Page 1
SE95004 Rev. 4
Operators Manual
Installation, Operation & Service
Electric Table Top Kettles
For units built after August 1999
MODELS:
Single Kettles
KET-3-T
KET-6-T
KET-12-T
KET-20-T*
Twin Kettles
TKET-3-T
TKET-6-T
TKET-12-T
*Floor Type Leg Mount
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
Enodis
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TABLE OF CONTENTS
Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pour Paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wire Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Instructions General Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating the Kettle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Temperature Range Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Approximate Boiling Times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Marine Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning Instructions Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Marine Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service Parts Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Faucet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Kettle Bottom & Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cord & Plug Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Console Components & Marine Lock. . . . . . . . . . . . . . . . . . . 11-12
Tilting Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance Inspection & Maintenance Check List . . . . . . . . . . . . . . . . . . . . . 15
Bearing Lubrication Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . 16
Calibrating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pressure Relief Valve Periodic Testing Procedure . . . . . . . . . . . . 17
Reservoir Fill Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Kettle Venting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Vacuum Leak Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Repairing Leaks in Steam Jacketed Kettle Fittings . . . . . . . . . . . 19
Marine Lock Testing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 19
Diagnostic Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
Symbol Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
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1
GENERAL
Installation of the kettle must be accomplished by
qualified electrical installation personnel working
to all applicable local and national codes.
Improper installation of product could cause injury
or damage.
This equipment is built to comply with applicable
standards for manufacturers. Included among
those approval agencies are: UL, NSF, ASME/Ntl.
Bd., CSA, CGA, ETL, and others. Many local
codes exist, and it is the responsibility of the
owner/installer to comply with these codes.
Note: Maximum voltage for LVD (low volt
directive for Europe) to be 440 volts for CE
marked appliances.
INSPECTION
Before unpacking visually inspect the unit for
evidence of damage during shipping.
If damage is noticed, do not unpack the unit, follow
Shipping Damage Instructions shown below.
SHIPPING DAMAGE
INSTRUCTIONS
If shipping damage to the unit is discovered or
suspected, observe the following guidelines in
preparing a shipping damage claim.
1. Write down a description of the damage or the
reason for suspecting damage as soon as it is
discovered. This will help in filling out the claim
forms later.
2. As soon as damage is discovered or
suspected, notify the carrier that delivered the
shipment.
3. Arrange for the carrier's representative to
examine the damage.
4. Fill out all carrier claims forms and have the
examining carrier sign and date each form.
INSTALLATION
The first installation step is to refer to the
Specification Sheets or Specification Drawings for
detailed clearance requirements of the kettle.
Next, carefully cut open the shipping carton for
easy removal of the kettle.
CLEARANCE REQUIREMENTS
* From back of mounting base.
POUR PATH
Kettle Size Min. Max.
3 Gallon 2” 12”
6 Gallon 3.5” 18”
12 Gallon 4” 24”
20 Gallon 6” 28”
Model # Back* Left Side Right Side
KET-3-T 2 1/4” 0 0
KET-6-T 2 3/4” 0 0
KET-12-T 5 1/2” 0 0
KET-20-T 8” 0 0
TKET-3-T 6 5/8” 0 0
TKET-6-T 7 1/8” 0 0
TKET-12-T 9 7/8” 0 0
INSTALLATION
Min.
Max.
Page 4
2
ASSEMBLY
Table-Top Models (3, 6 & 12 gallon)
Base Mounting Diagram
Table-top models (3, 6 & 12 gallon - single and twin)
must be positioned on a firm, level stand, or existing
counter top, and bolted in place. These models are
supplied with four threaded mounting bushings
welded to the underside of the base. An optional
support stand with level adjustable legs is available.
Once the kettle is secure, screw tilt handle into the
threaded hole provided at the right side of kettle.
Floor Type Leg Mount Models (20 gallon)
Base Mounting Diagram
Position on a firm, level surface, and bolt two
flange feet in place. Once the kettle is secure,
screw tilt handle into the threaded hole provided
at the right of kettle.
ELECTRICAL
ENSURE THE ELECTRICAL SUPPLY MATCHES
THE KETTLE'S REQUIREMENTS AS STATED
ON THE RATING LABEL.
This kettle is built to comply with applicable
standards of manufacturers. Included among
these approval agencies are UL, NSF, ASME/Ntl.
Bd., CSA, ETL, and others. Many local codes
exist, and it is the responsibility of the owner and
installer to comply with these codes.
The electrical supply must match the power
requirements specified on the kettle’s rating plate.
The copper wiring must be adequate to carry the
required current at the rated voltage. Refer to the
Specification Sheet for all electrical specifications.
Note: Maximum voltage for LVD (low volt
directive for Europe) to be 440 volts for CE
marked appliances.
WIRE CONNECTION
If unit does not have cord and plug option, remove
the four screws securing the console cover and
remove the cover. A wiring diagram is affixed to
the underside of the cover. Feed permanent
copper wiring through the cut-out in the rear or
bottom of the console, and fasten to the three
connection terminal block, which is mounted on
the top of the console’s control panel. Be sure to
connect the ground wire to the separate ground
terminal connector (ground lug). Replace console
cover and secure it with the four screws.
The kettle is wired for 3-phase operation at the
factory. For single phase operation, rewire the
terminal block to that shown in the above diagram.
Model # ABC
TKET-3-T 18" 2.25" 1.25"
TKET-6-T 24" 4.63" 4.63"
TKET-12-T 30" 7.75" 7.75
"
5/16" - 18
threaded
bushings
1.25"
1.25"
10"
1.25"
1.25 "
10"
1 1/4"
14.5" 1.25"
KET-3-T
KET-6-T
KET-12-T
18"
BC
TKET-3-T
TKET-6-T
TKET-12-T
12.5"
12.5"
A
1.25"
1.25"
12"
1.25"
28.5"
KET-20-T
32"
2.25"
14.5"
THREE
PHASE
RED
YELLOW
BLACK
BLACK
BLUE
L1 L2 L3
RED
SINGLE
PHASE
RED
YELLOW
BLACK
BLACK
BLUE
L1 L2
RED
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3
WATER
The sealed jacket of the electric kettle is
precharged with the correct amount of a water
based formula, and therefore, no water connection
is required to the kettle jacket. The kettle can be
equipped with optional hot and/or cold water
faucet, requiring 1/2" copper tubing as supply
lines.
