirements in order to determine the location of the kettle. Next, carefully cut open the shipping carton for easy removal of the kettle.

ABC

(T) MKEL-40-T 22 1/8" 51" 31" (T) MKEL-60-T 22 1/8" 53" 31" (T) MKEL-80-T 22 1/8" 58" 31" (T) MKEL-100-T 21 3/4" 61" 31"

MOVING UNIT

Shim as required to make

level with

center

console

(front

and back)

4"x4" or larger

(front and back)

Forklift tongs

Skid

Flanged feet

Jack

B A

Recommended Installation Procedure

1. While still on skid, move unit as close to final

installation position as possible.

2. Prepare unit for lifting as shown in diagram.

3. Lift gently with a forklift or jacks and remove

skid.

LEVELING

Note: Instructions reflect a more complicated twin mixer kettle - process for single mixer kettles is the same.

4. Lower gently to ground and remove forklift

and blocking.

5. If unit has to be re-positioned, slide gently. Do not twist or push one side of unit excessively and cause binding on trunnions.

Level consoles individually from front to back (dotted lines C). Adjustments are made by turning flanges on front feet only.

4. Re-check that the back is level (dotted line B) and then the front (dotted line D). Adjust if necessary.

5. Check that mixer bridge is level and guide pins lock smoothly without binding. If not repeat steps 1 through 4.

Guide Pins

Recommended Leveling Procedure

1. With straight-edge, line the backs of the consoles up with each other (dotted line A)

Level and straight-edge backs of consoles line B)

. Adjustments are made by turning flanges

on back feet only.

(dotted

NOTE: See Operating Instructions before operating unit.

6. Make electrical connections (see electrical service connections) and test mixer bridge as follows:

⇒ A/ Raise mixer bridge.

⇒ B/ Swing bridge out over centre console.

⇒ C/ Swing bridge to the left as far as possible.

⇒ D/ Lower bridge.

⇒ E/ Bridge pins should enter pin hole on kettle

perfectly, If not return to step 1 and repeat leveling steps.

⇒ F/ Raise bridge and swing to far right (for twin

mixers only).

⇒ G/ Repeat steps D and E (for twin mixers

only).

7. Once positioned and leveled, permanently secure the kettle's flanged feet to the floor using 5/16 inch stainless steel lag bolts and floor anchors (supplied by the installer). Secure each of the flanged feet with one bolt in each hole.

8. Connect piping as described in the "PIPING CONNECTION" section.

ELECTRICAL SERVICE CONNECTIONS

Install in accordance with local codes and/or the National Electric Code ANSI/NFPA No 70-1981 (USA) or the Canadian Electric Code CSA Standard C22.1 (Canada). A separate fused disconnect switch must be supplied and installed. The kettle must be electrically grounded by the installer.

The electric supply must match the power requirements specified on the kettle's rating plate. The copper wiring must be adequate to carry the required current at the rated voltage.

1. Ensure main power is turned off before connecting wires.

2. Remove the screws at the rear of the center console cover, and remove the cover. A wiring diagram is affixed to the underside of the console cover.

3. Feed permanent copper wiring 18" through the cut-out in the bottom of the console. Connect wiring in junction box in the bottom of the console.

4. Turn main power back on.

5. Check for correct rotation of electric motor

(access by removing top front cover on center console). If rotation is incorrect, disconnect main power and reverse any two of the three live lines.

6. Replace the console cover and secure it with screws.

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