Cleveland TJ-100-CC User Manual
Cleveland
™
P
roject ________________________________
Item __________________________________
Quantity _______________________________
F
CSI Section ____________________________
A
pproval _______________________________
D
ate __________________________________
1333 East 179 St.,
Cleveland, Ohio, U.S.A. 44110
Tel: 1-216-481-4900
Fax: 1-216-481-3782
Web Site: www.ClevelandRange.com
Email: Steam@ClevelandRange.com
COOK CHILL SYSTEMS
Cook/Chill Systems
TM
COMBINATION COOK TANK, CHILLER
& SOUS VIDE PRODUCTION UNIT
Cleveland General Specifications
The capacity of the TurboJet is up to 100 gal. for pumpable
(kettle produced) products and up to 1000 lbs. of meat in the
cook tank mode. The TurboJet functions as a cook tank, a
product chiller and a sous vide production unit. Most pumpable
food products packaged in pouches or casings can be cooled
from 170°F to 40°F in an average of less than one hour.
Cleveland Standard Features
I Microprocessor operating controls mounted in
housing
G Power on/off switch
G Time and temperature set-point controls
G Two pen chart recorder
G Stainless steel bag unloading tool
G Three operating mode selection
Chill Cycle
Cooking/Heating cycle to time and temperature
Automatic cooking cycle with core temperature probe
I Low 40" loading rim height
I Tank equipped with two powerful turbo jets for water and
product agitation
I All stainless steel type 304 construction
I Rounded internal tank corners for efficient cooling and
easy cleaning
I Powerful 7.5 HP water circulation pump with high and low
pre-set flow-rates
I 1 HP water circulation pump for even water bath
temperature distribution
I High efficiency plate type heat exchanger for
product cooling
I 100 PSI steam jacket for product/tank heating
I Stainless steel spring assisted hinged rear cover
I 4 legs with adjustable flanged feet for floor bolting
I Core-temperature meat probe for recording internal
product temperature
I
Built in chart recorder for time / temperature recording
I 20 HP remote condensing unit (specify air or water cooled)
I 190 gal. capacity heat exchange tank with automatic tem-
perature control and 5 HP glycol circulation pump for cooling.
I Accepted for use in U.S.D.A. Inspected Facilities
Type 4X
MODEL:TJ-100-CC
Short Form Specifications
Shall be CLEVELAND Model: TJ-100-CC Combination Cook Tank,
Product Chiller and Sous Vide Production Unit with 20 HP Remote
Condensing Unit and Heat Exchange Tank, capacities; 100 gal. of
casing packaged pumpable product or 700 lbs. of meat.
Temperature reduction of 170°F to 40°F in less than one hour for
most products, 40" loading rim height, all stainless steel type 304
construction, 7.5 HP Water Circulation Pump with high/low preset
flow rates, 1 HP Water Circulation Pump with tank mounted
Microprocessor Operating Controls and Chart Recorder.
Options & Accessories
Ë One set of wire baskets with carrier for meat cooking
Ë Dolly for wire basket set
Ë
Ice-builder Package(in lieu of glycol heat exchange package)
Ë
Electric Chain Hoists for product loading of cook tank items
Ë Steam Boiler
Ë Spare Meat Probe
Ë Product Lifting Rack
Ë Flow Meter for chilled water loop
Ë Air Power Vacuum Clipper
SECT. XIV PAGE 33
0609
24.0"
610
5.5" / 140
9.0"
229
68.9"
1750
40.5"
1029
PLUMBING
C
ONNECTIONS
HEIGHT
C
HART
RECORDER
6
8.2"
1731
52.0"
1321
33.0"
839
22.3"
565
(MINIMUM CLEARANCE)
LIFTING AREA
FOR FORK TRUCK
CONTROL BOX
CONTROL CENTER
& JUNCTION BOX
PLUMBING LINES
SHOWN ROTATED
FOR CLARITY
0.8" / 19
HOLE IN
EACH FOOT
D1DC
S
F
CR
3 PIECE HINGED
FRONT COVER
12.0"
3
05
BF
2
BF
1
1
5.0"
381
2
3.0"
584
37.0"/ 940
4
5.0"/ 1143
4
3.0"/ 1092
4
8.0"/ 1219
6
3.0"/ 1600
7
3.0"/ 1854
82.0"/ 2083
57.5"/ 1461 (LEG CENTERS)
57.0"
1
448
1
5.0"
3
81
4
1.8"
1061
(LEG CENTERS)
3
PIECE HINGED
FRONT COVER
8
8.5"/ 2248
BF
1
B
F
2
D1
DC
CR
SF
Utility Connections
1" NPT STEAM IN (420 lbs./191 kg. per hour required, 60-80 PSI steam pressure recommended)
1
" NPT COLD POTABLE WATER IN (30 gal./114 litres per minute)
1
1/2" NPT COOLING WATER OR GLYCOL IN (flow rate is 40 gal./152 litres per minute)
3/4" NPT CONDENSATE RETURN
1 1/2" NPT COOLING WATER OR GLYCOL RETURN
MAIN POWER IN (208V/3PH/60hz - FLRA 45 Amps)
1
1/2" NPT TANK DRAIN TO FLOOR DRAIN
1
/2" NPT COOLING DRAIN WATER TO FLOOR DRAIN
1
" NPT STRAINER FLUSH TO FLOOR DRAIN
1
" NPT BACKFLUSH WATER IN (25 gal./95 litres per minute, 165°F/75°C hot water min.)