INSTALLATION CHECKS
Although the kettle has been thoroughly tested
before leaving the factory, the installer is responsible
for ensuring the proper operation of kettle once
installed.
Visual Checks
1.
Check Marine Lock. See Marine Lock Testing
Procedure (page 19).
2. Check Tilting:
A/ Handle is in place and firmly tightened.
B/ Kettle tilts smoothly and freely.
3. Insure there are:
A/ Four screws securely holding the console
cover.
B/
The bottom cover is in place and held with a
nut.
Performance Checks
1. Supply power to the kettle by placing the fused
disconnect switch to the "ON" position.
2. Before turning the kettle on, read the
Vacuum/Pressure Gauge
(2)
. The gauge's
needle should be in the green zone. If the
needle is in the "VENT AIR" zone, follow Kettle
Venting Procedure on page 18 of this manual.
3. Turn the kettle's ON/OFF Switch/Solid State
Temperature Control
(5)
to "1" (Min.). The
Heat
Indicator Light (Green) (6)
should remain lit,
indicating the element is on, until the set
temperature is reached (130°F/54°C). Then the
green light will cycle on and off, indicating the
element is cycling on and off to maintain
temperature.
4. Tilt the kettle forward. The
Low Water Indicator
Light (Red) (4)
should be lit when the kettle is in
a tilted position. This light indicates that the
element has automatically been shut off by the
kettle's safety circuit. This is a normal condition
when the kettle is in a tilted position.
5. Raise the kettle to the upright position. The
Low
Water Indicator Light (Red) (4)
should go out
when the kettle is upright. If the red light remains
lit in the upright position, it indicates a low water
condition, and water must be added to the
reservoir before the kettle can be operated.
Refer to the Reservoir Fill Procedures on page
18 of this manual.
6. Turn the ON/OFF Switch/Solid State Temperature
Control
(5)
to "10" (Max.) and allow the kettle to
preheat. The green light should remain on until
the set temperature (260°F/127°C) is reached.
Then the green light will cycle ON and OFF,
indicating the element is cycling ON and OFF to
maintain temperature. Fill the kettle with cold
water to the steam jacket’s welded seam. Refer
to the Temperature Range Chart on page 5 for
the time required to bring the water to a boil.
7. When all testing is complete, empty the kettle
and turn the
ON/OFF Switch/Solid State
Temperature Control
(5) to the “OFF” position.
CLEANING
After installation the kettle must be thoroughly
cleaned and sanitized prior to cooking. See
complete cleaning instructions on page 6 of this
manual.
150
200
100
50
10
0
0
R
I
A
T
N
E
V
250
20
30
300
40
50
350
60
400
psi
kPa
Page 6
4
OPERATING INSTRUCTIONS
General Parts Drawing
ITEM # DESCRIPTION FUNCTION
1. Tilting Handle Used for tilting the kettle.
2. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as
vacuum in inches of mercury.
3. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is
(not shown) an excess steam build-up in the jacket, this valve opens
automatically to relieve this pressure.
4. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate
in this condition (see Reservoir Fill Procedures on page 18 of this
manual).
5. On-Off Switch/ Turns kettle ON/OFF and allows the operator to adjust the kettle
Solid State Temperature temperature in increments from 1 (Min.) to 10 (Max.).
Control (see Temperature Range Chart in the Operating Instructions
section on page 5 of this manual).
6. Heat Indicator Light (Green) When lit, indicates that the kettle's element is on.
Cycles ON-OFF with element.
7. Marine Lock Prevents unit from accidental tilting.
1
2
3
4
5
6
7
Page 7
5
OPERATING THE KETTLE
DO NOT LEAN ON OR PLACE OBJECTS ON
KETTLE LIP. SERIOUS INJURY COULD RESULT
IF KETTLE TIPPED OVER, SPILLING HOT
CONTENTS.
1. Before turning kettle on, read the
Vacuum/Pressure Gauge (2). The gauges
needle should be in the green zone. If the
needle is in the "VENT AIR" zone, refer to the
Kettle Venting Instructions (page 18). Any air
that may be present will increase cooking
times. Once heated, the kettle's normal
maximum operating pressure is approximately
10-12 psi, while cooking a water base product.
2. Ensure that the electrical service to the kettle
is turned on at the fused disconnect switch.
Temperature Range Chart
3. Preheat the kettle by turning the
ON/OFF
Switch/Solid State Temperature Control
(5) to
the desired temperature setting (see above
"Temperature Range Chart"). The Heat
Indicator Light (Green) (6) will remain lit,
indicating the element is on, until the
temperature setting is reached. When the
green light goes off, the elements are off, and
preheating is complete.
NOTE: When cooking egg and milk products, the
kettle should not be preheated, as products of this
nature adhere to hot cooking surfaces. These types of
food should be placed in the kettle before heating is
begun.
4. Place food product into the kettle. The Heat
Indicator Light (Green) (6) will cycle on and
off indicating the elements are cycling on and
off to maintain the set temperature.
NOTE: Do not fill kettle above
recommended level marked on
outside of kettle.
NOTE: The Low Water Indicator Light (Red) (4)
should not be lit during kettle operation. This light
indicates that the elements have been automatically
shut off by the kettle's safety circuit. It is normal for
the red light to come on when the kettle is in a tilted
position. However, the kettle cannot be operated
when the red light remains lit while the kettle is in
the upright position. This indicates a low water
condition, and water must be added to the
reservoir. Refer to Reservoir Fill Procedures on
page 18 of this manual for details.
5. When cooking is completed turn
ON/OFF
Switch/Solid State Temperature Control
(5) to
the "OFF' position.
6. Pour the contents of the kettle into an
appropriate container by tilting the kettle
forward. Care should be taken to pour slowly
enough to avoid splashing off the product.
NOTE: As with cleaning food soil from any
cookware, an important part of kettle cleaning is to
prevent food from drying on. For this reason, cleaning
should be completed immediately after cooked foods
are removed. Refer to the Cleaning Instructions (page
6) for detailed kettle washing procedures.
APPROXIMATE BOILING
TIMES
The accompanying chart shows approximate
times required for electric kettles of various
capacities to boil water. The
ON/OFF Switch/Solid
State Temperature Control
must be set at “10”
(Max.) throughout the heat-up period. Water will
boil about 1/3 faster if the kettle is filled only to the
outer steam jacket’s welded seam resulting in a
kettle filled to 2/3 capacity.
Approximate Boiling Times
Kettle Capacity Minutes
3 gallon/11 litre 15
6 gallon/23 litre 20
12 gallon/45 litre 25
20 gallon/80 litre 40
Temperature Approximate
Control Product Temperature
Setting °F °C
1. (Min.) 130 54
2. 145 63
3. 160 71
4. 170 77
5. 185 85
6. 195 91
7. 210 99
8. 230 110
9. 245 118
10. (Max.) 260 127
NOTE: Certain combinations of ingredients will
result in temperature variations
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6
MARINE LOCK
Your unit is equipped with a
marine lock to prevent
accidental tilting. The following
procedure should be used to tilt
the kettle.
1. Grasp the tilt handle.
2. Hold the latch down to unlock tilting mechanism.
3. Pull the handle to tilt kettle.
4. To lock, return the kettle to its upright position
and push handle back.
NOTE: Inspect lock daily to ensure it is free
moving and does not bind or stick. Clean lock
if necessary (see Cleaning Instructions below
for details).
LATCH
CARE AND CLEANING
Your kettle must be cleaned regularly to maintain
its fast, efficient cooking performance, and to
ensure its continued safe, reliable operation.
WARNING: Do not use
chloride base detergents.
There is a growing number of
non-chloride cleaners
available. If unsure of the
cleaners chlorine content
consult the supplier. Also
avoid cleaners containing
quaternary salt as they can
cause the stainless steel to pit and rust.
WARNING: If any gaskets or seals are found
defective, replace or repair immediately. (See
Service Parts Drawings for part identification.)
1. Place the kettle's On-Off Switch/Solid State
Temperature Control (5) to the "OFF" position.
2. Prepare a warm water and mild detergent
solution in the kettle.
3. Remove food soil inside the kettle using a
nylon brush.
WARNING: Do not use a
metal bristle brush or scraper,
as this may permanently
damage the kettle's stainless
steel surface.
4. Loosen food which is stuck to the kettle by
allowing it to soak at a low temperature
setting.
5. If the kettle is equipped with a draw-off valve,
it should be cleaned as follows:
a) Remove drain screen from bottom of
kettle. Thoroughly wash and rinse the
screen either in a sink or a dishwasher,
then replace it into the kettle.
b) Disassemble the draw-off valve first by
turning the valve knob counter-clockwise,
then turning the large hex nut counterclockwise until the valve stem is free of
the valve body.
c) In a sink, wash and rinse the inside of the
valve body using a nylon brush.
d) Reassemble the draw-off valve by
reversing the procedure for disassembly.
The valve's hex nut should be hand tight
only.
6. Rinse kettle interior thoroughly, then drain the
rinse water. Do not leave water sitting in unit
when not in use.
7. Using mild soapy water and a damp sponge,
wash the exterior of the kettle, rinse, and dry.
NOTE: For more difficult cleaning applications
one of the following can be used: alcohol, baking
soda, vinegar, or a solution of ammonia in water.
Avoid the use of chloride cleansers, which may
damage the kettle's stainless steel surface.
WARNING: Steel wool
should never be used for
cleaning the cooking chamber
of the kettle. Particles of steel
wool become embedded in
the cooking surface and rust,
which may corrode the
stainless steel.
NOTE: Unit should not be cleaned with a water jet.
8. Leave the cover off when the kettle is not in
use.
CLEANING INSTRUCTIONS
Chloride Cleaners
Wire Brush & Scrapers
Steel Pads
Page 9
7
MARINE LOCK
Use a small nylon bristle brush to remove food
and debris from pivot point. If lock is still sticking
have maintenance disassemble and clean pieces
individually and reassemble.
Disassembly
1. Disconnect power from kettle.
2. Remove console cover from top of kettle's
console.
3. Remove locknut and lockwasher from inside
console.
4. Remove shoulder bold from latch.
5. Clean all parts.
Re-Assembly
6. Apply locktight to
shoulderbolt where
illustrated. Replace
shoulder bolt and latch
and tighten firmly.
7. Replace lockwasher and locknut inside the
console and tighten firmly.
8. Test Marine Lock. See Marine Lock Testing
Procedure (page 19).
9. Replace console cover.
Latch
Shoulder Bolt
Carefully apply
locktight to the
final two threads.
Lockwasher
Locknut
Job Cleaning Agent Comments
Routine Cleaning Soap, Ammonia Apply with cloth or
Detergent, Medallion sponge
Fingerprints Arcal 20, Lac-O-Nu Provides barrier film
& Smears Ecoshine
Stubborn Stains Cameo, Talc, Zud Rub in direction
& Discolouration First Impression of polish lines
Grease & Fatty Acids, Easy-Off, De-Grease It Excellent removal
Blood, Burnt-On Foods Oven Aid on all finishes
Grease & Oil Any good commercial Apply with sponge
detergent or cloth
Restoration/ Benefit, Super Sheen
Passivation
RECOMMENDED CLEANERS
FOR SPECIFIC SITUATIONS
Page 10
8
FAUCET ASSEMBLY
ITEM PART DESCRIPTION QTY.
NO. NO.