1" NPT BACKFLUSH WATER OUT TO FLOOR DRAIN
FLANGED FOOT
D
ETAIL
0
.6"
16
4.0"
102
N
OTE: OPTIONAL HOIST AVAILABLE (HIGHLY
RECOMMENDED) FOR LOADING
COOK TANK BASKETS
N
OTE: The pressure drop is 12 to 15 PSI for steam and chilled water passing through the TurboJet.
M
inimum Clearance
BACK -
12.0"
LEFT -
6.0"
RIGHT -
36.0"
305 153 914
DIMENSIONS
INCHES"
M
ILLIMETERS
SHIPPING WEIGHTS
TurboJet Chiller : 1,700 lbs. (772 kg.)
Condensing Unit : 1,600 lbs. (726 kg.)
Heat Exchange Package : 450 lbs. (205 kg.)
TurboJet
Tank
AC
1
AC
2
2
3.4"
594
42.0"
1067
Air Cooled
Condensing Unit
20 HP air cooled condensing unit (13 ton cooling
capacity) for outdoor installation
Note: optional water cooled condensing unit for indoor
installation available
1 1/2" NPT GLYCOL OUT TO
AC2
ON CONDENSING UNIT
GLYCOL SOLUTION NOT
SUPPLIED BY
CLEVELAND RANGE
1 1/2" NPT GLYCOL FROM
AC1
ON CONDENSING UNIT
1 1/2" NPT GLYCOL FROM
ON TURBOJET
PUMP MOTOR POWER IN
(208V/3PH/60hz, 18 Amps)
FACTORY RECOMMENDATION: INSTALL CONDENSING UNIT AND HEAT EXCHANGE TANK NEXT TO EACH OTHER
NOTE: G LYCOL SOLUTION NOT SUPPLIED BY CLEVELAND RANGE
27.3
"
693
32.3
"
820
6.0"
153
108.0"
2744
JUNCTION
BOX
AC1AC
2
Heat Exchange Tank
CONDENSING UNIT POWER
208/3/60 - Min. Circuit
Amps (MOC) - 95A with
Maximum Over Current
Protection (MOCP) 125 Amp
Fused Disconnect
460/3/60 - Minimum Circuit
Amps (MOC) - 45A with
Maximum Over Current
Protection (MOCP) 60 Amp
Fused Disconnect
CR3
CR2
CR1
CR2
CR1
CR3
NOTE:
CONTROL POWER IN
(120V/1PH/60hz, 3 Amps)
2" NPT GLYCOL FROM
CR3
ON HEAT EXCHANGE TANK
2" NPT GLYCOL TO
ON TURBOJET AND
CR2
ON HEAT EXCHANGE TANK
AC
1
AC
2
Minimum Clearance
BACK -
42.0"/ 1067
FRONT -
24.0"/ 610
LEFT -
24.0"/ 610
RIGHT -
36.0"/ 915
10.0"
254
16.0"
407
28.0"
712
Minimum Clearance
(for cooling)
BACK -
6.0"/ 153
FRONT -
20.0"/ 508
LEFT -
20.0"/ 508
RIGHT -
6.0"/ 153
18.0"
558
22.0"
559
37.7"
958
41.0"
1042
4.7
"
118
10.5"
267
CR3
8.0
"
202
53.5"
1359
56.0"
1447
58.0"
1472
CR1
CR2
5.7
"
143
Cleveland Range reserves right of design improvement or modification, as warranted.
SECT. XIV PAGE 34
(NOT TO SCALE)
0609
Litho in USA
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