1. KE50825-2 3/4" Spout (KET-3/6/12/20-T) . . . . . . .1
KE50825-9 3/4" Spout (TKET-3/6/12-T) . . . . . . . . .1
2. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . .1
3. FA05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . .1
4. KE51736 Long Faucet Nut . . . . . . . . . . . . . . . .1
5. SE50020 Hot Water Stem Assembly . . . . . . . . .1
(Double Pantry only)
6. SE50021 Cold Water Stem Assembly . . . . . . . .1
7. KE51401 Single Pantry Body . . . . . . . . . . . . . .1
(c/w Item No. 6)
8. KE50335 Adapter Washer . . . . . . . . . . . . . . . .1
(Single Pantry only)
9. KE51403 Double Pantry Body . . . . . . . . . . . . .1
(c/w Item No. 5&6)
10. KE54159 Faucet Mounting Bracket . . . . . . . . . .1
11. FA11258 Hex Cap Screw . . . . . . . . . . . . . . . . .2
12. FA30505 Washer . . . . . . . . . . . . . . . . . . . . . . .2
13. FA21008 Hex Nut . . . . . . . . . . . . . . . . . . . . . . .2
14. SE50447 Washer Horseshoe . . . . . . . . . . . . . .1
SERVICE PARTS
WARRANTY
Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest
Maintenance and Repair Centre for replacement parts, service, or information regarding the proper
maintenance and repair of your cooking equipment
In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factorysupplied replacement parts should be used. The use of other than factory supplied replacement parts will
void warranty.
1
2
1
2
3
4
8
10
3
4
5
6
10
7
11
12
13
6
9
11
12
13
14
Page 11
9
KETTLE BOTTOM & SIDE
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE50556-1 Probe, Low Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE51723 Safety Valve, 50 PSI, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE52455 Bottom Cover Gasket, 3 gallon kettle . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52456 Bottom Cover Gasket, 6 gallon kettle . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52457 Bottom Cover Gasket, 12 gallon kettle . . . . . . . . . . . . . . . . . . . . . . . .1
KE52459 Bottom Cover Gasket, 20 gallon kettle . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE00515 Thermistor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE50558 Safety Thermostat (140º C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FA11145 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
7. FA21007 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
8. KE50429-3 Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE54852-1 Guard Bracket, Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . .1
10. FA11145 Screw, 10-32 x 3/8" SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
6
7
1
4
Element
Terminals
3
5
2
8
9
10
Page 12
10
CORD & PLUG OPTION
ITEM NO. PART NO. DESCRIPTION QTY.
FOR KET-6-T (SW) (200-240VAC, 3PH, 50/60Hz
1. KE02113-1 Cord Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE54819-1 Plug (30A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE54820-1 Receptacle (30A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE54821-2 Electrical Cord (10/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE54721-3 Cord Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FOR KET-6-T (HW), KET-12-T (SW), (200-240VAC, 3PH, 50/60Hz
1. KE02113-2 Cord Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE54819-2 Plug (50A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE54820-2 Receptacle (50A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE54821-3 Electrical Cord (8/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE54721-4 Cord Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FOR KET-12-T (HW) (200-240VAC, 3PH, 50/60Hz
1. KE02113-3 Cord Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE54819-2 Plug (50A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE54820-2 Receptacle (50A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE54821-4 Electrical Cord (6/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE54721-5 Cord Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Not available for KET-20-T or Twin Kettles
1
2
4 5
3
Page 13
11
CONSOLE COMPONENTS & MARINE LOCK
21
19
17 24
25
16
18
20
7
14
15
8
5
6
9
10
11
4
12
13
5
26
23
3
2
1
22
Page 14
12
CONSOLE COMPONENTS & MARINE LOCK
ITEM NO. PART NO. DESCRIPTION QTY.
Single / Twin
1. SE00114 Potentiometer with ON/OFF Switch, c/w Item #2 . . . . . . . . . . . . . . . . . . . . . . 1/ 2
2. KE51005 Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2
3. KE50569-1 Knob, Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
4. KE50567-1 L.E.D., Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
5. FA05002-18 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 4
6. KE50568-1 L.E.D., Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2
7. KE54234 Bearing, Bronze Trunnion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
8. FA05002-20 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2
9. FA19184 Allen Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/ 4
10. SK50047 Collar, Trunnion Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
11. FA21024 Hex Nut, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
12. KE51711 Needle Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
13. KE517064 Bearing Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
14. KE50473 Ground Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
15. FA95062 Nylon Anchor Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16. FA95062 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17. KE54218
Console Covers
(KET-3-T, KET-6-T, KET-12-T, KET-20-T, TKET-3-T) . . . . . . .1
KE542181 (TKET-6-T, TKET-12-T) . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Marine Lock
18. FA15019-1 Hex Socket Shoulder Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2
19. FA31029 Split Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
20. KE02078-1 Latch, Left Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
KE02078-2 Latch, Right Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21. FA21008 Hex Nut, 1/4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
22.
Labels
KE95555-1 (KET-3-T, KET-6-T, KET-12-T, KET-20-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE95555-3 (TKET-3-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE95555-4 (TKET-6-T, TKET-12-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
23.
Transformers
KE53838-11 Transformer, 380 to 415v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53838-12 Transformer, 440 to 480v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53838-13 Transformer, 600v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24. KE53599-4 Cover Gasket, long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
25. KE53599-5 Cover Gasket, short . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
26. FA95073 Round Head Square Neck Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Page 15
13
NOTE: Item #14 to be tack welded
flush outside in the gearbox
housing (item #1).
Do not damage the outside
edges of the gearbox
housing when tack welding.
1
14
2
2
3
7
8
7
9
3
5
6
20
19
22
23
21
25
10
11
4
12
13
16
15
12
24
18
17
TILTING GEARBOX
ASSEMBLY
(12 gallon
kettle only)
ITEM NO. PART NO. DESCRIPTION QTY.
1.-16. KE02062-1 Tilting Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. KE02060 Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE50198 Bearing, trunnion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3. KE54739-2 Bearing, tilt shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
4. KE54737 End Housing Spacer, tilt shaft, bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE54738-3 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE50306-1 Tilt Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE52192 Bearing Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. KE52191 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE50426-3 Spacer, worm gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE50315 Worm Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. FA95005 Tension Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE54738-1 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
13. KE02059 Segment Gear and Spacer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE02061 Trunnion Bearing Housing Holder Assembly c/w Bearing . . . . . . . . . . . . . . . .1
15. FA10485 Hex Head Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA20008 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. KE54729 Gear Box Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18. FA11146 Binding Head Screw, 8-32 x 3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
19. KE54750-2 Tilt Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
20. KE54732 Hex Head Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
22. KE54656-4 Support Bar Top - End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
23. Support Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24. KE54732 Hex Head Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. SK50403-2 Bronze Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Page 16
14
ELECTRICAL PANEL
ITEM NO. PART NO. DESCRIPTION QTY.
Single / Twin
1. KE54761 Terminal Block Mounting Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
2. SK50055-1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 6
3. SK50054-2 Terminal Block End Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
4. SK50054-1 Terminal Block End Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
5. KE50753-7 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2
6. KE50749-2 Contactor, 208-240v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 4
7. KE51139-1 Fuse Holder (480v only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 4
8. KE52936-1 Fuse (480v only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 4
9. KE53838-21 Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
10. KE00458 Kettle Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
11. KE51225 Edge Connector, 10 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2
12. KE51226 Wire Connector Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 / 20
13. KE50343-1 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2
ELECTRICAL PANEL
13
3
2
1
6
5
7
4
8
6
9
10
11
12
Page 17
15
Cleveland Range equipment requires little preventative maintenance. We do however provide the following
chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.
INSPECTION AND MAINTENANCE CHECK LIST
The following check should be completed every six months or more frequently if unit is in a high volume
facility.
WARNING: It is imperative that damaged seals be repaired immediately to prevent equipment failure
and/or damage.
ITEM CHECK
CONSOLE COVER SEAL Insure there are four screws firmly holding down the cover. If not replace
screws and/or missing or worn nylon anchor nuts.
BOTTOM COVER GASKET Check to see it is in place and is not cracked or split.
TILTING Check that kettle tilts smoothly. Grease as described in Bearing
Lubrication Procedure (page 16).
TILT HANDLE Check handle for tightness. If loose apply lock tight and reinstall.
Check handle knob is on end of handle and firmly tightened. If loose
apply lock tight and reinstall.
PRESSURE GAUGE Check that the gauge does not have moisture on its inside face.
Replace if moisture is present.
Check that the gauge shows a vacuum (needle is well into the Green
zone) when cold and shows between 25-40 psi when unit is hot. If not
follow Vacuum Leak Test Procedure (page 19).
PRESSURE RELIEF VALVE Check pressure relief valve as described in Pressure Relief Valve
Periodic Testing Procedure (page 17).
TEMPERATURE CHECK Following Calibrating Procedure (page 17) check the inner kettle
surface temperature with a digital surface thermometer and adjust if
required.
MAINTENANCE
ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN.
Page 18
16
BEARING LUBRICATING
PROCEDURE
1. Remove console cover.
2. Loosen two Allen screws on locking ring.
3. Pull locking ring to center of trunnion.
5. Clean newly exposed sections of trunnion.
6. Grease trunnion between kettle and console.
7. Repack outer needle bearing.
8. Push kettle back in place.
10. Reinstall trunnion and lock collar.
11. Replace console cover.
4. Pull kettle two
inches away
from console
and rest on
support block.
Page 19
17
CALIBRATING PROCEDURE
1. Insure the unit has a vacuum before you begin
calibrating procedures. If unit requires venting refer
to Kettle Venting Instructions on page 18 of this
manual.
2. Turn kettle ON and set temperature dial to 10
(Max.).
3. Allow the unit to cycle twice.
4. Check temperature of the inner kettle surface with
a digital surface thermometer.
5. Temperature should be between 260° F and 265° F.
6. Using a screw driver adjust temperature by turning
the potentiometer on the black box. Turn very little.
Turn clockwise to INCREASES and counterclockwise to DECREASE temperature.
7. Allow the unit to cycle twice.
8. Check temperature of the inner kettle surface with
a digital surface thermometer.
9. Repeat steps 4 through 8 until unit is calibrated.
Pressure Relief Valve/Gauge Assembly Drawing
PRESSURE RELIEF VALVE
PERIODIC TESTING
PROCEDURE
Most insurance agencies require periodic testing of
pressure relief valves used on pressure vessels. This
procedure will allow you to safely and quickly test your
kettle's pressure relief valve. We recommend this test be
performed twice a year.
NOTE: The following instruction is intended for use by
qualified service personnel.
WARNING: Kettle surface will be hot and steam will be
released during testing. Take necessary precautions
including the use of gloves and eye protection to
prevent personal injury.
1. Remove guard bracket from pressure relief
valve/gauge assembly.
2. With the kettle empty, turn unit ON and set
temperature control to 10 (Max.). Allow the kettle to
heat until the unit cycles off.
3. Switch unit OFF and disconnect main power at
fused disconnect switch.
4. Stand to the side of the pressure relief valve
discharge tube and pull valve open for a maximum
of one second. Repeat test three to four times. Each
time the mechanism should move freely and be
accompanied by a rapid escape of steam.
5. Replace guard bracket from pressure relief
valve/gauge assembly.
If valve appears to be sticking replace pressure relief
valve.
If foreign material is discharged then drain kettle and
replace pressure relief valve.
See Reservoir Fill Procedure (page 18) for full instructions
on the correct method for refilling kettle jacket.
WARNING: Improper refilling of kettle jacket will result
in irreversible damage to unit.
NOTE: Rust inhibitor is purchased locally. Read
directions and do not exceed manufacturer's
recommendation (excessive rust inhibitor can also
cause solidification).
DANGER: PRESSURE RELIEF
VALVE WILL EXHAUST HIGH
TEMPERATURE STEAM. CONTACT
WITH SKIN COULD RESULT IN
SERIOUS BURNS. KEEP FACE,
HANDS AND BODY CLEAR OF DISCHARGE.
DANGER: WORKING ON MACHINES
WITH POWER COULD RESULT IN
SEVERE ELECTRICAL SHOCK.
WARNING: IMPROPER REFILLING OF
KETTLE JACKET WILL RESULT IN
IRREVERSIBLE DAMAGE TO UNIT.
Pressure Guage
Pressure Relief Valve
Guard Bracket
Page 20
3. Remove Guard Bracket (A).
4. Pull Pressure Relief Valve (B) open to insure vessel
is not pressurized.
5. Remove Pressure Relief Valve (B).
6.
Replace Pressure Relief Valve (B) with Street Elbow (C).
7. Add distilled water (D) through the Street Elbow (C),
using a funnel if necessary. Refer to
Distilled Water
Requirements
chart for the proper amount required.
8. Apply a thread sealant (i.e. Teflon tape) to the
Pressure Relief Valve's (B) thread and replace.
9. Replace Guard Bracket (A).
10.
Restore power to unit at the fused disconnect switch.
11.
The kettle must now be vented. (Refer to the Kettle
Venting Instructions shown below).
A. Remove
Guard
Bracket
B.
*
Remove
Pressure
Relief
Valve
C.
Attach Street
Elbow
D. Fill unit via Street Elbow
*Important-
Pull ring on Pressure Relief Valve
prior to removal to insure vessel is not pressurized.
Pressure Relief Valve/Gauge Assembly Drawing
KETTLE VENTING INSTRUCTIONS
RESERVOIR FILL
PROCEDURES
The kettle's water level must be maintained at the proper level to
submerge the heater elements. Under normal operating
conditions, the sealed water reservoir should never require the
addition of water.
If the red "low water" light comes on during use (while the kettle is
in an upright position), the water level has reached a critically low
level. The low water protection control has automatically shut off
the heater elements. The following procedure must be completed
before further use:
NOTE: Have a qualified service technician repair the leakage
problem and add water to the unit. Ensure that the red "low water"
light is on when the kettle is upright. On tilting kettles, it is normal
for the red light to come on when the kettle is in a tilted position, as
the elements are not submerged in water at this point.
CAUTION: Only a mixture of distilled water and rust inhibitor should
be used when adding water to a partially filled water reservoir. Local
tap water conditions may cause kettle damage which is not covered
under warranty. Rust inhibitor is purchased locally. Read directions
and do not exceed manufacturer's recommendation (excessive rust
inhibitor can also cause solidification).
DISTILLED WATER REQUIREMENTS
1. Ensure kettle is at room
temperature and pressure
gauge showing zero or less
pressure.
2. Shut off power to the kettle at
the fused disconnect switch.
When Red “Low Water When the Reservoir is
Kettle Light” comes Completely Empty,
Capacity on, add Distilled Water Add Distilled Water
3 gallon 50 ounces 120 ounces
6 gallon 70 ounces 160 ounces
12 gallon 120 ounces 2 gallon
20 gallon 1 gallon 3 gallon
1. Remove guard bracket from
pressure relief valve/gauge
assembly.
2. Turn kettle ON and set
Temperature Control to 10
(Max.), heat the empty kettle
until unit cycles off.
3. Vent kettle by pulling safety
valve ring 8-10 times in short
2-3 second blasts with a 5
second interval between
pulls.
NOTE: If unit cycles ON, stop
venting and wait for kettle to
cycle OFF before continuing.
4. Turn kettle OFF. Add cold
water to kettle until its surface
temperature is below 100°F.
The pressure gauge needle
should be in the green zone,
indicating a vacuum in the
kettle’s jacket.
5. Replace guard bracket from
pressure relief valve/gauge
assembly.
50
0
100
150
200
250
300
350
400
40
50
60
0
10
20
30
psi
kPa
V
E
N
T
A
I
R
50
0
100
150
200
250
300
350
400
40
50
60
0
10
20
30
psi
kPa
V
E
N
T
A
I
R
50
0
100
150
200
250
300
350
400
40
50
60
0
10
20
30
psi
kPa
V
E
N
T
A
I
R
18
The following venting procedure
should be followed when the
Vacuum/Pressure Gauge needle
is in the "VENT AIR" zone:
NOTE: Check for and eliminate leaks prior to venting
(See Repairing Leaks in Steam Jacketed Kettle Fittings
on page 19).
Pressure
Gauge
Pressure
Relief
Valve
Guard
Bracket
6
5
7
4
8
3
9
2
1
10
OFF
Page 21
MARINE LOCK TESTING
PROCEDURE
1. Check that lock clears stop pin on side box
without rubbing when kettle is tilted (Figure A).
2. Check side to side play. Lock should remain
fully over stop pin when pushed to it's
maximum side to side play (Figure B).
3. Check that the kettle when pushed fully
upright moves the lock to a closed position.
To check this:
A/ Hold the latch firmly in the unlocked
position while tilting the kettle back to an
upright position.
B/ The kettle sidebox will force the lock into a
new position.
C/ Hold the lock in this position and try to tilt
the kettle forward. The latch should prevent
the kettle from tilting.
Side Box
Lockwasher
Locknut
Shoulder Bolt
Console
Figure B
(Top View)
Side to Side Play
Stop Pin on
Sidebox
Marine Lock
(Latch)
Figure A
(Side View)
19
VACUUM LEAK TEST
PROCEDURE
If the kettle will not hold vacuum, test for leaks at:
A. Water Level Probe (Remove bottom cover).
B. Pressure Relief Valve.
C. Pressure Gauge.
LEAK TEST PROCEDURE:
1. Heat kettle until unit cycles off.
2. Shut off power to the kettle at the fused
disconnect switch.
3. Spread Bubble Type Leak Detector over
suspected areas and watch closely for
bubbles.
4. Repair areas as required.
REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS
If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.
Often, the easiest way to eliminate a leak is reseal the suspect areas.
1. Water Level Probe Remove, clean threads, apply teflon thread sealant and reinstall.
2. Pressure Relief Valve A/ Inspect for signs of leaks. Replace if required.
B/ Remove, clean threads, apply teflon thread sealant and reinstall.
3. Pressure Gauge A/ Inspect face of gauge. If it contains moisture on the inside of face replace.
B/ Remove, clean threads, apply teflon thread sealant and reinstall.
PRESSURE
RELIEF VALVE
PRESSURE
GAUGE
WATER LEVEL
PROBE
4. Check shoulder bolt is firmly seated against
console body.
5. Check on inside of console box that shoulder
bolt locknut is secure.
Page 22
20
Fault Isolation Pr
ocedure
Step Test
1. Is there proper incoming voltage at
terminal block?
2. Is the red LED illuminated?
3. Is the green LED illuminated?
4. Do both contactors energize?
5. Measure continuity across safety
thermostat. Is it an open circuit?
6. Is there 120 VAC present across the
coils of the contactors?
7. Remove wire from low water level probe
and ground it to the body of the kettle.
Do the contactors now energize?
8. Is there 16 VAC present at output of 16
VAC transformer?
Result Remedy
Yes Go to step #2.
No Correct external power supply problem.
Yes Follow Reservoir Fill Procedure (page
18). If this does not correct the
problem, go to Problem D.
No Go to step #3.
Yes Go to step #4.
No Go to step #7.
Yes
Check contactor contacts for pitting. Voltage
across contactor terminals while in a closed
position indicates a poor contact. Replace
contactor/s as necessary. Check elements
for short at ground or an open circuit. If
element/s are defective contact the factory.
Elements are not field replaceable.
No Go to step #5.
Yes Replace defective safety thermostat.
No Go to step #6.
Yes Replace defective contactor/s.
No Go to step #6.
Yes Clean or replace defective low water
level probe. Replace defective red LED.
No Go to step #8.
Yes Go to step #9.
No
Replace defective 240/16 VAC transformer.
Possible Causes
1. No incoming power.
2. Kettle is tilted.
3. Low water condition.
4. Defective ON/OFF switch.
5. Defective 12 VDC relay.
6. Defective safety thermostat.
7. Defective contactor/s.
8. Defective potentiometer
(temperature control).
9. Defective low water level
probe.
10. Defective thermistor.
11. Defective 240/16 VAC
transformer.
12. Defective control box.
13. Defective elements.
DIAGNOSTIC GUIDE
This section contains servicing information intended for use by Authorized Service Personnel.
NOTE 1: If Fault Isolation Procedure is required, be sure to start at step #1.
NOTE 2: On table type kettles the entire control mounting panel may be removed from kettle control
housing for easier troubleshooting and parts replacement.
A/ Problem: Kettle is not heating at all. (Kettle must be on and temperature control set.)
Page 23
21
Fault Isolation Pr
ocedure
Step Test
1. In a cold state, does the pressure gauge
read in the green zone?
2. Do the contactors shut off too early?
(before reaching normal maximum
operating pressure.)
3. Does the green LED remain illuminated
after the contactors shut off?
4. Unplug control box and measure the
resistance across potentiometer
(temperature control). Is it approximately
0 ohms at maximum and 50,000 ohms at
minimum setting?
Result Remedy
Yes Go to step #2.
No There is air present in the jacket of the
kettle. Follow Kettle Venting Procedure
(page 18). If constant venting is required,
there is a leak that should be corrected.
Yes Go to step #3.
No Check contactor contacts for pitting.
Voltage across terminal of contactor
while energized signifies a poor
contact. Replace contactor/s as
necessary. Check elements for short to
ground or open circuit. If elements are
defective, contact the factory. Elements
are not field replaceable.
Yes Replace defective safety thermostat.
No Go to step #4.
Yes Go to step #5.
No Replace defective thermistor.
Yes Go to step #6.
9. Measure continuity of ON/OFF switch/
temperature control. Is it operating
properly?
10. Unplug control box and measure the
resistance across potentiometer. Is it
approximately 0 ohms at maximum
setting and 50,000 ohms at minimum?
11. Remove edge connector from control
box. While kettle is cold or thermistor is
removed and allowed to cool, measure
the resistance between edge connector’s
pins #2 and #7. Is it approximately
100,00 ohms?
Yes Go to step #10.
No Replace defective ON/OFF switch/
temperature control.
Yes Go to step #11.
No Replace defective potentiometer
(ON/OFF switch/temperature control)
Yes Spray contact cleaner on control box
terminals and edge connector. Try box
again, if the problem still exists, replace
defective control box.
No Replace defective thermistor.
Possible Causes
1. Air in jacket requires
venting.
2. Defective safety thermostat.
3. Defective potentiometer
(temperature control).
4. Defective thermistor.
5. Defective contactor/s.
6. Defective control box.
7. Defective elements/s.
B/ Problem: Kettle heats too slowly or not hot enough. (Note: normal max. operating pressure with an
empty kettle is 30-35 psi.)
Page 24
22
5. Remove kettle thermistor and allow to
cool. Remove edge connector from
control box. Test resistance across edge
connector's pins #2 and #7. Is it
approximately 100,000 ohms?
6. Turn the potentiometer on the control box
clockwise to increase the maximum
operating temperature. Does the kettle
now achieve maximum operating
pressure of 30-35 psi in an empty kettle?
No Replace defective thermistor
Yes Kettle is operating correctly.
No Spray contact cleaner on control
terminals and edge connector. Try box
again. If problem still exists, replace
defective control box.
Fault Isolation Pr
ocedure
Step Test
1. Does the green LED turn off even though
the contactors remain energized?
2.
Unplug the control box and measure the
resistance across the potentiometer (temperature
control), Is the resistance approximately 0 ohms at
maximum and 50,000 ohms at minimum setting?
3. Remove kettle thermistor and allow to cool
Remove edge connector from control box.
Test resistance across edge connector’s
pins #2 and #7. Is it approximately 100,000
ohms?
4. Turn the potentiometer (temperature
control) on the control box counterclockwise to decrease the maximum
operating temperature. does the kettle
continue to overheat?
Result Remedy
Yes Replace defective 12 VDC relay.
No Go to step #2.
Yes Go to step #3.
No Replace defective thermistor.
Yes Go to step #4.
No Replace defective thermistor.
Yes
Spray contact cleaner on control box terminal
and edge connector. Try box again. If problem
still exists, replace defective control box.
No Kettle is operating correctly.
Possible Causes
1. Defective thermistor
.
2. Defective potentiometer
(temperature control).
3. Defective 12 VDC relay.
4. Defective control box.
C/ Problem: Kettle is overheating.
Fault Isolation Procedure
Step Test
1. Remove wire from low water level probe
and ground the wire to the body of the
kettle. Does the red LED turn off?
Result Remedy
Yes Replace or clean defective low water
level probe.
No Spray contact cleaner on control box
terminals and edge connector. Try box
again. If problem still exist, replace
defective control box.
Possible Causes
1. Defective low water level probe
2. Defective control box.
D/ Problem: Red LED remains illuminated even though water has been added.
Page 25
23
WIRING DIAGRAM
3 Gallon Kettles
200-240v
Single Phase Only
380-480v
Single Phase Only
Page 26
24
WIRING DIAGRAM
6-20 Gallon
200-240v
380-600v
Page 27
25
25
ON
MARCHE
ENCENDIDO
ACCESO
AN
PAUSE, INTERRUPTION
PAUSE, INTERRUPTION
PAUSA, INTERRUPCION
PAUSA, INTERRUZIONE
PAUSE, UNTERBRECHUNG
RESET
RÉENCLENCHER
RECONECTAR
RESET
NULLSTELLEN
STOP OF ACTION
ARRÊT DE L'ACTION
PARAR FUNCIONAMIENTO
ARRESTO OPERAZIONE
FUNKTION STOPPEN
FAST STOP, EMERGENCY
ARRÊT RAPIDE D'URGENCE
PARADA RAPIDA, EMERGENCIA
ARRESTO RAPIDO, EMERGENZA
SCHNELLER STOPP, NOTFALL
RISK OF ELECTRICAL SHOCK
DANGER DE SECOUSSE ÉLECTRIQUE
PELIGRO DE ELECTROCHOQUE
PERICOLO DI SCOSSA
STROMSCHLAG-GEFAHR
SPLASHPROOF
ANTIÉCLABOUSSURES
A PRUEBA DE SALPICADURAS
PROTETTO CONTRO GLI SPRUZZI
SPRITZWASSERDICHT
DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE
COUPER LE COURANT AVANT D'INTERVENIR SUR L'ÉQUIPEMENT
DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE REALIZAR TRABAJOS EN EL EQUIPO
DISINSERIRE LA CORRENTE PRIMA DI LAVORARE SULLA MACCHINA
STROMVERSORGUNG AUSSCHALTEN, BEVOR AM GERÄT GEARBEITET WIRD
MAIN POWER
ALIMENTATION ÉLECTRIQUE
ALIMENTACION PRINCIPAL
ALIMENTAZIONE
HAUPTSTROM
OFF
ARRÊT
APAGADO
SPENTO
AUS
CONTINUE
CONTINUER
CONTINUAR
CONTINUA
WEITER
START OF ACTION
DÉBUT DE L'ACTION
INICIAR FUNCIONAMIENTO
INIZIO OPERAZIONE
FUNKTION STARTEN
FAST START
DÉMARRAGE RAPIDE
INICIO RAPIDO
AVVIAMENTO RAPIDO
SCHNELLER START
Symbol Legend
(page 1 of 2)
❐ English ❐ French ❐ Spanish ❐ Italian ❐ German ❐ Chinese-Simplified ❐ Chinese-Traditional
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
Page 28
26
26
LOW WATER
NIVEAU BAS DE L'EAU
NIVEL DE AGUA BAJO
LIVELLO BASSO
WASSERSTAND NIEDRIG
IGNITION FAILURE
PANNE D'ALLUMAGE
FALLO DE ENCENDIDO
MANCATA ACCENSIONE
ZÜNDUNGSFEHLER
COOLING
REFROIDISSEMENT
REFRIGERACION
RAFFREDDAMENTO
KÜHLUNG
MIXER BRIDGE
PONT DU MÉLANGEUR
PUENTE DE MEZCLADORA
MENSOLA MESCOLATORE
MISCHER-BRÜCKE
RIGHT KETTLE
BOUILLOIRE DROITE
HERVIDOR DERECHO
BOLLITORE DESTRO
RECHTER KOCHKESSEL
LIFT
LEVER
LEVANTAR
SOLLEVARE
HEBEN
DOWN
BAS
ABAJO
GIÙ
RUNTER
COLD WATER
EAU FROIDE
AGUA FRIA
ACQUA FREDDA
KALTES WASSER
AUTOMATIC TEMPERATURE CONTROL
COMMANDE AUTOMATIQUE DE LA TEMPÉRATURE
AJUSTE AUTOMATICO DE TEMPERATURA
CONTROLLO AUTOMATICO TEMPERATURA
AUTOMATISCHE TEMPERATURREGELUNG
BURNER AND/OR ELEMENT ENERGIZED
BRÛLEUR ET/OU ÉLÉMENT ALLUMÉ
QUEMADOR O ELEMENTO ENCENDIDO
FIAMMA E/O ELEMENTO ATTIVATI
BRENNER ODER ELEMENT EINGESCHALTET
HEATING
ÉBULLITION
CALEFACCION
RISCALDAMENTO
HEIZUNG
HEAT ADJUSTMENT
RÉGLAGE DE LA CHALEUR
REGULACION DE CALOR
REGOLAZIONE RISCALDAMENTO
WÄRMEREGULIERUNG
LEFT KETTLE
BOUILLOIRE GAUCHE
HERVIDOR IZQUIERDO
BOLLITORE SINISTRO
LINKER KOCHKESSEL
MIX
MÉLANGER
MEZCLAR
MESCOLATURA
MISCHEN
UP
HAUT
ARRIBA
SU
RAUF
HOT WATER
EAU CHAUDE
AGUA CALIENTE
ACQUA CALDA
HEISSES WASSER
✔✔
✔✔
✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
Symbol Legend
(page 2 of 2)
❐ English ❐ French ❐ Spanish ❐ Italian ❐ German ❐ Chinese-Simplified ❐ Chinese-Traditional
✔
✔
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